Industrial robot based on positioning installation for industrial production

Abstract

The invention discloses a positioning installation industrial robot based on industrial production, and relates to the technical field of industrial production. The industrial robot for positioning and mounting based on industrial production comprises a fixing mechanism, a clamping mechanism and a machining platform, a second electric sliding rail is fixedly arranged at the center of the upper end face of the machining platform, and first telescopic rods are fixedly arranged at the centers, close to the front end and the rear end, of the upper end face of the machining platform correspondingly; a first electric sliding rail is fixedly arranged between the upper ends of the two first telescopic rods. The fixing mechanism comprises a first electric sliding block. According to the positioning and mounting industrial robot based on industrial production, the multiple types of tightening heads are arranged, different bolts are adapted, frequent replacement is avoided, the multiple tightening heads are driven by one motor, energy is saved, convenience is achieved, the telescopic rod adjusts the height and the extension length, an electric sliding block assists in positioning, a clamping mechanism stabilizes parts, and the platform is of a supporting and reinforcing design; automatic control can be achieved, and the method is suitable for multiple industrial scenes.

Description

Technical Field

[0001] The present invention relates to the technical field of industrial production, and in particular to an industrial robot based on positioning installation for industrial production. Background Art

[0002] Bolt tightening and fixing are required in many scenarios in industrial production. For example, the installation of key components such as engines and gearboxes in automobile manufacturing relies on bolt tightening to ensure that the parts are tightly connected, ensuring stable power transmission and reliable operation; in the aerospace field, the connection between aircraft wings, engines and fuselages, bolt tightening and fixing is the key to ensuring flight safety and bearing the huge loads during the flight process; various transmission components and tool mounting seats in mechanical processing equipment, etc., are tightened with bolts to ensure the accuracy and stability of equipment operation; in electronic equipment manufacturing, computer cases and server cabinets are assembled, and bolt tightening can protect internal components to prevent loosening and affecting performance; in shipbuilding, hull structures, deck equipment, engine installation, etc. also need to be bolted and fixed to ensure the structural integrity of the ship in harsh marine environments; in building construction, bolt tightening is used for steel structure connections and foundation fixation of large mechanical equipment to enhance the stability of building structures.

[0003] In current industrial production, existing machining platforms typically utilize bolt connections, a common and important method for assembling and securing parts. However, these platforms have a significant limitation. Currently, these platforms often utilize a single type of tightening head for bolting. This means that the entire machining process is limited to bolts of a specific specification. However, in real-world production scenarios, due to the diversity of parts and complex design requirements, different bolt types are often required for tightening and securing. In such cases, existing machining platforms must replace the tightening head. Replacing a tightening head is not a simple and straightforward operation; it requires a complex disassembly process. This may involve disassembling the connecting components between the tightening head and the machining platform, as well as adjusting related fixtures and positioning structures. This cumbersome replacement process undoubtedly consumes significant time and labor, significantly impacting overall work efficiency, slowing production progress, increasing production costs, and reducing a company's market competitiveness. Summary of the Invention

[0004] In response to the defects in the prior art, the present invention provides an industrial robot for positioning and installation in industrial production, comprising a fixing mechanism, a clamping mechanism, and a processing platform. A second electric slide rail is fixedly provided at the center of the upper end surface of the processing platform. A first telescopic rod is fixedly provided at the center of the front end and the rear end of the upper end surface of the processing platform. A first electric slide rail is fixedly provided between the upper ends of the two first telescopic rods.

[0005] The fixing mechanism includes an electric slider No. 1, a support plate is fixedly provided at the lower end of the electric slider No. 1, a dual-axis motor is fixedly provided on the front and rear sides of the support plate through a fixing frame, a No. 2 gear is fixedly provided at the output end of the upper end of the dual-axis motor, and a rotating shaft is fixedly provided at the output end of the lower end of the dual-axis motor, a No. 2 telescopic rod is rotatably sleeved on both sides of the upper end surface of the support plate through a bearing, a No. 1 gear is fixedly sleeved on the outer rod body of the No. 2 telescopic rod located at the lower end of the support plate, and a tightening head is fixedly provided on the lower end of the rotating shaft and the lower end of the No. 2 telescopic rod.

[0006] Preferably, the clamping mechanism includes a clamping platform, and a No. 2 electric slider is fixedly provided at the center of the lower end surface of the clamping platform.

[0007] Preferably, fixed seats are fixedly provided at the center of the front end and the rear end of the upper end surface of the clamping platform, clamping telescopic rods are fixedly provided at the center of the opposite sides of the two fixed seats, and clamping plates are fixedly provided at the opposite ends of the two clamping telescopic rods.

[0008] Preferably, clamping lines are provided on opposite sides of the two clamping plates, and the lower end of the No. 2 electric slider is slidably arranged on the upper end of the No. 2 electric slide rail.

[0009] Preferably, support legs are fixedly provided at the four corners of the lower end surface of the processing platform, and reinforcing rods are fixedly provided between each of the four support legs.

[0010] Preferably, the No. 1 electric slider is slidably arranged on the upper end of the No. 1 electric slide rail, and the No. 1 gear is meshed and connected with the No. 2 gear.

[0011] Preferably, the processing platform is equipped with an external controller and is combined with a dual-axis motor including any one or more types of plum head, hexagonal head, slotted head, cross head, square head, and cylindrical head, and the No. 1 telescopic rod and No. 2 telescopic rod are both hydraulic telescopic rods or electric telescopic rods.

[0012] The beneficial effects of the present invention are as follows: the industrial robot of the present invention achieves high efficiency and energy saving through a single-motor drive system. Only one dual-axis motor is required to drive multiple tightening heads simultaneously, significantly reducing equipment energy consumption and reducing the complexity of the mechanical structure. The gear meshing transmission has high efficiency, further reducing energy loss. The integrated drive system maintains the ability of the three tightening heads to operate synchronously, avoiding the no-load loss of traditional multi-motor solutions, reducing the overall energy consumption of the equipment, and is suitable for industrial scenarios requiring continuous operation such as automobile manufacturing, effectively reducing long-term production costs. At the same time, by providing multiple tightening heads of different models, it can adapt to bolts of different specifications and avoid frequent replacement of tightening heads. The height of the fixing mechanism and the extension length of the tightening head can be adjusted through the telescopic function to meet the installation requirements of parts of different heights. The electric slider slides on the electric slide rail to achieve forward, backward, left and right movement of the fixing mechanism and the clamping mechanism, facilitating precise positioning. The clamping mechanism ensures the stability of the parts during the tightening process and prevents loosening. The lower end of the processing platform is provided with support legs and reinforcement rods to ensure the stability and durability of the entire robot during operation. The rotation direction and start and stop of the tightening head are automatically controlled by an external controller, improving work efficiency. It is suitable for various industrial production scenarios and has broad application prospects. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following briefly describes the drawings required for the specific embodiments or the description of the prior art. Similar elements or parts are generally identified by similar reference numerals throughout the drawings. Elements or parts in the drawings are not necessarily drawn to scale.

[0014] Figure 1 It is a front view schematic diagram of the present invention;

[0015] Figure 2 It is a schematic diagram of the fixing mechanism of the present invention;

[0016] Figure 3 It is a cross-sectional schematic diagram of the fixing mechanism of the present invention;

[0017] Figure 4 Schematic diagram of the processing platform of the present invention;

[0018] Figure 5 This is a schematic diagram of the bottom surface of the clamping platform of the present invention;

[0019] Figure 6 Schematic diagram of the clamping platform of the present invention.

[0020] Among them, 1. Fixing mechanism; 2. Clamping mechanism; 3. Processing platform; 4. Telescopic rod No. 1; 5. Electric slide rail No. 1; 6. Electric slide rail No. 2; 7. Support leg; 8. Reinforcement rod; 101. Support plate; 102. Gear No. 1; 103. Tightening head; 104. Dual-axis motor; 105. Rotating shaft; 106. Fixed frame; 107. Gear No. 2; 108. Telescopic rod No. 2; 109. Electric slide rail No. 1; 201. Clamping platform; 202. Clamping plate; 203. Clamping telescopic rod; 204. Fixed seat; 205. Electric slide rail No. 2. DETAILED DESCRIPTION

[0021] The following embodiments of the technical solution of the present invention will be described in detail with reference to the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention and are therefore only examples and are not intended to limit the scope of protection of the present invention.

[0022] It should be noted that, unless otherwise specified, the technical or scientific terms used in this application should have the common meanings understood by those skilled in the art to which the present invention belongs.

[0023] like Figure 1-6 As shown, an embodiment of the present invention provides an industrial robot for positioning and installation for industrial production, including a fixing mechanism 1, a clamping mechanism 2, and a processing platform 3. A second electric slide rail 6 is fixedly provided at the center of the upper end surface of the processing platform 3. A first telescopic rod 4 is fixedly provided at the center of the front end and the rear end of the upper end surface of the processing platform 3. A first electric slide rail 5 is fixedly provided between the upper ends of the two first telescopic rods 4.

[0024] The clamping mechanism 2 includes a clamping platform 201, a second electric slider 205 is fixedly provided at the center of the lower end surface of the clamping platform 201, and a fixing seat 204 is fixedly provided at the center of the front end and the rear end of the upper end surface of the clamping platform 201. A clamping telescopic rod 203 is fixedly provided at the center of the opposite side of the two fixing seats 204, and a clamping plate 202 is fixedly provided at the opposite end of the two clamping telescopic rods 203.

[0025] The fixing mechanism 1 includes an electric slider No. 109, a support plate 101 is fixedly provided at the lower end of the electric slider No. 109, a dual-axis motor 104 is fixedly provided on the front and rear sides of the support plate 101 through a fixing frame 106, a No. 2 gear 107 is fixedly provided at the output end of the upper end of the dual-axis motor 104, a rotating shaft 105 is fixedly provided at the output end of the lower end of the dual-axis motor 104, a No. 2 telescopic rod 108 is rotatably sleeved on both sides of the upper end surface of the support plate 101 through bearings, a No. 1 gear 102 is fixedly sleeved on the outer rod body of the No. 2 telescopic rod 108 located at the lower end of the support plate 101, and a tightening head 103 is fixedly provided on the lower end of the rotating shaft 105 and the lower end of the No. 2 telescopic rod 108.

[0026] Support legs 7 are fixedly provided at the four corners of the lower end surface of the processing platform 3, and reinforcing rods 8 are fixedly provided between the four support legs 7. Clamping patterns are provided on the opposite sides of the two clamping plates 202. The lower end of the No. 2 electric slider 205 is slidably provided on the upper end of the No. 2 electric slide rail 6, and the No. 1 electric slider 109 is slidably provided on the upper end of the No. 1 electric slide rail 5. The No. 1 gear 102 is meshed with the No. 2 gear 107. The processing platform 3 is equipped with an external controller and is electrically connected to the dual-axis motor 104 and an external power supply. The three tightening heads 103 include any one or more models of plum blossom head, hexagonal head, slotted head, cross head, square head, and cylindrical head. The No. 1 telescopic rod 4 and the No. 2 telescopic rod 108 are both hydraulic telescopic rods or electric telescopic rods. If they are electric telescopic rods, they require their own power supply to realize the telescopic operation. The control requires a wireless connection to prevent cable entanglement after the wired connection.

[0027] Specifically, by providing multiple different types of tightening heads 103, including torx heads, hexagonal heads, slotted heads, cross heads, square heads, cylindrical heads, etc., it can adapt to bolts of different specifications, avoiding the trouble of frequent replacement of tightening heads 103. Tightening head 103 is installed at the lower end of rotating shaft 105 and second telescopic rod 108. The rotating shaft 105 and second gear 107 are driven by dual-axis motor 104 to rotate, thereby driving the rotation of first gear 102 and second telescopic rod 108, realizing the rotation operation of tightening head 103.

[0028] The telescopic function of the No. 1 telescopic rod 4 and the No. 2 telescopic rod 108 allows for adjustment of the height of the fixing mechanism 1 and the extension length of the tightening head 103 to accommodate the installation requirements of loose parts at different heights. The No. 1 telescopic rod 4 is mounted on the processing platform 3 and is used to adjust the height of the fixing mechanism 1; the No. 2 telescopic rod 108 is mounted on the support plate 101 and is used to adjust the extension length of the tightening head 103. The sliding movement of the No. 1 electric slider 109 and the No. 2 electric slider 205 on the No. 1 electric slide 5 and the No. 2 electric slide 6 enables forward, backward, left, and right movement of the fixing mechanism 1 and the clamping mechanism 2, facilitating precise positioning. The No. 1 electric slider 109 is mounted on the No. 1 electric slide 5 and is used for forward and backward movement of the fixing mechanism 1; the No. 2 electric slider 205 is mounted on the No. 2 electric slide 6 and is used for left and right movement of the clamping mechanism 2. The clamping mechanism 2 secures the parts by clamping the telescopic rod 203 and the clamping plate 202, ensuring the stability of the parts during the tightening process and preventing them from loosening. The clamping telescopic rod 203 is installed on the fixed seat 204, and drives the clamping plate 202 to clamp the parts by telescoping. The clamping plate 202 is provided with clamping lines to increase friction.

[0029] The lower end of the processing platform 3 is provided with support legs 7 and reinforcing rods 8 to ensure the stability and durability of the entire robot during operation. The support legs 7 are installed at the four corners of the processing platform 3, and the reinforcing rods 8 are connected between the support legs 7 to increase the strength of the overall structure. Through the electrical connection between the external controller and the dual-axis motor 104, the rotation direction and start and stop of the tightening head 103 are automatically controlled to improve work efficiency. The controller is connected to the dual-axis motor 104 to control the rotation direction and start and stop of the motor to achieve automated operation. It is suitable for a variety of industrial production scenarios, such as automobile manufacturing, aerospace, mechanical processing, electronic equipment manufacturing, shipbuilding and construction, etc., and has broad application prospects.

[0030] When in use, the parts to be bolted are placed between the two clamping plates 202 on the clamping platform 201. The two clamping telescopic rods 203 are then extended and retracted to secure the parts to the clamping plates 202. The second electric slider 205 is then slid on the second electric slide rail 6 to move the clamping platform 201 left and right.

[0031] The height of the fixing mechanism 1 can be adjusted by extending and retracting the first telescopic rod 4, and the second electric slider 205 is used to slide on the first electric slide rail 5, so that the fixing mechanism 1 moves forward and backward, thereby achieving docking of the fixing mechanism 1 with the parts to be installed;

[0032] The bolts are tightened by one of the three tightening heads 103. During this process, the dual-axis motor 104 is activated. The output end of the dual-axis motor 104 rotates, driving the rotating shaft 105 and the second gear 107. The rotation of the second gear 107 drives the first gear 102, which in turn drives the second telescopic rod 108. The rotation of the second telescopic rod 108 enables the three tightening heads 103 to rotate, matching the bolts for reinforcement and fixation. The extension and retraction of the second telescopic rod 108 adjusts the length of the tightening head 103 connected to it, allowing the tightening head 103 to be extended or retracted. The controller can also be used to control the dual-axis motor 104 to rotate clockwise or counterclockwise, as well as to turn it on and off.

[0033] This device only needs one motor to realize the rotation of multiple tightening heads 103 to achieve the tightening operation, which is more convenient to use and energy-saving. When using this device, the output end of the dual-axis motor 104 also needs to be equipped with a reducer before installing the tightening head 103 to increase the torque.

[0034] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or make equivalent replacements for some or all of the technical features therein. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention, and they should all be included in the scope of the claims and description of the present invention.

Claims

1. An industrial robot for positioning and installation for industrial production, comprising a fixing mechanism (1), a clamping mechanism (2), and a processing platform (3), characterized in that: A No. 2 electric slide rail (6) is fixedly provided at the center of the upper end surface of the processing platform (3); a No. 1 telescopic rod (4) is fixedly provided at the center of the upper end surface of the processing platform (3) near the front end and the center of the rear end; and a No. 1 electric slide rail (5) is fixedly provided between the upper ends of the two No. 1 telescopic rods (4); The fixing mechanism (1) comprises a first electric slider (109), a support plate (101) is fixedly provided at the lower end of the first electric slider (109), a dual-axis motor (104) is fixedly provided on the front and rear sides of the support plate (101) through a fixing frame (106), a second gear (107) is fixedly provided at the output end of the upper end of the dual-axis motor (104), a rotating shaft (105) is fixedly provided at the output end of the lower end of the dual-axis motor (104), a second telescopic rod (108) is rotatably sleeved by bearings at both sides of the upper end surface of the support plate (101), a first gear (102) is fixedly sleeved on the outer rod body of the second telescopic rod (108) located at the lower end of the support plate (101), and a tightening head (103) is fixedly provided at the lower end of the rotating shaft (105) and the lower end of the second telescopic rod (108).

2. The industrial robot according to claim 1, characterized in that: The clamping mechanism (2) comprises a clamping platform (201), and a second electric slider (205) is fixedly provided at the center of the lower end surface of the clamping platform (201).

3. The industrial robot according to claim 2, characterized in that: A fixing seat (204) is fixedly provided at the center of the front end and the rear end of the upper end surface of the clamping platform (201), a clamping telescopic rod (203) is fixedly provided at the center of the opposite side of the two fixing seats (204), and a clamping plate (202) is fixedly provided at the opposite end of the two clamping telescopic rods (203).

4. The industrial robot according to claim 3, characterized in that: The two clamping plates (202) are both provided with clamping lines on opposite sides, and the lower end of the second electric slider (205) is slidably arranged on the upper end of the second electric slide rail (6).

5. The industrial robot for positioning and installation for industrial production according to claim 1, characterized in that: Support legs (7) are fixedly provided at the four corners of the lower end surface of the processing platform (3), and reinforcing rods (8) are fixedly provided between each of the four support legs (7).

6. The industrial robot for positioning and installation for industrial production according to claim 1, characterized in that: The first electric slider (109) is slidably arranged on the upper end of the first electric slide rail (5), and the first gear (102) is meshedly connected with the second gear (107).

7. The industrial robot for positioning and installation for industrial production according to claim 1, characterized in that: The processing platform (3) is equipped with an external controller and is electrically connected to the dual-axis motor (104) and an external power supply. The three tightening heads (103) include any one or more types of a plum head, a hexagonal head, a slotted head, a cross head, a square head, and a cylindrical head. The first telescopic rod (4) and the second telescopic rod (108) are both hydraulic telescopic rods or electric telescopic rods.

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