Punching machine with PCB (printed circuit board) pre-alignment adjusting structure

The PCB pre-alignment adjustment structure punching machine with modular slot design and rotary transfer mechanism solves the problems of frequent mold replacement and difficult control of hole position accuracy in small-batch and multi-variety production, and realizes efficient and accurate PCB board punching processing.

CN120697125AActive Publication Date: 2025-09-26KUNSHAN MINXIN ELECTRONICS CO LTD
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Patent Information

Application Number
CN202511140454.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-15
Publication Date
2025-09-26
Estimated Expiration
2045-08-15

AI Technical Summary

Technical Problem

Existing PCB punching equipment lacks flexibility in small-batch, high-variety production, and mold changes are frequent, resulting in high production costs and long delivery times. In addition, the hole position accuracy is difficult to control and is prone to vibration and offset.

Method used

The PCB pre-alignment adjustment structure punching machine adopts a modular slot design. The modular slot design can quickly replace or adjust the position of the tool head. Combined with a rotary transfer mechanism and rigid support, it achieves standardized and consistent tool head positioning, reduces offset and vibration, and ensures hole accuracy.

Benefits of technology

Significantly reduce changeover costs and time, improve production efficiency and processing accuracy, reduce cumulative errors, ensure the accuracy of drilling, patching or welding processes, optimize production processes and reduce the risk of waste accumulation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of punching machines, and discloses a PCB pre-alignment adjusting structure punching machine which comprises a machining rack, a lifting plate is fixedly connected to the top face of the machining rack, a lifting rack is fixedly connected to the rear side of the machining rack, and a punching mechanism is arranged in the lifting rack; the stamping mechanism comprises a lifting frame, the left side face of the lifting frame is in threaded connection with a threaded rod, the tail end of the threaded rod is rotationally connected with a groove pushing block, the upper side and the lower side of the groove pushing block are both slidably connected with inclined groove guide plates, and the sides, away from the threaded rod, of the inclined groove guide plates are fixedly connected with clamping groove strips. By means of the modular slot design, the positions and the number of the tool bits can be rapidly replaced or adjusted, the tool bits can adapt to PCBs with different models, sizes or hole site requirements without customizing special dies, the production replacement cost is greatly reduced, the production replacement time is greatly shortened, and the tool bits are particularly suitable for small-batch and multi-variety production scenes.
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Description

Technical Field

[0001] The present invention relates to the technical field of punching machines, in particular to a punching machine with a PCB pre-alignment adjustment structure. Background Art

[0002] In traditional PCB punching processes, tool fixation often relies on customized mold designs, resulting in insufficient equipment flexibility. PCBs of varying models, sizes, or hole position requirements often require specific mold structures. Frequent mold changes and adjustments for manufacturers facing small-batch, high-variety orders not only significantly increase production costs but also extend delivery times due to customization cycles. Especially in scenarios requiring high precision, the fixed-position design of existing tool heads makes it difficult to quickly adapt to diverse hole layouts. Repeated mold processing and debugging further exacerbate production costs and time losses. Furthermore, the non-standardized tool head arrangement in traditional punching processes is prone to vibration or offset due to uneven force. Coupled with a lack of rigid support, the dimensional accuracy and relative position tolerance of the holes are difficult to stably control, ultimately leading to cumulative errors in subsequent PCB assembly steps. These issues are particularly prominent in the production of multi-layer boards or high-density interconnect boards, hindering companies' ability to quickly respond to market demands and improve production efficiency. Therefore, a modular punching solution that combines flexibility and high precision is urgently needed to overcome the limitations of existing technologies in small-batch, high-variety production scenarios.

[0003] Patent publication number CN208246938U discloses a PCB punching machine, which belongs to the field of PCB processing equipment and aims to provide a PCB punching machine with high punching quality. The key technical solution is as follows: a PCB punching machine includes a frame and a hydraulic punch mounted on the frame, a work platform is provided directly below the hydraulic punch, a mold corresponding to the hydraulic punch is provided on the work platform, a control box is provided on the outside of the work platform, the mold is clamped and fixed to the work platform by a clamp, a reserved punching hole is vertically opened on the top of the mold, a chip removal port is opened on the bottom of the mold and is vertically connected to the reserved punching hole, and a positioning mechanism for fixing the PCB board is also provided on the top of the mold. This patent is applicable to the field of PCB processing equipment, but there is a problem that the punching mold needs to be customized, which is too costly for small-volume motherboards. Therefore, a PCB pre-alignment adjustment structure punching machine is proposed to solve the above-mentioned problems. Summary of the Invention

[0004] The technical problem to be solved by the present invention is to provide a PCB pre-alignment adjustment structure punching machine in view of the deficiencies in the above-mentioned prior art.

[0005] To solve the above technical problems, the present invention adopts the following technical solution: a PCB pre-alignment adjustment structure punching machine, comprising a processing platform, a lifting plate fixedly connected to the top surface of the processing platform, a lifting platform fixedly connected to the rear side of the processing platform, and a punching mechanism provided inside the lifting platform; The cam is fixedly provided with a toothed plate, and the toothed plate ...

[0006] According to the above technical solution, a sliding rod frame is provided above the lifting plate, a material changing and positioning mechanism is provided at the bottom of the lifting plate, a material unloading and collecting mechanism is provided below the material changing and positioning mechanism, and a driving motor is installed on the rear side and the top right side of the lifting platform. The end of the output shaft of the driving motor is fixedly connected to a screw rod, and the outer side of the screw rod is threadedly connected to the upper and lower guide frames, and the side of the guide frame close to the lifting platform is slidably connected to a guide rail.

[0007] According to the above technical solution, the side of the punching template is provided with a groove, and the groove is respectively matched with the slot bar, the clamping bar and the lifting frame, the screw is threadedly connected to the bottom surface of the punching template, and the bottom surface of the positioning plate is provided with a plurality of holes distributed in an equidistant array, the slot rod and the positioning plate are matched with each other, the alignment slot and the slot rod are plug-connected, the punching cutter head slides through the bottom surface from the top surface of the positioning plate, and the lifting frame is fixedly connected to the guide frame located above. When starting to work, the driving motor rotates to drive the connected screw rod to rotate, so that the screw rod drives the guide frame to move downward along the guide rail, and the guide rail movement drives the connected lifting frame downward together, and the matching is adjusted according to the different motherboard models. When matching the punching position, it is necessary to insert multiple tool structures into the corresponding alignment slots on the notching template so that the position of the tool structure corresponds to the punching position of the PCB board, insert the slot rod into the alignment slot, and cover the bottom of the notching template with the positioning plate. Make the punching head pass through the reserved hole on the positioning plate, and fix the four corners of the positioning plate with screws. Then install the notching template on the lifting frame, and rotate the threaded rod to push the slot pushing block to slide along the inclined slot guide plate, and let the inclined slot guide plate push the connection between the clamping bar and the card slot bar to fit the surface of the notching template, and let the clamping bar and the card slot bar fit with the groove on the side of the notching template, so as to achieve rapid fixation of the notching template.

[0008] The top of the lifting plate is fixedly connected to the outer ring of the lifting plate, and the bottom of the lifting plate is fixedly connected to the inner ring of the lifting plate.

[0009] According to the above technical solution, the lifting plate is rotatably connected to the rotating plate frame, a sliding groove for the sliding of the card plate is opened on the outer side of the top end of the outer shaft, the guide groove ring is slidably connected to the inner shaft, and a spiral groove is opened on the outer surface of the inner shaft. The telescopic arc frame, the outer side of the elastic rod is provided with an elastic spring, and the two ends of the elastic spring are respectively fixedly connected to the elastic rod and the telescopic arc frame.

[0010] When the cam is in a state of being rotated by the guide groove of the outer shaft, the cam is pressed against the guide groove of the outer shaft and the guide groove of the outer shaft is pressed against the guide groove of the outer shaft, and the guide groove of the outer shaft is pressed against the guide groove of the outer shaft. The circular ring makes the slot plate slide in the opposite direction along the oblique slot opened on the lifting plate. Due to the damping between the slot plate and the circular ring through the outer shaft, the slot plate pushes the folding rod through the guide groove to squeeze the flexible spring sheet to flip around the fixed block, so that the slot plate passes the folding rod and fits into the block on the hydraulic rod, guiding the slot plate to reset after rotation. At the same time, when the elastic rod is compressed, it pushes the telescopic arc frame to move, so that the telescopic arc frame slides along the thread on the outer side of the inner shaft through the guide groove ring, and the telescopic arc frame is telescoped and inserted into the inside of the outer shaft, so that the rotation of the inner shaft drives the card plate plate and the card plate strip to deflect, so that the card plate strip is deflected out from the side of the turn plate frame, and the main board corners are pushed to fit the inner frame of the turn plate frame to correct the position through the card slot on the side of the card strip. The PCB board is buckled with a corner of the PCB board through the card slot, and the PCB board is pressed against the inner frame of the turn plate frame for positioning, and the put-in PCB board is moved to the processing area by rotation, and the processed PCB board is transferred out by rotation, and the positioning calibration during processing is combined at the same time.

[0011] According to the above technical solution, the material collection mechanism includes a material trough, which is opened on the top surface of the front half of the lifting plate. The inner side of the material trough is hingedly connected to a flip plate, and the bottom surface of the flip plate is fixedly connected to two flipping frames, and a seat plate is slidably connected between the two flipping frames. A lifting plate is provided inside the processing table, and a collection box is fixedly connected to the upper surface of the lifting plate, and a cavity rubber pad is provided inside the collection box.

[0012] According to the above technical solution, the seat plate is fixedly connected to the lifting plate, the screw rod is a bidirectional thread, and the guide frame located below is fixedly connected to the lifting plate. When the screw rod rotates, the guide frame located below drives the lifting plate to rise, and the lifting plate pushes the elastic rod to be compressed, so that the elastic rod is compressed and pushes the telescopic arc frame to retract into the outer shaft. When the card strip contacts the PCB board, the card plate no longer deflects. At this time, the lifting plate continues to apply pressure, and the telescopic arc frame no longer extends into the outer shaft. The telescopic arc frame drives the elastic rod to slide relatively and squeeze the elastic spring. During the rotation of the rotating plate frame, the waste generated by punching will be removed through the lifting and lowering The oblique groove on the surface of the board falls above the lifting plate, and the other part moves along the inclined flip plate with the processed PCB board to the cavity rubber pad above the collection box. The lighter waste will fall above the lifting plate, which can collect the waste and prevent the waste from remaining above the lifting plate and affecting the placement of the bare printed circuit board. When the lifting plate moves down, the lifting plate slides along the flip frame through the connected seat plate, so that the flip frame drives the flip plate to flip and tilt downward, thereby realizing the unloading of the PCB board. The PCB board that falls on the cavity rubber pad will be buffered, and it is convenient for other devices to transfer later.

[0013] The present invention adopts the above technical solution, which can bring the following beneficial effects: This PCB pre-alignment and adjustment structure punching machine uses a modular slot design to quickly replace or adjust the position and number of the cutter heads. It can adapt to PCB boards of different models, sizes or hole position requirements without the need for customized special molds, greatly reducing the cost and time of production changeovers. It is especially suitable for small-batch, multi-variety production scenarios. Secondly, the equidistant array layout ensures the standardization and consistency of the cutter head positioning. Combined with the rigid support of the mold, it can effectively reduce the offset or vibration during the punching process, ensure the dimensional accuracy and relative position tolerance of the hole position, and avoid PCB assembly problems caused by cumulative errors.

[0014] This PCB pre-alignment adjustment structure punching machine moves the inserted PCB board to the processing area through rotation, and then transfers the processed PCB board out through rotation. At the same time, combined with positioning calibration during processing, it can significantly improve production efficiency and processing accuracy. The rotary transfer mechanism can realize continuous material flow, reduce the idle waiting time in traditional linear transportation, and seamlessly connect the loading and unloading process with the processing, thereby improving overall production efficiency. Positioning calibration during the processing process can ensure the position accuracy of the PCB board in the processing area, avoid positioning deviation caused by cumulative error or mechanical vibration, and ensure the accuracy of processes such as drilling, patch or welding.

[0015] The punching machine with PCB pre-alignment adjustment structure realizes the unloading of PCB boards. The PCB boards that fall on the cavity rubber pad will be cushioned, and it is convenient for subsequent transfer to other devices. The design of using structural rotation to collect stamping waste and guide the unloading of the main board can significantly optimize the production process and improve the overall performance of the equipment. The waste is thrown into a specific collection area through centrifugal force or directional movement, avoiding waste accumulation in the mold or processing area, reducing the frequency of shutdown for cleaning, and reducing the risk of waste scratching the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall front three-dimensional structure of the present invention; Figure 2 This is a schematic diagram of the overall rear-view stereoscopic structure of the present invention; Figure 3 This is a schematic diagram of the structure of the punching mechanism of the present invention; Figure 4 This is a schematic structural diagram of the notching template of the present invention; Figure 5 For the present invention Figure 4 Schematic diagram of the enlarged structure of A in the middle; Figure 6 This is a structural diagram of the material replacement positioning mechanism of the present invention; Figure 7 For the present invention Figure 6 Schematic diagram of the enlarged structure of B; Figure 8 This is a schematic diagram of the bottom structure of the lifting plate of the present invention; Figure 9 For the present invention Figure 8 Schematic diagram of the enlarged structure of C in the middle; Figure 10 It is a structural schematic diagram of the material collection mechanism of the present invention.

[0017] In the figure: 1, processing platform; 2, lifting plate; 3, lifting platform; 4, slide bar frame; 5, stamping mechanism; 51, lifting frame; 52, threaded rod; 53, slot pushing block; 54, inclined slot guide plate; 55, clamping bar; 56, slot bar; 57, slotting template; 58, positioning plate; 59, tool structure; 591, stamping tool head; 592, slot rod; 593, top plate ring; 510, screw; 511, alignment slot; 6, material replacement positioning mechanism; 61, rotating plate frame; 62, card plate; 63, card Slats; 64. Inner shaft; 65. Outer shaft; 66. Positioning groove; 67. Hydraulic rod; 68. Block; 69. Groove plate; 610. Guide groove; 611. Guide groove ring; 612. Telescopic arc frame; 613. Elastic rod; 614. Folding rod; 615. Fixed block; 7. Material discharge and collection mechanism; 71. Material discharge trough; 72. Lifting plate; 73. Flipping plate; 74. Groove-turning frame; 75. Seat plate; 76. Cavity rubber pad; 77. Collection box; 8. Drive motor; 9. Screw; 10. Guide frame; 11. Guide rail. DETAILED DESCRIPTION

[0018] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0019] See also Figures 1-10 The embodiment of the present invention is: a PCB pre-alignment adjustment structure punching machine, comprising a processing platform 1, a lifting plate 2 is fixedly connected to the top surface of the processing platform 1, a lifting platform 3 is fixedly connected to the rear side of the processing platform 1, and a punching mechanism 5 is arranged inside the lifting platform 3; The punching mechanism 5 includes a lifting frame 51, a threaded rod 52 is threadedly connected to the left side of the lifting frame 51, and the end of the threaded rod 52 is rotatably connected to a slot pushing block 53, and the upper and lower sides of the slot pushing block 53 are slidably connected to an inclined slot guide plate 54, and the side of the inclined slot guide plate 54 away from the threaded rod 52 is fixedly connected to a slot bar 56, and a slot template 57 is provided on the inner side of the lifting frame 51, and a clamping bar 55 is fixedly connected to the rear side of the slot bar 56. The bottom surface of the slot template 57 is provided with a positioning plate 58, and screws 510 are provided at the four corners of the positioning plate 58. A plurality of tool structures 59 are provided between the slot template 57 and the positioning plate 58. The tool structure 59 includes a slot rod 592, and the bottom of the slot rod 592 is fixedly connected to a punching tool head 591. The outer surface of the cutter head 591 is fixedly connected to the top plate ring 593, and the bottom surface of the notching template 57 is provided with a plurality of equidistantly distributed alignment slots 511. A slide rod frame 4 is provided above the lifting plate 2, and a material replacement positioning mechanism 6 is provided at the bottom of the lifting plate 2. A material collection mechanism 7 is provided below the material replacement positioning mechanism 6. A driving motor 8 is installed on the rear side and the top right side of the lifting platform 3. The output shaft end of the driving motor 8 is fixedly connected to a screw rod 9. The outer side of the screw rod 9 is threadedly connected to the upper and lower guide frames 10. The side of the guide frame 10 close to the lifting platform 3 is slidably connected to the guide rail 11. A groove is provided on the side of the notching template 57, and the grooves respectively fit with the card slot strip 56, the clamping strip 55 and the lifting frame 51. The screw 510 is connected to the notching template 57. The bottom surface is threadedly connected, and a plurality of holes distributed in an equidistant array are provided on the bottom surface of the positioning plate 58. The slot rod 592 fits with the positioning plate 58, and the alignment slot 511 is plugged into the slot rod 592. The punching head 591 slides through the bottom surface from the top surface of the positioning plate 58. The lifting frame 51 is fixedly connected to the guide frame 10 located above. When starting to work, the driving motor 8 rotates to drive the connected screw rod 9 to rotate, so that the screw rod 9 drives the guide frame 10 to move downward along the guide rail 11. The movement of the guide rail 11 drives the connected lifting frame 51 downward together. When adjusting the matching punching position according to different motherboard model configurations, multiple tool structures 59 need to be inserted into the corresponding alignment slots 511 on the punching template 57 so that the position of the tool structure 59 is consistent with the punching position of the PCB board. The slot rod 592 is inserted into the alignment slot 511, and the positioning plate 58 is covered on the bottom of the punching template 57, so that the punching cutter head 591 passes through the hole reserved on the positioning plate 58, and the four corners of the positioning plate 58 are fixed with screws 510. Then, the punching template 57 is installed on the lifting frame 51, and the threaded rod 52 is rotated to push the slot block 53 to slide along the inclined slot guide plate 54, and the inclined slot guide plate 54 pushes the connection between the clamping strip 55 and the card slot strip 56 to fit the surface of the punching template 57, and the clamping strip 55 and the card slot strip 56 are matched with the groove on the side of the punching template 57, so as to realize the rapid fixation of the punching template 57. The modular slot design can quickly replace or adjust the position and number of the cutter head.It can accommodate PCBs of different models, sizes, or hole position requirements without the need for custom molds, significantly reducing changeover costs and time. This is particularly suitable for small-batch, high-variety production scenarios. Furthermore, the equidistant array layout ensures standardized and consistent tool head positioning. Combined with the rigid support of the mold, it can effectively reduce offset or vibration during the punching process, ensuring the dimensional accuracy and relative position tolerance of the hole positions, and avoiding PCB assembly problems caused by cumulative errors.

[0020] The material changing positioning mechanism 6 includes a rotating plate frame 61, the top of the rotating plate frame 61 is fixedly connected to the center of the rotating plate frame 61 with an outer shaft 65, the inner side of the outer shaft 65 is rotatably connected to the inner shaft 64, the top of the inner shaft 64 is fixedly connected to the card plate disk 62, the outer edge of the card plate disk 62 is fixedly connected to the card plate strip 63, the side of the card plate strip 63 is provided with a positioning groove 66, the bottom surface of the outer shaft 65 is slidably connected to the telescopic arc frame 612, the side of the telescopic arc frame 612 is fixedly connected to the guide groove ring 611, the bottom surface of the telescopic arc frame 612 is slidably connected to the elastic rod 613, the outer side of the outer shaft 65 is rotatably connected to the circular ring, and the outer surface of the circular ring is fixedly connected to the hydraulic rod 67, the bottom surface of the hydraulic rod 67 is fixedly connected to the card block 68, and a groove plate 69 is provided below the circular ring. The bottom surface of the groove plate 69 A guide groove 610 is provided, and a fixed block 615 is fixedly connected to the bottom surface of the lifting plate 2. A folding rod 614 is hingedly connected to one side of the fixed block 615. The lifting plate 2 is rotatably connected to the rotating plate frame 61. A sliding groove for sliding the card plate 62 is provided on the outer side of the top of the outer shaft 65. The guide groove ring 611 is slidably connected to the inner shaft 64. The outer surface of the inner shaft 64 is provided with a spiral groove, the telescopic arc frame 612, and the outer side of the elastic rod 613 is provided with an elastic spring, and the two ends of the elastic spring are respectively fixedly connected to the elastic rod 613 and the telescopic arc frame 612. A compression spring is provided on the outer side of the inner shaft 64, and the two ends of the compression spring are respectively fixedly connected to the guide groove ring 611 and the outer shaft 65. The groove plate 69 is fixedly connected to the outer shaft 65. A folding rod 614 and the fixed block 615 are provided. The spring sheet, and the two ends of the spring sheet are fixedly connected to the fixed block 615 and the folding rod 614 respectively. When the rotating plate frame 61 is divided into four grids, the grid directly below the slotting template 57 is in the processing position, the grid on the left side of the lifting platform 3 is in the feeding position, the grid directly in front of the lifting platform 3 is in the unloading position, and the grid diagonally opposite the slotting template 57 is in the clearing position. When the rotating plate frame 61 needs to rotate, the hydraulic rod 67 is extended to push the end ring, so that the ring pushes the outer shaft 65 to slide along the oblique groove opened on the lifting plate 2 for a distance. When the grooved plate 69 outside the outer shaft 65 contacts, the folding rod 614 provides resistance to make the guide groove 610 on the grooved plate 69 slide with the folding rod 614, guiding the grooved plate 69 to rotate around the ring through the outer shaft 65 The grooved plate 69 rotates 90 degrees, and then the hydraulic rod 67 pulls the ring to make the grooved plate 69 slide in the opposite direction along the oblique groove opened on the lifting plate 2. Since there is damping between the grooved plate 69 and the ring through the outer shaft 65, the grooved plate 69 pushes the folding rod 614 through the guide groove 610 to squeeze the flexible spring piece to flip around the fixed block 615, so that the grooved plate 69 passes over the folding rod 614 and fits with the block 68 on the hydraulic rod 67, guiding the grooved plate 69 to reset after rotation. At the same time, when the elastic rod 613 is pressurized, it pushes the telescopic arc frame 612 to move, so that the telescopic arc frame 612 slides along the thread on the outer side of the inner shaft 64 through the guide groove ring 611. The telescopic arc frame 612 is telescopically inserted into the outer shaft 65, so that the rotation of the inner shaft 64 drives the card plate plate 62 and the card plate strip 63 to deflect.The card strip 63 is deflected out from the side of the rotating plate frame 61, and the card slot 66 on the side of the card strip 63 pushes the corners of the main board to fit into the inner frame of the rotating plate frame 61 to correct the position. The card slot 66 buckles a corner of the PCB board and presses the PCB board against the inner frame of the rotating plate frame 61 for positioning. The dropped PCB board is moved to the processing area by rotation, and then the processed PCB board is transferred out by rotation. At the same time, combined with the positioning calibration during processing, it can significantly improve production efficiency and processing accuracy. The rotary transfer mechanism can realize continuous material flow, reduce the idle waiting time in traditional linear transportation, and seamlessly connect the loading and unloading process with the processing process, thereby improving overall production efficiency. Positioning calibration during the processing process can ensure the position accuracy of the PCB board in the processing area, avoid positioning deviation caused by cumulative error or mechanical vibration, and ensure the accuracy of processes such as drilling, patch or welding.

[0021] The material collection mechanism 7 includes a material trough 71, which is opened on the top surface of the front half of the lifting plate 2. The inner side of the material trough 71 is hingedly connected to a flip plate 73. The bottom surface of the flip plate 73 is fixedly connected to two flip trough frames 74. A seat plate 75 is slidably connected between the two flip trough frames 74. A lifting plate 72 is provided inside the processing platform 1. The upper surface of the lifting plate 72 is fixedly connected to a collection box 77. A cavity rubber pad 76 is provided inside the collection box 77. The seat plate 75 is fixedly connected to the lifting plate 72. The screw rod 9 is a two-way thread. The guide frame 10 at the bottom is fixedly connected to the lifting plate 72. When the screw rod 9 rotates, the guide frame 10 at the bottom drives the lifting plate 72 to rise. The lifting plate 72 pushes the elastic rod 613 to be compressed, so that the elastic rod 613 is compressed and pushes the telescopic arc frame 612 to retract into the outer shaft 65. When the card strip 63 contacts the PCB board, the card plate 62 no longer deflects. At this time, the lifting plate 72 continues to apply pressure, and the telescopic arc frame 612 no longer extends into the outer shaft 65. The telescopic arc frame 612 drives the elastic rod 613 to slide relatively and squeeze the elastic spring. During the rotation of the rotating plate frame 61, the waste generated by punching will fall onto the top of the lifting plate 72 through the oblique groove on the surface of the lifting plate 2. The other part will move along the tilted flip plate 73 with the processed PCB board to the cavity rubber pad 76 above the collection box 77. The waste generated with a lighter weight will fall onto the top of the lifting plate 72, which can collect the waste and prevent the waste from remaining on the lifting plate 2 and affecting the placement of the printed circuit bare board. When the lifting plate 72 moves down, the lifting plate 72 will move along the flip groove frame through the connected seat plate 75 74 slides, causing the turning frame 74 to drive the turning plate 73 to turn and tilt downward, thereby realizing the unloading of the PCB board. The PCB board that falls on the cavity rubber pad 76 will be cushioned, and it is convenient for other devices to transfer later. The design of using the structure to rotate to collect stamping waste and guide the unloading of the main board can significantly optimize the production process and improve the overall performance of the equipment. The waste is thrown into a specific collection area through centrifugal force or directional movement, avoiding the accumulation of waste in the mold or processing area, reducing the frequency of shutdown for cleaning, and reducing the risk of waste scratching the workpiece.

[0022] Working principle: When starting work, the drive motor 8 rotates to drive the connected screw rod 9 to rotate, so that the screw rod 9 drives the guide frame 10 to move downward along the guide rail 11, and the movement of the guide rail 11 drives the connected lifting frame 51 downward together. When adjusting the matching punching position according to different motherboard model configurations, multiple tool structures 59 need to be inserted into the corresponding alignment slots 511 on the notching template 57, so that the position of the tool structure 59 corresponds to the punching position of the PCB board, and the slot rod 592 is inserted into the alignment slot 511. Then, the positioning plate 58 is covered on the bottom of the notching template 57, and the punching head 591 is passed through the hole reserved on the positioning plate 58. The four corners of the positioning plate 58 are fixed with screws 510. Then, the notching template 57 is installed on the lifting frame 51, and the threaded rod 52 is rotated to make the threaded rod 52 push the slot pushing block. 53 slides along the inclined slot guide plate 54, and the inclined slot guide plate 54 pushes the connection between the clamping strip 55 and the card slot strip 56 to fit the surface of the punching template 57, and the clamping strip 55 and the card slot strip 56 fit into the groove on the side of the punching template 57, thereby realizing the rapid fixation of the punching template 57. Through the modular slot design, the position and number of the cutter head can be quickly replaced or adjusted, and PCB boards of different models, sizes or hole position requirements can be adapted without customizing special molds, which greatly reduces the cost and time of production changeover and is especially suitable for small-batch, multi-variety production scenarios. Secondly, the equidistant array layout ensures the standardization and consistency of the cutter head positioning. Combined with the rigid support of the mold, it can effectively reduce the offset or vibration during the punching process, ensure the dimensional accuracy and relative position tolerance of the hole position, and avoid PCB assembly problems caused by cumulative errors. When the rotating plate frame 61 is divided into four grids, the grid directly below the notching template 57 is in the processing position, the grid located on the left side of the lifting platform 3 is in the feeding position, the grid located in front of the lifting platform 3 is in the unloading position, and the grid located diagonally opposite the notching template 57 is in the clearing position. When the rotating plate frame 61 needs to rotate, the hydraulic rod 67 is extended to push the end ring, so that the ring pushes the outer shaft 65 to slide along the oblique groove opened on the lifting plate 2 for a distance. When the groove plate 69 outside the outer shaft 65 contacts the guide groove 61 on the groove plate 69, the folding rod 614 provides resistance. 0 slides with the folding rod 614, guiding the grooved plate 69 to rotate around the ring through the outer shaft 65. At this time, the grooved plate 69 rotates ninety degrees, and then the hydraulic rod 67 pulls the ring to make the grooved plate 69 slide in the opposite direction along the oblique groove opened on the lifting plate 2. Since there is damping between the grooved plate 69 and the ring through the outer shaft 65, the grooved plate 69 pushes the folding rod 614 through the guide groove 610 to squeeze the flexible spring piece to flip around the fixed block 615, so that the grooved plate 69 passes over the folding rod 614 and fits with the block 68 on the hydraulic rod 67, guiding the grooved plate 69 to reset after rotation. At the same time, when the elastic rod 6 When the pressure is applied, the telescopic arc frame 612 is pushed to move, so that the telescopic arc frame 612 slides along the thread on the outer side of the inner shaft 64 through the guide groove ring 611, and the telescopic arc frame 612 is telescoped and inserted into the inner part of the outer shaft 65, so that the rotation of the inner shaft 64 drives the card plate 62 and the card plate strip 63 to deflect, so that the card plate strip 63 is deflected out from the side of the rotating plate frame 61, and the card slot 66 on the side of the card plate strip 63 is used to push the corner of the main board to fit the inner frame of the rotating plate frame 61 to correct the position, and the card slot 66 is used to buckle a corner of the PCB board, so that the PCB board is pressed against the inner frame of the rotating plate frame 61 for positioning, and the P The CB board is moved to the processing area, and then the processed PCB board is transferred out by rotation. Combined with positioning calibration during processing, it can significantly improve production efficiency and processing accuracy. The rotary transfer mechanism can achieve continuous material flow, reduce the idle waiting time in traditional linear transportation, and seamlessly connect the loading and unloading process with the processing, thereby improving overall production efficiency. Positioning calibration during the processing process can ensure the position accuracy of the PCB board in the processing area, avoid positioning deviation caused by cumulative error or mechanical vibration, and ensure the accuracy of processes such as drilling, patch or welding. When the screw rod 9 rotates, the guide frame 10 located below drives the lifting plate 72 to rise, and the lifting plate 72 pushes the elastic rod 613 to be compressed. After the elastic rod 613 is compressed, the telescopic arc frame 612 is retracted into the outer shaft 65. When the card strip 63 contacts the PCB board, the card plate 62 no longer deflects. At this time, the lifting plate 72 continues to apply pressure, and the telescopic arc frame 612 no longer extends into the outer shaft 65. The telescopic arc frame 612 drives the elastic rod 613 to slide relatively and squeeze the elastic spring. During the rotation of the rotating plate frame 61, the waste generated by punching will fall above the lifting plate 72 through the oblique groove on the surface of the lifting plate 2. The other part will move to the cavity rubber pad 76 above the collection box 77 along the tilted flip plate 73 with the processed PCB board, and the waste generated with lighter weight will fall The lifting plate 72 can collect waste materials above the lifting plate 72, which can prevent waste materials from remaining above the lifting plate 2 and affecting the placement of the bare printed circuit board. When the lifting plate 72 moves downward, the lifting plate 72 slides along the groove frame 74 through the connected seat plate 75, so that the groove frame 74 drives the flip plate 73 to flip and tilt downward to realize the unloading of the PCB board. The PCB board that falls on the cavity rubber pad 76 will be buffered and convenient for subsequent transfer of other devices. The design of using structural rotation to collect stamping waste and guide the unloading of the main board can significantly optimize the production process and improve the overall performance of the equipment. The waste is thrown into a specific collection area through centrifugal force or directional movement to avoid waste accumulation in the mold or processing area, reduce the frequency of shutdown for cleaning, and reduce the risk of waste scratching the workpiece.

[0023] The present invention provides a punching machine with a PCB pre-alignment adjustment structure. There are numerous methods and approaches for implementing this technical solution. The above is merely a preferred embodiment of the present invention. It should be noted that those skilled in the art may make various improvements and modifications without departing from the principles of the present invention, and such improvements and modifications are also within the scope of protection of the present invention. Any components not specified in this embodiment may be implemented using existing technologies.

Claims

1. A PCB pre-alignment adjustment structure punching machine, comprising a processing stand (1), characterized in that: The top surface of the processing platform (1) is fixedly connected to a lifting plate (2), the rear side of the processing platform (1) is fixedly connected to a lifting platform (3), and a punching mechanism (5) is provided inside the lifting platform (3); The punching mechanism (5) comprises a lifting frame (51), a threaded rod (52) is threadedly connected to the left side of the lifting frame (51), the end of the threaded rod (52) is rotatably connected to a slot pushing block (53), the upper and lower sides of the slot pushing block (53) are slidably connected to an inclined slot guide plate (54), the side of the inclined slot guide plate (54) away from the threaded rod (52) is fixedly connected to a slot bar (56), a punching template (57) is provided on the inner side of the lifting frame (51), the rear side of the slot bar (56) is fixedly connected to a clamping bar (55), and the punching mechanism (51) is provided with a punching template (57). A positioning plate (58) is provided on the bottom surface of the slot template (57), and screws (510) are provided at the four corners of the positioning plate (58). A plurality of tool structures (59) are provided between the slot template (57) and the positioning plate (58), and the tool structure (59) includes a slot rod (592), the bottom of the slot rod (592) is fixedly connected to a punching tool head (591), and the outer surface of the punching tool head (591) is fixedly connected to a top plate ring (593). The bottom surface of the slot template (57) is provided with a plurality of equidistantly distributed alignment slots (511).

2. The PCB pre-alignment adjustment structure punching machine according to claim 1, characterized in that: A slide bar frame (4) is provided above the lifting plate (2), a material changing positioning mechanism (6) is provided at the bottom of the lifting plate (2), and a material collecting mechanism (7) is provided below the material changing positioning mechanism (6). A driving motor (8) is installed on the rear side and the top right side of the lifting platform (3), and the end of the output shaft of the driving motor (8) is fixedly connected to a screw rod (9). The outer side of the screw rod (9) is threadedly connected to two upper and lower guide frames (10), and the side of the guide frame (10) close to the lifting platform (3) is slidably connected to a guide rail (11).

3. The punching machine with a PCB pre-alignment adjustment structure according to claim 2, characterized in that: The side of the punching template (57) is provided with a groove, and the groove is respectively matched with the slot bar (56), the clamping bar (55) and the lifting frame (51). The screw (510) is threadedly connected to the bottom surface of the punching template (57). The bottom surface of the positioning plate (58) is provided with a plurality of holes distributed in an equidistant array. The slot rod (592) is matched with the positioning plate (58). The alignment slot (511) is plug-connected with the slot rod (592). The punching head (591) slides from the top surface of the positioning plate (58) through the bottom surface. The lifting frame (51) is fixedly connected to the guide frame (10) located above.

4. The punching machine with a PCB pre-alignment adjustment structure according to claim 3, characterized in that: The material replacement positioning mechanism (6) includes a rotating plate frame (61), the top of the rotating plate frame (61) is fixedly connected to an outer shaft (65) at the center of the rotating plate frame (61), the inner side of the outer shaft (65) is rotatably connected to an inner shaft (64), the top of the inner shaft (64) is fixedly connected to a card plate disc (62), the outer edge of the card plate disc (62) is fixedly connected to a card plate strip (63), the side of the card plate strip (63) is provided with a card slot (66), the bottom surface of the outer shaft (65) is slidably connected to a telescopic arc frame (612), the side of the telescopic arc frame (612) is fixedly connected to the outer edge of the card plate disc (62). A guide groove ring (611) is fixedly connected to the telescopic arc frame (612), and an elastic rod (613) is slidably connected to the bottom surface of the telescopic arc frame (612). The outer side of the outer shaft (65) is rotatably connected to a circular ring, and a hydraulic rod (67) is fixedly connected to the outer surface of the circular ring. The bottom surface of the hydraulic rod (67) is fixedly connected to a clamping block (68). A groove plate (69) is provided below the circular ring, and a guide groove (610) is provided on the bottom surface of the groove plate (69). The bottom surface of the lifting plate (2) is fixedly connected to a fixed block (615), and one side of the fixed block (615) is hingedly connected to a folding rod (614).

5. The punching machine with a PCB pre-alignment adjustment structure according to claim 4, characterized in that: The lifting plate (2) is rotatably connected to the rotating plate frame (61); a sliding groove for the sliding of the card plate (62) is provided on the outer side of the top end of the outer shaft (65); the guide groove ring (611) is slidably connected to the inner shaft (64); a spiral groove is provided on the outer surface of the inner shaft (64); and an elastic spring is provided on the outer side of the elastic rod (613) of the telescopic arc frame (612), and both ends of the elastic spring are fixedly connected to the elastic rod (613) and the telescopic arc frame (612), respectively.

6. The punching machine with a PCB pre-alignment adjustment structure according to claim 5, characterized in that: A compression spring is provided on the outer side of the inner shaft (64), and the two ends of the compression spring are fixedly connected to the guide groove ring (611) and the outer shaft (65), respectively. The groove plate (69) is fixedly connected to the outer shaft (65), and a spring sheet is provided between the folding rod (614) and the fixed block (615), and the two ends of the spring sheet are fixedly connected to the fixed block (615) and the folding rod (614), respectively.

7. The punching machine with a PCB pre-alignment adjustment structure according to claim 6, characterized in that: The material collection mechanism (7) includes a material trough (71), the material trough (71) is opened on the top surface of the front half of the lifting plate (2), the inner side of the material trough (71) is hingedly connected to a flip plate (73), the bottom surface of the flip plate (73) is fixedly connected to two flip trough frames (74), and a seat plate (75) is slidably connected between the two flip trough frames (74), the processing platform (1) is provided with a lifting plate (72), the upper surface of the lifting plate (72) is fixedly connected to a collection box (77), and the interior of the collection box (77) is provided with a cavity rubber pad (76).

8. The punching machine with a PCB pre-alignment adjustment structure according to claim 7, characterized in that: The seat plate (75) is fixedly connected to the lifting plate (72), the screw rod (9) is a bidirectional thread, and the guide frame (10) located below is fixedly connected to the lifting plate (72).

Citation Information

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