Metal guardrail welding device

Abstract

The invention belongs to the field of metal guardrail welding, and particularly discloses a metal guardrail welding device which comprises a welding table, a lifting type bearing device, a fastening device, a labor-saving type welding piece and a cooling and dust falling device, the lifting type bearing device is arranged on the welding table, the fastening device is arranged on the welding table, the labor-saving type welding piece is arranged on the welding table, and the cooling and dust falling device is arranged on the welding table. And the cooling and dust falling device is detachably arranged on the labor-saving welding piece. According to the metal guardrail welding device, accurate centering and efficient component fixing can be achieved, the working environment can be improved through dust falling and cooling design, a welding gun is protected, and centering, fixing, dust falling and cooling are integrated.

Description

Technical Field

[0001] The invention belongs to the technical field of metal guardrail welding, and particularly relates to a metal guardrail welding device. Background Art

[0002] During the welding process of metal guardrails, traditional welding methods often require manual centering of various components. For example, when welding an empty tube to a column, due to the size difference between the empty tube and the column and the lack of an effective positioning device, it is difficult to ensure that the empty tube is accurately located in the center of the column. This can easily lead to an unstable metal guardrail structure after welding, affecting its overall strength and aesthetics. A large amount of smoke and dust is generated during the welding process, which not only harms the health of the operator, but also affects the working environment and reduces work efficiency. At the same time, the temperature of the welding gun is too high during welding, and long-term continuous work may damage the welding gun, affecting its service life. Traditional welding devices lack effective dust reduction and cooling measures. Most welding devices currently on the market can only perform a single welding function, and there is no device that integrates functions such as centering, fixing, dust reduction and cooling. This results in the need to use multiple devices or tools to complete the entire welding process when welding metal guardrails, increasing the complexity and cost of the operation. Summary of the Invention

[0003] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a metal guardrail welding device that can accurately align and efficiently fix components, and can also improve the working environment and protect the welding gun through dust reduction and cooling designs, thereby realizing centering, fixing, dust reduction and cooling in an integrated manner.

[0004] The technical solution adopted by the present invention is as follows: The present invention provides a metal guardrail welding device, including a welding table, a lifting supporting device, a fastening device, a labor-saving welding part and a cooling and dust reduction device, the lifting supporting device is arranged on the welding table, the fastening device is arranged on the welding table, the labor-saving welding part is arranged on the welding table, and the cooling and dust reduction device is disassembled and arranged on the labor-saving welding part; the cooling and dust reduction device includes a supporting buckle, a storage box, a dust reduction hole, a cooling hole and an elastic winding hose, the supporting buckle is elastically buckled and arranged on the labor-saving welding part, the storage box is arranged on the supporting buckle, the dust reduction hole is arranged on the side wall of the storage box, the cooling hole is arranged on the side wall of the storage box, and the elastic winding hose is connected with the cooling hole.

[0005] Furthermore, dry ice is provided in the storage box, and the dust reduction holes are arranged at an angle to facilitate the downward sedimentation of water mist after the dry ice sublimates, thereby settling the smoke generated by welding.

[0006] As preferably, the lifting support device comprises horizontal moving device, lifting device and support plate, the horizontal moving device is arranged on the welding table, the lifting device is arranged on the horizontal moving device, and the support plate is arranged on the lifting device.

[0007] Further, the lifting device comprises moving limiting frame, lifting tooth column, lifting driving part and connecting plate, the moving limiting frame is connected with the horizontal moving device, the lifting tooth column is slidingly arranged in the moving limiting frame, the lifting driving part is arranged on the moving limiting frame, and the connecting plate is arranged on the lifting tooth column, and the support plate is connected with the connecting plate.

[0008] The lifting driving part comprises fixed frame plate, spiral protrusion, rotating disc, shifting piece and rotating handle, the fixed frame plate is arranged on the moving limiting frame, the rotating disc is arranged on the fixed frame plate, the spiral protrusion is arranged on the rotating disc and connected with the lifting tooth column in meshing, the rotating handle is rotationally arranged on the rotating disc, the shifting piece is arranged on the rotating handle and connected with the rotating handle by bolts.

[0009] Further, the rotating disc is provided with engaging teeth, and the shifting piece is provided with shifting teeth connected with the engaging teeth in meshing.

[0010] As further preferably, the horizontal moving device comprises fixed block, moving screw rod, limiting sliding rod and motor, the fixed block is arranged on the welding table, the moving screw rod is rotationally arranged on the fixed block, the limiting sliding rod is arranged on the fixed block, and the motor is arranged on the fixed block and connected with the moving screw rod at the output end.

[0011] Further, the moving limiting frame is provided with screw hole and limiting hole at the bottom end, the moving screw rod is connected with the screw hole in meshing, and the moving limiting frame is slidingly arranged on the limiting sliding rod through the limiting hole.

[0012] The fastening device comprises fastening plate and bolt, the bolt is rotationally arranged on the welding table, and the fastening plate is rotationally connected with the bolt.

[0013] Further, the labor-saving welding part comprises lifting electric push rod, top plate, elastic rope, fixed plate and welding gun, the lifting electric push rod is arranged on the welding table, the top plate is arranged on the lifting electric push rod, one end of the elastic rope is arranged on the top plate, the fixed plate is connected with the other end of the elastic rope, and the welding gun is arranged on the fixed plate.

[0014] The above structure of the present application has the following beneficial effects: 1. The welding device can accurately lift the empty pipe to the center position of the side wall of the stand column through the synergistic effect of the spiral protrusion, rotating disc, shifting piece and support plate, solves the centering difficulty in traditional welding, improves the welding quality of the metal guardrail and guarantees the stability and aesthetics of the structure; 2. Bolts and fastening plates can be used to quickly and easily fix columns and empty pipes, reducing operational complexity during the fixing process, while avoiding damage to components and improving welding efficiency; 3. The storage box, dry ice and dust suppression holes in the device can effectively settle the smoke generated by welding. The water mist after the dry ice sublimates can absorb the smoke particles, reduce the diffusion of smoke in the air, improve the welding working environment, and protect the health of operators. 4. The synergistic effect of the elastic winding hose, cooling holes and the melted dry ice liquid in the storage box can effectively cool the welding gun, which can prevent the welding gun from being damaged by overheating during long-term operation, extending the service life of the welding gun and improving the safety of the welding process; 5. The integrated technical effects of centering, fixing, dust reduction and cooling of metal guardrail welding are realized. This integrated design reduces the number of equipment and tools required in the welding process, simplifies the operation process, reduces operating costs and improves the overall welding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the overall structure of a metal guardrail welding device proposed by the present invention; Figure 2 This is a left view of a metal guardrail welding device proposed by the present invention; Figure 3 This is a front view of a metal guardrail welding device proposed by the present invention; Figure 4 This is a top view of a metal guardrail welding device proposed by the present invention; Figure 5 This is a bottom view of a metal guardrail welding device proposed by the present invention; Figure 6 It is a structural diagram of the cooling and dust reduction device; Figure 7 It is a structural diagram of a lifting support device; Figure 8 It is a structural diagram of the lifting device; Figure 9 It is a structural diagram of the mobile limit frame; Figure 10 It is a structural diagram of the lifting gear column; Figure 11 It is a structural diagram of the lifting drive component; Figure 12 This is a schematic diagram of the back structure of the lifting drive component; Figure 13 This is a structural diagram of a metal guardrail; Figure 14It is a schematic diagram of the combination of a metal guardrail and a metal guardrail welding device.

[0016] Among them, 1. welding table, 2. lifting support device, 3. fastening device, 4. labor-saving welding parts, 5. cooling and dust reduction device, 6. support buckle, 7. storage box, 8. dust reduction hole, 9. cooling hole, 10. elastic winding hose, 11. horizontal moving device, 12. lifting device, 13. supporting plate, 14. moving limit frame, 15. lifting gear column, 16. lifting drive part, 17. connecting plate, 18 , fixed frame plate, 19, spiral protrusion, 20, turntable, 21, paddle, 22, handle, 23, locking teeth, 24, fixed block, 25, moving screw, 26, limiting slide bar, 27, motor, 28, screw hole, 29, limiting hole, 30, fastening plate, 31, bolt, 32, lifting electric push rod, 33, top plate, 34, elastic rope, 35, fixed plate, 36, welding gun, 37, column, 38, empty pipe.

[0017] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0019] In the description of the present invention, it should be understood that terms such as "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside" and "outside" indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limiting the present invention.

[0020] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 14As shown, the present invention provides a metal guardrail welding device, including a welding table 1, a lifting supporting device 2, a fastening device 3, a labor-saving welding part 4 and a cooling and dust reduction device 5. The lifting supporting device 2 is arranged on the welding table 1, the fastening device 3 is arranged on the welding table 1, the labor-saving welding part 4 is arranged on the welding table 1, and the cooling and dust reduction device 5 is disassembled and arranged on the labor-saving welding part 4; the fastening device 3 includes a fastening plate 30 and a bolt 31, the bolt 31 is rotatably arranged on the welding table 1, and the fastening plate 30 is rotatably connected to the bolt 31.

[0021] like Figure 1 、 Figure 14 As shown, the labor-saving welding part 4 includes a lifting electric push rod 32, a top plate 33, an elastic rope 34, a fixed plate 35 and a welding gun 36. The lifting electric push rod 32 is arranged on the welding table 1, the top plate 33 is arranged on the lifting electric push rod 32, one end of the elastic rope 34 is arranged on the top plate 33, the fixed plate 35 is connected to the other end of the elastic rope 34, and the welding gun 36 is arranged on the fixed plate 35.

[0022] like Figure 1 、 Figure 7 、 Figure 8 、 Figure 9 、 Figure 10 、 Figure 11 、 Figure 12As shown, the lifting supporting device 2 includes a horizontal moving device 11, a lifting device 12 and a supporting plate 13, the horizontal moving device 11 is arranged on the welding table 1, the lifting device 12 is arranged on the horizontal moving device 11, and the supporting plate 13 is arranged on the lifting device 12; the horizontal moving device 11 includes a fixed block 24, a moving screw 25, a limiting slide 26 and a motor 27, the fixed block 24 is arranged on the welding table 1, the moving screw 25 is rotatably arranged on the fixed block 24, the limiting slide 26 is arranged on the fixed block 24, the motor 27 is arranged on the fixed block 24, and the output end of the motor 27 is connected to the moving screw 25; the lifting device 12 includes a moving limit frame 14, a lifting gear column 15, a lifting drive member 16 and a connecting plate 17, the moving limit frame 14 is connected to the horizontal moving device 11, the lifting gear column 15 is engaged and slidably arranged in the moving limit frame 14, and the lifting drive member 16 is arranged The movable limit frame 14 is provided with a connecting plate 17 on the lifting gear column 15, and the supporting plate 13 is connected to the connecting plate 17; the lifting drive member 16 includes a fixed frame plate 18, a spiral protrusion 19, a turntable 20, a paddle 21 and a turn handle 22, the fixed frame plate 18 is provided on the movable limit frame 14, the turntable 20 is provided on the fixed frame plate 18, the spiral protrusion 19 is provided on the turntable 20, the spiral protrusion 19 is engaged with the lifting gear column 15, and the turntable 22 is provided. The handle 22 is rotatably arranged on the turntable 20, the paddle 21 is arranged on the turn handle 22, and the paddle 21 is bolted to the turn handle 22; the turntable 20 is provided with a locking tooth 23, the paddle 21 is provided with a toggle tooth, and the toggle tooth is engaged and connected with the locking tooth 23; the bottom end of the movable limit frame 14 is provided with a screw hole 28 and a limit hole 29, the movable screw 25 is engaged and connected with the screw hole 28, and the movable limit frame 14 is slidably arranged on the limit slide rod 26 through the limit hole 29.

[0023] like Figure 1 、 Figure 6 As shown, the cooling and dust reduction device 5 includes a supporting fastener 6, a storage box 7, a dust reduction hole 8, a cooling hole 9 and an elastic winding hose 10. The supporting fastener 6 is elastically fastened on the labor-saving welding part 4, the storage box 7 is arranged on the supporting fastener 6, the dust reduction hole 8 is arranged on the side wall of the storage box 7, the cooling hole 9 is arranged on the side wall of the storage box 7, and the elastic winding hose 10 is connected to the cooling hole 9; dry ice is provided in the storage box 7, and the dust reduction hole 8 is inclined to facilitate the downward sedimentation of water mist after the dry ice sublimates, so as to settle the smoke generated by welding.

[0024] When used specifically, Figures 1-14As shown, the two upright posts 37 of the metal guardrail to be welded are placed symmetrically on the welding table 1, and then the empty pipe 38 is placed between the two upright posts 37. Since the width of the empty pipe 38 is smaller than the width of the upright posts 37, the empty pipe 38 placed directly on the welding table 1 cannot be placed in the center of the upright posts 37. The motor 27 is started, and the rotation of the motor 27 drives the moving screw 25 to rotate. The rotation of the moving screw 25 drives the moving limit frame 14 to move back to back, and then drives the supporting plate 13 to move back to back until the supporting plate 13 moves to the edge of the empty pipe 38. The turning handle 22 is pressed downward. The rotation of the turning handle 22 drives the paddle 21 to rotate. The rotation of the paddle 21 drives the toggle gear to rotate. The rotation of the toggle gear drives the engaging gear 23 to rotate. The rotation of the engaging gear 23 drives the turntable 20 to rotate. The rotation of the turntable 20 drives the spiral protrusion 19 to rotate. The rotation of the spiral protrusion 19 drives the lifting gear column 15 to rise. The lifting gear column 15 rises and drives the connecting plate 17 to rise. The rising of the connecting plate 17 drives the supporting plate After the fixing is completed, the material storage box 7 can be buckled on the welding gun 36 through the supporting buckle 6, and the elastic winding hose 10 is wrapped around the welding gun 36, dry ice is added to the material storage box 7, and the welding gun 36 can be held to weld the connection between the empty tube 38 and the column 37. The water mist after the sublimation of the dry ice will diffuse through the dust reduction hole 8, and the smoke generated by welding will be comprehensively precipitated. The melted liquid will be transmitted to the elastic winding hose 10 through the cooling hole 9 to cool the welding gun 36, realizing the technical effect of centering, fixing, dust reduction and cooling of the metal guardrail. The above is the specific working process of the present invention, and this step can be repeated next time it is used.

[0025] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0026] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the foregoing and their equivalents.

[0027] The present invention and its embodiments are described above. This description is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if a person skilled in the art is inspired by this and, without departing from the purpose of the present invention, designs structures and embodiments similar to this technical solution without inventiveness, they shall fall within the scope of protection of the present invention.

Claims

1. A metal guardrail welding device, characterized by: The invention comprises a welding table (1), a lifting support device (2), a fastening device (3), a labor-saving welding piece (4) and a cooling and dust reduction device (5), wherein the lifting support device (2) is arranged on the welding table (1), the fastening device (3) is arranged on the welding table (1), the labor-saving welding piece (4) is arranged on the welding table (1), and the cooling and dust reduction device (5) is disassembled and arranged on the labor-saving welding piece (4); the cooling and dust reduction device (5) comprises a support A support fastening member (6), a material storage box (7), a dust reduction hole (8), a cooling hole (9) and an elastic winding hose (10), wherein the support fastening member (6) is elastically fastened on the labor-saving welding member (4), the material storage box (7) is arranged on the support fastening member (6), the dust reduction hole (8) is arranged on the side wall of the material storage box (7), the cooling hole (9) is arranged on the side wall of the material storage box (7), and the elastic winding hose (10) is connected to the cooling hole (9).

2. A metal guardrail welding device according to claim 1, characterized in that: Dry ice is provided in the storage box (7), and the dust reduction hole (8) is arranged at an angle.

3. A metal guardrail welding device according to claim 2, characterized in that: The lifting support device (2) comprises a horizontal moving device (11), a lifting device (12) and a support plate (13); the horizontal moving device (11) is arranged on the welding table (1); the lifting device (12) is arranged on the horizontal moving device (11); and the support plate (13) is arranged on the lifting device (12).

4. A metal guardrail welding device according to claim 3, characterized in that: The lifting device (12) comprises a movable limit frame (14), a lifting tooth column (15), a lifting drive member (16) and a connecting plate (17); the movable limit frame (14) is connected to the horizontal moving device (11); the lifting tooth column (15) is engaged and slidably arranged in the movable limit frame (14); the lifting drive member (16) is arranged on the movable limit frame (14); the connecting plate (17) is arranged on the lifting tooth column (15); and the supporting plate (13) is connected to the connecting plate (17).

5. A metal guardrail welding device according to claim 4, characterized in that: The lifting drive member (16) includes a fixed frame plate (18), a spiral protrusion (19), a turntable (20), a paddle (21) and a turning handle (22), wherein the fixed frame plate (18) is arranged on the movable limit frame (14), the turntable (20) is arranged on the fixed frame plate (18), the spiral protrusion (19) is arranged on the turntable (20), the spiral protrusion (19) is meshed and connected with the lifting gear column (15), the turning handle (22) is rotatably arranged on the turntable (20), the paddle (21) is arranged on the turning handle (22), and the paddle (21) is bolted to the turning handle (22).

6. A metal guardrail welding device according to claim 5, characterized in that: The rotating disk (20) is provided with a locking tooth (23), and the paddle (21) is provided with a toggling tooth, and the toggling tooth is engaged and connected with the locking tooth (23).

7. A metal guardrail welding device according to claim 6, characterized in that: The horizontal moving device (11) includes a fixed block (24), a moving screw (25), a limiting slide (26) and a motor (27), wherein the fixed block (24) is arranged on the welding table (1), the moving screw (25) is rotatably arranged on the fixed block (24), the limiting slide (26) is arranged on the fixed block (24), the motor (27) is arranged on the fixed block (24), and the output end of the motor (27) is connected to the moving screw (25).

8. The metal guardrail welding device according to claim 7, characterized in that: The bottom end of the movable limit frame (14) is provided with a screw hole (28) and a limit hole (29), the movable screw rod (25) is engaged with the screw hole (28), and the movable limit frame (14) is slidably arranged on the limit slide rod (26) through the limit hole (29).

9. The metal guardrail welding device according to claim 8, characterized in that: The fastening device (3) comprises a fastening plate (30) and a bolt (31); the bolt (31) is rotatably mounted on the welding table (1); and the fastening plate (30) is rotatably connected to the bolt (31).

10. The metal guardrail welding device according to claim 9, characterized in that: The labor-saving welding component (4) comprises a lifting electric push rod (32), a top plate (33), an elastic rope (34), a fixed plate (35) and a welding gun (36), wherein the lifting electric push rod (32) is arranged on the welding table (1), the top plate (33) is arranged on the lifting electric push rod (32), one end of the elastic rope (34) is arranged on the top plate (33), the fixed plate (35) is connected to the other end of the elastic rope (34), and the welding gun (36) is arranged on the fixed plate (35).

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