Net chain welding machine

Abstract

The invention relates to the technical field of network chain welding, and discloses a network chain welding machine which comprises a conveying mechanism, a welding robot, a pressing mechanism, a stacking mechanism, a turning mechanism, a correcting mechanism and a stacking plate, the conveying mechanism is used for conveying network chain products, and a feeding position, a to-be-welded position, a welding position and a discharging position are arranged on the conveying mechanism; the number of the welding robots is two, and the two welding robots are arranged on the two sides of the welding position correspondingly. The pressing mechanism is arranged at the welding position, and the correcting mechanism is used for correcting L-shaped plate bodies at the two ends of the network chain product; according to the net chain welding device, through the arrangement of the conveying mechanism, the welding robot, the stacking mechanism, the pressing mechanism, the correcting mechanism and the material overturning mechanism, rapid welding of the net chain products is achieved, manual operation is reduced, and the production efficiency and the product consistency are improved.

Description

Technical Field

[0001] The present invention relates to the technical field of mesh chain welding, in particular to a mesh chain welding machine. Background Art

[0002] like Figure 1-Figure 2 As shown, existing mesh chain products typically consist of multiple parallel steel bars connected by spiral wires to form a mesh structure. L-shaped plates with sockets are placed at each end of the steel bars. The steel bars are inserted through the sockets and then welded to the L-shaped plates. These products are widely used in conveying equipment, filtration devices, and heat treatment furnace mesh belts. The quality of the welding directly affects the strength, flatness, and overall performance of the mesh chain.

[0003] At present, the welding of most network chain products still relies on manual operation: workers need to manually position the steel bars and L-shaped plates and then perform spot welding. Not only is the welding efficiency low, but it is also affected by human operation. The consistency of welding points and the uniformity of penetration depth are difficult to guarantee, and quality problems such as cold welds and weld penetrations are prone to occur.

[0004] Therefore, a mesh chain welding machine is proposed. Summary of the Invention

[0005] An object of the present invention is to provide a mesh chain welding machine, thereby solving or at least alleviating one or more of the above-mentioned problems and other problems existing in the prior art.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a mesh chain welding machine, comprising:

[0007] The conveying mechanism is used to convey the mesh chain products, and the conveying mechanism is respectively provided with a loading position, a waiting position for welding, a welding position and a unloading position;

[0008] Welding robots, two of which are provided, and are respectively arranged on both sides of the welding position, and are used to weld the ends of the steel bars in the mesh chain product to the L-shaped plate;

[0009] A clamping mechanism, which is arranged at the welding position and is used to clamp and position the mesh chain product at the welding position;

[0010] A correction mechanism, which is used to correct the L-shaped plates at both ends of the mesh chain product to make them vertical;

[0011] A palletizing mechanism, the palletizing mechanism being arranged at the unloading position and being used to stack the welded mesh chain products on a palletizing plate in an alternating forward and reverse manner;

[0012] A turning mechanism, which is used to turn over the mesh chain products that need to be turned over;

[0013] A stacking plate is provided at one end of the unloading position and is used for storing welded mesh chain products.

[0014] The two wheels are fixed together by a toothed plate, each of which is fixed with a toothed plate so that the two wheels can rotate with the toothed plate.

[0015] A worm gearbox is fixedly mounted on one end of the first base, the external spline shaft rotates through the worm gearbox, the worm gear in the worm gearbox is fixedly sleeved on the external spline shaft, a second motor is fixedly mounted on the outer wall of the worm gearbox, and the rotating shaft of the second motor is fixedly connected to the end of the worm in the worm gearbox;

[0016] The two sprockets at both ends of the first support seat are connected by a chain transmission, and eight groups of support mechanisms for supporting the mesh chain products are equidistantly arranged on the chain plates of the chain, and the support mechanisms include two groups of support components, one of the support components is arranged on one of the chains, and the other group of support components is arranged on the other chain, and both groups of support components include a support plate body, and a plurality of support plate bodies are provided, and the plurality of support plate bodies are linearly arranged, and the support plate body is fixedly mounted on the chain plates of the chain, one end of the support component is fixedly connected to a positioning pin, and the other end of the support component is slidably provided with a tensioning pin, the limit pin hole at one end of the mesh chain product is sleeved on the positioning pin, and the limit pin hole at the other end of the mesh chain product is sleeved on the tensioning pin.

[0017] In a mesh chain welding machine according to the present invention, optionally, a waist hole is opened on the support plate body of the support assembly near one end of the tensioning pin, a sliding block is slidably installed inside the waist hole, the tensioning pin is fixed on the top of the sliding block, and springs are provided at both ends of the sliding block, one end of the spring abuts against the inner wall of the waist hole, and the other end of the spring abuts against the end of the sliding block;

[0018] A first linear module is fixedly installed on the first base, and a tensioning push plate is fixedly installed on the slide of the first linear module. The first linear module is arranged on the side of the welding position. During welding, the first linear module drives the tensioning push plate to move, so that the tensioning push plate pushes the lower end of the sliding block to move away from the positioning pin, thereby tensioning the network chain product.

[0019] In a mesh chain welding machine according to the present invention, optionally, the first spacing adjustment mechanism includes a first motor and a first screw rod, the threads at both ends of the first screw rod have opposite rotation directions, and both ends of the first screw rod are threadedly rotatably installed with a first movable seat, the first movable seat is respectively fixed to the bottom of the first support seat corresponding thereto, the first screw rod is rotatably installed on the first base through a first seat bearing, the first motor is fixed to the first base, a first synchronous gear is fixedly sleeved on the first screw rod, a second synchronous gear is fixedly connected to the rotating shaft of the first motor, the first synchronous gear and the second synchronous gear are connected through a first synchronous toothed belt transmission, a first slide rail is fixedly connected to the first base, the bottoms of the two first support seats are fixedly connected to the first slider, and the first slider is slidably installed on the first slide rail.

[0020] In a mesh chain welding machine according to the present invention, optionally, the pressing mechanism includes an upper pressing unit and a lower pressing unit, the lower pressing unit is arranged below the support assembly, and the upper pressing unit is arranged above the support assembly;

[0021] The upper pressing unit includes an upper fixing frame, the bottom of the upper fixing frame is fixedly connected to an upper clamping cylinder, and the bottom of the piston rod of the upper clamping cylinder is fixedly connected to an upper clamping plate;

[0022] The lower pressing unit includes a lower fixing frame, the bottom of which is fixed on the first base, the top of which is fixedly connected to a lower clamping cylinder, and the top of the piston rod of the lower clamping cylinder is fixedly mounted with a lower clamping plate.

[0023] In a mesh chain welding machine according to the present invention, optionally, the correction mechanism includes a second support frame and a lifting frame, the second support frame is fixedly mounted above the welding position, an electric cylinder is fixedly mounted on the top of the second support frame, the bottom of the piston rod of the electric cylinder is fixedly connected to the top of the lifting frame, the lifting frame is movably arranged on the inner side of the second support frame, and correction units are provided on both sides of the lower end of the lifting frame, and two groups of the correction units are mounted on the lower end of the lifting frame through a second spacing adjustment mechanism;

[0024] The second spacing adjustment mechanism includes a third motor and a second screw rod, the third motor is fixed to the lifting frame, the second screw rod is rotatably mounted on the lower end of the lifting frame through a second seat bearing, the threads at both ends of the second screw rod have opposite rotation directions, both ends of the second screw rod are threadedly rotatably connected to the second movable seat, the bottoms of the two second movable seats are fixedly connected to an adjustment support plate, the bottom of the lifting frame is fixedly connected to a third slide rail, the top of the adjustment support plate is fixedly connected to a third slider, and the third slider is slidably mounted on the third slide rail;

[0025] The adjusting unit includes a second linear module and a rotating shaft, the adjusting support plate is arranged in an inverted U shape, the rotating shaft is rotatably mounted on the inner side of the lower end of the adjusting support plate through a bearing, the second linear module is fixed to the bottom of the adjusting support plate, the bottom of the slide of the second linear module is fixedly connected to a movable seat, the bottom of the movable seat is fixedly connected to the first rack, the rotating shaft is fixedly sleeved with a first gear, the first gear is meshed with the first rack, the rotating shaft is fixedly connected to a fixed connecting block, the bottom of the fixed connecting block is fixedly connected to a flip plate, the bottom of the flip plate is fixedly installed with a first cylinder, the piston rod end of the first cylinder is fixedly connected to the first correcting plate, and the cylinder body of the first cylinder is fixedly connected to the second correcting plate at one end away from the first correcting plate;

[0026] The bottom of the adjustment support plate is fixedly connected to a fourth slide rail, the top of the movable seat is fixedly connected to a fourth slider, and the fourth slider is slidably mounted on the fourth slide rail;

[0027] The upper fixing frame is fixed to the bottom of the lifting frame.

[0028] In a mesh chain welding machine according to the present invention, optionally, the stacking mechanism includes a first support frame, the first support frame is fixedly mounted above the unloading position, an X-axis drive mechanism is provided on the first support frame, a Y-axis drive mechanism is provided on the X-axis drive mechanism, a Z-axis drive mechanism is provided on the Y-axis drive mechanism, and a clamping mechanism is provided on the Z-axis drive mechanism;

[0029] The X-axis drive mechanism includes an X-axis crossbeam, a transmission rod is rotatably mounted on the X-axis crossbeam, both ends of the transmission rod are fixedly connected to X-axis transmission gears, the tops of both sides of the first support frame are fixedly connected to X-axis racks, the X-axis transmission gears are meshed with the X-axis racks, an X-axis drive motor for driving the transmission rod to rotate is fixedly mounted on the first support frame, the tops of both sides of the first support frame are fixedly connected to X-axis slide rails, the bottom of the X-axis crossbeam is fixedly connected to an X-axis slider, and the X-axis slider is slidably mounted on the X-axis slide rails;

[0030] The Y-axis drive mechanism includes a Y-axis support seat, a Y-axis drive motor is fixedly mounted on the Y-axis support seat, a Y-axis rack and a Y-axis slide are fixedly mounted on the X-axis crossbeam, a Y-axis transmission gear is fixedly mounted on the rotating shaft of the Y-axis drive motor, the Y-axis transmission gear is meshed with the Y-axis rack, a Y-axis slider is fixedly mounted on the bottom of the Y-axis support seat, and the Y-axis slider is slidably mounted on the Y-axis slide rail;

[0031] The Z-axis drive mechanism includes a Z-axis support rod, a Z-axis rack and a Z-axis slide rail are fixedly mounted on the Z-axis support rod, a Z-axis slider is fixedly mounted on the Y-axis support seat, and the Z-axis slider is slidably mounted on the Z-axis slide rail, a Z-axis drive motor is fixedly mounted on the Y-axis support seat, a Z-axis transmission gear is fixedly mounted on the rotating shaft of the Z-axis drive motor, the Z-axis transmission gear is meshed with the Z-axis rack, and a Z-axis connecting plate is fixedly connected to the bottom of the Z-axis drive motor;

[0032] The clamping mechanism includes a clamping motor, which is fixedly mounted on the Z-axis connecting plate. Second synchronous gears are rotatably mounted on both ends of the bottom of the Z-axis connecting plate through a connecting shaft. The two second synchronous gears are connected by a second synchronous toothed belt transmission. The rotating shaft of the clamping motor is fixedly connected to one of the connecting shafts. A second clamping jaw is fixedly connected to the bottom of one end of the Z-axis connecting plate. A second slide rail is fixedly connected to the bottom of the end of the Z-axis connecting plate away from the second clamping jaw. A second slider is slidably mounted on the second slide rail. The bottom of the second slider is fixedly connected to the first clamping jaw, and the first clamping jaw is fixedly connected to the second synchronous toothed belt.

[0033] In a mesh chain welding machine according to the present invention, optionally, the turning mechanism includes a third support frame, the third support frame is arranged on one side of the unloading position, the third support frame is provided with a turning assembly, the turning assembly includes a support column and a support frame, the support column is fixed to the third support frame, the support column is provided with two, both ends of the support frame are fixedly installed with a rotating rod, the support frame is arranged between the two support columns, the rotating rod is rotatably mounted on the support column corresponding thereto through a third seat bearing, a second cylinder is fixedly mounted on one side of one of the support columns, a second rack is fixedly mounted on the top of the piston rod of the second cylinder, a second gear is fixedly sleeved on one of the rotating rods, and the second gear is meshed with the second rack;

[0034] A third cylinder is fixedly mounted on both ends of the support frame, a fourth cylinder is fixedly mounted on the end of the piston rod of the third cylinder, and a clamping rod is fixedly mounted on the top of the piston rod of the fourth cylinder.

[0035] The transmission gear of the present invention is connected with the transmission gear of the present invention in a fixed position, and the transmission gear of the present invention is connected with the transmission gear of the present invention in a fixed position to the rotation of the transmission gear of the present invention.

[0036] In a mesh chain welding machine according to the present invention, optionally, a mesh chain auxiliary assembly mechanism is provided at the loading position, and the mesh chain auxiliary assembly mechanism is located between two support components, and the mesh chain auxiliary assembly mechanism includes a fifth support frame, and the fifth support frame is fixed on the first base, and a sixth cylinder is fixedly installed on the bottom of the fifth support frame, and a lifting seat is fixedly installed on the top of the piston rod of the sixth cylinder, and steel bar limit seats are fixedly installed on the top of both sides of the lifting seat, and a plurality of limit grooves are provided on the steel bar limit seat, and the steel bars on the mesh chain product are passed through the limit grooves.

[0037] Compared with the prior art, the present invention has the following beneficial effects:

[0038] Through the provision of conveying mechanism, welding robot, stacking mechanism, pressing mechanism, correction mechanism and turning mechanism, the fast welding of network chain products is achieved, manual operation is reduced, and production efficiency and product consistency are improved;

[0039] The first support base of the conveying mechanism can adjust the spacing according to the specifications of the mesh chain product through the first spacing adjustment mechanism. Combined with the sliding connection design between the external spline shaft and the sprocket, the support mechanism can adapt to mesh chain products of different sizes, improving the versatility of the equipment.

[0040] The positioning pins and tensioning pins of the support assembly cooperate with the sliding block through springs to prevent displacement during transportation. Combined with the tensioning push plate driven by the first linear module, the mesh chain product can be automatically tensioned at the welding position, providing a stable foundation for welding;

[0041] The correction mechanism drives the lifting frame through the electric cylinder, and cooperates with the second spacing adjustment mechanism to adjust the spacing of the correction units. The linear module and gear rack drive drive the flip plate to rotate, which can accurately adjust the inclined L-shaped plate to a vertical state, ensuring the correct posture of the workpiece during welding and avoiding welding defects caused by angle deviation.

[0042] The upper and lower clamping units of the clamping mechanism drive the clamping plates through cylinders, simultaneously clamping the mesh chain products at the welding position from both ends to form a rigid fixation, effectively preventing vibration or displacement of the workpiece during welding, and improving welding accuracy and the qualified rate of finished products;

[0043] The palletizing mechanism uses the X, Y, and Z axis drive mechanisms to achieve three-dimensional movement of the clamping mechanism. It can accurately grab the welded mesh chain products and stack them on the palletizing board in an alternating forward and reverse manner, meeting the needs of orderly stacking and improving storage efficiency.

[0044] The turning mechanism uses a cylinder to drive the rack and pinion transmission to achieve a 180° turning of the support frame. In conjunction with the transfer component's receiving rack and cylinder action, the chain products can be automatically turned over without manual intervention, ensuring alternating positive and negative positions during palletizing to meet different packaging and transportation requirements.

[0045] The mesh chain auxiliary assembly mechanism at the loading position drives the lifting seat through a cylinder, so that the limit groove of the steel bar limit seat accurately positions the steel bars of the mesh chain product, and assists the L-shaped plate to insert the end of the steel bar, reducing the difficulty of manual alignment and improving loading efficiency and assembly accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0046] Figure 1 This is a structural diagram of the existing network chain;

[0047] Figure 2 for Figure 1 A schematic diagram of the enlarged structure of part A;

[0048] Figure 3 This is a structural schematic diagram of a mesh chain welding machine according to the present invention;

[0049] Figure 4 This is a structural schematic diagram of a conveying mechanism in a mesh chain welding machine of the present invention;

[0050] Figure 5 for Figure 4 Schematic diagram of the enlarged structure of part B;

[0051] Figure 6 for Figure 4 Schematic diagram of the enlarged structure of part B1;

[0052] Figure 7 for Figure 5 Schematic diagram of the enlarged structure of part C;

[0053] Figure 8 This is a structural schematic diagram of a conveying mechanism in a mesh chain welding machine according to the present invention from another perspective;

[0054] Figure 9 for Figure 8 Schematic diagram of the enlarged structure of part D in FIG;

[0055] Figure 10 This is a structural schematic diagram of a conveying unit in a mesh chain welding machine of the present invention;

[0056] Figure 11 for Figure 10 Schematic diagram of the enlarged structure of part E;

[0057] Figure 12 for Figure 10 Schematic diagram of the enlarged structure of part F;

[0058] Figure 13 This is a schematic cross-sectional view of a conveyor chain plate in a mesh chain welding machine according to the present invention;

[0059] Figure 14 This is a structural schematic diagram of a clamping mechanism in a mesh chain welding machine of the present invention;

[0060] Figure 15 This is a front structural schematic diagram of a clamping mechanism in a mesh chain welding machine of the present invention;

[0061] Figure 16 This is a structural diagram of a correction mechanism in a mesh chain welding machine of the present invention;

[0062] Figure 17 This is a partial structural diagram of a correction mechanism in a mesh chain welding machine of the present invention;

[0063] Figure 18 This is a structural schematic diagram of a stacking mechanism in a mesh chain welding machine of the present invention;

[0064] Figure 19 for Figure 18 Schematic diagram of the enlarged structure of the middle G part;

[0065] Figure 20 This is a partial structural diagram of a stacking mechanism in a mesh chain welding machine of the present invention;

[0066] Figure 21 This is a structural schematic diagram of a material turning mechanism in a mesh chain welding machine of the present invention;

[0067] Figure 22 This is one of the partial structural diagrams of the material turning mechanism in a mesh chain welding machine of the present invention;

[0068] Figure 23 for Figure 22 Schematic diagram of the enlarged structure of the H part;

[0069] Figure 24 This is a second partial structural diagram of a flip mechanism in a mesh chain welding machine of the present invention;

[0070] Figure 25This is a structural schematic diagram of a mesh chain auxiliary assembly mechanism in a mesh chain welding machine of the present invention;

[0071] Figure 26 for Figure 25 Schematic diagram of the enlarged structure of part I in FIG.

[0072] In the figure: 1. conveying mechanism; 101. first base; 102. first supporting seat; 1021. C-shaped plate; 1022. limiting pin; 103. first spacing adjustment mechanism; 1031. first motor; 1032. first lead screw; 1033. first synchronous gear; 1034. first synchronous toothed belt; 1035. first movable seat; 1036. first belt seat bearing; 1037. first slide rail; 1038. first slider; 104. supporting assembly; 1041. supporting plate; 1042. positioning pin; 1043. tensioning pin; 1044. waist hole; 1045. sliding block; 1046. spring; 105. second motor; 1051. worm gearbox; 1052. external spline shaft; 1053. column; 1054. sprocket; 1055. pulley;

[0073] 2. Welding robot;

[0074] 3. Palletizing mechanism; 301. First support frame; 302. X-axis crossbeam; 3021. X-axis drive motor; 3022. Transmission rod; 3023. X-axis rack; 3024. X-axis transmission gear; 3025. X-axis slide rail; 3026. X-axis slider; 303. Y-axis support seat; 3031. Y-axis drive motor; 3032. Y-axis rack; 3033. Y-axis slide rail; 3034. Y-axis Slider; 304, Z-axis support rod; 3041, Z-axis drive motor; 3042, Z-axis rack; 3043, Z-axis slider; 3044, Z-axis slide rail; 3045, Z-axis connecting plate; 305, clamping motor; 3051, second synchronous gear; 3052, second synchronous toothed belt; 3053, second slide rail; 3054, second slider; 3055, first clamping jaw; 3056, second clamping jaw;

[0075] 4. Clamping mechanism; 401. Second support frame; 402. Electric cylinder; 403. Lifting frame;

[0076] 404, upper pressing unit; 4041, upper fixing frame; 4042, upper clamping cylinder; 4043, upper clamping plate;

[0077] 405, lower clamping unit; 4051, lower fixing frame; 4052, lower clamping cylinder; 4053, lower clamping plate;

[0078] 406, second spacing adjustment mechanism; 4061, third motor; 4062, second screw rod; 4063, second movable seat; 4064, adjustment support plate; 4065, third slide rail; 4066, third slider;

[0079] 407, correction unit; 4071, second linear module; 4072, fourth slide rail; 4073, fourth slider; 4074, movable seat; 4075, first rack; 4076, rotating shaft; 40761, fixed connection block; 4077, first gear; 4078, flip plate; 4079, first cylinder; 40791, first correction plate; 40792, second correction plate;

[0080] 5. Turning mechanism; 501. Third support frame;

[0081] 502, turning assembly; 5021, support column; 5022, support frame; 5023, rotating rod; 5024, second cylinder; 5025, second rack; 5026, second gear; 5027, third cylinder; 5028, fourth cylinder; 5029, clamping rod;

[0082] 503, transfer assembly; 5031, fourth support frame; 5032, fourth motor; 50321, third synchronous belt; 5033, transfer seat; 5034, fifth slide rail; 5035, fifth slider; 5036, fifth cylinder; 5037, material receiving rack;

[0083] 6. Palletizing boards;

[0084] 7. Net chain auxiliary assembly mechanism; 701. Fifth support frame; 702. Sixth cylinder; 703. Lifting seat; 704. Steel bar limit seat; 705. Limiting groove;

[0085] 8. Mesh chain products; 801. Steel bar; 802. L-shaped plate; 803. Jack; 804. Spiral steel wire; 805. Limit pin hole;

[0086] 9. First linear module; 901. Tensioning push plate. DETAILED DESCRIPTION

[0087] The technical solution of the present invention will be further described below with reference to the accompanying drawings and through specific implementation methods.

[0088] Among them, the drawings are only used for illustrative purposes and represent only schematic diagrams rather than actual pictures, and should not be understood as limiting this patent; in order to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.

[0089] The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "inside", "outside" and the like indicate an orientation or position relationship based on the orientation or position relationship shown in the drawings, it is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, the terms describing the position relationship in the drawings are only used for illustrative purposes and cannot be understood as limiting this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0090] In the description of the present invention, unless otherwise expressly specified or limited, when the term "connection" or the like appears to indicate a connection relationship between components, such term should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be internal communication between two components or an interaction between two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood in specific circumstances.

[0091] Example 1

[0092] See also Figures 1 to 26 This embodiment provides a mesh chain welding machine, including a conveying mechanism 1, a welding robot 2, a pressing mechanism 4, a stacking mechanism 3, a turning mechanism 5, a correction mechanism and a stacking plate 6.

[0093] The conveying mechanism 1 is used to convey the mesh chain product 8, and the conveying mechanism 1 is respectively provided with a loading position, a welding position, a welding position and a unloading position;

[0094] There are two welding robots 2, which are respectively arranged on both sides of the welding position. The welding robots 2 are used to weld the ends of the steel bars 801 and the L-shaped plate 802 in the mesh chain product 8;

[0095] The pressing mechanism 4 is provided at the welding position, and is used to press and position the mesh chain product 8 at the welding position;

[0096] The correction mechanism is used to correct the L-shaped plates 802 at both ends of the mesh chain product 8 to make them in a vertical state;

[0097] The stacking mechanism 3 is set at the unloading position, and the stacking mechanism 3 is used to stack the welded mesh chain products 8 on the stacking plate 6 in an alternating forward and reverse manner;

[0098] The turning mechanism 5 is used to turn over the mesh chain product 8 that needs to be turned over.

[0099] Specifically, in this embodiment, the conveying mechanism 1 includes a first base 101 and a first support base 102. There are two first support bases 102. The two first support bases 102 are adjustable in spacing on the first base 101 through a first spacing adjustment mechanism 103. Both ends of the first support base 102 are provided with an external spline shaft 1052. Both ends of the external spline shaft 1052 are rotatably mounted with a column 1053 through a bearing. The column 1053 is fixed to the first base. On 101, both ends of the external spline shaft 1052 are provided with sprockets 1054 through internal spline sliding sleeves, one side of the sprocket 1054 is fixedly connected to a pulley 1055, and both ends of the first support seat 102 are fixedly connected to a C-shaped plate 1021. A limit pin 1022 is fixedly installed on the inner side of the C-shaped plate 1021. The lower end of the limit pin 1022 extends into the wheel groove of the pulley 1055, and the limit pin 1022 is in sliding contact with the inner wall of the wheel groove of the pulley 1055;

[0100] A worm gearbox 1051 is fixedly mounted on one end of the first base 101. An external spline shaft 1052 rotates and penetrates the worm gearbox 1051. A worm gear in the worm gearbox 1051 is fixedly sleeved on the external spline shaft 1052. A second motor 105 is fixedly mounted on the outer wall of the worm gearbox 1051. The rotating shaft of the second motor 105 is fixedly connected to the end of the worm in the worm gearbox 1051.

[0101] The two sprockets 1054 at both ends of the first support seat 102 are connected by a chain transmission, and eight groups of support mechanisms for supporting the network chain product 8 are equidistantly arranged on the chain plates of the chain. The support mechanism includes two groups of support components 104, one of which is arranged on one of the chains, and the other group of support components 104 is arranged on the other chain. Both groups of support components 104 include a support plate body 1041, and a plurality of support plate bodies 1041 are provided. The plurality of support plate bodies 1041 are linearly arranged, and the support plate body 1041 is fixedly installed on the chain plates of the chain. One end of the support component 104 is fixedly connected to a positioning pin 1042, and the other end of the support component 104 is slidably provided with a tensioning pin 1043. The limit pin hole 805 at one end of the network chain product 8 is sleeved on the positioning pin 1042, and the limit pin hole 805 at the other end of the network chain product 8 is sleeved on the tensioning pin 1043.

[0102] When in use, first, the conveying mechanism 1 is responsible for conveying the mesh chain product 8 from the initial position to each processing position. In the structure of the conveying mechanism 1, the first base 101 plays the role of supporting the entire conveying structure. The two first support seats 102 are installed on the first base 101 through the first spacing adjustment mechanism 103, and the spacing can be adjusted according to the different specifications of the mesh chain product 8. The external spline shaft 1052 at both ends of the first support seat 102 is slidably connected to the sprocket 1054 through the internal spline, and the external spline shaft 1052 is connected to the second motor 105 through the worm gear box 1051. After the second motor 105 is started, it drives the worm in the worm gear box 1051 to rotate, and then the worm wheel rotates, driving the external spline shaft 1052 to rotate, thereby rotating the sprocket 1054. The rotation of the sprocket 1054 drives the chain, and the supporting mechanism on the chain moves accordingly. When adjusting the distance between the two first support bases 102, the lower end of the limit pin 1022 extends into the wheel groove of the pulley 1055, and the limit pin 1022 slides against the inner wall of the wheel groove of the pulley 1055. Therefore, when the first support base 102 moves, the sprocket 1054 moves with it. The supporting mechanism includes two sets of support assemblies 104. The support plate body 1041 of the support assembly 104 is fixed to the chain plate, which plays the role of supporting the mesh chain product 8.

[0103] Furthermore, a waist hole 1044 is formed on the support plate body 1041 of the support assembly 104 near one end of the tensioning pin 1043. A sliding block 1045 is slidably installed inside the waist hole 1044. The tensioning pin 1043 is fixed to the top of the sliding block 1045. Springs 1046 are provided at both ends of the sliding block 1045. One end of the spring 1046 abuts against the inner wall of the waist hole 1044, and the other end of the spring 1046 abuts against the end of the sliding block 1045.

[0104] A first linear module 9 is fixedly installed on the first base 101, and a tensioning push plate 901 is fixedly installed on the slide of the first linear module 9. The first linear module 9 is arranged on the side of the welding position. During welding, the first linear module 9 drives the tensioning push plate 901 to move, so that the tensioning push plate 901 pushes the lower end of the sliding block 1045 to move away from the positioning pin 1042, thereby tensioning the network chain product 8.

[0105] During use, since the L-shaped plate 802 defines a limit pin hole 805, the limit pin hole 805 at one end of the mesh chain 8 is inserted over the positioning pin 1042, while the limit pin hole 805 at the other end is inserted over the tensioning pin 1043, thereby positioning the mesh chain 8. When the mesh chain 8 is conveyed to the side of the welding position, the first linear module 9 drives the tensioning push plate 901 to move, pushing the sliding block 1045 away from the positioning pin 1042 against the elastic force of the spring 1046, thereby tensioning the mesh chain 8 for subsequent welding operations.

[0106] After the mesh chain product 8 is delivered to the welding station, two welding robots 2, positioned on either side of the station, begin operation. Following a pre-set program and path, the welding robots 2 weld the ends of the steel bars 801 in the mesh chain product 8 to the L-shaped plate 802. The welding robots 2 precisely control the weld position, angle, and parameters, ensuring consistent and stable weld quality.

[0107] In this embodiment, the first spacing adjustment mechanism 103 includes a first motor 1031 and a first screw rod 1032. The threads at both ends of the first screw rod 1032 rotate in opposite directions. Both ends of the first screw rod 1032 are threadedly rotatably installed with a first movable seat 1035. The first movable seat 1035 is respectively fixed to the bottom of the first support seat 102 corresponding thereto. The first screw rod 1032 is rotatably installed on the first base 101 through a first seat bearing 1036. The first motor 1031 is fixed on the first base 101. A first synchronous gear 1033 is fixedly sleeved on the first screw rod 1032. The second synchronous gear is fixedly connected to the rotating shaft of the first motor 1031. The first synchronous gear 1033 and the second synchronous gear are transmission-connected by a first synchronous toothed belt 1034. A first slide rail 1037 is fixedly connected to the first base 101. The bottoms of the two first support seats 102 are both fixedly connected to a first slider 1038, and the first slider 1038 is slidably installed on the first slide rail 1037.

[0108] During use, the first motor 1031 is started, driving the second synchronous gear to rotate, which in turn rotates the first synchronous gear 1033 via the first synchronous belt 1034, thereby driving the first screw rod 1032 to rotate. Since the threads at the two ends of the first screw rod 1032 rotate in opposite directions, the first movable bases 1035 rotatably mounted at the two ends of the threads move closer to or further away from each other, thereby adjusting the distance between the two first support bases 102.

[0109] In this embodiment, the pressing mechanism 4 includes an upper pressing unit 404 and a lower pressing unit 405 . The lower pressing unit 405 is disposed below the support assembly 104 , and the upper pressing unit 404 is disposed above the support assembly 104 .

[0110] The upper pressing unit 404 includes an upper fixing frame 4041 , the bottom of which is fixedly connected to an upper clamping cylinder 4042 , and the bottom of the piston rod of the upper clamping cylinder 4042 is fixedly connected to an upper clamping plate 4043 ;

[0111] The lower pressing unit 405 includes a lower fixing frame 4051 , the bottom of which is fixed on the first base 101 , the top of which is fixedly connected to a lower clamping cylinder 4052 , and the top of the piston rod of the lower clamping cylinder 4052 is fixedly installed with a lower clamping plate 4053 .

[0112] During the welding process, the clamping mechanism 4 clamps and positions the mesh chain product 8 at the welding position. Specifically, the upper clamping cylinder 4042 is activated, the piston rod extends, and the upper clamping plate 4043 moves downward, clamping the upper portion of the mesh chain product 8. Simultaneously, the lower clamping cylinder 4052 is activated, the piston rod extends, and the lower clamping plate 4053 moves upward, clamping the lower portion of the mesh chain product 8. This simultaneous clamping prevents displacement of the mesh chain product 8 during welding, ensuring welding accuracy.

[0113] In this embodiment, the correction mechanism includes a second support frame 401 and a lifting frame 403. The second support frame 401 is fixedly mounted above the welding position. An electric cylinder 402 is fixedly mounted on the top of the second support frame 401. The bottom of the piston rod of the electric cylinder 402 is fixedly connected to the top of the lifting frame 403. The lifting frame 403 is movably arranged on the inner side of the second support frame 401. Correction units 407 are provided on both sides of the lower end of the lifting frame 403. Two groups of correction units 407 are mounted on the lower end of the lifting frame 403 through a second spacing adjustment mechanism 406.

[0114] The second spacing adjustment mechanism 406 includes a third motor 4061 and a second screw rod 4062. The third motor 4061 is fixed to the lifting frame 403. The second screw rod 4062 is rotatably mounted on the lower end of the lifting frame 403 through a second seat bearing. The threads at both ends of the second screw rod 4062 are rotated in opposite directions. Both ends of the second screw rod 4062 are threadedly rotatably connected to the second movable seat 4063. The bottoms of the two second movable seats 4063 are fixedly connected to an adjustment support plate 4064. The bottom of the lifting frame 403 is fixedly connected to a third slide rail 4065. The top of the adjustment support plate 4064 is fixedly connected to a third slider 4066. The third slider 4066 is slidably mounted on the third slide rail 4065.

[0115] The correction unit 407 includes a second linear module 4071 and a rotating shaft 4076. The adjustment support plate 4064 is set in an inverted U shape. The rotating shaft 4076 is rotatably mounted on the inner side of the lower end of the adjustment support plate 4064 through a bearing. The second linear module 4071 is fixed to the bottom of the adjustment support plate 4064. The bottom of the slide of the second linear module 4071 is fixedly connected to the movable seat 4074. The bottom of the movable seat 4074 is fixedly connected to the first rack 4075. The rotating shaft 4076 is fixedly sleeved with a first gear 4 077, the first gear 4077 is meshed with the first rack 4075, a fixed connection block 40761 is fixedly connected to the rotating shaft 4076, a flip plate 4078 is fixedly connected to the bottom of the fixed connection block 40761, a first cylinder 4079 is fixedly mounted on the bottom of the flip plate 4078, the end of the piston rod of the first cylinder 4079 is fixedly connected to the first correction plate 40791, and a second correction plate 40792 is fixedly connected to the end of the cylinder body of the first cylinder 4079 away from the first correction plate 40791;

[0116] The bottom of the adjustment support plate 4064 is fixedly connected to a fourth slide rail 4072 , and the top of the movable seat 4074 is fixedly connected to a fourth slider 4073 , which is slidably mounted on the fourth slide rail 4072 ;

[0117] The upper fixing frame 4041 is fixed to the bottom of the lifting frame 403 .

[0118] Before welding, the correction mechanism corrects the L-shaped plate 802 at both ends of the mesh chain product 8, so that it changes from a tilted state to a vertical state. The specific operation is to first control the rotation of the third motor 4061, thereby driving the second screw rod 4062 to rotate. Since the threads at both ends of the second screw rod 4062 have opposite rotation directions, and both ends are threadedly installed with a second movable seat 4063, the rotating second screw rod 4062 can drive the second movable seats 4063 at both ends to move toward or away from each other, thereby adjusting the distance between the two adjustment support plates 4064, and then adjusting the spacing between the two correction units 407 according to the size of the mesh chain product 8. Then, the piston rod of the electric cylinder 402 is controlled to extend, thereby driving the lifting frame 403 to move downward, so that the upper end of the L-shaped plate 802 is located between the first correction plate 40791 and the second correction plate 40792. Then the piston rod of the first cylinder 4079 is controlled to retract, thereby driving the first correction plate 40791 to move toward the second correction plate 40792, thereby clamping the upper end of the L-shaped plate 802, and then controlling the slide of the second linear module 4071 to move. The moving slide drives the first rack 4075 to move, thereby driving the first gear 4077 engaged with it to rotate, and the rotating first gear 4077 drives the rotating shaft 4076 to rotate, and the rotating rotating shaft 4076 drives the flip plate 4078 fixedly connected to it to rotate, thereby driving the first correction plate 40791 and the second correction plate 40792 to rotate, so that the angle of the L-shaped plate 802 can be adjusted to make it in a vertical state.

[0119] The correction unit 407 further includes a controller and an angle sensor, and the controller is configured to:

[0120] (a) Obtaining the tilt angle θ of the L-shaped plate 802 through an angle sensor;

[0121] (b) Calculating the moving distance Δs of the second linear module 4071 according to the compensation equation;

[0122] (c) Control the second linear module 4071 to move Δs, driving the flip plate 4078 to rotate to correct the L-shaped plate.

[0123] Among them, the compensation equation expression is:

[0124]

[0125] Parameter Description:

[0126] Δs: moving distance of the second linear module 4071 slide (unit: mm);

[0127] θ: initial tilt angle of the L-shaped plate 802 (unit: radian);

[0128] d g : pitch circle diameter of the first gear 4077 (unit: mm);

[0129] c: Deformation compensation coefficient (unit: 1 / radian), calibrated by experiments (typical value range: 0.02–0.1).

[0130] Example:

[0131] 1. Detecting the tilt angle: The angle sensor measures the initial tilt angle of the L-shaped plate, θ = 0.1 rad (about 5.7°).

[0132] 2. Parameter substitution: take d g =20mm,c=0.05rad −1 , substitute into the equation:

[0133]

[0134] 3. Execution control: The second linear module moves Δs = 1.005 mm, driving the flip plate 4078 to rotate and correct the angle.

[0135] The technical effect of this solution

[0136] Improved precision: Compensates for nonlinear errors caused by mechanism gaps and material elasticity. After correction, the vertical deviation of the L-shaped plate is ≤0.2°.

[0137] Efficiency optimization: avoid repeated adjustments and significantly shorten the time required for a single correction.

[0138] Enhanced reliability: prevents plate deformation or mechanism overload caused by overcorrection.

[0139] Working Principle Process

[0140] 1. Detection stage:

[0141] The lifting frame 403 descends, and the first correction plate 40791 and the second correction plate 40792 clamp the upper end of the L-shaped plate 802.

[0142] The angle sensor measures the tilt angle θ in real time.

[0143] 2. Calculation phase:

[0144] The controller calculates Δs according to the equation, integrating the gear diameter dg and the experimentally calibrated compensation coefficient c.

[0145] 3. Execution phase:

[0146] The second linear module 4071 moves by Δs, and is driven by the first rack 4075 and the first gear 4077 to drive the flip plate 4078 to rotate.

[0147] The L-shaped plate is precisely adjusted to a vertical state (θ≈0).

[0148] 4. Welding stage:

[0149] The clamping mechanism 4 fixes the workpiece, and the welding robot 2 completes the welding.

[0150] The compensation equation is the gear rack transmission of the deep coupling correction mechanism (d g ) and material deformation characteristics (c); the quadratic term θ 2 Aiming at the elastic deformation error observed in the experiment, the problem of insufficient accuracy of the linear model in the existing technology is solved; the coefficient c needs to be optimized through experiments for different network chain products to reflect customized design and significantly improve the correction accuracy and efficiency.

[0151] In this embodiment, the palletizing mechanism 3 includes a first support frame 301, which is fixedly mounted above the unloading position. An X-axis drive mechanism is provided on the first support frame 301, a Y-axis drive mechanism is provided on the X-axis drive mechanism, a Z-axis drive mechanism is provided on the Y-axis drive mechanism, and a clamping mechanism is provided on the Z-axis drive mechanism.

[0152] The X-axis driving mechanism includes an X-axis crossbeam 302, on which a transmission rod 3022 is rotatably mounted, and both ends of the transmission rod 3022 are fixedly connected to an X-axis transmission gear 3024, and the tops of both sides of the first support frame 301 are fixedly connected to X-axis racks 3023, and the X-axis transmission gear 3024 is engaged with the X-axis rack 3023, and an X-axis driving motor 3021 for driving the transmission rod 3022 to rotate is fixedly mounted on the first support frame 301, and the tops of both sides of the first support frame 301 are fixedly connected to X-axis slide rails 3025, and the bottom of the X-axis crossbeam 302 is fixedly connected to an X-axis slider 3026, and the X-axis slider 3026 is slidably mounted on the X-axis slide rails 3025;

[0153] The Y-axis drive mechanism includes a Y-axis support base 303, on which a Y-axis drive motor 3031 is fixedly mounted, a Y-axis rack 3032 and a Y-axis slide rail 3033 are fixedly mounted on the X-axis crossbeam 302, a Y-axis transmission gear is fixedly mounted on the rotating shaft of the Y-axis drive motor 3031, and the Y-axis transmission gear is meshed with the Y-axis rack 3032, a Y-axis slider 3034 is fixedly mounted on the bottom of the Y-axis support base 303, and the Y-axis slider 3034 is slidably mounted on the Y-axis slide rail 3033;

[0154] The Z-axis drive mechanism includes a Z-axis support rod 304, on which a Z-axis rack 3042 and a Z-axis slide rail 3044 are fixedly mounted; a Z-axis slider 3043 is fixedly mounted on a Y-axis support seat 303, and the Z-axis slider 3043 is slidably mounted on the Z-axis slide rail 3044; a Z-axis drive motor 3041 is fixedly mounted on the Y-axis support seat 303; a Z-axis transmission gear is fixedly mounted on the rotating shaft of the Z-axis drive motor 3041, and the Z-axis transmission gear is meshed with the Z-axis rack 3042; and a Z-axis connecting plate 3045 is fixedly connected to the bottom of the Z-axis drive motor 3041;

[0155] The clamping mechanism includes a clamping motor 305, which is fixedly mounted on the Z-axis connecting plate 3045. Second synchronous gears 3051 are rotatably mounted on both ends of the bottom of the Z-axis connecting plate 3045 through a connecting shaft. The two second synchronous gears 3051 are connected through a second synchronous toothed belt 3052. The rotating shaft of the clamping motor 305 is fixedly connected to one of the connecting shafts. A second clamping jaw 3056 is fixedly connected to the bottom of one end of the Z-axis connecting plate 3045. A second slide rail 3053 is fixedly connected to the bottom of the end of the Z-axis connecting plate 3045 away from the second clamping jaw 3056. A second slider 3054 is slidably mounted on the second slide rail 3053. The bottom of the second slider 3054 is fixedly connected to the first clamping jaw 3055, and the first clamping jaw 3055 is fixedly connected to the second synchronous toothed belt 3052.

[0156] After welding is completed, the stacking mechanism 3 stacks the welded mesh chain products 8 on the stacking plate 6 in an alternating forward and reverse manner.

[0157] During operation, the X-axis drive motor 3021 is activated, driving the transmission rod 3022 to rotate, causing the X-axis transmission gears 3024 at both ends to rotate and engage with the X-axis rack 3023, thereby causing the X-axis beam 302 to slide on the X-axis slide rail 3025. The Y-axis drive mechanism is mounted on the X-axis beam 302. The Y-axis drive motor 3031 is activated, driving the Y-axis transmission gear to rotate and engage with the Y-axis rack 3032, causing the Y-axis support base 303 to slide on the Y-axis slide rail 3033, achieving movement in the Y-axis direction. The Z-axis drive mechanism is mounted on the Y-axis support base 303. The Z-axis drive motor 3041 is activated, driving the Z-axis transmission gear to rotate and engage with the Z-axis rack 3042, causing the Z-axis support rod 304 to slide on the Z-axis slide rail 3044, achieving movement in the Z-axis direction. Through the coordinated movement of the X, Y, and Z axes, the clamping mechanism can accurately reach above the welded mesh chain product 8. The clamping motor 305 of the clamping mechanism is activated, driving the connecting shaft to rotate, causing the second synchronous gear 3051 to rotate. The second synchronous toothed belt 3052 drives the first clamping jaw 3055 to slide on the second slide rail 3053, cooperating with the second clamping jaw 3056 to clamp the mesh chain product 8. It is then moved to the stacking plate 6 for stacking.

[0158] The third support frame 501 is provided with a turning assembly 502, and the turning assembly 502 includes a support column 5021 and a support frame 5022. The support column 5021 is fixed to the third support frame 501, and there are two support columns 5021. Both ends of the support frame 5022 are fixedly mounted with a rotating rod 5023, and the support frame 5022 is arranged between the two support columns 5021. The rotating rod 5023 is rotatably mounted on the corresponding support column 5021 through a third seat bearing. A second cylinder 5024 is fixedly mounted on one side of one of the support columns 5021, and a second rack 5025 is fixedly mounted on the top of the piston rod of the second cylinder 5024. A second gear 5026 is fixedly sleeved on one of the rotating rods 5023, and the second gear 5026 is meshed with the second rack 5025.

[0159] A third cylinder 5027 is fixedly mounted on both ends of the support frame 5022, a fourth cylinder 5028 is fixedly mounted on the end of the piston rod of the third cylinder 5027, and a clamping rod 5029 is fixedly mounted on the top of the piston rod of the fourth cylinder 5028;

[0160] The third support frame 501 is provided with a transfer assembly 503, which includes a fourth support frame 5031. The fourth support frame 5031 is fixed on the third support frame 501. Fifth slide rails 5034 are fixedly installed on the top of both sides of the fourth support frame 5031. Fifth sliders 5035 are slidably installed on the fifth slide rails 5034. A transfer seat 5033 is fixedly installed on the fifth slider 5035. A fifth cylinder 5036 is fixedly installed on the bottom of the transfer seat 5033. The piston of the fifth cylinder 5036 After the top of the rod slides through the transfer seat 5033, a material receiving rack 5037 is fixedly installed thereon. The fourth support frame 5031 is fixedly installed with a fourth motor 5032. The third synchronous gear is rotatably installed on the end of the fourth support frame 5031 away from the fourth motor 5032. The fourth synchronous gear is fixedly installed on the rotating shaft of the fourth motor 5032. The third synchronous gear and the fourth synchronous gear are connected through a third synchronous toothed belt 50321. The bottom of the transfer seat 5033 is fixedly connected to the third synchronous toothed belt 50321.

[0161] During use, when the welded mesh chain product 8 needs to be flipped and placed, the stacking mechanism 3 first moves the welded mesh chain product 8 to the support frame 5022, then releases it, and then controls the piston rod of the third cylinder 5027 to retract, thereby driving the fourth cylinder 5028 to move toward the middle of the support frame 5022, thereby driving the clamping rod 5029 to move above the L-shaped plate 802 at the end of the mesh chain product 8, and then controls the piston rod of the fourth cylinder 5028 to retract, thereby making the clamping rod 5029 move to the top of the L-shaped plate 802 at the end of the mesh chain product 8. The tightening rod 5029 is pressed on the lower end of the L-shaped plate 802 to fix the mesh chain product 8, and then the piston rod of the second cylinder 5024 is controlled to extend, thereby driving the second rack 5025 to move upward. The upward moving second rack 5025 drives the second gear 5026 to rotate. The rotating second gear 5026 drives the support frame 5022 to flip through the rotating rod 5023, thereby flipping the mesh chain product 8 fixed on the support frame 5022. When the mesh chain product 8 flips 180 degrees, the control The rotating shaft of the fourth motor 5032 rotates, thereby driving the third synchronous toothed belt 50321 to rotate. The rotating third synchronous toothed belt 50321 drives the transfer seat 5033 to move toward the direction of the mesh chain product 8. When the transfer seat 5033 moves to the bottom of the mesh chain product 8, the piston rod of the fifth cylinder 5036 is controlled to extend, thereby causing the receiving rack 5037 to rest against the steel bar 801 of the mesh chain product 8. Then, the piston rod of the fourth cylinder 5028 is controlled to extend, causing the clamping rod 5029 to release the clamping force on the L-shaped plate 8. 02 limit, and then control the piston rod of the third cylinder 5027 to extend, so that the clamping rod 5029 moves away from the L-shaped plate 802, and then control the piston rod of the fifth cylinder 5036 to retract, so that the material receiving rack 5037 drives the mesh chain product 8 to move downward, and then control the rotating shaft of the fourth motor 5032 to reverse, and move the mesh chain product 8 out from under the support frame 5022, and then use the stacking mechanism 3 to stack the mesh chain product 8 that has been flipped on the material receiving rack 5037 onto the stacking plate 6.

[0162] In this embodiment, a mesh chain auxiliary assembly mechanism 7 is provided at the loading position, and the mesh chain auxiliary assembly mechanism 7 is located between the two support components 104. The mesh chain auxiliary assembly mechanism 7 includes a fifth support frame 701, and the fifth support frame 701 is fixed on the first base 101. The bottom of the fifth support frame 701 is fixedly installed with a sixth cylinder 702, and the top of the piston rod of the sixth cylinder 702 is fixedly installed with a lifting seat 703. The tops of both sides of the lifting seat 703 are fixedly installed with steel bar limit seats 704, and the steel bar limit seats 704 are provided with a number of limit grooves 705. The steel bars 801 on the mesh chain product 8 are inserted into the limit grooves 705.

[0163] When loading at the loading position, first control the piston rod of the sixth cylinder 702 to extend, so that the height of the lifting seat 703 exceeds the support assembly 104, and then the steel bar 801 on the mesh chain product 8 is inserted into the limit groove 705 to assist in assembly and positioning, and then the L-shaped plate 802 is inserted into the end of the steel bar 801 through the socket 803. When the assembly is completed, control the piston rod of the sixth cylinder 702 to retract, so that the assembled mesh chain product 8 is seated on the support assembly 104, and then manually check whether the limit pin holes 805 at both ends of the mesh chain product 8 are sleeved on the corresponding positioning pins 1042 and tensioning pins 1043. If there is an error, it is considered that the limit pin hole 805 at one end of the mesh chain product 8 is inserted on the positioning pin 1042, and the limit pin hole 805 at the other end is inserted on the tensioning pin 1043, so that loading and assembly are more convenient.

[0164] Working principle:

[0165] In the initial stage, at the loading position, first control the piston rod of the sixth cylinder 702 to extend so that the height of the lifting seat 703 exceeds the support assembly 104. Next, insert the steel bar 801 on the mesh chain product 8 into the limit groove 705 of the steel bar limit seat 704. This step serves to assist in assembly and positioning. Subsequently, insert the L-shaped plate 802 into the end of the steel bar 801 through the socket 803. After the assembly is completed, control the piston rod of the sixth cylinder 702 to retract, so that the assembled mesh chain product 8 is seated on the support assembly 104. Finally, through manual inspection, ensure that the limit pin holes 805 at both ends of the mesh chain product 8 are accurately fitted on the corresponding positioning pins 1042 and tensioning pins 1043. If there is an error, manually adjust it to insert the limit pin hole 805 at one end of the mesh chain product 8 into the positioning pin 1042 and the other end into the tensioning pin 1043, thereby completing the preparation work for the loading position.

[0166] Next, the conveyor mechanism 1 begins operation. The second motor 105 is activated, driving the worm in the worm gearbox 1051, which in turn rotates the worm wheel, prompting the external spline shaft 1052 to rotate, which in turn drives the sprocket 1054, which in turn moves the chain and the supporting mechanism on the chain. The support plate 1041 of the supporting mechanism supports the mesh chain product 8. As the mesh chain product 8 reaches the side of the welding position, the first linear module 9 activates, driving the tensioning push plate 901 to move, pushing the sliding block 1045 to overcome the elastic force of the spring 1046, tensioning the mesh chain product 8 and preparing for the subsequent welding operation.

[0167] The clamping mechanism 4 clamps and positions the mesh chain product 8 at the welding position. The upper clamping cylinder 4042 of the upper clamping unit 404 is activated, and the piston rod extends, driving the upper clamping plate 4043 downward to compress the upper portion of the mesh chain product 8. Simultaneously, the lower clamping cylinder 4052 of the lower clamping unit 405 is activated, and the piston rod extends, driving the lower clamping plate 4053 upward to compress the lower portion of the mesh chain product 8. This simultaneous clamping prevents displacement of the mesh chain product 8 during welding, ensuring welding accuracy.

[0168] Before welding, the correction mechanism corrects the L-shaped plates 802 at both ends of the mesh chain product 8. First, the third motor 4061 is controlled to rotate, driving the second screw rod 4062 to rotate. Since the threads at both ends of the second screw rod 4062 rotate in opposite directions, the distance between the two adjustment support plates 4064 can be adjusted, and then the spacing between the two correction units 407 can be adjusted according to the size of the mesh chain product 8. Next, the piston rod of the electric cylinder 402 is controlled to extend, driving the lifting frame 403 to move downward, so that the upper end of the L-shaped plate 802 is located between the first correction plate 40791 and the second correction plate 40792. Then, the piston rod of the first air cylinder 4079 is controlled to retract, driving the first correction plate 40791 to move toward the second correction plate 40792, clamping the upper end of the L-shaped plate 802. Afterwards, the slide of the second linear module 4071 is controlled to move, driving the first rack 4075 to move, thereby rotating the first gear 4077 engaged therewith, driving the rotating shaft 4076 to rotate, and finally driving the flip plate 4078 to rotate, thereby adjusting the angle of the L-shaped plate 802 to make it in a vertical state.

[0169] Then, welding robots 2 begin their work. Positioned on either side of the welding station, they weld the ends of steel bars 801 and L-shaped plates 802 in the mesh chain product 8 according to a pre-set program and path. Welding robots 2 precisely control the weld position, angle, and parameters, ensuring consistent and stable welding quality.

[0170] After welding is completed, the stacking mechanism 3 stacks the welded mesh chain products 8 on the stacking plate 6 in an alternating forward and reverse pattern. The X-axis drive motor 3021 is activated, driving the transmission rod 3022 to rotate, causing the X-axis transmission gear 3024 to mesh with the X-axis rack 3023, and the X-axis crossbeam 302 to slide on the X-axis slide rail 3025. The Y-axis drive motor 3031 is activated, driving the Y-axis transmission gear to mesh with the Y-axis rack 3032, and the Y-axis support base 303 to slide on the Y-axis slide rail 3033. The Z-axis drive motor 3041 is activated, driving the Z-axis transmission gear to mesh with the Z-axis rack 3042, and the Z-axis support rod 304 to slide on the Z-axis slide rail 3044. Through the coordinated movement of the X, Y, and Z axes, the clamping mechanism reaches above the welded mesh chain products 8. The clamping motor 305 is started, driving the connecting shaft to rotate, causing the second synchronous gear 3051 to rotate, and driving the first clamping jaw 3055 to slide on the second slide rail 3053 through the second synchronous toothed belt 3052, cooperating with the second clamping jaw 3056 to clamp the network chain product 8 and move it to the stacking plate 6 for stacking.

[0171] When the welded mesh chain product 8 needs to be flipped and placed, the stacking mechanism 3 first moves the welded mesh chain product 8 onto the support frame 5022 of the flipping mechanism 5 and releases it. Subsequently, the piston rod of the third cylinder 5027 is controlled to retract, driving the fourth cylinder 5028 toward the center of the support frame 5022, causing the clamping rod 5029 to move above the L-shaped plate 802 at the end of the mesh chain product 8. Next, the piston rod of the fourth cylinder 5028 is controlled to retract, causing the clamping rod 5029 to press against the lower end of the L-shaped plate 802, securing the mesh chain product 8. Next, the piston rod of the second cylinder 5024 is controlled to extend, driving the second rack 5025 upward, causing the second gear 5026 to rotate. This, via the rotating rod 5023, causes the support frame 5022 to flip, flipping the mesh chain product 8 180°. At this point, the shaft of the fourth motor 5032 is controlled to rotate, driving the third synchronous toothed belt 50321 to rotate, causing the transfer base 5033 to move toward the mesh product 8. When the transfer base 5033 moves directly below the mesh product 8, the piston rod of the fifth cylinder 5036 is controlled to extend, causing the receiving rack 5037 to rest against the steel bars 801 of the mesh product 8. Next, the piston rod of the fourth cylinder 5028 is controlled to extend, releasing the clamping rod 5029 from the L-shaped plate 802. The piston rod of the third cylinder 5027 is then controlled to extend, moving the clamping rod 5029 away from the L-shaped plate 802. Finally, the piston rod of the fifth cylinder 5036 is controlled to retract, causing the receiving rack 5037 to move the mesh product 8 downward. The shaft of the fourth motor 5032 is controlled to reverse, removing the mesh product 8 from beneath the support frame 5022. The palletizing mechanism 3 then stacks the flipped mesh product 8 onto the palletizing plate 6. At this point, the complete operation process of the mesh chain welding machine has been completed, including loading, welding, correction, stacking and flipping of mesh chain products when necessary.

[0172] Parts not described in the present invention are the same as those in the prior art or can be implemented using the prior art. Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A mesh chain welding machine, characterized in that: include: A conveying mechanism (1), the conveying mechanism (1) is used to convey the mesh chain product (8), and the conveying mechanism (1) is respectively provided with a loading position, a position to be welded, a welding position, and a unloading position; A welding robot (2), wherein two welding robots (2) are provided, and the two welding robots (2) are respectively provided on both sides of the welding position, and the welding robots (2) are used to weld the ends of the steel bars (801) in the mesh chain product (8) to the L-shaped plate (802); A pressing mechanism (4), the pressing mechanism (4) being arranged at the welding position, and the pressing mechanism (4) being used to press and position the mesh chain product (8) at the welding position; A correction mechanism, the correction mechanism being used to correct the L-shaped plates (802) at both ends of the mesh chain product (8) so as to make them in a vertical state; A stacking mechanism (3), the stacking mechanism (3) being arranged at the unloading position, and the stacking mechanism (3) being used to stack the welded mesh chain products (8) on the stacking plate (6) in a forward and reverse alternating manner; A turning mechanism (5), wherein the turning mechanism (5) is used to turn over the mesh chain product (8) that needs to be turned over.

2. A mesh chain welding machine according to claim 1, characterized in that: The conveying mechanism (1) comprises a first base (101) and a first support base (102), two first support bases (102) are provided, and the two first support bases (102) are installed on the first base (101) with an adjustable spacing through a first spacing adjustment mechanism (103), and both ends of the first support base (102) are provided with an external spline shaft (1052), and both ends of the external spline shaft (1052) are rotatably installed with a column (1053) through a bearing, and the column (1053) is fixed on the first base (101). , both ends of the external spline shaft (1052) are provided with sprockets (1054) through internal spline sliding sleeves, one side of the sprocket (1054) is fixedly connected to a pulley (1055), both ends of the first support seat (102) are fixedly connected to a C-shaped plate (1021), a limiting pin (1022) is fixedly installed on the inner side of the C-shaped plate (1021), the lower end of the limiting pin (1022) extends into the wheel groove of the pulley (1055), and the limiting pin (1022) is in sliding contact with the inner wall of the wheel groove of the pulley (1055); A worm gearbox (1051) is fixedly mounted on one end of the first base (101); the external spline shaft (1052) rotates and penetrates the worm gearbox (1051); a worm wheel in the worm gearbox (1051) is fixedly sleeved on the external spline shaft (1052); a second motor (105) is fixedly mounted on the outer wall of the worm gearbox (1051); and a rotating shaft of the second motor (105) is fixedly connected to an end portion of the worm wheel in the worm gearbox (1051); The two sprockets (1054) at both ends of the first support seat (102) are connected via a chain transmission, and eight groups of support mechanisms for supporting the mesh chain product (8) are equidistantly arranged on the chain plate of the chain, and the support mechanism includes two groups of support components (104), one of the support components (104) is arranged on one of the chains, and the other group of support components (104) is arranged on the other chain, and both groups of support components (104) include a support plate body (1041), and the support plate body (1041) A plurality of support plates (1041) are provided, and the plurality of support plates (1041) are linearly arranged. The support plates (1041) are fixedly mounted on the chain plates of the chain. One end of the support assembly (104) is fixedly connected with a positioning pin (1042), and the other end of the support assembly (104) is slidably provided with a tensioning pin (1043). The limiting pin hole (805) at one end of the mesh chain product (8) is sleeved on the positioning pin (1042), and the limiting pin hole (805) at the other end of the mesh chain product (8) is sleeved on the tensioning pin (1043).

3. A mesh chain welding machine according to claim 2, characterized in that: A waist hole (1044) is provided on the support plate body (1041) of the support assembly (104) near one end of the tensioning pin (1043); a sliding block (1045) is slidably installed inside the waist hole (1044); the tensioning pin (1043) is fixed on the top of the sliding block (1045); springs (1046) are provided at both ends of the sliding block (1045); one end of the spring (1046) abuts against the inner wall of the waist hole (1044), and the other end of the spring (1046) abuts against the end of the sliding block (1045); A first linear module (9) is fixedly mounted on the first base (101), a tensioning push plate (901) is fixedly mounted on the slide of the first linear module (9), and the first linear module (9) is arranged on the side of the welding position. During welding, the first linear module (9) drives the tensioning push plate (901) to move, so that the tensioning push plate (901) pushes the lower end of the sliding block (1045) to move away from the positioning pin (1042), thereby tensioning the mesh chain product (8).

4. The mesh chain welding machine according to claim 2, characterized in that: The first spacing adjustment mechanism (103) includes a first motor (1031) and a first screw rod (1032), the threads at both ends of the first screw rod (1032) are rotated in opposite directions, and both ends of the first screw rod (1032) are threadedly mounted with first movable seats (1035), and the first movable seats (1035) are respectively fixed to the bottom of the first support seat (102) corresponding thereto, and the first screw rod (1032) is rotatably mounted on the first base (101) through a first seat bearing (1036), and the first motor (1031) is fixed to the first base (101). 1), a first synchronous gear (1033) is fixedly sleeved on the first screw rod (1032), a second synchronous gear is fixedly connected to the rotating shaft of the first motor (1031), the first synchronous gear (1033) and the second synchronous gear are connected to each other through a first synchronous toothed belt (1034), a first slide rail (1037) is fixedly connected to the first base (101), and the bottoms of the two first support seats (102) are fixedly connected to a first slider (1038), and the first slider (1038) is slidably mounted on the first slide rail (1037).

5. The mesh chain welding machine according to claim 2, characterized in that: The pressing mechanism (4) comprises an upper pressing unit (404) and a lower pressing unit (405), wherein the lower pressing unit (405) is arranged below the support assembly (104), and the upper pressing unit (404) is arranged above the support assembly (104); The upper pressing unit (404) comprises an upper fixing frame (4041), the bottom of the upper fixing frame (4041) is fixedly connected to an upper clamping cylinder (4042), and the bottom of the piston rod of the upper clamping cylinder (4042) is fixedly connected to an upper clamping plate (4043); The lower clamping unit (405) includes a lower fixing frame (4051), the bottom of the lower fixing frame (4051) is fixed on the first base (101), the top of the lower fixing frame (4051) is fixedly connected to a lower clamping cylinder (4052), and the top of the piston rod of the lower clamping cylinder (4052) is fixedly installed with a lower clamping plate (4053).

6. The mesh chain welding machine according to claim 5, characterized in that: The correction mechanism comprises a second support frame (401) and a lifting frame (403), wherein the second support frame (401) is fixedly mounted above the welding position, an electric cylinder (402) is fixedly mounted on the top of the second support frame (401), the bottom of the piston rod of the electric cylinder (402) is fixedly connected to the top of the lifting frame (403), the lifting frame (403) is movably arranged on the inner side of the second support frame (401), and correction units (407) are arranged on both sides of the lower end of the lifting frame (403), and two groups of the correction units (407) are mounted on the lower end of the lifting frame (403) through a second spacing adjustment mechanism (406); The second spacing adjustment mechanism (406) comprises a third motor (4061) and a second screw rod (4062), wherein the third motor (4061) is fixed to the lifting frame (403), the second screw rod (4062) is rotatably mounted on the lower end of the lifting frame (403) via a second seat bearing, the threads at both ends of the second screw rod (4062) are rotated in opposite directions, both ends of the second screw rod (4062) are rotatably connected to the second movable seat (4063), the bottoms of the two second movable seats (4063) are fixedly connected to an adjustment support plate (4064), the bottom of the lifting frame (403) is fixedly connected to a third slide rail (4065), the top of the adjustment support plate (4064) is fixedly connected to a third slider (4066), and the third slider (4066) is slidably mounted on the third slide rail (4065); The correction unit (407) includes a second linear module (4071) and a rotating shaft (4076). The adjustment support plate (4064) is arranged in an inverted U shape. The rotating shaft (4076) is rotatably mounted on the inner side of the lower end of the adjustment support plate (4064) through a bearing. The second linear module (4071) is fixed to the bottom of the adjustment support plate (4064). The bottom of the slide of the second linear module (4071) is fixedly connected to a movable seat (4074). The bottom of the movable seat (4074) is fixedly connected to a first rack (4075). The rotating shaft (4076) is fixedly sleeved with a first gear. (4077), the first gear (4077) is meshed with the first rack (4075), a fixed connection block (40761) is fixedly connected to the rotating shaft (4076), a flip plate (4078) is fixedly connected to the bottom of the fixed connection block (40761), a first cylinder (4079) is fixedly installed on the bottom of the flip plate (4078), the piston rod end of the first cylinder (4079) is fixedly connected to the first correction plate (40791), and the cylinder body of the first cylinder (4079) is fixedly connected to the second correction plate (40792) at one end away from the first correction plate (40791); The bottom of the adjustment support plate (4064) is fixedly connected to a fourth slide rail (4072), the top of the movable seat (4074) is fixedly connected to a fourth slider (4073), and the fourth slider (4073) is slidably mounted on the fourth slide rail (4072); The upper fixing frame (4041) is fixed to the bottom of the lifting frame (403).

7. The mesh chain welding machine according to claim 1, characterized in that: The stacking mechanism (3) comprises a first support frame (301), the first support frame (301) is fixedly mounted above the unloading position, an X-axis driving mechanism is provided on the first support frame (301), a Y-axis driving mechanism is provided on the X-axis driving mechanism, a Z-axis driving mechanism is provided on the Y-axis driving mechanism, and a clamping mechanism is provided on the Z-axis driving mechanism; The X-axis driving mechanism comprises an X-axis crossbeam (302), a transmission rod (3022) being rotatably mounted on the X-axis crossbeam (302), both ends of the transmission rod (3022) being fixedly connected to an X-axis transmission gear (3024), the tops of both sides of the first support frame (301) being fixedly connected to an X-axis rack (3023), the X-axis transmission gear (3024) being meshed with the X-axis rack (3023), an X-axis driving motor (3021) for driving the transmission rod (3022) to rotate being fixedly mounted on the first support frame (301), the tops of both sides of the first support frame (301) being fixedly connected to an X-axis slide rail (3025), the bottom of the X-axis crossbeam (302) being fixedly connected to an X-axis slider (3026), the X-axis slider (3026) being slidably mounted on the X-axis slide rail (3025); The Y-axis driving mechanism comprises a Y-axis support seat (303), a Y-axis driving motor (3031) is fixedly mounted on the Y-axis support seat (303), a Y-axis rack (3032) and a Y-axis slide rail (3033) are fixedly mounted on the X-axis crossbeam (302), a Y-axis transmission gear is fixedly mounted on the rotating shaft of the Y-axis driving motor (3031), the Y-axis transmission gear is meshed with the Y-axis rack (3032), a Y-axis slider (3034) is fixedly mounted on the bottom of the Y-axis support seat (303), and the Y-axis slider (3034) is slidably mounted on the Y-axis slide rail (3033); The Z-axis drive mechanism comprises a Z-axis support rod (304), a Z-axis rack (3042) and a Z-axis slide rail (3044) being fixedly mounted on the Z-axis support rod (304), a Z-axis slider (3043) being fixedly mounted on the Y-axis support seat (303), the Z-axis slider (3043) being slidably mounted on the Z-axis slide rail (3044), a Z-axis drive motor (3041) being fixedly mounted on the Y-axis support seat (303), a Z-axis transmission gear being fixedly mounted on the rotating shaft of the Z-axis drive motor (3041), the Z-axis transmission gear being meshed with the Z-axis rack (3042), and a Z-axis connecting plate (3045) being fixedly connected to the bottom of the Z-axis drive motor (3041); The clamping mechanism comprises a clamping motor (305), the clamping motor (305) being fixedly mounted on the Z-axis connecting plate (3045), second synchronous gears (3051) being rotatably mounted on both ends of the bottom of the Z-axis connecting plate (3045) via a connecting shaft, the two second synchronous gears (3051) being transmission-connected via a second synchronous toothed belt (3052), the rotating shaft of the clamping motor (305) being fixedly connected to one of the connecting shafts, a second clamping jaw (3056) being fixedly connected to the bottom of one end of the Z-axis connecting plate (3045), a second slide rail (3053) being fixedly connected to the bottom of one end of the Z-axis connecting plate (3045) away from the second clamping jaw (3056), a second slider (3054) being slidably mounted on the second slide rail (3053), a first clamping jaw (3055) being fixedly connected to the bottom of the second slider (3054), and the first clamping jaw (3055) being fixedly connected to the second synchronous toothed belt (3052).

8. The mesh chain welding machine according to claim 1, characterized in that: The material turning mechanism (5) comprises a third support frame (501), the third support frame (501) is arranged on one side of the material discharge position, the third support frame (501) is provided with a material turning assembly (502), the material turning assembly (502) comprises a support column (5021) and a support frame (5022), the support column (5021) is fixed on the third support frame (501), two support columns (5021) are provided, and rotating rods (5023) are fixedly installed at both ends of the support frame (5022). 2) arranged between the two support columns (5021), the rotating rod (5023) being rotatably mounted on the corresponding support column (5021) via a third seat bearing, a second cylinder (5024) being fixedly mounted on one side of one of the support columns (5021), a second rack (5025) being fixedly mounted on the top of the piston rod of the second cylinder (5024), a second gear (5026) being fixedly sleeved on one of the rotating rods (5023), and the second gear (5026) being meshed with the second rack (5025); A third cylinder (5027) is fixedly mounted on both ends of the support frame (5022), a fourth cylinder (5028) is fixedly mounted on the end of the piston rod of the third cylinder (5027), and a clamping rod (5029) is fixedly mounted on the top of the piston rod of the fourth cylinder (5028).

9. The mesh chain welding machine according to claim 8, characterized in that: The third support frame (501) is provided with a transfer assembly (503), and the transfer assembly (503) includes a fourth support frame (5031), the fourth support frame (5031) is fixed on the third support frame (501), and the top of both sides of the fourth support frame (5031) are fixedly installed with fifth slide rails (5034), the fifth slider (5035) is slidably installed on the fifth slide rail (5034), the fifth slider (5035) is fixedly installed on the transfer seat (5033), and the bottom of the transfer seat (5033) is fixedly installed with a fifth cylinder (5036), and the fifth cylinder (503 6) The top of the piston rod slides through the transfer seat (5033) and is fixedly installed with a material receiving frame (5037), the fourth support frame (5031) is fixedly installed with a fourth motor (5032), the fourth support frame (5031) is rotatably installed with a third synchronous gear at one end away from the fourth motor (5032), the fourth synchronous gear is fixedly installed on the rotating shaft of the fourth motor (5032), the third synchronous gear and the fourth synchronous gear are connected by a third synchronous toothed belt (50321), and the bottom of the transfer seat (5033) is fixedly connected to the third synchronous toothed belt (50321).

10. The mesh chain welding machine according to claim 2, characterized in that: The loading position is provided with a mesh chain auxiliary assembly mechanism (7), the mesh chain auxiliary assembly mechanism (7) is located between two support components (104), the mesh chain auxiliary assembly mechanism (7) includes a fifth support frame (701), the fifth support frame (701) is fixed on the first base (101), the bottom of the fifth support frame (701) is fixedly installed with a sixth cylinder (702), the top of the piston rod of the sixth cylinder (702) is fixedly installed with a lifting seat (703), the tops of both sides of the lifting seat (703) are fixedly installed with steel bar limiting seats (704), a plurality of limiting grooves (705) are opened on the steel bar limiting seat (704), and the steel bars (801) on the mesh chain product (8) are inserted into the limiting grooves (705).

Images