Pigment processing device

By designing a pigment processing device with integrated stirring and filtering functions, the problem of low production efficiency caused by pigment mixing and filtering separation in the existing technology is solved, and efficient mixing and filtering of raw materials is achieved.

CN120605645APending Publication Date: 2025-09-09LONGNAN GUOSE MATERIALS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202510573631.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-06
Publication Date
2025-09-09

AI Technical Summary

Technical Problem

In the existing pigment processing process, pigment mixing and filtration separation lead to low production efficiency.

Method used

A pigment processing device is designed with integrated stirring and filtering functions, which uses stirring paddles and pneumatic agitation to achieve mixing and filtering of raw materials in the same device.

Benefits of technology

It improves the working efficiency of pigment processing, enhances the mixing effect and efficiency of raw materials, and realizes efficient filtration of raw materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The pigment processing device comprises a box body, a cylinder is arranged at the bottom in the box body, a one-way air inlet pipe I is arranged on the bottom wall, in an opening of the cylinder, of the box body, a barrel body I is arranged in the cylinder, the barrel body I is sleeved with a grating, an air bag layer is arranged at the top of the grating, and the air bag layer is connected with the bottom of the cylinder through a corrugated hose I; a one-way air outlet pipe I and a corrugated hose II connected with the one-way air inlet pipe II are further arranged on the bottom wall of the barrel body I; a barrel body II extending into the barrel body I is arranged at the top in the box body, the side wall of the upper half portion of the barrel body II is of a net-shaped structure, a rotating shaft driven by a motor is arranged in the barrel body II and penetrates through the bottom walls of the barrel body II and the barrel body I, a solenoid in threaded connection with the rotating shaft is arranged on the barrel body I, a ventilation channel is formed in the rotating shaft, and the ventilation channel is communicated with the barrel body II. And a stirring paddle positioned in the barrel body II and a one-way air outlet pipe II connected with the ventilation channel are arranged on the rotating shaft. The paint mixing and filtering device can mix and filter paint at the same time so as to improve the processing efficiency.
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Description

Technical Field

[0001] The present invention relates to the field of pigment processing, in particular to a pigment processing device. Background Art

[0002] During the production process of water-based pigments, the raw materials are mixed. During the emulsification process, some of the pigments may not be dispersed, or may be demulsified into particles, or impurities may exist in the pigment. Therefore, the mixed pigment needs to be filtered to obtain a high-quality pigment. In the existing pigment processing process, pigment mixing and pigment filtration are separated, and the mixed pigment needs to be sent to the filter again for filtration, which reduces production efficiency. Summary of the Invention

[0003] The purpose of the present invention is to provide a pigment processing device.

[0004] The technical problems of the present invention are mainly solved by the following technical solutions:

[0005] A pigment processing device includes a closed rectangular box:

[0006] A cylinder is provided in the middle of the bottom of the box body, a one-way air inlet pipe I is provided on the bottom wall of the box body within the opening of the cylinder, a barrel body I is further provided inside the cylinder and extends to the outside of the top thereof, a grid plate is provided on the barrel body I and abuts against the inner wall of the box body, the grid plate is located above the cylinder, an air bag layer is provided on the top of the grid plate, the air bag layer is connected to the bottom of the cylinder side wall through a corrugated hose I, a solenoid valve I is provided on the corrugated hose I, a one-way air outlet pipe I and a corrugated hose II connected to the one-way air inlet pipe II at the bottom of the box body are also provided on the bottom wall of the barrel body I;

[0007] A barrel body II is provided at the top of the box body, the bottom end of which extends into the barrel body I, and the side wall of the upper half of the barrel body II is a mesh structure. A rotating shaft driven by a motor is provided in the barrel body II, and the bottom end of the rotating shaft passes through the barrel body II and the bottom wall of the barrel body I in sequence. A thread is provided on the rotating shaft below the barrel body II, wherein a spiral tube screwed to the thread is provided on the bottom wall of the barrel body I, and an air permeable channel connected to the outer side of its bottom is vertically provided in the rotating shaft. The rotating shaft is also provided with a stirring paddle and a one-way air outlet pipe II located in the barrel body II, and the one-way air outlet pipe II is connected to the air permeable channel.

[0008] Preferably, an exhaust pipe is provided on the corrugated hose I between the solenoid valve I and the airbag, and a solenoid valve II is provided on the exhaust pipe. The corrugated hose I is fixedly connected to the cylindrical side wall below the barrel body I.

[0009] Preferably, a discharge pipe is provided on the side wall of the box above the grid plate, and a slag discharge pipe is provided at the bottom of the box body, which passes through the bottom wall of the barrel body I and is connected to the bottom of the barrel body II.

[0010] Preferably, the bottom end of the rotating shaft is fixed to the bottom wall of the box body through a bearing, and a connecting pipe connected to the air permeable channel is provided at the bottom of the side wall of the rotating shaft, and the connecting pipe is located below the barrel body I.

[0011] Preferably, the size of the barrel body I is adapted to the size of the inner opening of the cylinder, and the size of the barrel body II is adapted to the size of the inner opening of the barrel body I.

[0012] Preferably, multiple groups of stirring paddles and one-way air outlet pipes II are evenly arranged on the outer wall of the rotating shaft inside the barrel body II, and a feed pipe communicating with the barrel body II is provided on the top wall of the box body.

[0013] The beneficial effect of the present invention is that the present invention can filter the raw materials while stirring and mixing them, so that the mixing and filtering of the raw materials are carried out in the same equipment to improve its working efficiency. At the same time, the material stirring of the stirring paddle and the pneumatic stirring method, as well as the circulating stirring method, can improve the mixing effect and efficiency of the raw materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of the present invention;

[0015] Figure 2 It is a structural schematic diagram of the present invention in another state.

[0016] In the figure: 1. box body, 2. cylinder, 3. one-way air inlet pipe I, 4. barrel body I, 5. grid plate, 6. air bag layer, 7. corrugated hose I, 8. solenoid valve I, 9. one-way air outlet pipe I, 10. one-way air inlet pipe II, 11. corrugated hose II, 12. barrel body II, 13. motor, 14. rotating shaft, 15. spiral tube, 16. ventilation channel, 17. stirring paddle, 18. one-way air outlet pipe II, 19. exhaust pipe, 20. solenoid valve II, 21. discharge pipe, 22. slag discharge pipe, 23. connecting pipe, 24. feed pipe. DETAILED DESCRIPTION

[0017] Below by embodiment, and in conjunction with the accompanying Figure 1-2 , the technical solution of the present invention is further specifically described.

[0018] A pigment processing device includes a closed rectangular box 1:

[0019] A cylinder 2 is provided in the middle of the bottom of the box body 1, and a one-way air inlet pipe I3 ​​is provided on the bottom wall of the box body 1 in the opening of the cylinder 2. A barrel body I4 extending to the outside of its top is further provided in the cylinder 2. A grid plate 5 is provided on the barrel body I4, which is against the inner wall of the box body 1. The grid plate 5 is located above the cylinder 2. An airbag layer 6 is provided on the top of the grid plate 5. The airbag layer 6 is connected to the bottom of the side wall of the cylinder 2 through a corrugated hose I7. A solenoid valve I8 is provided on the corrugated hose I7. A one-way air outlet pipe I9 and a corrugated hose II11 connected to the one-way air inlet pipe II10 at the bottom of the box body 1 are also provided on the bottom wall of the barrel body I4;

[0020] A barrel body II12 is provided at the top of the box body 1, and the side wall of the upper half of the barrel body II12 is a mesh structure. A rotating shaft 14 driven by a motor 13 is provided in the barrel body II12, and the bottom end of the rotating shaft 14 passes through the barrel body II12 and the bottom wall of the barrel body I4 in sequence. A thread is provided on the rotating shaft 14 below the barrel body II12, wherein a spiral tube 15 screwed to the thread is provided on the bottom wall of the barrel body I4, and an air passage 16 connected to the outer side of the bottom thereof is vertically provided in the rotating shaft 14. A stirring paddle 17 and a one-way air outlet pipe II18 located in the barrel body II12 are also provided on the rotating shaft 14, and the one-way air outlet pipe II18 is connected to the air passage 16.

[0021] like Figure 1 、 2 As shown, an exhaust pipe 19 is provided on the corrugated hose I7 between the solenoid valve I8 and the airbag 6, and a solenoid valve II20 is provided on the exhaust pipe 19. The corrugated hose I7 is fixedly connected to the side wall of the cylinder 2 below the barrel body I4.

[0022] In this embodiment, a discharge pipe 21 is provided on the side wall of the box body 1 above the grid plate 5, and a slag discharge pipe 23 is provided at the bottom of the box body 1, which penetrates the bottom wall of the barrel body I4 and communicates with the bottom of the barrel body II12.

[0023] In this embodiment, the bottom end of the rotating shaft 14 is fixed to the inner bottom wall of the box body 1 through a bearing, and a connecting pipe 23 connected to the air vent 16 is provided at the bottom of the side wall of the rotating shaft 14, and the connecting pipe 23 is located below the barrel body I4.

[0024] In this embodiment, the size of the barrel body I4 is adapted to the size of the internal opening of the cylinder 2, and the size of the barrel body II12 is adapted to the size of the internal opening of the barrel body I4.

[0025] In this embodiment, multiple groups of stirring paddles 17 and one-way air outlet pipes II18 are evenly arranged on the outer wall of the rotating shaft 14 in the barrel body II12, and a feed pipe 24 connected to the barrel body II12 is provided on the top wall of the box body 1.

[0026] When in use, the one-way air inlet pipe II10 is opened to allow gas to be injected into the cavity formed between the barrel body I4 and the barrel body II12. When the raw materials are slowly introduced into the barrel body II12 through the feed pipe 24, the motor 13 drives the stirring paddle 17 to rotate through the rotating shaft 14 to stir and mix the raw materials slowly filled into the barrel body II12. In this process, the thread on the rotating shaft 14 rotates in the spiral tube 15 to drive the barrel body I4 and the grid plate 5 to move upward, so that the slowly moving barrel body I4 gradually covers the aperture on the side wall of the barrel body II12 to prevent the raw materials from flowing out of the aperture on the side wall of the barrel body II12 without mixing when the liquid level in the barrel body II12 gradually rises. When the barrel body I4 moves upward, its bottom wall is opened. The hole slides on the slag discharge pipe 22, and at the same time stretches the corrugated hose II11. When the barrel body I4 moves upward, it squeezes the gas in the cavity formed between the barrel body I4 and the barrel body II12, so that the gas is pressurized and flows from the one-way air outlet pipe I9 to the cavity formed between the barrel body I4, the cylinder 2 and the bottom wall of the box body 1, and then enters the air permeable channel 16 through the connecting pipe 23 and is discharged into the barrel body II12 by a plurality of one-way air outlet pipes II18, so as to achieve the purpose of pneumatic stirring of the raw materials in the barrel body II12. While the raw materials are physically stirred by the stirring paddle 17, the raw materials are also pneumatically stirred by the gas ejected through the one-way air outlet pipe II18, thereby effectively improving the stirring and mixing effect and efficiency of the raw materials.

[0027] During the above process, the gas in the cavity formed between the barrel body I4 and the barrel body II12 is discharged into the cavity formed between the barrel body I4, the cylinder 2 and the bottom wall of the box body 1 through the one-way air outlet pipe I9. At the same time, when the barrel body I4 moves upward, a suction force is generated in the cylinder 2, so that the external gas is extracted through the one-way air inlet pipe I3 ​​to forcibly fill the cavity formed between the barrel body I4, the cylinder 2 and the bottom wall of the box body 1. Then, most of the gas in the cavity enters the air permeable channel 16 through the connecting pipe 23 and is discharged by the one-way air outlet pipe II18, thereby playing a pneumatic stirring role on the raw materials in the barrel body II12.

[0028] like Figure 2 As shown, when the barrel body I4 moves up to the top, the motor 13 reverses, and continues to stir the raw materials in the barrel body II12 through the rotating shaft 14 and the stirring paddle 17, while it also indirectly drives the barrel body I4 to move down and reset. At this time, the mixed liquid raw materials in the barrel body II12 will overflow to the top of the grid plate 5 on the outside through the aperture gradually exposed on the side wall of the barrel body II12, and the large volume of granular raw materials will be filtered in the barrel body II12 to achieve a filtering effect on the raw materials. At the same time, the downward movement of the barrel body I4 will squeeze the gas in the cavity formed by the barrel body I4, the cylinder 2 and the bottom wall of the box body 1, so that the gas inside the cavity quickly enters the air permeable channel 16 through the connecting pipe 23 and is discharged by the one-way air outlet pipe II18, thereby playing a pneumatic stirring role on the raw materials in the barrel body II12;

[0029] The raw materials can be further circulated and mixed again. The steps are as follows: the motor 13 rotates forward to indirectly drive the barrel body I4 and the grid plate 5 to move up to a certain extent, so that the top of the barrel body I4 side wall is higher than the liquid level in the barrel body II12. At this time, the raw materials above the grid plate 5 on the outside of the barrel body II12 can flow into the inside through the aperture of the barrel body II12 side wall, and then the stirring paddle 17 and the gas stir and mix the re-mixed raw materials. At the same time, when the barrel body I4 and the grid plate 5 move up, the solenoid valve I8 is opened. At this time, the barrel body I4 The gas in the cavity formed between the barrel body II12 is forcibly introduced into the cavity formed between the barrel body I4, the cylinder 2 and the bottom wall of the box body 1 by the one-way air outlet pipe I9. Part of the gas in the cavity enters the air permeable channel 16, while part of the gas enters the air bag layer 6 through the opened corrugated hose I7 to fill it and expand it, so that the air bag layer 6 pushes the raw materials above the grid plate 5 to move upward to overflow the top of the side wall of the barrel body I4, so that the raw materials re-enter the barrel body II12 for circulation, stirring and mixing;

[0030] Next, the motor 13 reverses and indirectly drives the barrel body I4 and the grid plate 5 to move downward, and at the same time closes the solenoid valve I8 and opens the solenoid valve II20 to exhaust the air bag layer 6 through the exhaust pipe 19 to shrink it. Then, as the barrel body I4 moves downward, the raw materials in the barrel body II12 flow out from the aperture of the side wall of the barrel body II12, thereby filtering the raw materials that exceed the standard. Finally, Figure 1 As shown, the filtered raw materials can be discharged through the discharge pipe 21, and the raw materials filtered in the barrel II12 can be discharged through the opened slag discharge pipe 22.

[0031] The present invention has been described in detail above, but the contents described are only preferred embodiments of the present invention and should not be considered to limit the scope of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.

Claims

1. A pigment processing device, comprising a closed rectangular box, characterized in that: A cylinder is provided in the middle of the bottom of the box body, a one-way air inlet pipe I is provided on the bottom wall of the box body within the opening of the cylinder, a barrel body I is further provided inside the cylinder and extends to the outside of the top thereof, a grid plate is provided on the barrel body I and abuts against the inner wall of the box body, the grid plate is located above the cylinder, an air bag layer is provided on the top of the grid plate, the air bag layer is connected to the bottom of the cylinder side wall through a corrugated hose I, a solenoid valve I is provided on the corrugated hose I, a one-way air outlet pipe I and a corrugated hose II connected to the one-way air inlet pipe II at the bottom of the box body are also provided on the bottom wall of the barrel body I; A barrel body II is provided at the top of the box body, the bottom end of which extends into the barrel body I, and the side wall of the upper half of the barrel body II is a mesh structure. A rotating shaft driven by a motor is provided in the barrel body II, and the bottom end of the rotating shaft passes through the barrel body II and the bottom wall of the barrel body I in sequence. A thread is provided on the rotating shaft below the barrel body II, wherein a spiral tube screwed to the thread is provided on the bottom wall of the barrel body I, and an air permeable channel connected to the outer side of its bottom is vertically provided in the rotating shaft. The rotating shaft is also provided with a stirring paddle and a one-way air outlet pipe II located in the barrel body II, and the one-way air outlet pipe II is connected to the air permeable channel.

2. A pigment processing device according to claim 1, characterized in that: An exhaust pipe is provided on the corrugated hose I between the solenoid valve I and the airbag, and a solenoid valve II is provided on the exhaust pipe. The corrugated hose I is fixedly connected to the cylindrical side wall below the barrel body I.

3. A pigment processing device according to claim 1, characterized in that: A discharge pipe is provided on the side wall of the box body above the grid plate, and a slag discharge pipe is provided at the bottom of the box body, which passes through the bottom wall of the barrel body I and is connected with the bottom of the barrel body II.

4. The pigment processing device according to claim 1, characterized in that: The bottom end of the rotating shaft is fixed to the bottom wall of the box body through a bearing, and a connecting pipe connected to the air vent is provided at the bottom of the side wall of the rotating shaft, and the connecting pipe is located below the barrel body I.

5. The pigment processing device according to claim 1, characterized in that: The size of the barrel body I is adapted to the size of the inner opening of the cylinder, and the size of the barrel body II is adapted to the size of the inner opening of the barrel body I.

6. The pigment processing device according to claim 1, characterized in that: Multiple groups of stirring paddles and one-way air outlet pipes II are evenly arranged on the outer wall of the rotating shaft in the barrel body II, and a feeding pipe connected to the barrel body II is arranged on the top wall of the box body.