Tea wine production process and brewing raw material soaking equipment thereof

The dynamic soaking equipment composed of a vibrating screen group and a circulating pump solves the problems of low tea soaking efficiency and the inability to reuse cleaning wastewater. It achieves full contact between tea and wine and the recycling of cleaning water, thus improving the efficiency and environmental friendliness of tea and wine production.

CN120607938BActive Publication Date: 2025-10-14GUOKE (JILIN PROVINCE) ORGANIC IND CO LTD
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Patent Information

Application Number
CN202511106444.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-08-08
Publication Date
2025-10-14
Estimated Expiration
2045-08-08

AI Technical Summary

Technical Problem

In the existing tea wine production, the tea soaking efficiency is low, the solid-liquid contact is insufficient, the cleaning efficiency is not high, and the cleaning wastewater cannot be reused, making it difficult to achieve continuous treatment and not meeting energy-saving and environmental protection requirements.

Method used

The dynamic soaking equipment adopts a vibrating screen group and a circulating pump. The design of the ring screen and movable screen realizes automatic cleaning and draining of tea leaves. Combined with the recycled water source of the constant temperature tank, it ensures that the tea leaves are fully soaked at the appropriate temperature to achieve solid-liquid separation and component dissolution.

Benefits of technology

It increases the solid-liquid contact area between tea leaves and wine, improves the dissolution rate of effective ingredients, realizes automatic cleaning and recycling of cleaning water, improves soaking efficiency and cleanliness, and meets energy-saving and environmental protection requirements.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application belongs to the technical field of tea wine production, and particularly relates to a tea wine production process and a raw material soaking equipment for brewing, which comprises a soaking tank and a feed inlet arranged on the soaking tank. A blowdown port, a liquid discharge pipe and a liquid inlet pipe are arranged on the soaking tank. A sealing cover is arranged on the blowdown port. An inner tank is arranged in the soaking tank. The blowdown port and the liquid discharge pipe are communicated with the inner tank. The tea wine production process and the raw material soaking equipment for brewing can avoid tea accumulation, greatly increase the solid-liquid contact area, accelerate the dissolution of effective components, and simultaneously rotate the residues in the inner tank by the rotatable movable screen. The residues can be conveniently cleaned through the blowdown port. Meanwhile, the inner concave inclined surface of the annular screen is designed in cooperation with the annular pipe and the nozzle of the cleaning pipe group to automatically complete the tea cleaning, draining and guiding into the inner tank. The sewage is recycled after being filtered by the filter screen of the constant-temperature tank through the drain pipe.
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Description

Technical Field

[0001] The invention belongs to the technical field of tea wine production, and particularly relates to a tea wine production process and raw material soaking equipment for brewing the same. Background Art

[0002] Tea wine is a specialty beverage that blends the fragrance of tea with the richness of wine. It combines the natural flavor of tea with the unique taste of wine and is deeply loved by consumers. In the tea wine brewing process, soaking the raw materials is a crucial step. The core of this process is to place the tea leaves and other raw materials in the wine base. After a certain period of soaking, the effective ingredients in the tea, such as tea polyphenols, amino acids, and aroma compounds, are fully dissolved into the base, laying the foundation for the subsequent brewing of harmonious flavor and high-quality tea wine.

[0003] At present, tea leaves are mostly cleaned manually before soaking tea wine raw materials, which is inefficient and uneven in cleanliness, making it difficult to achieve continuous processing. Soaking relies on static soaking in containers, and the tea leaves tend to accumulate at the bottom of the container during the soaking process, resulting in insufficient solid-liquid contact and low dissolution rate of effective ingredients. At the same time, the wastewater generated by washing the tea leaves is directly discharged and cannot be reused, which does not meet the requirements of energy conservation and environmental protection. Summary of the Invention

[0004] The purpose of the present invention is to provide a tea wine production process and a raw material soaking device for brewing tea in order to solve the above problems.

[0005] The present invention achieves the above-mentioned purpose through the following technical solutions:

[0006] A raw material soaking device for tea wine brewing comprises a soaking tank and a feed port provided on the soaking tank, the soaking tank is provided with a sewage outlet, a liquid discharge pipe and a liquid inlet pipe, the sewage outlet is provided with a sealing cover, an inner tank is provided in the soaking tank, and the sewage outlet and the liquid discharge pipe are connected to the inner tank;

[0007] Also included are:

[0008] A circulation pump, wherein circulation pipes are provided at both ends of the circulation pump, and the circulation pipes are respectively connected to the upper end and the lower end of the inner tank;

[0009] A vibrating screen group, which is arranged in the inner tank and is used for solid-liquid separation;

[0010] A hollow shaft is rotatably provided on the soaking tank, and drives the vibrating screen group to rotate through the hollow shaft;

[0011] An annular screen is slidably mounted on the inner tank and is provided with an inwardly concave inclined surface for draining the washed tea leaves and guiding the tea leaves into the inner tank;

[0012] A cleaning pipe assembly, wherein the cleaning pipe assembly is arranged on the soaking tank;

[0013] A temperature control tube group, the temperature control tube group is arranged in the hollow shaft, and the temperature control tube group is connected to the cleaning tube group;

[0014] A constant temperature tank is connected to the cleaning pipe group.

[0015] As a further optimization scheme of the present invention, the vibrating screen group includes a movable screen, which is slidably set on a hollow shaft, and an array of convex rods is set on the edge of the movable screen. A ring is fixedly set on the movable screen, and an array of convex rods is set on the inner surface of the ring. A connecting sleeve is fixed on the hollow shaft, and a slide groove is opened on the connecting sleeve. The convex rods are slidably set in the slide groove, and a corrugated groove is set on the inner wall of the inner tank. The convex rod 1 is slidably set in the corrugated groove.

[0016] As a further optimization scheme of the present invention, a threaded sleeve is fixedly provided on the annular screen, a screw rod is rotatably provided in the immersion tank, a servo motor 2 is provided on the immersion tank, the screw rod passes through the immersion tank and is connected to the output end of the servo motor 2, a telescopic tube is sleeved on the screw rod, and the two ends of the telescopic tube are respectively connected to the annular screen and the immersion tank.

[0017] As a further optimization scheme of the present invention, a bevel gear A is fixedly provided at the lower end of the hollow shaft, a servo motor 1 is provided on the immersion tank, a bevel gear B is fixedly provided at the output end of the servo motor 1, the bevel gear B is engaged with the bevel gear A, and an umbrella cap is provided at the upper end of the hollow shaft.

[0018] As a further optimization scheme of the present invention, the cleaning pipe group includes a water inlet pipe and a drainage pipe, and the water inlet pipe and the drainage pipe are fixedly arranged on the soaking tank. An annular pipe is fixedly arranged at one end of the water inlet pipe, and a nozzle is arrayed on the annular pipe. The annular pipe is located below the annular screen.

[0019] As a further optimization scheme of the present invention, the temperature control pipe group includes a water inlet pipe 2 and a drain pipe 2, the water inlet pipe 2 and the drain pipe 2 extend into the hollow shaft, the water inlet pipe 2 is connected to the drain pipe 2, the water inlet pipe 2 is connected to the water inlet pipe 1, and the drain pipe 2 is connected to the drain pipe 1.

[0020] As a further optimization solution of the present invention, a control valve is provided between the water inlet pipe 1, the drain pipe 1 and the soaking tank, and the water inlet pipe 2 and the drain pipe 2 are respectively connected to the water inlet pipe 1 and the drain pipe 1 through a three-way valve.

[0021] As a further optimization scheme of the present invention, a filter screen is provided in the constant temperature tank, and the water inlet pipe 1 and the drain pipe 1 are both connected to the constant temperature tank, one end of the water inlet pipe 1 is located below the filter screen, and one end of the drain pipe 1 is located above the filter screen.

[0022] As a further optimization solution of the present invention, a material guide pipe is provided on the feed port, and the material guide pipe faces one side of the soaking tank.

[0023] A tea wine production process, the process flow is as follows:

[0024] S1: Select organic tea and organic liquor that are both medicinal and edible and conduct acceptance inspection;

[0025] S2: Add the screened tea leaves between the soaking tank and the inner tank through the feed port, so that they fall onto the annular screen, and rinse the tea leaves on the annular screen using the annular pipe through the water inlet pipe;

[0026] S3: The washed tea leaves are lifted and drained through the annular sieve. When the annular sieve rises to the highest point, it slides down through its slope into the inner tank and falls onto the movable sieve.

[0027] S4: Pour the inspected organic wine into the inner tank in proportion through the liquid inlet pipe to soak the tea leaves. During this period, the movable screen is shaken up and down by rotating the hollow shaft 1 to 2 times a day, and a circulating pump is used for circulation and stirring. Each time lasts for 10 to 20 minutes.

[0028] S5: Connect the water inlet pipe 2 and the drain pipe 2 to the constant temperature tank through valves, so that the organic tea and organic wine in the inner tank are maintained at 15°C to 30°C for mixing and soaking for 10 to 15 days;

[0029] S6: Separating the solid-liquid mixture through a movable sieve, and transferring the separated extract into a stainless steel storage tank for later use;

[0030] S7: Reduce the alcohol content according to the required alcohol content and blend;

[0031] S8: Filter the blended product and take samples for inspection after filtration;

[0032] S9: Fill the organic tea and wine products that have passed the inspection.

[0033] The beneficial effects of the present invention are:

[0034] 1. Different from the existing technology, in actual use, the movable screen of the vibrating screen group rotates and shakes up and down under the action of the hollow shaft, connecting sleeve and corrugated groove. Combined with the liquid circulation formed by the circulation pipe of the circulation pump, it can avoid tea accumulation, greatly increase the solid-liquid contact area, and accelerate the dissolution of effective ingredients. At the same time, the rotatable movable screen drives the residue to rotate in the inner tank, making it convenient to clean the residue through the sewage outlet.

[0035] 2. Different from the existing technology, in actual use, the concave inclined surface design of the annular screen cooperates with the annular tube and nozzle of the cleaning pipe group to automatically complete the process of tea cleaning, draining and guiding it into the inner tank, replacing manual operation, improving cleaning efficiency and cleanliness, and the sewage generated by cleaning the tea leaves is returned to the constant temperature tank through the drain pipe 1, and then filtered through the filter screen and recycled, avoiding direct discharge of sewage. At the same time, the filtered water in the constant temperature tank realizes heat exchange through the water inlet pipe 2 and the drain pipe 2 in the hollow shaft, ensuring that the effective ingredients in the tea leaves are stably leached at an appropriate temperature, thereby improving the soaking quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0036] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0037] Figure 2 This is a schematic diagram of the cross-sectional structure of the soaking tank of the present invention;

[0038] Figure 3 This invention Figure 2 Schematic diagram of the structure after removing the telescopic tube, annular screen and movable screen;

[0039] Figure 4 This invention Figure 3 A in the middle is an enlarged structural diagram;

[0040] Figure 5 This is a schematic diagram of the cross-sectional structure of the material guide pipe of the present invention;

[0041] Figure 6 This is a schematic diagram of the structure of the annular screen and the movable screen of the present invention;

[0042] Figure 7 This is a schematic diagram of the cross-sectional structure of the hollow shaft of the present invention;

[0043] Figure 8 It is a schematic diagram of the explosion structure of the thermostatic tank of the present invention.

[0044] Figure: 1, soaking tank; 11, inner tank; 12, sewage outlet; 13, drainage pipe; 14, liquid inlet pipe; 2, circulation pump; 21, circulation pipe; 3, sealing cover; 4, vibrating screen group; 41, movable screen; 411, protruding rod 1; 42, collar; 421, protruding rod 2; 43, connecting sleeve; 431, slide groove; 44, corrugated groove; 5, hollow shaft; 51, bevel gear A; 52, servo motor 1; 52 1. Bevel gear B; 53. Umbrella cap; 6. Annular screen; 61. Threaded sleeve; 62. Servo motor 2; 621. Screw; 63. Telescopic tube; 7. Cleaning tube assembly; 71. Water inlet pipe 1; 72. Drain pipe 1; 73. Annular tube; 731. Nozzle; 8. Temperature control tube assembly; 81. Water inlet pipe 2; 82. Drain pipe 2; 9. Constant temperature tank; 91. Filter screen; 10. Feed inlet; 101. Feed guide tube. DETAILED DESCRIPTION

[0045] The present application is further described in detail below in conjunction with the accompanying drawings. It is necessary to point out here that the following specific implementation methods are only used to further illustrate the present application and cannot be understood as limiting the scope of protection of the present application. Technical personnel in this field can make some non-essential improvements and adjustments to the present application based on the above application content.

[0046] Example: Figure 1 - Figure 8 As shown, a raw material soaking equipment for tea and wine brewing includes a soaking tank 1 and a feed port 10 arranged on the soaking tank 1, a sewage outlet 12, a drainage pipe 13 and a liquid inlet pipe 14 are provided on the soaking tank 1, a sealing cover 3 is provided on the sewage outlet 12, a material guide pipe 101 is provided on the feed port 10, and the outlet of the material guide pipe 101 faces one side of the soaking tank 1, an inner tank 11 is provided in the soaking tank 1, the sewage outlet 12 and the drainage pipe 13 are connected with the inner tank 11, and the upper and lower ends of the inner tank 11 are respectively connected with a circulation pipe 21, which is provided at both ends of a circulation pump 2, and a vibrating screen group 4 is provided in the inner tank 11 for solid-liquid separation, a hollow shaft 5 is rotated through the soaking tank 1, and the vibrating screen group 4 is driven to rotate by the hollow shaft 5, and an annular screen 6 is provided on the sliding sleeve of the inner tank 11, The annular screen 6 is configured as an inwardly concave inclined surface to drain the washed tea leaves and guide the tea leaves into the inner tank 11. The soaking tank 1 serves as an outer container and cooperates with the inner tank 11 to form an independent space for soaking the raw materials, which is convenient for subsequent processing; the feed port 10 is matched with the guide pipe 101, which can accurately introduce the raw materials to prevent unwashed tea leaves from spilling into the inner tank 11; the sewage outlet 12 and the liquid discharge pipe 13 correspond to the discharge of residues and extracts respectively; the circulating pump 2 cooperates with the circulating pipe 21 to allow the liquid in the inner tank 11 to circulate and improve the uniformity of soaking; the vibrating screen group 4 can complete solid-liquid separation and reduce manual operation; the hollow shaft 5 provides power for the vibrating screen group 4 to ensure its stable operation; the inwardly concave inclined surface design of the annular screen 6 can automatically guide the tea leaves while draining, thereby improving feeding efficiency.

[0047] like Figure 3 、 Figure 4 and Figure 6 As shown, the vibrating screen group 4 includes a movable screen 41, which is slidably arranged on the hollow shaft 5. The edge of the movable screen 41 is provided with a convex rod 411 in an array. A collar 42 is fixedly provided on the movable screen 41. The inner surface of the collar 42 is provided with a convex rod 2 421 in an array. A connecting sleeve 43 is fixedly provided on the hollow shaft 5. A chute 431 is provided in an array on the connecting sleeve 43. The convex rod 2 421 is slidably arranged in the chute 431. A corrugated groove 44 is provided on the inner wall of the inner tank 11. The convex rod 1 411 is slidably arranged in the corrugated groove In 44, the movable screen 41 is slidably set on the hollow shaft 5, providing a basis for its up and down shaking and rotation; the cooperation between the convex rod 1 411 and the corrugated groove 44 can cause the movable screen 41 to move up and down when it rotates, achieving a shaking effect, allowing the tea leaves to be turned more fully; the convex rod 2 421 on the ring 42 slides in the slide groove 431 of the connecting sleeve 43, ensuring that the movable screen 41 rotates synchronously with the hollow shaft 5 without affecting the up and down movement. This dual motion design greatly improves the efficiency of solid-liquid separation and tea turning.

[0048] like Figure 2 and Figure 3 As shown, a threaded sleeve 61 is provided on the annular screen 6, a screw rod 621 is provided for rotation in the soaking tank 1, a servo motor 2 62 is provided at the bottom of the soaking tank 1, the screw rod 621 passes through the soaking tank 1 and is connected to the output end of the servo motor 2 62, a telescopic tube 63 is provided on the screw rod 621, and the two ends of the telescopic tube 63 are respectively connected to the annular screen 6 and the soaking tank 1, and the threaded sleeve 61 cooperates with the thread of the screw rod 621, which can convert the rotational motion of the servo motor 2 62 into the up and down sliding of the annular screen 6 to achieve precise control; the servo motor 2 62 provides stable power to ensure that the annular screen 6 is smoothly lifted and lowered; the telescopic tube 63 can be synchronously extended and retracted with the annular screen 6, which can protect the screw rod 621 from being contaminated by the raw materials and prevent the tea leaves from being crushed without affecting the movement of the annular screen 6, thereby extending the service life of the equipment.

[0049] like Figure 3 and Figure 4 As shown, a bevel gear A51 is fixedly provided at the lower end of the hollow shaft 5, a servo motor 52 is provided on the immersion tank 1, a bevel gear B521 is fixedly provided at the output end of the servo motor 52, the bevel gear B521 is engaged with the bevel gear A51, and an umbrella cap 53 is provided at the upper end of the hollow shaft 5. The engagement transmission of the bevel gear A51 and the bevel gear B521 can change the direction of power, so that the power of the servo motor 52 is efficiently transmitted to the hollow shaft 5, ensuring the stable rotation of the hollow shaft 5. An opening is provided at the bottom of the hollow shaft 5; the servo motor 52 can accurately control the speed to meet the requirements of different working conditions; the umbrella cap 53 can make the liquid above evenly splash to both sides.

[0050] like Figure 3 andFigure 8 As shown, the soaking tank 1 is provided with a cleaning pipe group 7, which includes an inlet pipe 71 and a drain pipe 72. The inlet pipe 71 and the drain pipe 72 are fixedly arranged on the soaking tank 1. A control valve is provided between the inlet pipe 71, the drain pipe 72 and the soaking tank 1. An annular pipe 73 is fixedly provided at one end of the water inlet pipe 71. A nozzle 731 is arranged in an array on the annular pipe 73. The annular pipe 73 is located below the annular screen 6, so that the high-pressure water flow stirs the tea leaves from below, thereby improving the cleaning efficiency. The soaking tank 1 is connected to the constant temperature tank 9 through the cleaning pipe group 7. The constant temperature tank 9 is integrated with a temperature control device. The temperature control device is a prior art, including a heating plate and a temperature sensor, etc., so as to adjust the temperature of the water source in the constant temperature tank 9. The constant temperature tank 9 is provided with a filter screen 91. The filter screen 9 1 is provided with an adsorption layer for further purification, the water inlet pipe 71 and the drain pipe 72 are both connected to the thermostatic tank 9, one end of the water inlet pipe 71 is located below the filter screen 91, and one end of the drain pipe 72 is located above the filter screen 91. A water pump is provided between the water inlet pipe 71 and the thermostatic tank 9, and the water source in the thermostatic tank 9 is extracted by the water pump. The water inlet pipe 71 and the drain pipe 72 of the cleaning pipe group 7 realize the recycling of cleaning water and save water resources; the control valve can flexibly control the water flow and is convenient for operation; the nozzles 731 on the annular pipe 73 are distributed in an array, which can rinse the tea leaves on the annular screen 6 in all directions to ensure the cleaning effect; the thermostatic tank 9 can maintain a stable water temperature, and the filter screen 91 can filter and purify the returned sewage to ensure the cleanliness of the water used again and improve the cleaning quality of the raw materials.

[0051] like Figure 3 and Figure 4 As shown, a temperature control pipe group 8 is provided in the hollow shaft 5, and the temperature control pipe group 8 includes an inlet pipe 2 81 and a drain pipe 2 82. The inlet pipe 2 81 and the drain pipe 2 82 extend into the hollow shaft 5 through the opening at the lower end of the hollow shaft 5, and the inlet pipe 2 81 is connected and communicated with the drain pipe 2 82. The inlet pipe 2 81 is communicated with the inlet pipe 1 71 through a three-way valve, and the drain pipe 2 82 is communicated with the drain pipe 1 72 through a three-way valve. The inlet pipe 2 81 and the drain pipe 2 82 of the temperature control pipe group 8 introduce water in the constant temperature tank 9 into the hollow shaft 5, and utilize the circulation of water to adjust the temperature of the inner tank 11 to ensure the stability of the soaking environment; and the inlet pipe 1 71 and the drain pipe 1 72 are respectively communicated with the inlet pipe 2 81 and the drain pipe 2 82 through the three-way valve, thereby realizing the multi-functional utilization of the same water source, simplifying the equipment pipeline design, reducing the cost, and also facilitating centralized control.

[0052] A tea wine production process, the process flow is as follows:

[0053] S1: Select organic tea and organic liquor that are both medicinal and edible, conduct acceptance inspections, and ensure the quality and safety of the raw materials from the source. Organic tea that is both medicinal and edible not only gives the tea and liquor a unique flavor but also has certain health benefits. Organic liquor ensures the purity of the base liquor, laying the foundation for the subsequent brewing of high-quality tea and liquor.

[0054] S2: The screened tea leaves are placed between the soaking tank 1 and the inner tank 11 through the feed port 10, and fall onto the annular screen 6. The tea leaves on the annular screen 6 are rinsed through the water inlet pipe 1 71 and the annular pipe 73. The tea leaves are placed through the feed port 10, and the annular screen 6 receives them. The tea leaves are then rinsed through the water inlet pipe 1 71 and the annular pipe 73, which can effectively remove impurities and dust on the surface of the tea leaves, thereby improving the cleanliness of the raw materials. The rinsing process is highly automated, saving manpower.

[0055] S3: The washed tea leaves are lifted and drained through the annular sieve 6. When the annular sieve 6 rises to the highest point, it slides down through its slope into the inner tank 11 and falls onto the movable sieve 41. The lifting function of the annular sieve 6 realizes the automatic transfer of the washed tea leaves. The drainage process reduces the amount of excess water entering the inner tank 11, avoiding affecting the concentration of the wine. The inclined surface design uses gravity to make the tea leaves slide automatically into the inner tank 11, without the need for additional power, energy-saving and efficient. The movable sieve 41 receives the tea leaves and prepares them for subsequent soaking.

[0056] S4: The organic wine that has been inspected and accepted is poured into the inner tank 11 in proportion through the liquid inlet pipe 14 to soak the tea leaves. During this period, the movable screen 41 is shaken up and down by rotating the hollow shaft 5 1 to 2 times a day, and the circulating pump 2 is used for circulation and stirring. Each time lasts for 10 to 20 minutes. The hollow shaft 5 drives the movable screen 41 to shake up and down to ensure that the tea leaves are fully in contact with the wine. The circulation stirring of the circulating pump 2 further promotes the fusion of the ingredients. Regular operation every day ensures uniform soaking and improves the quality of the tea wine.

[0057] S5: Connecting the second water inlet pipe 81 and the second drain pipe 82 to the constant temperature tank 9 through valves, so that the organic tea and organic wine in the inner tank 11 are mixed and soaked at 15°C to 30°C for 10 to 15 days. The temperature control system is activated by valve control to stabilize the soaking temperature within the appropriate range of 15°C to 30°C, which is conducive to the full dissolution of the active ingredients in the tea. The 10 to 15 days of soaking ensures that the ingredients are fully extracted, thereby enhancing the flavor and nutrition of the tea wine.

[0058] S6: The solid-liquid mixture is separated into solid and liquid by a movable screen 41, and the separated extract is input into a stainless steel storage tank for standby use, or the separated extract is input into a distillation pot for distillation, and the distilled tea wine is then transported to a stainless steel storage tank for storage;

[0059] S7: Reduce the alcohol content as required and blend;

[0060] S8: Filter the blended product and take samples for inspection after filtration;

[0061] S9: Fill the organic tea and wine products that have passed the inspection.

[0062] It should be noted that the working principle of this scheme is as follows: first, the screened tea leaves are put into the annular screen 6 between the soaking tank 1 and the inner tank 11 through the feed port 10 and the guide pipe 101, and then the cleaning pipe group 7 is started, and the water inlet pipe 1 71 transports the clean water in the constant temperature tank 9 to the annular pipe 73, and the tea leaves on the annular screen 6 are fully rinsed through the array-distributed nozzles 731. The sewage generated by the rinse falls through the sieve holes of the annular screen 6 and flows back to the constant temperature tank 9 through the drain pipe 1 72 for filtration. After the cleaning is completed, the servo motor 2 62 is started to drive the screw rod 621 to rotate, driving the threaded sleeve 61 and the annular screen 6 to slide slowly, and the tea leaves are gradually gathered under the guidance of the concave inclined surface of the annular screen 6, and the telescopic tube 63 is synchronously extended and retracted with the annular screen 6; when the annular screen 6 rises to the highest point, the tea leaves slide into the inner tank 11 along the inclined surface by their own gravity, and finally fall onto the movable screen 41 of the vibrating screen group 4, completing the cleaning and transportation of the raw materials.

[0063] Next, the immersion stage begins. Approved organic liquor is poured into the inner tank 11 in proportion through the liquid inlet pipe 14, completely submerging the tea leaves. Servo motor 1 52 is activated, and the bevel gear B521 at its output engages with the bevel gear A51 at the lower end of the hollow shaft 5, driving the hollow shaft 5 to rotate steadily. The connecting sleeve 43, fixed to the hollow shaft 5, rotates accordingly. The movable screen 41 slides within the chute 431 of the connecting sleeve 43 via the protruding rod 2 421 within the collar 42. Simultaneously, the protruding rod 1 411 on the edge of the movable screen 41 engages within the corrugated groove 44 of the inner tank 11 and slides along the groove. Under these dual effects, the movable screen 41 not only moves in a circular motion with the hollow shaft 5 but also generates a high-frequency up-and-down vibration, prompting the tea leaves to continuously flip within the inner tank 11 and prevent localized accumulation. At the same time, the circulation pump 2 is started, and the liquid at the lower end of the inner tank 11 is pumped to the upper end through the circulation pipes 21 at both ends, forming an up and down circulating liquid flow, accelerating the fusion of the components of tea and organic wine. Each cycle of stirring lasts 10 to 20 minutes, and is performed 1 to 2 times a day.

[0064] During the entire soaking process, the connection between the water inlet pipe 71 and the drain pipe 72 and the soaking tank 1 is closed through the valve, and the water inlet pipe 71 and the drain pipe 72 are connected to the water inlet pipe 2 81 and the drain pipe 2 82 respectively through the three-way valve, and the filtered clean water in the constant temperature tank 9 enters the hollow shaft 5 through the water inlet pipe 2 81. During the rotation of the hollow shaft 5, the clean water exchanges heat with the mixed liquid in the inner tank 11 through the pipe wall, and then flows back to the constant temperature tank 9 through the drain pipe 2 82. It is filtered by the filter screen 91 and then recycled, so that the temperature in the inner tank 11 is always stable at 15℃~30℃, ensuring that the effective ingredients of the tea are fully dissolved at an appropriate temperature. The entire soaking cycle lasts 10~15 days.

[0065] After the soaking is completed, the vibrating screen group 4 is started again. The rotation and shaking of the movable screen 41 separates the solid-liquid mixture. The tea residue is trapped on the movable screen 41, and the extract flows into the bottom of the inner tank 11 through the screen holes. The valve of the drain pipe 13 is opened, and the extract is transported to the stainless steel storage tank for standby. Finally, the sealing cover 3 of the sewage outlet 12 is opened, and the hollow shaft 5 is rotated by the servo motor 52 to change the angle of the movable screen 41, and the tea residue is thoroughly cleaned through the sewage outlet 12, completing a complete soaking process.

[0066] After the soaking is completed, the separated extract is input into a stainless steel storage tank for standby use, or the separated extract is input into a wine distillation pot for distillation, and after obtaining the distilled tea wine, it is transported to a stainless steel storage tank for storage for standby use.

[0067] Finally, the alcohol content is reduced as required, and the blending is carried out. The blended product is filtered, and after the filtration is completed, samples are taken for inspection, and the qualified organic products are bottled.

[0068] The above-described embodiments merely illustrate several implementations of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make numerous variations and improvements without departing from the spirit of the present invention, and all such variations and improvements fall within the scope of protection of the present invention.

Claims

1. A raw material soaking device for tea wine brewing, comprising a soaking tank (1) and a feed port (10) provided on the soaking tank (1), the soaking tank (1) being provided with a sewage outlet (12), a liquid discharge pipe (13) and a liquid inlet pipe (14), the sewage outlet (12) being provided with a sealing cover (3), characterized in that: An inner tank (11) is provided in the soaking tank (1), and the sewage outlet (12) and the liquid discharge pipe (13) are in communication with the inner tank (11); Also included are: A circulation pump (2), wherein both ends of the circulation pump (2) are provided with circulation pipes (21), and the circulation pipes (21) are respectively connected to the upper end and the lower end of the inner tank (11); A vibrating screen group (4), the vibrating screen group (4) is arranged in the inner tank (11) and is used for solid-liquid separation; A hollow shaft (5), the hollow shaft (5) being rotatably disposed on the soaking tank (1), and driving the vibrating screen group (4) to rotate via the hollow shaft (5); an annular screen (6), the annular screen (6) being slidably mounted on the inner tank (11), the annular screen (6) being configured as an inner concave inclined surface for draining the washed tea leaves and guiding the tea leaves into the inner tank (11); A cleaning pipe assembly (7), wherein the cleaning pipe assembly (7) is arranged on the soaking tank (1); A temperature control tube group (8), wherein the temperature control tube group (8) is arranged in the hollow shaft (5), and the temperature control tube group (8) is connected to the cleaning tube group (7); A constant temperature tank (9), wherein the constant temperature tank (9) is connected to the cleaning pipe assembly (7); The vibrating screen group (4) includes a movable screen (41), the movable screen (41) is slidably arranged on the hollow shaft (5), the edge of the movable screen (41) is provided with a convex rod (411) in an array, the movable screen (41) is fixedly provided with a collar (42), the inner surface of the collar (42) is provided with a convex rod (421) in an array, a connecting sleeve (43) is fixedly provided on the hollow shaft (5), a sliding groove (431) is provided in an array on the connecting sleeve (43), the convex rod (421) is slidably arranged in the sliding groove (431), a corrugated groove (44) is provided on the inner wall of the inner tank (11), and the convex rod (411) is slidably arranged in the corrugated groove (44); A threaded sleeve (61) is fixedly provided on the annular screen (6), a screw rod (621) is rotatably provided in the soaking tank (1), a servo motor 2 (62) is provided on the soaking tank (1), the screw rod (621) passes through the soaking tank (1) and is connected to the output end of the servo motor 2 (62), a telescopic tube (63) is sleeved on the screw rod (621), and both ends of the telescopic tube (63) are respectively connected to the annular screen (6) and the soaking tank (1); The cleaning pipe group (7) comprises a water inlet pipe (71) and a drainage pipe (72), wherein the water inlet pipe (71) and the drainage pipe (72) are fixedly arranged on the soaking tank (1), and an annular pipe (73) is fixedly arranged at one end of the water inlet pipe (71), and nozzles (731) are arranged in an array on the annular pipe (73), and the annular pipe (73) is located below the annular screen (6).

2. The raw material soaking equipment for tea wine brewing according to claim 1, characterized in that: A bevel gear A (51) is fixedly provided at the lower end of the hollow shaft (5), a servo motor 1 (52) is provided on the soaking tank (1), a bevel gear B (521) is fixedly provided at the output end of the servo motor 1 (52), the bevel gear B (521) is engaged with the bevel gear A (51), and an umbrella cap (53) is provided at the upper end of the hollow shaft (5).

3. The raw material soaking equipment for tea wine brewing according to claim 1, characterized in that: The temperature control pipe group (8) includes a second water inlet pipe (81) and a second drain pipe (82), the second water inlet pipe (81) and the second drain pipe (82) extending into the hollow shaft (5), the second water inlet pipe (81) and the second drain pipe (82) being connected, the second water inlet pipe (81) being in communication with the first water inlet pipe (71), and the second drain pipe (82) being in communication with the first drain pipe (72).

4. The raw material soaking equipment for tea wine brewing according to claim 3, characterized in that: A control valve is provided between the water inlet pipe 1 (71), the drainage pipe 1 (72) and the soaking tank (1), and the water inlet pipe 2 (81) and the drainage pipe 2 (82) are respectively connected to the water inlet pipe 1 (71) and the drainage pipe 1 (72) through three-way valves.

5. The raw material soaking equipment for tea wine brewing according to claim 1, characterized in that: A filter screen (91) is provided in the thermostatic tank (9), and the water inlet pipe (71) and the drain pipe (72) are both connected to the thermostatic tank (9), one end of the water inlet pipe (71) is located below the filter screen (91), and one end of the drain pipe (72) is located above the filter screen (91).

6. The raw material soaking equipment for tea wine brewing according to claim 1, characterized in that: A material guide pipe (101) is provided on the feed port (10), and the material guide pipe (101) faces one side of the soaking tank (1).

7. A tea wine production process, based on the raw material soaking equipment for tea wine brewing according to claim 4, characterized in that: The process is as follows: S1: Select organic tea and organic liquor that are both medicinal and edible and conduct acceptance inspection; S2: The screened tea leaves are placed between the soaking tank (1) and the inner tank (11) through the feed port (10) and fall onto the annular screen (6). The tea leaves on the annular screen (6) are rinsed by the annular pipe (73) through the water inlet pipe (71); S3: The washed tea leaves are lifted and drained through the annular sieve (6). When the annular sieve (6) rises to the highest point, it slides down through its inclined surface into the inner tank (11) and falls onto the movable sieve (41); S4: The organic wine after acceptance is poured into the inner tank (11) in proportion through the liquid inlet pipe (14) to soak the tea leaves. During this period, the movable screen (41) is shaken up and down by rotating the hollow shaft (5) 1 to 2 times a day, and the circulating pump (2) is used for circulating stirring, each time for 10 to 20 minutes; S5: Connect the water inlet pipe 2 (81) and the drain pipe 2 (82) to the constant temperature tank (9) through valves, so that the organic tea and organic wine in the inner tank (11) are maintained at 15°C to 30°C for 10 to 15 days; S6: The obtained solid-liquid mixture is separated into solid and liquid by a movable sieve (41), and the separated extract is input into a stainless steel storage tank for standby use; S7: Reduce the alcohol content according to the required alcohol content and blend; S8: Filter the blended product and take samples for inspection after filtration; S9: Fill the organic tea and wine products that have passed the inspection.

Citation Information

Patent Citations

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