Novel emery roll sand burning machine for peeling fruits and vegetables

Through the sand roller sand adhesive machine with mechanical linkage and composite motion trajectory, the problem of time-consuming and labor-consuming manual operation is solved, uniform adhesion of sand and gravel and consistent product quality are achieved, and the demand for large-scale production is adapted.

CN120458283APending Publication Date: 2025-08-12XIAN UNIV OF TECH +2
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Patent Information

Application Number
CN202510888893.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-30
Publication Date
2025-08-12

AI Technical Summary

Technical Problem

The traditional sand roller sand sticking treatment relies on manual operations, which is time-consuming and labor-intensive, making it difficult to meet the needs of large-scale production. The quality of sand sticking is uneven, resulting in poor product quality consistency, increasing the cost of subsequent testing and rework.

Method used

A new type of sand roller sand adhesive machine for peeling fruits and vegetables is designed, and the second-level automatic clamping is achieved through mechanical linkage. Combined with the servo motor drive and composite motion trajectory, ensuring the adhesion density and distribution uniformity of the sand roller, and achieving stable positioning and motion control of the sand roller through the electric cylinder and spring pre-tightening structure.

Benefits of technology

The assembly line batch processing of sand-adhesive rollers is realized, which significantly improves product quality consistency, reduces labor costs and subsequent quality inspection costs, and ensures the uniformity and stability of gravel adhesion.

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Abstract

The invention relates to the field of emery roll sand burning machines, in particular to a novel fruit and vegetable peeling emery roll sand burning machine which comprises a first bottom plate and a sand burning mechanism fixedly connected to the upper end of the first bottom plate. Two first U-shaped blocks and two bearing seats are fixedly connected to the upper end of the first bottom plate. A fourth electric cylinder in the pulling mechanism drives a moving block to drive an ejector rod to pull a sliding column backwards, and a spring in a groove is compressed, so that the sliding column completely retracts into a second ejector head; at the moment, the positioning groove in one end of the sand burning roller is aligned with the first ejector head to be inserted, then the pulling force of the pulling mechanism is relieved, the spring resets to push the sliding column to be accurately embedded into the positioning groove in the other end of the sand burning roller, and a two-way positioning structure of spring pre-tightening and sliding column inserting connection is formed. In the process, second-level automatic clamping is achieved through mechanical linkage, assembly line type batch processing of the sand burning roller can be achieved in cooperation with continuous operation of the driving mechanism, and the problems that time and labor are consumed in manual operation, and large-scale production is difficult to meet are thoroughly solved.
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Description

Technical Field

[0001] The invention belongs to the field of emery roller sand bonding machines, and particularly relates to a novel emery roller sand bonding machine for peeling fruits and vegetables. Background Art

[0002] In the field of fruit and vegetable processing, emery rollers are the core equipment for achieving efficient skin removal of fruits and vegetables. Their peeling effect (such as the skin residue rate and the degree of pulp damage) and quality stability (such as service life and performance consistency between batches) are directly related to the production efficiency and product quality of fruit and vegetable processing companies. In the production and manufacturing process of emery rollers, parameters such as the adhesion density, distribution uniformity, and bonding strength of the gravel on the surface of the emery rollers will directly affect its peeling effect and durability for different fruits and vegetables (such as potatoes, carrots, apples, etc.) in actual production.

[0003] At present, the traditional sand bonding process of sand rollers mainly relies on manual operation. The specific process is: after the sand roller workpiece is coated with glue, the workpiece is manually moved up and down and rotated to make it contact with the gravel to complete the sand bonding. However, the workpiece needs to be rotated and moved manually one by one, which is time-consuming and labor-intensive, and it is difficult to meet the needs of large-scale production. In addition, the controllability of manual operation is insufficient, resulting in uneven sand bonding quality. Since it is difficult to maintain a constant manual rotation angle and force, the sand adhesion uniformity on the sand roller surface is poor, the product quality consistency is low, and the subsequent quality inspection and rework costs are increased. Summary of the Invention

[0004] In order to overcome the problems of low efficiency of artificial sand bonding, poor quality stability (uneven sand adhesion and low product consistency) and high labor cost, a new sand roller sand bonding machine for fruit and vegetable peeling was proposed.

[0005] The technical solution of the present invention is as follows: a novel sand-sticking machine for peeling fruits and vegetables with an emery roller comprises a first base plate and a sand-sticking mechanism fixedly connected to the upper end of the first base plate; two first U-shaped blocks and two bearing seats are fixedly connected to the upper end of the first base plate, rotating rods are rotatably mounted on the inner walls of the two bearing seats, and eccentric disks are fixedly connected to both ends of the rotating rods, rotating shafts are rotatably mounted on the inner walls of both sides of the second U-shaped block, movable arms are sleeved on the side walls of the rotating shaft, a second slide groove is penetrated and opened on one side of the movable arm, and the rotating shaft is located inside the second slide groove and can slide along the inner wall of the second slide groove, an eccentric shaft is fixedly connected to the eccentric disk, one end of a hinge rod is hingedly connected to the side wall of the eccentric shaft, and the other end of the hinge rod is hingedly connected to one end of the movable arm; An emery roller positioning mechanism is provided between the two movable arms. The emery roller positioning mechanism includes a first plug and a second plug. The first plug is provided at the other end of one movable arm, and the second plug is provided at the other end of the other movable arm. An emery roller is provided between the first plug and the second plug. The first bottom plate is provided with a driving mechanism for driving the rotating rod to rotate; A groove is formed at one end of the second ram near the sand-bonding roller, one end of a spring is fixedly connected to the inner wall of the groove, the other end of the spring is fixedly connected to a sliding column, the side wall of the sliding column is slidably arranged on the inner wall of the groove, the side wall of the sliding column is provided with a cylindrical groove, the upper end of the second ram is fixedly connected to a second electric cylinder, the output shaft of the second electric cylinder extends to the inner wall of the cylindrical groove, both ends of the sand-bonding roller are provided with positioning grooves, the inner walls of the two positioning grooves are respectively in contact with the side wall of the sliding column and the side wall of the first ram; A pulling mechanism for moving the sliding column is provided on the movable arm.

[0006] Furthermore, a moving mechanism is provided on the first base plate, and the moving mechanism includes a second base plate, a guide rail, a fixed plate, a vertical plate, a roller and a supporting block; the side wall of the first base plate is fixedly connected to the second base plate, and two guide mechanisms are provided at the upper end of the second base plate, each guide mechanism includes two guide rails, a fixed plate is provided above the first base plate, and rollers are fixed at the four corner edges of the lower end of the fixed plate, and the ends of the two guide rails in each guide mechanism that are close to each other are in contact with both sides of the roller, and the upper end of the vertical plate is fixedly connected to the supporting block.

[0007] Furthermore, the driving mechanism includes a servo motor, a first synchronous pulley, a second synchronous pulley and a synchronous belt body; the upper end of the first base plate is fixedly connected to the servo motor, the output shaft of the servo motor is fixedly connected to the first synchronous pulley, the side wall of the rotating rod is fixedly connected to the second synchronous pulley, and the second synchronous pulley and the first synchronous pulley are rotatably connected through the synchronous belt body.

[0008] Furthermore, the pulling mechanism includes a fourth electric cylinder, a moving block and a push rod; the fourth electric cylinder is fixedly connected to the other movable arm, the moving block is fixedly connected to the output shaft of the fourth electric cylinder, the push rod is fixedly connected to the end of the moving block close to the sand-sticking roller, a through hole is penetrated through the second head, and the through hole and the interior of the groove are interconnected, a push rod is slidingly provided on the inner wall of the through hole, one end of the push rod is fixedly connected to the moving block, and the other end of the push rod is fixedly connected to the sliding column.

[0009] Furthermore, the sand sticking mechanism includes a sand sticking box and a fixed block. The upper end of the first bottom plate is fixedly connected to the sand sticking box and two fixed blocks. The ends of the two fixed blocks close to each other are respectively fixedly connected to both sides of the sand sticking box.

[0010] Furthermore, a constraint mechanism is provided on the second U-shaped block, which includes a movable shaft, a first slide groove, a sleeve frame, a sliding rod and a third U-shaped block; a movable shaft is installed on the two second U-shaped blocks to rotate together, the side wall of the movable shaft is sleeved with a sleeve frame, a first slide groove is opened through one side of the movable arm, a sliding rod is provided on the inner walls of the two first slide grooves to slide together, and a third U-shaped block is fixedly connected to the side wall of the sliding rod. The third U-shaped block is in an inverted U shape and abuts against the upper ends of the two movable arms, and the inner walls on both sides of the third U-shaped block respectively fit with the ends of the two movable arms away from each other.

[0011] Furthermore, the constraint mechanism is provided with an adjustment mechanism, which includes a first set of blocks, a first electric cylinder and a second set of blocks; the first set of blocks is rotatably installed on the side wall of the movable shaft, the first electric cylinder is fixedly connected to the side wall of the first set of blocks, the output shaft of the first electric cylinder is fixedly connected to the second set of blocks, and the inner wall of the second set of blocks is in contact with the side wall of the sliding rod.

[0012] Furthermore, the inner wall of the sleeve frame is sleeved on the side wall of the slide rod. When the slide rod is located in the center of the first slide groove, the two ends of the inner wall of the sleeve frame respectively abut against the movable shaft and the side wall of the slide rod, so that the movable arm, the second U-shaped block and the sleeve frame form a right triangle structure.

[0013] Furthermore, a reinforcement mechanism is provided on the movable arm, which includes a fixing ring, a third set of blocks, a fifth electric cylinder, a stop block and a nut; the two movable arms are fixed with a threaded column at one end close to each other, the side wall of the threaded column is fixed with a fixing ring, the side wall of the threaded column is sleeved with a third set of blocks, the side wall of the third set of blocks is fixed with a fifth electric cylinder, the output shaft of the fifth electric cylinder is fixed with a stop block, the stop block is U-shaped, and the inner wall of the stop block is in contact with the side wall of the movable shaft, a nut is threadedly installed on the side wall of the threaded column, and the nut and the end close to the fixed block are in contact with each other.

[0014] Furthermore, a limiting mechanism is provided on the supporting block, which includes a third electric cylinder, a lifting block, a second stop block and a limiting groove; the third electric cylinder is fixedly connected to the upper end of the supporting block, the lifting block is fixed to the lower end of the output shaft of the third electric cylinder, the second stop block is fixed to the side wall of the lifting block, a limiting groove is provided through the upper end of the supporting block, the second stop block is slidably arranged on the inner wall of the limiting groove, and the ends of the first stop block and the second stop block that are close to each other are in contact with the side wall of the sand-sticking roller.

[0015] Beneficial effects of the present invention: 1. The fourth electric cylinder in the pulling mechanism drives the moving block to drive the ejector rod to pull the slide backward, compressing the spring in the groove and causing the slide to completely retract into the second ram. At this time, the positioning groove at one end of the sand-bonding roller is aligned with the first ram and inserted. Then, the pulling force of the pulling mechanism is released, and the spring resets and pushes the slide to accurately embed into the positioning groove at the other end of the sand-bonding roller, forming a two-way positioning structure with spring pre-tightening and slide plug-in. Compared with the tedious operation of manually aligning workpieces one by one, this process achieves automatic clamping in seconds through mechanical linkage. Combined with the continuous operation of the drive mechanism, it can realize assembly line batch processing of sand-bonding rollers, completely solving the problem of time-consuming and labor-intensive manual operation and difficulty in meeting large-scale production requirements. 2. After the drive mechanism is started, the servo motor drives the rotating rod to rotate through the synchronous belt. The eccentric disks at both ends of the rotating rod are hinged to the hinge rod through the eccentric shaft, driving the movable arm to swing back and forth around the rotating shaft. At the same time, the second slide on the movable arm slides along the rotating shaft, causing the sand-bonding roller to synchronously produce lateral displacement during the swinging process, forming a composite motion trajectory of rotation, swinging and translation. This motion mode causes each area of the sand-bonding roller surface to be immersed in the sand-bonding box of the sand-bonding mechanism at a constant angle and force, avoiding the accumulation of sand or leakage caused by uneven rotation angle and force fluctuation during manual operation. 3. The output shaft of the second electric cylinder extends into the cylindrical groove to lock the sliding column position. The spring preload ensures that the sand-bonding roller does not move axially during movement. The movable arm adaptively adjusts the swing amplitude by sliding in the second slide groove, so that the sand-bonding roller always maintains the ideal contact depth with the sand-bonding box. Ultimately, the sand adhesion density and distribution uniformity are controlled within ±2%, significantly improving product quality consistency and reducing subsequent quality inspection and rework costs. 4. The right-angled triangle stable structure formed by the sliding rod and the sleeve frame in the constraint mechanism, in conjunction with the electric cylinder of the adjustment mechanism, can accurately adjust the opening angle of the movable arm, constraining the swing angle of the movable arm, making it convenient to stick sand to rollers of different sizes; 5. The cooperation between the guide rail and the roller in the moving mechanism enables the bearing block to move laterally to adjust the sand sticking position and adapt to the layout requirements of sand sticking boxes of different specifications. The limiting mechanism drives the second block to rise and fall through the third electric cylinder, forming a radial clamp for the sand sticking roller with the first block, further preventing it from shifting during the compound movement. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 Shown is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 Shown is a schematic diagram of the three-dimensional structure of the mobile mechanism of the present invention; Figure 3 Shown is a schematic diagram of the three-dimensional structure of the limiting mechanism of the present invention; Figure 4 Shown is a schematic diagram of the three-dimensional structure of the sleeve frame of the present invention; Figure 5 Shown is a schematic diagram of the three-dimensional structure of the restraint mechanism of the present invention; Figure 6 Shown is a schematic diagram of the three-dimensional structure of the reinforcement mechanism of the present invention; Figure 7 Shown is a schematic diagram of the three-dimensional structure of the driving mechanism of the present invention; Figure 8 Shown is a schematic diagram of the three-dimensional structure of the sand supply mechanism of the present invention; Figure 9 Shown is a schematic diagram of the three-dimensional structure of the sand roller positioning mechanism of the present invention; Figure 10 The present invention is shown Figure 9 A partial enlarged schematic diagram of the three-dimensional structure at point A in the middle.

[0017] The symbols in the accompanying drawings are: 1. first base plate; 101. second base plate; 102. guide rail; 103. fixed plate; 104. vertical plate; 105. roller; 106. bearing block; 2. first U-shaped block; 3. bearing seat; 4. rotating rod; 5. eccentric disk; 6. second U-shaped block; 601. movable shaft; 602. first slide groove; 603. sleeve frame; 604. sliding rod; 605. third U-shaped block; 606. first set of blocks; 607. first electric cylinder; 608. second set of blocks; 7. rotating shaft; 8. movable arm; 801. first jack; 802. second jack; 803. groove; 804. Spring; 805, sliding column; 806, push rod; 807, second electric cylinder; 808, cylindrical groove; 9, second sliding groove; 10, hinge rod; 11, first block; 12, third electric cylinder; 13, lifting block; 14, second block; 15, limiting groove; 16, fourth electric cylinder; 17, moving block; 18, threaded column; 19, fixing ring; 20, third set of blocks; 21, fifth electric cylinder; 22, stop block; 23, nut; 24, servo motor; 25, first synchronous pulley; 26, second synchronous pulley; 27, synchronous belt body; 28, sand sticking box; 29, fixing block; 30, sand sticking roller. DETAILED DESCRIPTION

[0018] The present invention will be further described below with reference to the accompanying drawings and examples.

[0019] Example 1: Please refer to Figures 1-10 A new type of sand roller sanding machine for peeling fruits and vegetables comprises a first base plate 1 and a sand sticking mechanism fixed to the upper end of the first base plate 1; two first U-shaped blocks 2 and two bearing seats 3 are fixed to the upper end of the first base plate 1, and a rotating rod 4 is rotatably mounted on the inner wall of the two bearing seats 3, and an eccentric disk 5 is fixed to both ends of the rotating rod 4. A rotating shaft 7 is rotatably mounted on the inner wall of both sides of the second U-shaped block 6, and a movable arm 8 is sleeved on the side wall of the rotating shaft 7. A second slide groove 9 is penetrated on one side of the movable arm 8, and the rotating shaft 7 is located inside the second slide groove 9 and can slide along the inner wall of the second slide groove 9. An eccentric shaft is fixed to the eccentric disk 5, and one end of a hinge rod 10 is hinged to the side wall of the eccentric shaft, and the other end of the hinge rod 10 is hinged to one end of the movable arm 8; An emery roller positioning mechanism is provided between the two movable arms 8. The emery roller positioning mechanism includes a first plug 801 and a second plug 802. The first plug 801 is provided at the other end of one movable arm 8, and the second plug 802 is provided at the other end of the other movable arm 8. An emery roller 30 is provided between the first plug 801 and the second plug 802. A driving mechanism for driving the rotating rod 4 to rotate is provided on the first base plate 1; A groove 803 is formed on one end of the second ram 802 close to the sand-bonding roller 30. One end of a spring 804 is fixedly connected to the inner wall of the groove 803. The other end of the spring 804 is fixedly connected to a slide post 805. The side wall of the slide post 805 is slidably arranged on the inner wall of the groove 803. A cylindrical groove 808 is formed on the side wall of the slide post 805. A second electric cylinder 807 is fixedly connected to the upper end of the second ram 802. The output shaft of the second electric cylinder 807 extends to the inner wall of the cylindrical groove 808. Positioning grooves are formed on both ends of the sand-bonding roller 30. The inner walls of the two positioning grooves are respectively in contact with the side walls of the slide post 805 and the side walls of the first ram 801. The movable arm 8 is provided with a pulling mechanism for moving the sliding column 805 .

[0020] When in use, the wire is taken up and the pulling mechanism is opened to pull the top rod 806, causing the spring 804 to be compressed. At this time, the slide column 805 will move to the inside of the groove 803, and then the inner wall of the positioning groove of one end of the sand sticking roller 30 is placed on the side wall of the first head 801. Then the pulling mechanism on the top rod 806 is released, so that the spring 804 is reset, and the slide column 805 will enter the inner wall of the positioning groove at the other end of the sand sticking roller 30. Then the second electric cylinder 807 is opened to make its output shaft enter the inner wall of the cylindrical groove 808, which can improve the limiting effect of the slide column 805. Then the driving mechanism is opened to make the hinge rod 10 swing, and the hinge rod 10 drives the movable arm 8 to swing. The movable arm 8 will change direction, and the second slide groove 9 will passively slide on the side wall of the rotating shaft 7, which will make the sand sticking roller 30 enter the sand sticking mechanism and can stick to the sand body in the sand sticking mechanism.

[0021] See also Figure 1-Figure 3 105 , and the upper end of the vertical plate 104 is fixed with a bearing block 106. The guide rails 102 cooperate with the rollers 105 to enable the bearing block 106 to move laterally, so that the sand sticking station can be adjusted according to the layout requirements of the sand sticking boxes 28 of different specifications, thereby improving the adaptability of the equipment to different production scenarios.

[0022] See also Figure 1 and Figure 7In this embodiment, the driving mechanism includes a servo motor 24, a first synchronous pulley 25, a second synchronous pulley 26 and a synchronous belt body 27; the servo motor 24 is fixed to the upper end of the first base plate 1, the output shaft of the servo motor 24 is fixed to the first synchronous pulley 25, the side wall of the rotating rod 4 is fixed to the second synchronous pulley 26, the second synchronous pulley 26 and the first synchronous pulley 25 are rotatably connected through the synchronous belt body 27, and the servo motor 24 can stably transmit power to the rotating rod 4 through the transmission structure of the synchronous pulley and the synchronous belt body 27, providing a reliable power source for the subsequent rotation, swing and translation composite motion of the sand-bonding roller 30.

[0023] See also Figure 1 and Figure 10 806, and the second end of the sliding column 805 is fixed to the sliding column 805.

[0024] See also Figure 1 and Figure 8 In this embodiment, the sand sticking mechanism includes a sand sticking box 28 and a fixed block 29. The sand sticking box 28 and two fixed blocks 29 are fixed to the upper end of the first base plate 1. The ends of the two fixed blocks 29 close to each other are fixed to the two sides of the sand sticking box 28 respectively. The fixed blocks 29 play a role in firmly supporting the sand sticking box 28, ensuring that the position of the sand sticking box 28 is stable during the sand sticking process, and providing a reliable working platform for the sand sticking roller 30 to be immersed in the sand sticking box 28 for sand sticking operations.

[0025] Example 2: Please refer to Figure 1 、 Figure 4 and Figure 5On the basis of Example 1, the present application provides a technical solution: a constraint mechanism is provided on the second U-shaped block 6, and the constraint mechanism includes a movable shaft 601, a first slide groove 602, a sleeve frame 603, a slide rod 604 and a third U-shaped block 605; the two second U-shaped blocks 6 are jointly rotatably mounted with a movable shaft 601, a sleeve frame 603 is sleeved on the side wall of the movable shaft 601, a first slide groove 602 is opened on one side of the movable arm 8, and a slide rod 604 is provided on the inner wall of the two first slide grooves 602 to slide together. A third U-shaped block 605 is fixed to the side wall of the rod 604. The third U-shaped block 605 is in an inverted U shape and abuts against the upper ends of the two movable arms 8. The inner walls on both sides of the third U-shaped block 605 are respectively fitted with the ends of the two movable arms 8 that are away from each other. The structure composed of the movable shaft 601, the sleeve frame 603, the sliding rod 604 and the movable arm 8 can constrain the swing angle of the movable arm 8. The sliding of the sliding rod 604 in the first slide groove 602 facilitates the sand sticking operation on rollers of different sizes, thereby improving the versatility of the equipment.

[0026] Example 3: Please refer to Figure 1 、 Figure 4 and Figure 5 On the basis of Examples 1 and 2, the present application provides a technical solution: an adjustment mechanism is provided on the constraint mechanism, and the adjustment mechanism includes a first set of blocks 606, a first electric cylinder 607 and a second set of blocks 608; the first set of blocks 606 are rotatably installed on the side wall of the movable shaft 601, and the first electric cylinder 607 is fixedly connected to the side wall of the first set of blocks 606. The output shaft of the first electric cylinder 607 is fixedly connected to the second set of blocks 608, and the inner wall of the second set of blocks 608 is in contact with the side wall of the slide rod 604. The first electric cylinder 607 can accurately adjust the position of the slide rod 604, and then adjust the opening angle of the movable arm 8, thereby realizing precise control of the swing angle of the movable arm 8, meeting the sand sticking requirements of rollers of different specifications, and improving the convenience and accuracy of adjustment.

[0027] See also Figure 1 、 Figure 4 and Figure 5 In this embodiment, the inner wall of the sleeve frame 603 is sleeved on the side wall of the slide rod 604. When the slide rod 604 is located in the center position of the first slide groove 602, the two ends of the inner wall of the sleeve frame 603 are respectively in contact with the movable shaft 601 and the side wall of the slide rod 604, so that the movable arm 8, the second U-shaped block 6 and the sleeve frame 603 form a right-angled triangle structure. The right-angled triangle stable structure enhances the stability of the movable arm 8 during the swinging process, reduces shaking, ensures that the sand-bonding roller 30 remains stable during movement, and is conducive to improving the quality of sand bonding.

[0028] Example 4: Please refer to Figure 1 and Figure 6On the basis of Example 1, the present application provides a technical solution: a reinforcement mechanism is provided on the movable arm 8, the reinforcement mechanism includes a fixing ring 19, a third set block 20, a fifth electric cylinder 21, a block 22 and a nut 23; the ends of the two movable arms 8 close to each other are fixedly connected with a threaded column 18, the side wall of the threaded column 18 is fixedly connected with a fixing ring 19, the side wall of the threaded column 18 is sleeved with a third set block 20, the side wall of the third set block 20 is fixedly connected with a fifth electric cylinder 21, and the output shaft of the fifth electric cylinder 21 is fixed with a block 22, the block 22 is U-shaped, and the inner wall of the block 22 is in contact with the side wall of the movable shaft 601, and the side wall of the threaded column 18 is threadedly installed with a nut 23, and the nut 23 is in contact with the end of the fixed block 29 close to each other. The fifth electric cylinder 21 drives the block 22 to press against the movable shaft 601, and cooperates with the fixing effect of the nut 23 to enhance the connection stability between the movable arm 8 and the movable shaft 601, prevent the movable arm 8 from deflecting during the composite movement, and ensure the smooth progress of the sand sticking process.

[0029] Example 5: Please refer to Figure 1 and Figure 3 On the basis of Example 1, the present application provides a technical solution: a limiting mechanism is provided on the bearing block 106, which includes a third electric cylinder 12, a lifting block 13, a second stopper 14 and a limiting groove 15; the upper end of the bearing block 106 is fixedly connected with the third electric cylinder 12, the lower end of the output shaft of the third electric cylinder 12 is fixedly connected with the lifting block 13, and the side wall of the lifting block 13 is fixedly connected with the second stopper 14; the upper end of the bearing block 106 is provided with a limiting groove 15, and the second stopper 14 is slidably arranged on the inner wall of the limiting groove 15; the end of the first stopper 11 and the second stopper 14 close to each other is in contact with the side wall of the sand bonding roller 30, and the third electric cylinder 12 drives the second stopper 14 to rise and fall, and forms a radial clamping of the sand bonding roller 30 with the first stopper 11, which can effectively prevent the sand bonding roller 30 from deflecting during the composite motion, further improving the stability of the sand bonding roller 30 during the sand bonding process, and ensuring the quality of sand bonding.

[0030] Working principle: When in use, the sliding column 805 is first pulled by the pulling mechanism, which activates the fourth electric cylinder 16 fixed to the other movable arm 8. Its output shaft drives the moving block 17 to move the ejector rod 806, compressing the spring 804 in the groove 803 on the second ejector head 802, and the sliding column 805 is completely retracted into the second ejector head 802; Then, align the positioning groove at one end of the sand-bonding roller 30 with the first head 801 and insert it. After releasing the tension of the fourth electric cylinder 16, the spring 804 resets and pushes the slide post 805 to accurately fit into the positioning groove at the other end of the sand-bonding roller 30, forming a two-way positioning structure with the spring 804 pre-tightening and the slide post 805 plugged in. Then, the output shaft of the second electric cylinder 807 extends into the cylindrical groove 808 of the slide post 805 to lock the position, ensuring that the sand-bonding roller 30 has no axial movement during movement. After the driving mechanism is started, the output shaft of the servo motor 24 drives the rotating rod 4 to rotate through the first synchronous pulley 25, the synchronous belt body 27 and the second synchronous pulley 26. The eccentric disks 5 at both ends of the rotating rod 4 are hinged to the hinge rod 10 through the eccentric shaft, driving the movable arm 8 to swing back and forth around the rotating shaft 7. At the same time, the second slide groove 9 on the movable arm 8 slides along the rotating shaft 7, causing the sand-bonding roller 30 to synchronously generate lateral displacement during the swinging process, forming a composite motion trajectory of rotation, swinging and translation; When the sand-bonding roller 30 moves downward, it enters the sand-bonding box 28 and picks up the sand. In the moving mechanism, the second base plate 101 is fixed to the side wall of the first base plate 1, and the guide rail 102 at the upper end cooperates with the roller 105 at the lower end of the fixed plate 103 to allow the bearing block 106 to move laterally, thereby adjusting the position of the bearing block 106; When the sand-bonding roller 30 needs to be installed, the bearing block 106 can be used to support the sand-bonding roller 30, and then the limit mechanism is opened. By opening the third electric cylinder 12, the lifting block 13 drives the second stopper 14 to slide in the limit groove 15, forming a radial clamping of the sand-bonding roller 30 with the first stopper 11 to prevent it from deflecting during the compound movement; When in use, the operating angle of the movable arm 8 can also be constrained. In the constraint mechanism, the movable shaft 601 is rotatably mounted on the two second U-shaped blocks 6, the sleeve 603 is sleeved on the side wall of the movable shaft 601, and the slide rod 604 is slidably arranged in the first slide groove 602 of the movable arm 8 and fixedly connected to the third U-shaped block 605. When the slide rod 604 is located in the center of the first slide groove 602, the movable arm 8, the second U-shaped block 6 and the sleeve 603 form a right-angled triangle stable structure to constrain the swing angle of the movable arm 8. The first electric cylinder 607 of the adjustment mechanism is fixed to the first set block 606 on the side wall of the movable shaft 601. Its output shaft accurately adjusts the position of the slide rod 604 through the second set block 608, thereby adjusting the opening angle of the movable arm 8 to accommodate rollers of different sizes. In the reinforcement mechanism, the two movable arms 8 are connected by a threaded column 18, the fifth electric cylinder 21 is fixed to the third set block 20 and drives the block 22 to press against the movable shaft 601, and cooperates with the fixing effect of the nut 23 to enhance the connection stability between the movable arm 8 and the movable shaft 601. Finally, the sand-sticking roller 30 is immersed in the sand-sticking box 28 in turn at a constant angle and force in the compound motion, so as to achieve uniform adhesion of sand and gravel and complete the sand-sticking operation.

Claims

1. A novel sand roller sand bonding machine for peeling fruits and vegetables, comprising a first bottom plate (1) and a sand bonding mechanism fixed to the upper end of the first bottom plate (1); characterized in that: Two first U-shaped blocks (2) and two bearing seats (3) are fixedly connected to the upper end of the first base plate (1), and rotating rods (4) are rotatably installed on the inner walls of the two bearing seats (3). Both ends of the rotating rod (4) are fixedly connected to eccentric disks (5). Rotating shafts (7) are rotatably installed on the inner walls of both sides of the second U-shaped block (6). A movable arm (8) is sleeved on the side wall of the rotating shaft (7). A second sliding groove (9) is opened through one side of the movable arm (8), and the rotating shaft (7) is located inside the second sliding groove (9) and can slide along the inner wall of the second sliding groove (9). An eccentric shaft is fixedly connected to the eccentric disk (5), and one end of a hinge rod (10) is hinged to the side wall of the eccentric shaft. The other end of the hinge rod (10) is hinged to one end of the movable arm (8); An emery roller positioning mechanism is provided between the two movable arms (8), and the emery roller positioning mechanism comprises a first head (801) and a second head (802), wherein the other end of one movable arm (8) is provided with the first head (801), and the other end of the other movable arm (8) is provided with the second head (802), and an emery roller (30) is provided between the first head (801) and the second head (802); A driving mechanism for driving the rotating rod (4) to rotate is provided on the first base plate (1); A groove (803) is provided at one end of the second head (802) near the sand-bonding roller (30), one end of a spring (804) is fixedly connected to the inner wall of the groove (803), the other end of the spring (804) is fixedly connected to a sliding column (805), the side wall of the sliding column (805) is slidably arranged on the inner wall of the groove (803), the side wall of the sliding column (805) is provided with a cylindrical groove (808), the upper end of the second head (802) is fixedly connected to a second electric cylinder (807), the output shaft of the second electric cylinder (807) extends to the inner wall of the cylindrical groove (808), and positioning grooves are provided at both ends of the sand-bonding roller (30), the inner walls of the two positioning grooves are respectively fitted with the side wall of the sliding column (805) and the side wall of the first head (801); The movable arm (8) is provided with a pulling mechanism for moving the sliding column (805).

2. The novel sand roller sand bonding machine for peeling fruits and vegetables according to claim 1 is characterized in that: A moving mechanism is provided on the first base plate (1), and the moving mechanism includes a second base plate (101), a guide rail (102), a fixed plate (103), a vertical plate (104), a roller (105) and a bearing block (106); the side wall of the first base plate (1) is fixedly connected to the second base plate (101), and two guide mechanisms are provided at the upper end of the second base plate (101), each guide mechanism includes two guide rails (102), a fixed plate (103) is provided above the first base plate (1), and rollers (105) are fixedly connected to the four corner edges of the lower end of the fixed plate (103), and the two guide rails (102) in each guide mechanism are close to each other and fit on both sides of the roller (105), and the upper end of the vertical plate (104) is fixedly connected to the bearing block (106).

3. The novel sand roller sand bonding machine for peeling fruits and vegetables according to claim 1 is characterized in that: The driving mechanism comprises a servo motor (24), a first synchronous pulley (25), a second synchronous pulley (26) and a synchronous belt body (27); the servo motor (24) is fixedly connected to the upper end of the first base plate (1), the output shaft of the servo motor (24) is fixedly connected to the first synchronous pulley (25), the side wall of the rotating rod (4) is fixedly connected to the second synchronous pulley (26), and the second synchronous pulley (26) and the first synchronous pulley (25) are rotatably connected via the synchronous belt body (27).

4. The novel sand roller sand bonding machine for peeling fruits and vegetables according to claim 1 is characterized in that: The pulling mechanism includes a fourth electric cylinder (16), a moving block (17) and a push rod (806); the fourth electric cylinder (16) is fixedly connected to the other movable arm (8); the moving block (17) is fixedly connected to the output shaft of the fourth electric cylinder (16); the push rod (806) is fixedly connected to one end of the moving block (17) close to the sand-bonding roller (30); a through hole is formed through the second head (802), and the through hole and the groove (803) are interconnected; a push rod (806) is slidably provided on the inner wall of the through hole; one end of the push rod (806) is fixedly connected to the moving block (17), and the other end of the push rod (806) is fixedly connected to the sliding column (805).

5. The novel sand roller sand bonding machine for peeling fruits and vegetables according to claim 1 is characterized in that: The sand sticking mechanism comprises a sand sticking box (28) and a fixing block (29). The upper end of the first bottom plate (1) is fixedly connected to the sand sticking box (28) and two fixing blocks (29). The ends of the two fixing blocks (29) close to each other are respectively fixedly connected to both sides of the sand sticking box (28).

6. The novel sand roller sand bonding machine for peeling fruits and vegetables according to claim 1 is characterized in that: The second U-shaped block (6) is provided with a constraint mechanism, which includes a movable shaft (601), a first sliding groove (602), a sleeve (603), a slide rod (604) and a third U-shaped block (605); the two second U-shaped blocks (6) are jointly rotatably mounted with a movable shaft (601), the side wall of the movable shaft (601) is sleeved with a sleeve (603), a first sliding groove (602) is provided through one side of the movable arm (8), the inner walls of the two first sliding grooves (602) are jointly slidably provided with a slide rod (604), the side wall of the slide rod (604) is fixedly connected with a third U-shaped block (605), the third U-shaped block (605) is in an inverted U shape and abuts against the upper ends of the two movable arms (8), and the inner walls on both sides of the third U-shaped block (605) are respectively in contact with the ends of the two movable arms (8) that are away from each other.

7. The novel sand roller sand bonding machine for peeling fruits and vegetables according to claim 6, characterized in that: The restraining mechanism is provided with an adjusting mechanism, which includes a first set of blocks (606), a first electric cylinder (607) and a second set of blocks (608); the first set of blocks (606) is rotatably mounted on the side wall of the movable shaft (601), the first electric cylinder (607) is fixedly connected to the side wall of the first set of blocks (606), the output shaft of the first electric cylinder (607) is fixedly connected to the second set of blocks (608), and the inner wall of the second set of blocks (608) is in contact with the side wall of the sliding rod (604).

8. The novel sand roller sand bonding machine for peeling fruits and vegetables according to claim 1 is characterized in that: The inner wall of the sleeve frame (603) is sleeved on the side wall of the slide rod (604). When the slide rod (604) is located at the center of the first slide groove (602), the two ends of the inner wall of the sleeve frame (603) respectively abut against the movable shaft (601) and the side wall of the slide rod (604), so that the movable arm (8), the second U-shaped block (6) and the sleeve frame (603) form a right triangle structure.

9. The novel sand roller sand bonding machine for peeling fruits and vegetables according to claim 1 is characterized in that: A reinforcing mechanism is provided on the movable arm (8), and the reinforcing mechanism includes a fixing ring (19), a third set of blocks (20), a fifth electric cylinder (21), a block (22) and a nut (23); the ends of the two movable arms (8) close to each other are fixedly connected with a threaded column (18), the side wall of the threaded column (18) is fixedly connected with a fixing ring (19), the side wall of the threaded column (18) is sleeved with a third set of blocks (20), the side wall of the third set of blocks (20) is fixedly connected with a fifth electric cylinder (21), the output shaft of the fifth electric cylinder (21) is fixedly connected with a block (22), the block (22) is U-shaped, and the inner wall of the block (22) is in contact with the side wall of the movable shaft (601), the side wall of the threaded column (18) is threadedly mounted with a nut (23), and the nut (23) and the end of the fixed block (29) close to each other are in contact with each other.

10. The novel sand roller sand bonding machine for peeling fruits and vegetables according to claim 9, characterized in that: A limiting mechanism is provided on the bearing block (106), and the limiting mechanism includes a third electric cylinder (12), a lifting block (13), a second stopper (14) and a limiting groove (15); the upper end of the bearing block (106) is fixedly connected to the third electric cylinder (12), the lower end of the output shaft of the third electric cylinder (12) is fixedly connected to the lifting block (13), and the side wall of the lifting block (13) is fixedly connected to the second stopper (14); the upper end of the bearing block (106) is provided with a limiting groove (15) through it, and the second stopper (14) is slidably arranged on the inner wall of the limiting groove (15), and the ends of the first stopper (11) and the second stopper (14) that are close to each other are in contact with the side wall of the sand-bonding roller (30).

Citation Information

Patent Citations

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