Positioning device for metal wire rope production

Abstract

The invention discloses a positioning device for metal wire rope production, and belongs to the technical direction of metal wire rope production, the positioning device comprises a metal wire rope processing cabinet, the metal wire rope processing cabinet is internally provided with three groups of chambers, namely a first chamber, a second chamber and a third chamber, one side of the interior of the first chamber is detachably provided with two groups of conveying wheels, and the other side of the interior of the second chamber is detachably provided with two groups of conveying wheels; through cooperative use of a pressure sensor, an air compressor and a hydraulic telescopic rod, positioning of supporting points can be changed according to different weights of the metal wire rope in the conveying process of the metal wire rope, when the weight of the metal wire rope is light, the supporting position of a supporting plate is raised, and the conveying efficiency of the metal wire rope is improved. And when the metal wire rope is heavy, the supporting position of the supporting plate is lowered, so that the metal wire rope is tightly attached to each group of conveying wheels, and the situation that the heavy metal wire rope droops in the conveying process and is separated from the conveying wheels, and the conveying efficiency is influenced is avoided.

Description

Technical Field

[0001] The present invention belongs to the technical field of metal wire rope production, and particularly relates to a positioning device for metal wire rope production. Background Art

[0002] Wire rope is a spiral bundle of steel wires twisted together according to certain rules with steel wires that meet the requirements of mechanical properties and geometric dimensions. Wire rope consists of steel wires, a rope core and grease. Wire rope is first twisted into strands from multiple layers of steel wires, and then a certain number of strands are twisted into a spiral rope around the rope core. In material handling machinery, it is used for lifting, pulling, tensioning and carrying. Wire rope has high strength, light weight, stable operation, is not prone to sudden breakage, and works reliably.

[0003] Patent publication number CN 214089198 U discloses a dust removal and oiling device for wire rope production, comprising a base plate, a conveyor frame, and a housing. The conveyor frame and housing are both mounted on the base plate surface, and the housing is provided with a cleaning structure. The cleaning structure comprises a dust removal unit and an oiling unit. The dust removal unit is mounted within the housing, and the oiling unit is mounted on the side surface of the housing. Preferably, the dust removal unit comprises a side hole, a wire pulley, an air inlet pipe, an annular cavity block, air holes, and a dust suction fan. However, the support position of the wire rope cannot be changed, resulting in the occurrence of wire rope problems, which requires some improvement.

[0004] Therefore, it is necessary to design a practical positioning device for wire rope production. Summary of the Invention

[0005] The purpose of the present invention is to provide a positioning device for metal wire rope production in order to solve the problems raised in the above background technology.

[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: a positioning device for metal wire rope production, comprising a metal wire rope processing cabinet, the interior of the metal wire rope processing cabinet is hollow, and three groups of chambers are arranged inside the metal wire rope processing cabinet, namely a first chamber, a second chamber, and a third chamber, two groups of first movable slide rails are symmetrically installed at both ends of the interior of the first chamber, two groups of second movable slide rails are symmetrically installed at both ends of the interior of the second chamber, and two groups of third movable slide rails are symmetrically installed at one end of the interior of the third chamber, a feed port is provided at one end of the metal wire rope processing cabinet, a first partition is fixedly installed on one side of the interior of the third chamber, two groups of conveying wheels are detachably installed on one side of the interior of the first chamber, and two groups of conveying wheels are also detachably installed on one side of the interior of the second chamber, and the positions of the four groups of conveying wheels correspond to each other, and a positioning component and a cleaning component are also provided inside the metal wire rope processing cabinet; The positioning assembly includes a first collection cabinet, a first movable slider, a first water tank, a first liquid inlet pipe, a water pipe, a micro pump, a first nozzle, an air compressor, a hydraulic telescopic rod, a support plate, a pressure sensor, an air inlet pipe, a dust removal fan, a second nozzle, a third nozzle, a first electric valve, and a second electric valve. The first collection cabinet can be detachably mounted on two groups of third movable rails, and two groups of the first movable sliders are symmetrically mounted at one end of the first collection cabinet. The positions of the two groups of the first movable sliders correspond to the positions of the two groups of third movable rails, and the two groups of the first movable sliders are used in conjunction with the two groups of the third movable rails. The first water tank is fixedly mounted at the other end inside the third chamber, the first liquid inlet pipe is fixedly mounted on the first water tank, the first nozzle is fixedly mounted on one side of the first partition, one end of the water pipe is connected to the first water tank, and the other end is connected to the first nozzle, and the micro pump is arranged on the water pipe.

[0007] The present invention further describes that the air compressor is detachably mounted on one side of the interior of the third chamber, the hydraulic telescopic rod is detachably mounted on one end of the first partition, the support plate is fixedly mounted on one end of the hydraulic telescopic rod, the pressure sensor is detachably mounted on the support plate, the air intake pipe is disposed at the other end of the first partition and connected to the hydraulic telescopic rod, and the air compressor is externally connected to a ventilation hose that is in communication with the air intake pipe; The dust removal fan is arranged in the wire rope processing cabinet, the second nozzle is detachably mounted at one end of the feed port, the third nozzle is detachably mounted at one end inside the first chamber, the first electric valve is fixedly mounted in the second nozzle, and the second electric valve is fixedly mounted in the third nozzle.

[0008] The present invention further describes that the cleaning assembly includes a first mounting seat, a first wire brush cylinder, a first pulley, a second mounting seat, a second wire brush cylinder, a second pulley, a transmission belt, a motor, a second collection cabinet, a second movable slider, a second water tank, a second liquid inlet pipe, a fourth nozzle, a third collection cabinet, and a third movable slider. The first mounting seat is fixedly mounted on an inner side of the first chamber, the first wire brush cylinder is arranged on the first mounting seat, the first pulley is detachably mounted on one end of the first wire brush cylinder, the second mounting seat is also fixedly mounted on an inner side of the first chamber, located on one side of the first mounting seat, the second wire brush cylinder is arranged on the second mounting seat, the second pulley is detachably mounted on one end of the second wire brush cylinder, one end of the transmission belt is connected to the first pulley, and the other end is connected to the second pulley, the motor is detachably mounted on the outer side of the wire rope processing cabinet, and the rotating shaft of the motor is connected to the second pulley.

[0009] The present invention further describes that the second collection cabinet can be detachably installed on two groups of first movable slide rails, and the two groups of second movable sliders are symmetrically installed at both ends of one side of the second collection cabinet. The positions of the two groups of second movable sliders correspond to the positions of the two groups of first movable slide rails, and the two groups of second movable sliders cooperate with the two groups of first movable slide rails. The third collection cabinet can be detachably installed on two groups of second movable slide rails, and the two groups of third movable sliders are symmetrically installed at both ends of one side of the third collection cabinet. The positions of the two groups of third movable sliders correspond to the positions of the two groups of second movable slide rails, and the two groups of third movable sliders cooperate with the two groups of second movable slide rails.

[0010] The present invention further describes that the second water tank is fixedly installed at one end inside the second chamber, the second water tank has a built-in pump, the second liquid inlet pipe is fixedly installed on the second water tank, one end of the second liquid inlet pipe passes through the wire rope processing cabinet and extends to the outside, and the fourth nozzle is fixedly installed on one side of the second water tank, corresponding to the position of the conveying wheel.

[0011] The present invention further describes that a second partition is fixedly installed on the inner bottom surface of the wire rope processing cabinet, the second partition is located between the first chamber and the second chamber, and several groups of air guide plates are installed in an array on the second partition, and several groups of the air guide plates are arranged in an inclined shape.

[0012] The present invention further illustrates that a camera is provided at one end inside the first chamber, and a discharge port is provided at the other end of the wire rope processing cabinet, and a support seat is fixedly installed on the discharge port.

[0013] The present invention further illustrates that the metal wire rope processing cabinet is placed on the floor of a production workshop, and a cabinet door is hingedly connected to the outside of the metal wire rope processing cabinet.

[0014] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: the present invention, through the coordinated use of a pressure sensor, an air compressor, a hydraulic telescopic rod and an equipment program, can change the positioning of the support point according to the weight of the wire rope during transportation; when the wire rope is light, the supporting position of the support plate is increased, the wire rope is stably supported, and the wire rope is closely attached to each group of conveying wheels, thus preventing the light wire rope from shaking during transportation and affecting the conveying efficiency; when the wire rope is heavy, the supporting position of the support plate is lowered, the wire rope is stably supported, and the wire rope is closely attached to each group of conveying wheels, thus preventing the heavy wire rope from sagging during transportation and falling off the conveying wheels, thus affecting the conveying efficiency; through the coordinated use of a dust removal fan, a micro pump and an equipment program, the wire rope can be pre-cleaned and dust-removed during transportation, and the cleaned mud and sand can be prevented from raising dust; at the same time, the dust removal wind speed can be changed according to the weight of the wire rope to prevent mud and sand from being stuck in the gaps between the wire ropes, thereby improving the dust removal efficiency during pre-cleaning; Through the coordinated use of the motor, two sets of pulleys, two sets of wire brush drums and the equipment program, the grinding speed can be changed according to the size of the metal wire rope and double-sided grinding can be performed on it. When the metal wire rope size is small, the grinding speed is reduced to reduce energy consumption and achieve the effect of energy conservation and emission reduction. When the metal wire rope size is large, the grinding speed is increased to avoid residual rust and stubborn stains on the surface of the metal wire rope, improve cleaning efficiency and reduce the burden on staff. Through the coordinated use of the dust removal fan, the second electric valve, the air guide plate and the equipment program, a secondary dust removal operation can be performed when grinding large-sized metal wire ropes to blow away the metal debris remaining on the surface of the metal wire rope, and the wind diversion can be used to accelerate the drying of the lubricating oil, or the lubricating oil can be blown into the gaps in the metal wire rope to improve the lubrication effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings: Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the overall structure of the present invention from another perspective; Figure 3 It is a schematic diagram of the internal structure of the wire rope processing cabinet of the present invention; Figure 4 This is a schematic diagram of the internal structure of the wire rope processing cabinet from another perspective of the present invention; Figure 5 The present invention Figure 1 A magnified schematic diagram of the structure in area A; Figure 6 The present invention Figure 1 A magnified schematic diagram of the structure in area B; Figure 7 The present invention Figure 1 Schematic diagram of the enlarged structure in area C; Figure 8 The present invention Figure 2 A magnified schematic diagram of the structure in area D; Figure 9 The present invention Figure 4 Schematic diagram of the internal structure in area E; Figure 10 It is a schematic diagram of the operating state of the metal wire rope processing cabinet of the present invention.

[0016] In the figure: 1. Wire rope processing cabinet; 11. First chamber; 111. First movable slide rail; 12. Second chamber; 121. Second movable slide rail; 13. Feed port; 14. Third chamber; 141. Third movable slide rail; 15. First partition; 16. Second partition; 161. Air guide plate; 17. Discharge port; 171. Support base; 18. Camera; 19. Conveyor wheel; 2. Positioning assembly; 21. First collection cabinet; 211. First movable slider; 22. First water tank; 221. First liquid inlet pipe; 23. Water pipe; 231. Micro pump; 232. First nozzle; 24. Air compressor; 25. Hydraulic telescopic rod; 251. Support plate; 252. Pressure sensor; 253. Air inlet pipe; 26. Dust removal fan; 261. Second nozzle; 262. Third nozzle; 263. First electric valve; 264. Second electric valve; 3. Cleaning assembly; 31. First mounting seat; 311. First wire brush cylinder; 312. First pulley; 32. Second mounting seat; 321. Second wire brush cylinder; 322. Second pulley; 33. Drive belt; 34. Motor; 35. Second collection cabinet; 351. Second movable slider; 36. Second water tank; 361. Second liquid inlet pipe; 362. Fourth nozzle; 363. Third collection cabinet; 364. Third movable slider. DETAILED DESCRIPTION

[0017] The following is a non-limiting detailed description of the technical solutions of the present invention in conjunction with preferred embodiments and the accompanying drawings. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without inventive effort are also within the scope of protection of the present invention.

[0018] See also Figure 1-10The present invention provides a technical solution: a positioning device for wire rope production, comprising a wire rope processing cabinet 1, which is placed on the floor of a production workshop. The wire rope processing cabinet 1 is hinged with a cabinet door on the outside, and the interior of the wire rope processing cabinet 1 is hollow. The interior of the wire rope processing cabinet 1 is provided with three groups of chambers, namely a first chamber 11, a second chamber 12, and a third chamber 14. Two groups of first movable slide rails 111 are symmetrically installed at both ends of the interior of the first chamber 11, two groups of second movable slide rails 121 are symmetrically installed at both ends of the interior of the second chamber 12, and two groups of third movable slide rails 141 are symmetrically installed at one end of the interior of the third chamber 14. The six groups of movable slide rails play a role in coordinated movement. A feed port 13 is provided at one end of the wire rope processing cabinet 1 for conveying the wire rope. A first partition 15 is fixedly installed on one side of the interior of the third chamber 14 to cooperate with the installation and fixing. A second partition 16 is fixedly installed on the bottom surface of the interior of the wire rope processing cabinet 1. The second partition 16 is located between the first chamber 11 and the second chamber 12. A plurality of groups of air guide plates 161 are arranged in an array on the second partition 16. The plurality of groups of air guide plates 161 are arranged in an inclined shape to change the ventilation direction. A camera 18 is provided at one end of the interior of the first chamber 11 for detecting the position of the wire rope. Two sets of conveying wheels 19 are detachably mounted on one side of the interior of the first chamber 11, and two sets of conveying wheels 19 are also detachably mounted on one side of the interior of the second chamber 12. The positions of the four sets of conveying wheels 19 correspond to each other and are used to convey the wire rope. A discharge port 17 is provided at the other end of the wire rope processing cabinet 1, and a support seat 171 is fixedly mounted on the discharge port 17 for outputting the cleaned wire rope. The interior of the wire rope processing cabinet 1 is also provided with a positioning component 2 and a cleaning component 3; The positioning assembly 2 includes a first collection cabinet 21, a first movable slider 211, a first water tank 22, a first liquid inlet pipe 221, a water pipe 23, a micro pump 231, a first nozzle 232, an air compressor 24, a hydraulic telescopic rod 25, a support plate 251, a pressure sensor 252, an air inlet pipe 253, a dust removal fan 26, a second nozzle 261, a third nozzle 262, a first electric valve 263, and a second electric valve 264. The first collection cabinet 21 can be detachably mounted on two sets of third movable slide rails 141, and two sets of first movable sliders 211 are symmetrically mounted on one end of the first collection cabinet 21. The positions of the two sets of first movable sliders 211 correspond to the positions of the two sets of third movable rails 141, and the two sets of first movable sliders 211 are used in conjunction with the two sets of third movable rails 141. The first water tank 22 is fixedly mounted at the other end of the interior of the third chamber 14. The first liquid inlet pipe 221 is fixedly mounted on the first water tank 22 for injecting cleaning water. The first nozzle 232 is fixedly mounted on one side of the first partition 15. One end of the water pipe 23 is connected to the first water tank 22, and the other end is connected to the first nozzle 232. A micro pump 231 is provided on the water pipe 23 for pumping out the cleaning water. The air compressor 24 is detachably mounted on one side of the interior of the third chamber 14 . The hydraulic telescopic rod 25 is detachably mounted on one end of the first partition 15 . A support plate 251 is fixedly mounted on one end of the hydraulic telescopic rod 25 . A pressure sensor 252 is detachably mounted on the support plate 251 and is used to detect the weight of the wire rope. An air intake pipe 253 is provided at the other end of the first partition 15 and is connected to the hydraulic telescopic rod 25 . A ventilation hose is externally connected to the air compressor 24 and is in communication with the air intake pipe 253 for controlling the extension and retraction of the hydraulic telescopic rod 25 . The dust removal fan 26 is provided in the wire rope processing cabinet 1. The second nozzle 261 is detachably mounted on one end of the feed port 13. The third nozzle 262 is detachably mounted on one end of the interior of the first chamber 11. The two sets of nozzles are used to cooperate in dust removal operations on the wire rope. The first electric valve 263 is fixedly mounted in the second nozzle 261. The second electric valve 264 is fixedly mounted in the third nozzle 262. The two sets of electric valves are used to cooperate in controlling gas circulation. The cleaning assembly 3 includes a first mounting seat 31, a first wire brush cylinder 311, a first pulley 312, a second mounting seat 32, a second wire brush cylinder 321, a second pulley 322, a transmission belt 33, a motor 34, a second collection cabinet 35, a second movable slider 351, a second water tank 36, a second liquid inlet pipe 361, a fourth nozzle 362, a third collection cabinet 363, and a third movable slider 364. The first mounting seat 31 is fixedly mounted on one side of the interior of the first chamber 11, the first wire brush cylinder 311 is arranged on the first mounting seat 31, and the first pulley 31 2 is detachably mounted on one end of the first wire brush cylinder 311, the second mounting seat 32 is also fixedly mounted on one side of the interior of the first chamber 11, located on one side of the first mounting seat 31, the second wire brush cylinder 321 is arranged on the second mounting seat 32, the second pulley 322 is detachably mounted on one end of the second wire brush cylinder 321, one end of the transmission belt 33 is connected to the first pulley 312, and the other end is connected to the second pulley 322, the motor 34 is detachably mounted on one side of the exterior of the wire rope processing cabinet 1, and the rotating shaft of the motor 34 is connected to the second pulley 322; The second collection cabinet 35 is detachably mounted on the two sets of first movable rails 111, and the two sets of second movable sliders 351 are symmetrically mounted at both ends of one side of the second collection cabinet 35. The positions of the two sets of second movable sliders 351 correspond to the positions of the two sets of first movable rails 111, and the two sets of second movable sliders 351 cooperate with the two sets of first movable rails 111. The third collection cabinet 363 is detachably mounted on the two sets of second movable rails 121, and the two sets of third movable sliders 364 are symmetrically mounted at both ends of one side of the third collection cabinet 363. The positions of the two sets of third movable sliders 364 correspond to the positions of the two sets of second movable rails 121, and the two sets of third movable sliders 364 cooperate with the two sets of second movable rails 121. A second water tank 36 is fixedly mounted at one end of the interior of the second chamber 12. The second water tank 36 has a built-in pump (not shown) for pumping out lubricating oil. A second liquid inlet pipe 361 is fixedly mounted on the second water tank 36. One end of the second liquid inlet pipe 361 extends through the wire rope processing cabinet 1 to the outside for injecting lubricating liquid. A fourth spray head 362 is fixedly mounted on one side of the second water tank 36, corresponding to the position of the conveying wheel 19, for spraying lubricating oil onto the surface of the wire rope. The wire rope processing cabinet 1 is powered by an external workshop power supply to drive the internal components to operate; The wire rope processing cabinet 1 is also equipped with an equipment program, which can control the start and stop of the micro pump 231, the start and stop of the air compressor 24, the start and stop of the dust removal fan 26, the opening and closing of the two sets of electric valves, the start and stop of the motor 34, and the start and stop of the built-in pump of the second water tank 36; The micro pump 231, the air compressor 24, the dust removal fan 26, the two sets of electric valves, the motor 34, the built-in pump of the second water tank 36, the camera 18, and the pressure sensor 252 are all connected to the device program signal.

[0019] Wire rope positioning operation: During the daily maintenance of the wire rope, it is necessary to remove dust and apply oil to it. The staff first uses a transport tool to transport the wound wire rope to the wire rope processing cabinet 1, and then manually opens the door of the wire rope processing cabinet 1, passes the wire rope through the feed port 13 and places it on the support plate 251, and then winds it on the conveying wheel 19 in sequence, and finally places it on the support seat 171 and pulls it out from the discharge port 17 and winds it on the external winding device. Then the staff closes the door of the wire rope processing cabinet 1 and turns on the power of the workshop. At this time, the wire rope processing cabinet 1 is started, and the equipment program is started. The equipment program detects the weight of the wire rope through the pressure sensor 252 and compares it with the set value. The equipment program sets the weight value to M1, M2, M3, and M 1 is the minimum value, M3 is the maximum value, which can be adjusted according to specific needs. The pumping values ​​of the air compressor 24 are N1, N2, and N3, N1 is the minimum value, and N3 is the maximum value, which can be adjusted according to specific needs. When the equipment program detects that the weight value of the wire rope is M1, the equipment program determines that the weight of the wire rope is light and positioning operation is required. The equipment program controls the air compressor 24 to start, and the pumping value is N2. The air compressor 24 pumps compressed air from the air inlet pipe 253 into the hydraulic telescopic rod 25. The hydraulic telescopic rod 25 extends upward and drives the support plate 251 to move upward, firmly supporting the wire rope, so that the wire rope is close to each group of conveying wheels 19, so as to prevent the lightweight wire rope from shaking during the conveying process and affecting the conveying efficiency; When the device program detects that the weight value of the wire rope is M2, the device program determines that the weight of the wire rope has increased and only needs to be supported. The device program controls the air compressor 24 to adjust the pumping value to N1. The air compressor 24 pumps compressed air into the hydraulic telescopic rod 25 from the air inlet pipe 253. The hydraulic telescopic rod 25 extends upward to the minimum value and drives the support plate 251 to move upward. The weight of the wire rope is used to firmly support it, and no positioning operation is required, thereby reducing energy consumption and improving the transmission efficiency of the wire rope. When the device program detects that the weight value of the wire rope is M3, the device program determines that the weight of the wire rope is too heavy and a positioning operation is required. The device program controls the air compressor 24 to adjust the pumping value to N3. The air compressor 24 pumps compressed air into the hydraulic telescopic rod 25 from the air inlet pipe 253. The hydraulic telescopic rod 25 extends upward to the maximum value and drives the support plate 251 to move upward, firmly supporting the wire rope so that the wire rope is close to each group of conveying wheels 19, thereby preventing the heavy wire rope from sagging during conveying and falling off the conveying wheels 19, thereby affecting the conveying efficiency. During the above operation, the equipment program controls the dust removal operation. The equipment program sets the air outlet speed of the dust removal fan 26 to V1 and V2, V1 is the minimum value, and V2 is the maximum value, which can be adjusted according to specific needs. The equipment program controls the dust removal fan 26 to open, the first electric valve 263 to open, the second electric valve 264 to be closed, the micro pump 231 to open, and the dust removal fan 26 blows the air downward from the second nozzle 261 to the surface of the metal wire rope, blowing the sand and dust remaining on the surface of the metal wire rope into the second nozzle 263 below. In a collection cabinet 21, a micro pump 231 simultaneously pumps water from the first water tank 22 into the water pipe 23, and then sprays the water out from the first nozzle 232 into the first collection cabinet 21 in the form of water mist, wetting the blown-off mud and dust, preventing dust from affecting the workshop environment and also preventing the mud and dust from secondary contamination of the wire rope. When the device program detects that the weight of the wire rope is M1, the device program controls the air outlet speed of the dust removal fan 26 to be adjusted to V1, using the minimum wind speed for dust removal operation, reducing energy consumption and lowering the factory's production costs; When the device program detects that the weight of the wire rope is M2 or M3, the device program controls the air outlet speed of the dust removal fan 26 to be adjusted to V2, and performs dust removal at the maximum air speed to prevent mud and sand from being stuck in the gaps between the wire ropes, thereby improving the dust removal efficiency during pre-cleaning. After completing the above operation, the device program controls the next operation; When the waste in the first collection cabinet 21 is full, the staff pulls out the first collection cabinet 21 for dumping, and resets it after the dumping is completed; By cooperating with the pressure sensor 252, the air compressor 24, the hydraulic telescopic rod 25 and the equipment program, the positioning of the support point can be changed according to the weight of the wire rope during transportation. When the wire rope is light, the support position of the support plate 251 is raised, and the wire rope is firmly supported so that the wire rope is close to each group of conveying wheels 19, thereby preventing the light wire rope from shaking during transportation and affecting the conveying efficiency. When the wire rope is heavy, the support position of the support plate 251 is lowered, and the wire rope is firmly supported so that the wire rope is close to each group of conveying wheels 19, thereby preventing the heavy wire rope from sagging during transportation and detaching from the conveying wheels 19, thereby affecting the conveying efficiency. By cooperating with the dust removal fan 26, the micro pump 231 and the equipment program, the wire rope can be pre-cleaned and dust removed during transportation, and the cleaned mud and sand can be prevented from dusting. At the same time, the dust removal wind speed can be changed according to the weight of the wire rope to prevent mud and sand from getting stuck in the gaps between the wire ropes, thereby improving the dust removal efficiency during pre-cleaning.

[0020] Polishing and oiling operation: After completing the above operations, the equipment program controls the polishing and oiling operations. The equipment program sets the speed of the motor 34 to A1 and A2, A1 is the minimum value, and A2 is the maximum value. It can be adjusted according to specific needs. When the equipment program detects that the weight of the wire rope is M1, the equipment program determines that the wire rope is light in weight and small in size. The equipment program controls the motor 34 to start and the speed is A1. The motor 34 drives the second pulley 322 to rotate, and the second pulley 322 drives the second wire brush cylinder 321 to rotate. At the same time, the second pulley 322 drives the second wire brush cylinder 321 to rotate. The first pulley 312 is driven to rotate, and the first pulley 312 drives the first wire brush drum 311 to rotate. The two sets of wire brush drums are fitted on the surface of the metal wire rope and rotate to grind the metal wire rope, and the rust and stubborn stains remaining on the surface of the metal wire rope are brushed off. While brushing, the equipment program controls the built-in pump of the second water tank 36 to start, and the lubricating oil in the second water tank 36 is sprayed from the fourth nozzle 362 to the polished metal wire rope surface. The polished and oiled metal wire rope will be output from the discharge port 17 to the subsequent winding device for centralized collection; When the device program detects that the weight of the wire rope is M2 or M3, the device program determines that the wire rope is heavy and large in size, and the device program controls the speed of the motor 34 to be adjusted to A2. The motor 34 drives the second pulley 322 to rotate, and the second pulley 322 drives the second wire brush drum 321 to rotate. At the same time, the second pulley 322 drives the first pulley 312 to rotate through the transmission belt 33, and the first pulley 312 drives the first wire brush drum 311 to rotate. The two sets of wire brush drums are attached to the surface of the wire rope and rotate rapidly to polish the wire rope, and the rust and stubborn stains remaining on the surface of the wire rope are brushed off. While brushing, the device program controls the second water tank 36 The built-in pump is started, the second electric valve 264 is opened, and the dust removal fan 26 blows air out from the third nozzle 262 to blow the metal debris remaining on the surface of the metal wire rope into the second collection cabinet 35 below for centralized collection. At the same time, the blown air will be blown out from several groups of air guide plates 161 to the surface of the metal wire rope, accelerating the drying of the lubricating oil while blowing the lubricating oil into the gaps of the metal wire rope to improve the lubrication effect. The built-in pump of the second water tank 36 sprays the lubricating oil in the second water tank 36 from the fourth nozzle 362 to the surface of the polished metal wire rope. The polished and oiled metal wire rope will be output from the discharge port 17 to the subsequent winding device for centralized collection; The lubricating oil dripping from the wire rope will accumulate in the third collection cabinet 363 for centralized collection; By using the motor 34, two sets of pulleys, two sets of wire brush cylinders and the equipment program in conjunction with each other, the grinding speed can be changed according to the size of the metal wire rope and double-sided grinding can be performed on it. When the metal wire rope size is small, the grinding speed is reduced, the energy consumption is reduced, and the effect of energy saving and emission reduction is achieved. When the metal wire rope size is large, the grinding speed is increased to avoid residual rust and stubborn stains on the surface of the metal wire rope, improve the cleaning efficiency, and reduce the burden on the staff. By using the dust removal fan 26, the second electric valve 264, the air guide plate 161 and the equipment program in conjunction with each other, a secondary dust removal operation can be performed on the large-sized metal wire rope when grinding it to blow away the metal debris remaining on the surface of the metal wire rope, and the wind diversion can be used to accelerate the drying of the lubricating oil, or the lubricating oil can be blown into the gaps in the metal wire rope to improve the lubrication effect.

[0021] In the description of the present invention, it should be understood that the terms "up", "down", "front", "back", "left", "right", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only used to facilitate the description of the present invention, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0022] Finally, it should be noted that the above embodiments are intended only to illustrate the technical solutions of the present invention and are not intended to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will appreciate that modifications may be made to the technical solutions described in the aforementioned embodiments, or that some of the technical features may be replaced with equivalents. Such modifications or replacements do not deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. A positioning device for metal wire rope production, comprising a metal wire rope processing cabinet (1), characterized in that: The interior of the wire rope processing cabinet (1) is hollow, and three groups of chambers are arranged inside the wire rope processing cabinet (1), namely a first chamber (11), a second chamber (12), and a third chamber (14). Two groups of first movable slide rails (111) are symmetrically installed at both ends of the interior of the first chamber (11), two groups of second movable slide rails (121) are symmetrically installed at both ends of the interior of the second chamber (12), and two groups of third movable slide rails (141) are symmetrically installed at one end of the interior of the third chamber (14). A feed port (13) is provided at one end of the wire rope processing cabinet (1), and a first partition (15) is fixedly installed on one side of the interior of the third chamber (14). Two groups of conveying wheels (19) are detachably installed on one side of the interior of the first chamber (11), and two groups of conveying wheels (19) are also detachably installed on one side of the interior of the second chamber (12). The positions of the four groups of conveying wheels (19) correspond to each other. A positioning component (2) and a cleaning component (3) are also arranged inside the wire rope processing cabinet (1); The positioning assembly (2) includes a first collection cabinet (21), a first movable slide block (211), a first water tank (22), a first liquid inlet pipe (221), a water pipe (23), a micro pump (231), a first nozzle (232), an air compressor (24), a hydraulic telescopic rod (25), a support plate (251), a pressure sensor (252), an air inlet pipe (253), a dust removal fan (26), a second nozzle (261), a third nozzle (262), a first electric valve (263), and a second electric valve (264). The first collection cabinet (21) is detachably mounted on two sets of third movable slide rails (141), and the two sets of the first movable slide blocks (211) are symmetrically mounted on the first nozzle. At one end of a collection cabinet (21), the positions of the two groups of the first movable sliders (211) correspond to the positions of the two groups of the third movable slide rails (141), and the two groups of the first movable sliders (211) are used in conjunction with the two groups of the third movable slide rails (141). The first water tank (22) is fixedly mounted on the other end inside the third chamber (14). The first liquid inlet pipe (221) is fixedly mounted on the first water tank (22). The first nozzle (232) is fixedly mounted on one side of the first partition (15). One end of the water pipe (23) is connected to the first water tank (22), and the other end is connected to the first nozzle (232). The micro pump (231) is arranged on the water pipe (23).

2. A positioning device for metal wire rope production according to claim 1, characterized in that: The air compressor (24) is detachably mounted on one side of the interior of the third chamber (14); the hydraulic telescopic rod (25) is detachably mounted on one end of the first partition (15); the support plate (251) is fixedly mounted on one end of the hydraulic telescopic rod (25); the pressure sensor (252) is detachably mounted on the support plate (251); the air intake pipe (253) is disposed at the other end of the first partition (15) and is connected to the hydraulic telescopic rod (25); and the air compressor (24) is externally connected to a ventilation hose that is in communication with the air intake pipe (253); The dust removal fan (26) is arranged in the wire rope processing cabinet (1), the second nozzle (261) is detachably mounted at one end of the feed port (13), the third nozzle (262) is detachably mounted at one end inside the first chamber (11), the first electric valve (263) is fixedly mounted in the second nozzle (261), and the second electric valve (264) is fixedly mounted in the third nozzle (262).

3. A positioning device for metal wire rope production according to claim 2, characterized in that: The cleaning assembly (3) includes a first mounting seat (31), a first wire brush cylinder (311), a first pulley (312), a second mounting seat (32), a second wire brush cylinder (321), a second pulley (322), a transmission belt (33), a motor (34), a second collection cabinet (35), a second movable slider (351), a second water tank (36), a second liquid inlet pipe (361), a fourth nozzle (362), a third collection cabinet (363), and a third movable slider (364). The first mounting seat (31) is fixedly mounted on one side of the interior of the first chamber (11), the first wire brush cylinder (311) is arranged on the first mounting seat (31), and the first pulley (312) is detachably mounted on one end of the first wire brush cylinder (311), the second mounting seat (32) is also fixedly mounted on one side of the interior of the first chamber (11), and is located on one side of the first mounting seat (31), the second wire brush cylinder (321) is arranged on the second mounting seat (32), the second pulley (322) is detachably mounted on one end of the second wire brush cylinder (321), one end of the transmission belt (33) is connected to the first pulley (312), and the other end is connected to the second pulley (322), the motor (34) is detachably mounted on one side of the exterior of the wire rope processing cabinet (1), and the rotating shaft of the motor (34) is connected to the second pulley (322).

4. A positioning device for metal wire rope production according to claim 3, characterized in that: The second collection cabinet (35) is detachably mounted on two sets of first movable slide rails (111), and two sets of second movable sliders (351) are symmetrically mounted on both ends of one side of the second collection cabinet (35). The positions of the two sets of second movable sliders (351) correspond to the positions of the two sets of first movable slide rails (111), and the two sets of second movable sliders (351) and the two sets of first movable slide rails (111) are used in conjunction with each other. The third collection cabinet (363) is detachably mounted on two sets of second movable slide rails (121), and two sets of third movable sliders (364) are symmetrically mounted on both ends of one side of the third collection cabinet (363). The positions of the two sets of third movable sliders (364) correspond to the positions of the two sets of second movable slide rails (121), and the two sets of third movable sliders (364) and the two sets of second movable slide rails (121) are used in conjunction with each other.

5. A positioning device for metal wire rope production according to claim 4, characterized in that: The second water tank (36) is fixedly mounted at one end inside the second chamber (12), the second water tank (36) having a built-in pump, the second liquid inlet pipe (361) is fixedly mounted on the second water tank (36), one end of the second liquid inlet pipe (361) passes through the wire rope processing cabinet (1) and extends to the outside, and the fourth nozzle (362) is fixedly mounted on one side of the second water tank (36) corresponding to the position of the conveying wheel (19).

6. A positioning device for metal wire rope production according to claim 5, characterized in that: A second partition (16) is fixedly mounted on the inner bottom surface of the wire rope processing cabinet (1), the second partition (16) being located between the first chamber (11) and the second chamber (12), and a plurality of groups of air guide plates (161) are mounted in an array on the second partition (16), the plurality of groups of air guide plates (161) being arranged in an inclined shape.

7. A positioning device for metal wire rope production according to claim 6, characterized in that: A camera (18) is provided at one end inside the first chamber (11), and a discharge port (17) is provided at the other end of the wire rope processing cabinet (1), with a support seat (171) fixedly mounted on the discharge port (17).

8. A positioning device for metal wire rope production according to claim 7, characterized in that: The metal wire rope processing cabinet (1) is placed on the floor of a production workshop, and a cabinet door is hingedly connected to the outside of the metal wire rope processing cabinet (1).

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