Automobile brake shoe welding device
By designing an automated brake shoe welding device, automatic loading, positioning and welding of the brake shoe back plate and brake shoe pad are realized, solving the problems of low production efficiency and unstable welding accuracy in the existing technology, and is suitable for large-scale production of modern automotive parts.
Patent Information
- Application Number
- CN202511052876.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-30
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2045-07-30
AI Technical Summary
In the existing technology, brake shoe welding equipment has the problems of low production efficiency, unstable welding accuracy, high labor intensity, and low degree of automation, which makes it difficult to meet the large-scale production needs of modern automotive parts.
A automobile brake shoe welding device is designed, which includes a main mechanism, a transfer mechanism and a welding mechanism. Through automatic transportation, alternating transfer and precise welding, the automatic loading, positioning and welding of the brake shoe back plate and brake shoe pad are realized. The limit plate, clamping electric cylinder, fitting wheel and spring clamping mechanism are used to ensure precise alignment.
It improves production efficiency, ensures welding accuracy, reduces manual intervention, is suitable for mass production, and improves equipment utilization and welding quality.
Smart Images

Figure CN120551629B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of brake shoe welding, in particular to a welding device for a brake shoe of an automobile brake. Background Art
[0002] The brake shoe of an automobile brake is a key component in the automobile braking system, and is mainly welded from the brake shoe back plate and brake shoe pad. Traditional brake shoe welding processes are usually carried out manually or with semi-automated equipment, which has problems such as low production efficiency, unstable welding accuracy, and high labor intensity. Traditional welding equipment usually uses a single clamping and welding method, which makes it difficult to achieve automatic alternating feeding, precise positioning, and efficient welding of the brake shoe back plate and brake shoe pad, resulting in low production efficiency and difficulty in meeting the large-scale production needs of modern automobile parts. At present, although some automated welding equipment can achieve automatic welding of brake shoes, there are still problems such as complex structure, lack of coordination, and poor adaptability in the transportation, clamping, positioning, and welding of the brake shoe back plate and brake shoe pad.
[0003] Therefore, there is an urgent need for an automobile brake shoe welding device with a high degree of automation, precise positioning, and stable welding to improve production efficiency and ensure welding quality. Summary of the Invention
[0004] In response to the above technical problems, the present invention adopts the following technical solution: a vehicle brake shoe welding device, comprising a main mechanism for alternately feeding a brake shoe back plate and a brake shoe pad, the main mechanism comprising a frame, the main mechanism being provided with a welding mechanism for positioning and welding the brake shoe back plate and the brake shoe pad, and a transfer mechanism for separately transferring the brake shoe back plate and the brake shoe pad;
[0005] The main mechanism includes a lifting platform slidably mounted on the frame, an upper slide is fixedly mounted on the lifting platform, an upper gear is rotatably mounted on the upper slide, a side transmission shaft is rotatably mounted on the frame, and a conveying gear is fixedly mounted on the side transmission shaft.
[0006] Furthermore, the main mechanism also includes a lifting electric cylinder and a feeding motor fixedly mounted on the frame. The output end of the lifting electric cylinder is fixedly mounted on the lifting platform. A sliding transmission shaft is rotatably mounted on the frame. The sliding transmission shaft is slidably mounted on the upper gear. A bottom transmission belt is wrapped around the sliding transmission shaft and the side transmission shaft. The feeding motor drives the sliding transmission shaft to rotate through the belt transmission.
[0007] Furthermore, a plurality of upper transmission rollers are rotatably mounted on the frame, two upper conveyor belts are wrapped around the upper transmission rollers, a plurality of limit plates are provided on the frame, an upper conveying motor is fixedly mounted on the frame, and the motor shaft of the upper conveying motor is fixedly mounted to the innermost upper transmission roller. When in use, the brake shoe back plate and the brake shoe are respectively placed on the two upper conveyor belts, a plurality of lower transmission rollers are rotatably mounted below the frame, the lower conveyor belts are wrapped around the lower transmission rollers, a lower conveying motor is fixedly mounted on the frame, and the motor shaft of the lower conveying motor is fixedly mounted to the innermost lower transmission roller.
[0008] The upper conveying motor drives the upper transmission roller to rotate, and the upper transmission roller drives the upper conveyor belt to move. The upper conveyor belt transports the brake shoe back plate and brake shoe pad inward. The brake shoe pad and brake shoe back plate are kept upright during the conveying process through the limit plate. The lower conveying motor drives the lower transmission roller to rotate, driving the lower conveyor belt to move. The welded brake shoe is placed on the lower conveyor belt, and the lower conveyor belt sends the welded brake shoe out.
[0009] The feed motor drives the side drive shaft and the sliding drive shaft to rotate through the bottom drive belt. The side drive shaft drives the right sliding rack and the right sliding frame to slide along the frame body through the conveying gear. The sliding drive shaft drives the left sliding rack and the left slide to slide along the upper slide through the upper gear. When the right slide moves toward the welding mechanism, the left slide moves away from the welding mechanism. When the left slide moves toward the welding mechanism, the right slide moves away from the welding mechanism.
[0010] Furthermore, the transfer mechanism includes a right sliding frame slidably mounted on the frame body, a right sliding rack fixedly mounted on the right sliding frame, the right sliding rack meshing with the conveying gear, a right clamping platform fixedly mounted on the right sliding frame, a lifting rod slidably mounted on the right clamping platform, a lifting rack fixedly mounted on the lifting rod, a right lifting motor fixedly mounted on the right clamping platform, a right lifting gear fixedly mounted on the motor shaft of the right lifting motor, and the right lifting gear meshing with the lifting rack.
[0011] Furthermore, a lifting frame is fixedly installed on the lifting rod, two right extension plates are fixedly installed on the lifting frame, a right clamping electric cylinder is fixedly installed on the right extension plate, a right clamping block is fixedly installed on the output end of the right clamping electric cylinder, two right clamping rods are rotatably installed on the right clamping block, two right clamping claws are rotatably installed on the right extension plate, and the right clamping rod and the right clamping claw are rotatably installed.
[0012] Furthermore, a left slide is slidably installed on the upper slide, a left sliding rack is fixedly installed on the left slide, the left sliding rack is meshed with the upper gear, an extension block is slidably installed in the left slide, an extension electric cylinder is fixedly installed on the left slide, the output end of the extension electric cylinder is fixedly installed on the extension block, two left extension plates are fixedly installed on the extension block, a left clamping electric cylinder is fixedly installed on the left extension plate, a left clamping block is fixedly installed on the output end of the left clamping electric cylinder, two left clamping jaws are rotatably installed on the left extension plate, a left clamping rod is rotatably installed on the left clamping block, and the left clamping rod is rotatably installed with the left clamping jaw.
[0013] When the brake shoe is transported to the bottom of the left clamp by the upper conveyor belt, the lifting electric cylinder contracts to drive the lifting platform and the upper slide to descend, and the sliding transmission shaft slides relative to the upper gear, so that the left clamp reaches both sides of the brake shoe, and the left clamping electric cylinder extends to drive the left clamping block to descend, and the two left clamping claws are driven to clamp the brake shoe through the left clamping rod. Then the lifting electric cylinder extends to drive the upper slide to rise, and the brake shoe is lifted from the upper conveyor belt through the left clamping claw. The extension electric cylinder extends and retracts to drive the extension block to slide relative to the left slide to adjust the inner and outer positions of the brake shoe. Then the left slide slides along the upper slide to bring the brake shoe to the top of the welding mechanism. Then the upper slide descends, and the brake shoe is lowered between the two clamping discs, and the brake shoe falls onto the front support plate and the side support plate.
[0014] Then the left clamping jaw is released. At this time, the right clamping jaw is located above the brake shoe back plate on the upper conveyor belt. At this time, the right lifting motor drives the right lifting gear to rotate, and drives the lifting rod and the lifting frame to descend through the lifting rack, so that the right clamping jaw reaches both sides of the brake shoe back plate. The right clamping electric cylinder extends to drive the right clamping block to descend, and drives the two right clamping jaws to rotate inward through the right clamping rod, and clamps the brake shoe back plate through the right clamping jaw. Then the lifting frame rises, and the brake shoe back plate is picked up from the upper conveyor belt through the right clamping jaw. Then the right sliding frame slides along the frame body, and the brake shoe back plate is moved to the brake shoe pad between the clamping discs through the right clamping jaw, and then the right clamping jaw is released.
[0015] Furthermore, the welding mechanism includes two rotating motors fixedly mounted on a frame, a rotating column is rotatably mounted on the frame, the rotating motor drives the rotating column to rotate through a driving belt, a fixed plate is fixedly mounted on the rotating column, a chuck is slidably mounted on the rotating column, a push plate is fixedly mounted on the chuck, a compression spring is arranged between the fixed plate and the push plate, a plurality of protrusions for increasing friction are arranged on the chuck, and two welding guns are fixedly mounted on the frame.
[0016] Furthermore, an upper connecting seat and a fixed plate are fixedly installed on the frame body, an upper rotating rod is rotatably installed on the upper connecting seat, an inner rotating rod is rotatably installed on the upper rotating rod, an upper column is rotatably installed on the inner rotating rod, a bonding frame is fixedly installed on the upper column, two bonding wheels are rotatably installed on the bonding frame, a bonding electric cylinder is rotatably installed on the fixed plate, a connecting rod is fixedly installed on the bonding frame, the output end of the bonding electric cylinder is rotatably installed with the connecting rod, and the bonding frame is rotatably installed with the fixed plate.
[0017] Furthermore, a lower push plate is slidably installed on the fixed plate, a lower rotating rod is rotatably installed on the lower push plate, a sliding groove is provided on the lower rotating rod, a sliding pin is fixedly installed on the inner rotating rod, the sliding pin slides in the sliding groove, an outer guide column is fixedly installed on the frame, an outer push plate is slidably installed on the outer guide column, an arc surface is provided on the lower push plate, and the lower push plate cooperates with the outer push plate.
[0018] Furthermore, a front supporting electric cylinder is fixedly mounted on the frame, a front supporting plate is fixedly mounted on the output end of the front supporting electric cylinder, two side supporting electric cylinders are fixedly mounted on the frame, and side supporting plates are fixedly mounted on the output ends of the side supporting electric cylinders.
[0019] When the brake shoe is placed between the two chucks, the compression spring is in a compressed state. When the brake shoe back plate and the brake shoe are placed, the bonding electric cylinder extends, and drives the bonding frame to rotate relative to the fixed plate through the connecting rod, and drives the lower rotating rod to rotate through the inner rotating rod and the sliding pin, thereby driving the lower push plate to rise. When the arc surface reaches above the outer push plate, the compression spring rebounds, driving the chuck to move inward along the rotating column, and the push plate drives the outer push plate to move inward along the outer guide column. At this time, the brake shoe is clamped by the two chucks, and the bonding frame rotates at the same time to bond the two bonding wheels to the brake shoe back plate. At this time, the two welding guns spot weld the brake shoe back plate and the brake shoe, and then the front support electric cylinder and the side support electric cylinder contract, so that the front support plate and the side support plate leave the bottom of the brake shoe.
[0020] Then the rotating motor drives the rotating column to rotate through the drive belt, the rotating column drives the chuck to rotate, the chuck drives the brake shoe back plate to rotate, and the brake shoe back plate and brake shoe are fully welded by the welding gun to form a brake shoe. After the welding is completed, the chuck drives the brake shoe back plate and brake shoe to rotate exactly 180 degrees. At this time, the brake shoe back plate is located at the bottom, and then the fitting electric cylinder shrinks, so that the chuck no longer clamps the brake shoe. At this time, the welded brake shoe falls onto the lower conveyor belt.
[0021] Compared with the prior art, the present invention has the following advantages: (1) The present invention realizes automatic loading, positioning, clamping and welding of the brake shoe back plate and the brake shoe by setting an automatic conveying mechanism, an alternating transfer mechanism and a precise welding mechanism, thereby reducing manual intervention, significantly improving production efficiency and being suitable for mass production needs; (2) The transfer mechanism provided by the present invention adopts a limit plate, a clamping electric cylinder, a bonding wheel and a spring clamping mechanism to ensure that the brake shoe back plate and the brake shoe are kept in precise alignment during the welding process, avoiding displacement or loosening, thereby improving welding accuracy and ensuring the strength and durability of the brake shoe; (3) The main mechanism provided by the present invention realizes the alternating loading of the brake shoe back plate and the brake shoe through the alternating movement of the left and right sliding frames and the clamping claw mechanism, so that the welding process is carried out continuously, the waiting time is reduced, the equipment utilization rate is improved, and the production process is more efficient and smooth; (4) The welding mechanism provided by the present invention bonds the bonding wheel to the brake shoe back plate while clamping the brake shoe, thereby ensuring the welding accuracy of the brake shoe. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0023] Figure 2 The main structure of the present invention is shown in FIG. Figure 1 .
[0024] Figure 3 The main structure of the present invention is shown in FIG. Figure 2 .
[0025] Figure 4 The main structure of the present invention is shown in FIG. Figure 3 .
[0026] Figure 5 Schematic diagram of the transfer mechanism structure of the present invention Figure 1 .
[0027] Figure 6 Schematic diagram of the transfer mechanism structure of the present invention Figure 2 .
[0028] Figure 7 Schematic diagram of the welding mechanism structure of the present invention Figure 1 .
[0029] Figure 8 Schematic diagram of the welding mechanism structure of the present invention Figure 2 .
[0030] Figure 9 Schematic diagram of the welding mechanism structure of the present invention Figure 3 .
[0031] Figure 10 Schematic diagram of the welding mechanism structure of the present invention Figure 4 .
[0032] Figure 11 Schematic diagram of the welding mechanism structure of the present invention Figure 5 .
[0033] Figure 12 Schematic diagram of the welding mechanism structure of the present invention Figure 6 .
[0034] Reference numerals: 101-frame; 102-lower transmission roller; 103-lower conveyor belt; 104-lower conveyor motor; 105-limiting plate; 106-upper transmission roller; 107-upper conveyor belt; 108-upper conveyor motor; 109-lifting cylinder; 110-lifting platform; 111-upper slide; 112-feeding motor; 113-sliding transmission shaft; 114-upper gear; 115-side transmission shaft; 116-conveying gear; 1 17- bottom transmission belt; 201- right sliding frame; 202- right sliding rack; 203- right clamping platform; 204- right lifting motor; 205- right lifting gear; 206- lifting rod; 207- lifting rack; 208- lifting frame; 209- right clamping cylinder; 210- right clamping block; 211- right clamping rod; 212- right clamping claw; 213- left sliding frame; 214- left sliding rack; 215- extension cylinder; 216- extension Outlet block; 217-left extension plate; 218-right extension plate; 219-left clamping cylinder; 220-left clamping block; 221-left clamping rod; 222-left clamping claw; 301-rotating motor; 302-rotating column; 303-driving belt; 304-fixed plate; 305-compression spring; 306-push plate; 307-clamping plate; 308-outer push plate; 309-outer guide column; 310-fixed plate; 311-lower push plate; 312 - cambered surface; 313 - upper connecting seat; 314 - upper rotating rod; 315 - inner rotating rod; 316 - sliding pin; 317 - lower rotating rod; 318 - slide groove; 319 - connecting rod; 320 - laminating frame; 321 - upper column; 322 - laminating wheel; 323 - laminating electric cylinder; 324 - welding gun; 325 - front supporting electric cylinder; 326 - front supporting plate; 327 - side supporting electric cylinder; 328 - side supporting plate; 4 - brake shoe back plate; 5 - brake shoe. DETAILED DESCRIPTION
[0035] The specific embodiments of the present invention will be further described below with reference to the accompanying drawings.
[0036] Example: Reference Figures 1-12 A vehicle brake shoe welding device includes a main body mechanism for alternately feeding a brake shoe back plate 4 and a brake shoe 5, the main body mechanism including a frame 101, a welding mechanism for positioning and welding the brake shoe back plate 4 and the brake shoe 5, and a transfer mechanism for respectively transferring the brake shoe back plate 4 and the brake shoe 5;
[0037] The main mechanism includes a lifting platform 110 slidably mounted on the frame 101, an upper slide 111 fixedly mounted on the lifting platform 110, an upper gear 114 rotatably mounted on the upper slide 111, a side transmission shaft 115 rotatably mounted on the frame 101, and a conveying gear 116 fixedly mounted on the side transmission shaft 115.
[0038] like Figure 2-Figure 4 As shown, the main mechanism also includes a lifting electric cylinder 109 and a feeding motor 112 fixedly mounted on the frame 101. The output end of the lifting electric cylinder 109 is fixedly mounted on the lifting platform 110. A sliding transmission shaft 113 is rotatably mounted on the frame 101. The sliding transmission shaft 113 is slidably mounted on the upper gear 114. The sliding transmission shaft 113 and the side transmission shaft 115 are wrapped with a bottom transmission belt 117. The feeding motor 112 drives the sliding transmission shaft 113 to rotate through belt transmission.
[0039] like Figure 2-Figure 4 As shown, a plurality of upper transmission rollers 106 are rotatably installed on the frame 101, and two upper conveyor belts 107 are wrapped around the upper transmission rollers 106. A plurality of limit plates 105 are provided on the frame 101. An upper conveying motor 108 is fixedly installed on the frame 101, and the motor shaft of the upper conveying motor 108 is fixedly installed on the innermost upper transmission roller 106. When in use, the brake shoe back plate 4 and the brake shoe 5 are respectively placed on the two upper conveyor belts 107. A plurality of lower transmission rollers 102 are rotatably installed below the frame 101, and a lower conveyor belt 103 is wrapped around the lower transmission roller 102. A lower conveying motor 104 is fixedly installed on the frame 101, and the motor shaft of the lower conveying motor 104 is fixedly installed on the innermost lower transmission roller 102.
[0040] like Figure 2-Figure 4 As shown, the upper conveying motor 108 drives the upper transmission roller 106 to rotate, and the upper transmission roller 106 drives the upper conveyor belt 107 to move. The upper conveyor belt 107 conveys the brake shoe back plate 4 and the brake shoe 5 inward, and the brake shoe 5 and the brake shoe back plate 4 are kept upright during the conveying process through the limit plate 105. The lower conveying motor 104 drives the lower transmission roller 102 to rotate, driving the lower conveyor belt 103 to move. The welded brake shoe is placed on the lower conveyor belt 103, and the lower conveyor belt 103 sends the welded brake shoe out.
[0041] The feeding motor 112 drives the side transmission shaft 115 and the sliding transmission shaft 113 to rotate through the bottom transmission belt 117. The side transmission shaft 115 drives the right sliding rack 202 and the right sliding frame 201 to slide along the frame body 101 through the conveying gear 116. The sliding transmission shaft 113 drives the left sliding rack 214 and the left slide 213 to slide along the upper slide 111 through the upper gear 114. When the right slide 201 moves toward the welding mechanism, the left slide 213 moves away from the welding mechanism. When the left slide 213 moves toward the welding mechanism, the right slide 201 moves away from the welding mechanism.
[0042] like Figure 5 、 Figure 6 As shown, the transfer mechanism includes a right sliding frame 201 slidably mounted on the frame body 101, a right sliding rack 202 is fixedly mounted on the right sliding frame 201, the right sliding rack 202 is engaged with the conveying gear 116, a right clamping platform 203 is fixedly mounted on the right clamping platform 201, a lifting rod 206 is slidably mounted on the right clamping platform 203, a lifting rack 207 is fixedly mounted on the lifting rod 206, a right lifting motor 204 is fixedly mounted on the right clamping platform 203, a right lifting gear 205 is fixedly mounted on the motor shaft of the right lifting motor 204, and the right lifting gear 205 is engaged with the lifting rack 207.
[0043] like Figure 5 、 Figure 6 As shown, a lifting frame 208 is fixedly installed on the lifting rod 206, two right extending plates 218 are fixedly installed on the lifting frame 208, a right clamping electric cylinder 209 is fixedly installed on the right extending plate 218, a right clamping block 210 is fixedly installed on the output end of the right clamping electric cylinder 209, two right clamping rods 211 are rotatably installed on the right clamping block 210, two right clamping claws 212 are rotatably installed on the right extending plate 218, and the right clamping rod 211 and the right clamping claw 212 are rotatably installed.
[0044] like Figure 5 、 Figure 6 As shown, a left slide 213 is slidably installed on the upper slide 111, a left sliding rack 214 is fixedly installed on the left slide 213, the left sliding rack 214 is meshed with the upper gear 114, an extending block 216 is slidably installed in the left slide 213, an extending electric cylinder 215 is fixedly installed on the left slide 213, the output end of the extending electric cylinder 215 is fixedly installed on the extending block 216, two left extending plates 217 are fixedly installed on the extending block 216, a left clamping electric cylinder 219 is fixedly installed on the left extending plate 217, a left clamping block 220 is fixedly installed on the output end of the left clamping electric cylinder 219, two left clamping jaws 222 are rotatably installed on the left extending plate 217, a left clamping rod 221 is rotatably installed on the left clamping block 220, and the left clamping rod 221 and the left clamping jaw 222 are rotatably installed.
[0045] When the brake shoe 5 is transported to the bottom of the left clamping claw 222 by the upper conveyor belt 107, the lifting cylinder 109 contracts to drive the lifting platform 110 and the upper slide 111 to descend, and the sliding transmission shaft 113 slides relative to the upper gear 114, so that the left clamping claw 222 reaches both sides of the brake shoe 5, and the left clamping cylinder 219 extends to drive the left clamping block 220 to descend, and the left clamping rod 221 drives the two left clamping claws 222 to clamp the brake shoe 5. Then the lifting cylinder 109 extends to drive the upper slide 11 1 rises, and the brake shoe 5 is lifted from the upper conveyor belt 107 by the left clamping jaw 222. The extension cylinder 215 is extended and retracted to drive the extension block 216 to slide relative to the left slide 213, adjusting the inner and outer positions of the brake shoe 5. Then the left slide 213 slides along the upper slide 111, bringing the brake shoe 5 to the top of the welding mechanism. Then the upper slide 111 descends, and the brake shoe 5 is lowered between the two clamping plates 307, and the brake shoe 5 falls onto the front support plate 326 and the side support plate 328.
[0046] Then the left clamping jaw 222 is released. At this time, the right clamping jaw 212 is located above the brake shoe back plate 4 on the upper conveyor belt 107. At this time, the right lifting motor 204 drives the right lifting gear 205 to rotate, and drives the lifting rod 206 and the lifting frame 208 to descend through the lifting rack 207, so that the right clamping jaw 212 reaches both sides of the brake shoe back plate 4. The right clamping electric cylinder 209 extends and drives the right clamping block 210 to descend. The two right clamping jaws 212 are driven to rotate inward through the right clamping rod 211, and the brake shoe back plate 4 is clamped by the right clamping jaw 212. Then the lifting frame 208 rises and picks up the brake shoe back plate 4 from the upper conveyor belt 107 through the right clamping jaw 212. Then the right sliding frame 201 slides along the frame body 101, and moves the brake shoe back plate 4 to the brake shoe 5 between the clamping discs 307 through the right clamping jaw 212. Then the right clamping jaw 212 is released.
[0047] like Figure 7-12 As shown, the welding mechanism includes two rotating motors 301 fixedly mounted on the frame 101, a rotating column 302 is rotatably mounted on the frame 101, the rotating motor 301 drives the rotating column 302 to rotate through a driving belt 303, a fixed disk 304 is fixedly mounted on the rotating column 302, a chuck 307 is slidably mounted on the rotating column 302, a push plate 306 is fixedly mounted on the chuck 307, a compression spring 305 is arranged between the fixed disk 304 and the push plate 306, a plurality of protrusions for increasing friction are arranged on the chuck 307, and two welding guns 324 are fixedly mounted on the frame 101.
[0048] like Figure 7-12As shown, the frame body 101 is fixedly installed with an upper connecting seat 313 and a fixed plate 310, the upper connecting seat 313 is rotatably installed with an upper rotating rod 314, the upper rotating rod 314 is rotatably installed with an inner rotating rod 315, the inner rotating rod 315 is rotatably installed with an upper column 321, the upper column 321 is fixedly installed with a bonding frame 320, the bonding frame 320 is rotatably installed with two bonding wheels 322, the fixed plate 310 is rotatably installed with a bonding electric cylinder 323, the bonding frame 320 is fixedly installed with a connecting rod 319, the output end of the bonding electric cylinder 323 is rotatably installed with the connecting rod 319, and the bonding frame 320 is rotatably installed with the fixed plate 310.
[0049] like Figure 7-12 As shown, a lower push plate 311 is slidably installed on the fixed plate 310, a lower rotating rod 317 is rotatably installed on the lower push plate 311, a sliding groove 318 is provided on the lower rotating rod 317, a sliding pin 316 is fixedly installed on the inner rotating rod 315, and the sliding pin 316 slides in the sliding groove 318, an outer guide column 309 is fixedly installed on the frame 101, an outer push plate 308 is slidably installed on the outer guide column 309, an arc surface 312 is provided on the lower push plate 311, and the lower push plate 311 cooperates with the outer push plate 308.
[0050] like Figure 7-12 As shown, a front supporting electric cylinder 325 is fixedly mounted on the frame 101, and a front supporting plate 326 is fixedly mounted on the output end of the front supporting electric cylinder 325. Two side supporting electric cylinders 327 are fixedly mounted on the frame 101, and a side supporting plate 328 is fixedly mounted on the output end of the side supporting electric cylinder 327.
[0051] When the brake shoe 5 is placed between the two chucks 307, the compression spring 305 is in a compressed state. After the brake shoe back plate 4 and the brake shoe 5 are placed, the bonding electric cylinder 323 extends, and drives the bonding frame 320 to rotate relative to the fixed plate 310 through the connecting rod 319, and drives the lower rotating rod 317 to rotate through the inner rotating rod 315 and the sliding pin 316, thereby driving the lower push plate 311 to rise. When the arc surface 312 reaches above the outer push plate 308, the compression spring 305 rebounds, driving the chuck 30 7 moves inward along the rotating column 302, and the push plate 306 drives the outer push plate 308 to move inward along the outer guide column 309. At this time, the brake shoe 5 is clamped by the two chucks 307. At the same time, the laminating frame 320 rotates to laminate the two laminating wheels 322 on the brake shoe back plate 4. At this time, the two welding guns 324 spot weld the brake shoe back plate 4 and the brake shoe 5. Then the front support cylinder 325 and the side support cylinder 327 retract, so that the front support plate 326 and the side support plate 328 leave the bottom of the brake shoe 5.
[0052] Then the rotating motor 301 drives the rotating column 302 to rotate through the driving belt 303, the rotating column 302 drives the chuck 307 to rotate, the chuck 307 drives the brake shoe back plate 4 to rotate, and the brake shoe back plate 4 and the brake shoe 5 are fully welded by the welding gun 324 to form a brake shoe. After the welding is completed, the chuck 307 drives the brake shoe back plate 4 and the brake shoe 5 to rotate exactly one hundred and eighty degrees. At this time, the brake shoe back plate 4 is located at the bottom, and then the fitting electric cylinder 323 contracts, so that the chuck 307 no longer clamps the brake shoe 5. At this time, the welded brake shoe falls onto the lower conveyor belt 103.
[0053] The working principle of the automobile brake shoe welding device disclosed in the present invention is as follows: the upper conveying motor 108 drives the upper transmission roller 106 to rotate, the upper transmission roller 106 drives the upper conveyor belt 107 to move, and the upper conveyor belt 107 conveys the brake shoe back plate 4 and the brake shoe 5 inward, and the brake shoe 5 and the brake shoe back plate 4 are kept upright during the conveying process through the limit plate 105, and the feeding motor 112 drives the side transmission shaft 115 and the sliding transmission shaft 113 to rotate through the bottom transmission belt 117, and the side transmission shaft 115 drives the right sliding rack 202 and the right sliding frame 201 to slide along the frame body 101 through the conveying gear 116, and the sliding transmission shaft 113 drives the left sliding rack 214 and the left slide 213 to slide along the upper slide table 111 through the upper gear 114. When the right slide frame 201 moves toward the welding mechanism, the left slide 213 moves away from the welding mechanism, and when the left slide 213 moves toward the welding mechanism, the right slide frame 201 moves away from the welding mechanism. When the brake shoe 5 is transported to the bottom of the left clamping claw 222 by the upper conveyor belt 107, the lifting cylinder 109 contracts to drive the lifting platform 110 and the upper slide 111 to descend, and the sliding transmission shaft 113 slides relative to the upper gear 114, so that the left clamping claw 222 reaches both sides of the brake shoe 5, and the left clamping cylinder 219 extends to drive the left clamping block 220 to descend, and the left clamping rod 221 drives the two left clamping claws 222 to clamp the brake shoe 5. Then the lifting cylinder 109 extends to drive the upper slide 11 1 rises, and the brake shoe 5 is lifted from the upper conveyor belt 107 by the left clamping jaw 222. The extension cylinder 215 is extended and retracted to drive the extension block 216 to slide relative to the left slide 213, adjusting the inner and outer positions of the brake shoe 5. Then the left slide 213 slides along the upper slide 111, bringing the brake shoe 5 to the top of the welding mechanism. Then the upper slide 111 descends, and the brake shoe 5 is lowered between the two clamping plates 307, and the brake shoe 5 falls onto the front support plate 326 and the side support plate 328. Then the left clamping jaw 222 is released. At this time, the right clamping jaw 212 is located above the brake shoe back plate 4 on the upper conveyor belt 107. At this time, the right lifting motor 204 drives the right lifting gear 205 to rotate, and drives the lifting rod 206 and the lifting frame 208 to descend through the lifting rack 207, so that the right clamping jaw 212 reaches both sides of the brake shoe back plate 4. The right clamping electric cylinder 209 extends and drives the right clamping block 210 to descend. The two right clamping jaws 212 are driven to rotate inward through the right clamping rod 211, and the brake shoe back plate 4 is clamped by the right clamping jaw 212. Then the lifting frame 208 rises and picks up the brake shoe back plate 4 from the upper conveyor belt 107 through the right clamping jaw 212. Then the right sliding frame 201 slides along the frame body 101, and moves the brake shoe back plate 4 to the brake shoe 5 between the clamping discs 307 through the right clamping jaw 212. Then the right clamping jaw 212 is released.When the brake shoe 5 is placed between the two chucks 307, the compression spring 305 is in a compressed state. After the brake shoe back plate 4 and the brake shoe 5 are placed, the bonding electric cylinder 323 extends, and drives the bonding frame 320 to rotate relative to the fixed plate 310 through the connecting rod 319, and drives the lower rotating rod 317 to rotate through the inner rotating rod 315 and the sliding pin 316, thereby driving the lower push plate 311 to rise. When the arc surface 312 reaches above the outer push plate 308, the compression spring 305 rebounds, driving the chuck 30 7 moves inward along the rotating column 302, and the push plate 306 drives the outer push plate 308 to move inward along the outer guide column 309. At this time, the brake shoe 5 is clamped by the two chucks 307. At the same time, the laminating frame 320 rotates to laminate the two laminating wheels 322 on the brake shoe back plate 4. At this time, the two welding guns 324 spot weld the brake shoe back plate 4 and the brake shoe 5. Then the front support cylinder 325 and the side support cylinder 327 retract, so that the front support plate 326 and the side support plate 328 leave the bottom of the brake shoe 5. The rotating motor 301 then drives the rotating column 302 to rotate via the drive belt 303. The rotating column 302 drives the chuck 307 to rotate, which in turn drives the brake shoe back plate 4 to rotate. The welding gun 324 then fully welds the brake shoe back plate 4 and the brake shoe 5 to form the brake shoe. After welding is complete, the chuck 307 drives the brake shoe back plate 4 and the brake shoe 5 to rotate exactly 180 degrees. At this point, the brake shoe back plate 4 is located at the bottom. The fitting electric cylinder 323 then contracts, causing the chuck 307 to no longer clamp the brake shoe 5. The welded brake shoe now falls onto the lower conveyor belt 103. The lower conveyor motor 104 drives the lower drive roller 102 to rotate, driving the lower conveyor belt 103 to move. The welded brake shoe is placed on the lower conveyor belt 103, which then delivers the welded brake shoe.
[0054] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes based on the technical solution and inventive concept of the present invention within the technical scope of the present invention, which should be covered by the scope of protection of the present invention.
Claims
1. A vehicle brake shoe welding device, comprising a main body mechanism for feeding a brake shoe back plate (4) and a brake shoe lining (5) in turn, characterized in that: The main body mechanism comprises a frame (101), and a welding mechanism for positioning and welding the brake shoe back plate (4) and the brake shoe (5) and a transfer mechanism for transferring the brake shoe back plate (4) and the brake shoe (5) respectively are provided on the main body mechanism; The main mechanism comprises a lifting platform (110) slidably mounted on a frame (101), an upper slide (111) fixedly mounted on the lifting platform (110), an upper gear (114) rotatably mounted on the upper slide (111), a side transmission shaft (115) rotatably mounted on the frame (101), and a conveying gear (116) fixedly mounted on the side transmission shaft (115); The welding mechanism comprises two rotating motors (301) fixedly mounted on a frame (101); a rotating column (302) is rotatably mounted on the frame (101); the rotating motor (301) drives the rotating column (302) to rotate via a driving belt (303); a fixed disk (304) is fixedly mounted on the rotating column (302); a chuck (307) is slidably mounted on the rotating column (302); a push disk (306) is fixedly mounted on the chuck (307); a compression spring (305) is provided between the fixed disk (304) and the push disk (306); a plurality of protrusions for increasing friction are provided on the chuck (307); and two welding guns (324) are fixedly mounted on the frame (101); The transfer mechanism comprises a right sliding frame (201) slidably mounted on the frame body (101), a right sliding rack (202) fixedly mounted on the right sliding frame (201), and the right sliding rack (202) meshes with the conveying gear (116); A left slide (213) is slidably mounted on the upper slide (111), a left sliding rack (214) is fixedly mounted on the left slide (213), and the left sliding rack (214) is meshed with the upper gear (114); An upper connecting seat (313) and a fixed plate (310) are fixedly mounted on the frame body (101); an upper rotating rod (314) is rotatably mounted on the upper connecting seat (313); an inner rotating rod (315) is rotatably mounted on the upper rotating rod (314); an upper column (321) is rotatably mounted on the inner rotating rod (315); a laminating frame (320) is fixedly mounted on the upper column (321); two laminating wheels (322) are rotatably mounted on the laminating frame (320); a laminating electric cylinder (323) is rotatably mounted on the fixed plate (310); a connecting rod (319) is fixedly mounted on the laminating frame (320); an output end of the laminating electric cylinder (323) is rotatably mounted on the connecting rod (319); and the laminating frame (320) is rotatably mounted on the fixed plate (310); A lower push plate (311) is slidably mounted on the fixed plate (310), a lower rotating rod (317) is rotatably mounted on the lower push plate (311), a sliding groove (318) is provided on the lower rotating rod (317), a sliding pin (316) is fixedly mounted on the inner rotating rod (315), the sliding pin (316) slides in the sliding groove (318), an outer guide column (309) is fixedly mounted on the frame (101), an outer push plate (308) is slidably mounted on the outer guide column (309), an arc surface (312) is provided on the lower push plate (311), and the lower push plate (311) cooperates with the outer push plate (308); When the arc surface (312) reaches above the outer push plate (308), the compression spring (305) rebounds, driving the clamping disc (307) to move inward along the rotating column (302), and the push plate (306) drives the outer push plate (308) to move inward along the outer guide column (309). At this time, the brake shoe (5) is clamped by the two clamping discs (307).
2. The automobile brake shoe welding device according to claim 1, characterized in that: The main mechanism further comprises a lifting electric cylinder (109) and a feeding motor (112) fixedly mounted on the frame (101); the output end of the lifting electric cylinder (109) is fixedly mounted on the lifting platform (110); a sliding transmission shaft (113) is rotatably mounted on the frame (101); the sliding transmission shaft (113) is slidably mounted on the upper gear (114); a bottom transmission belt (117) is wound around the sliding transmission shaft (113) and the side transmission shaft (115); and the feeding motor (112) drives the sliding transmission shaft (113) to rotate through the belt transmission.
3. The automobile brake shoe welding device according to claim 2, characterized in that: A plurality of upper transmission rollers (106) are rotatably mounted on the frame (101), two upper conveyor belts (107) are wound around the upper transmission rollers (106), a plurality of limit plates (105) are provided on the frame (101), an upper conveying motor (108) is fixedly mounted on the frame (101), a motor shaft of the upper conveying motor (108) is fixedly mounted on the innermost upper transmission roller (106), and when in use, the brake shoe back plate (4) and the brake shoe (5) are respectively placed on the two upper conveyor belts (107), a plurality of lower transmission rollers (102) are rotatably mounted below the frame (101), a lower conveyor belt (103) is wound around the lower transmission rollers (102), a lower conveying motor (104) is fixedly mounted on the frame (101), and a motor shaft of the lower conveying motor (104) is fixedly mounted on the innermost lower transmission roller (102).
4. The automobile brake shoe welding device according to claim 1, characterized in that: A right clamping platform (203) is fixedly mounted on the right sliding frame (201), a lifting rod (206) is slidably mounted on the right clamping platform (203), a lifting rack (207) is fixedly mounted on the lifting rod (206), a right lifting motor (204) is fixedly mounted on the right clamping platform (203), a right lifting gear (205) is fixedly mounted on the motor shaft of the right lifting motor (204), and the right lifting gear (205) is meshed with the lifting rack (207).
5. The automobile brake shoe welding device according to claim 4, characterized in that: A lifting frame (208) is fixedly mounted on the lifting rod (206), two right extension plates (218) are fixedly mounted on the lifting frame (208), a right clamping electric cylinder (209) is fixedly mounted on the right extension plate (218), a right clamping block (210) is fixedly mounted on the output end of the right clamping electric cylinder (209), two right clamping rods (211) are rotatably mounted on the right clamping block (210), two right clamping claws (212) are rotatably mounted on the right extension plate (218), and the right clamping rod (211) and the right clamping claw (212) are rotatably mounted.
6. The automobile brake shoe welding device according to claim 5, characterized in that: A protruding block (216) is slidably mounted in the left slide (213), a protruding electric cylinder (215) is fixedly mounted on the left slide (213), an output end of the protruding electric cylinder (215) is fixedly mounted on the protruding block (216), two left protruding plates (217) are fixedly mounted on the protruding block (216), a left clamping electric cylinder (219) is fixedly mounted on the left protruding plate (217), a left clamping block (220) is fixedly mounted on the output end of the left clamping electric cylinder (219), two left clamping claws (222) are rotatably mounted on the left protruding plate (217), a left clamping rod (221) is rotatably mounted on the left clamping block (220), and the left clamping rod (221) and the left clamping claw (222) are rotatably mounted.
7. The automobile brake shoe welding device according to claim 1, characterized in that: A front supporting electric cylinder (325) is fixedly mounted on the frame (101), a front supporting plate (326) is fixedly mounted on the output end of the front supporting electric cylinder (325), two side supporting electric cylinders (327) are fixedly mounted on the frame (101), and side supporting plates (328) are fixedly mounted on the output ends of the side supporting electric cylinders (327).
Citation Information
Patent Citations
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CN113770572A