Dustproof canning machine and intelligent control system thereof

Abstract

The invention provides a dustproof canning machine and an intelligent control system thereof, and relates to the field of canning machines. The dustproof canning machine comprises a fixed seat, a sorting box body is fixedly arranged at the position, close to the upper end, in the fixed seat, a cyclone separation assembly is embedded in the position, close to the upper end, in the sorting box body, a dispersing box is fixedly arranged at the position, close to the lower end, in the sorting box body, and an inner cavity is formed in the dispersing box; a dispersing assembly is fixedly arranged at the position, close to the lower end, in the inner cavity, an anti-blocking assembly used for scattering raw materials to prevent an outlet from being blocked is installed in the dispersing assembly, and the dispersing assembly comprises an inner box fixedly arranged at the middle point of the bottom end face in the dispersing box and an umbrella-shaped top cover fixedly arranged at the upper end of the inner box and provided with a plurality of screens. Automatic screening treatment after raw materials enter and concentrated downward guiding treatment of dust in the raw materials can be achieved, environmental pollution caused by dust raising is avoided, and the whole equipment can be controlled and operated intelligently through one key and is more convenient to use.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of canning machines, in particular to a dustproof canning machine and an intelligent control system thereof. BACKGROUND

[0002] The filling machine is a small category of products in the packaging machine, and can be divided into liquid filling machines, paste filling machines, powder filling machines and granular filling machines from the perspective of material packaging. In the processing of granular food cans, the granular food that has completed processing needs to be divided into food cans through the canning machine. During the dividing process, the granular food is first filled into the feeding cylinder by the elevator, and then flows out of the discharge port at the lower part of the feeding cylinder and enters the food cans placed on the canning machine.

[0003] In the existing filling equipment, the raw materials are usually introduced into the tank body through the feeding port of the canning machine for storage. However, granular raw materials may carry some dust, which will cause a large amount of dust to be discharged during the introduction process, resulting in pollution. In addition, the existing granular filling machine has low working efficiency and is prone to material jamming, which affects the long-term operation of the machine. SUMMARY

[0004] In view of the deficiencies of the prior art, the present application provides a dustproof canning machine, which comprises a fixed seat, a sorting box body is fixedly arranged at the upper end inside the fixed seat, a cyclone separation assembly is embeddedly arranged at the upper end inside the sorting box body, a dispersion box is fixedly arranged at the lower end inside the sorting box body, an inner cavity is formed in the dispersion box, a dispersion assembly is fixedly arranged at the lower end inside the inner cavity, and an anti-blocking assembly for dispersing raw materials to prevent the discharge port from being blocked is arranged inside the dispersion assembly. The dispersion assembly comprises an inner box fixedly arranged at the midpoint of the bottom end surface inside the dispersion box and an "umbrella"-shaped top cover provided with a plurality of screen meshes at the upper end of the inner box, a dispersion ring groove is formed between the outer wall of the inner box and the inner wall of the dispersion box, the anti-blocking assembly comprises a double-shaft motor fixedly arranged at the lower end of the top cover, a connecting shaft and an outer spiral rod are fixedly arranged at the upper end and the lower end of the output end of the double-shaft motor respectively, and a stirring rod is fixedly arranged at the upper end of the outer wall of the connecting shaft.

[0005] Specifically, the cyclone separation assembly adopts a cyclone separator structure, comprising a separation shell, an inlet and an exhaust port are arranged at the upper end of the two sides of the separation shell respectively, a vortex cover is installed at the lower end of the separation shell, and an air extractor is installed in the vortex cover; the outlet at the lower end of the separation shell is located at the upper end of the dispersion assembly inside the dispersion box.

[0006] Specifically, the lower end of the outer wall of the inner box is in the shape of a cone, and the upper end of the outer wall is in the shape of a cylinder, wherein the gap between the cylindrical outer wall and the inner wall of the dispersion box is the dispersion ring groove, and the conical outer wall and the inner wall of the dispersion box form a storage cavity.

[0007] Specifically, a first canning opening is arranged at the midpoint of the lower end of the inner box and penetrates the midpoint of the lower end of the sorting box body, a plurality of second canning openings are arranged at the lower end of the storage cavity in equal intervals and penetrate the lower end of the sorting box body, and the plurality of second canning openings are arranged around the first canning opening as a center point.

[0008] Specifically, an electronic valve for controlling opening and closing is mounted on the first canning opening and the plurality of second canning openings.

[0009] Specifically, an umbrella-shaped cone head is fixedly arranged at the upper end of the connecting shaft, the end of the poking rod away from the connecting shaft is located in the dispersing ring groove, and the outer spiral rod comprises an inner shaft and outer spiral blades fixed on the inner shaft, and the lower end of the outer spiral rod is located in a discharge port at the upper end of the second canning opening.

[0010] Specifically, a canning groove is arranged at the lower end of the inner part of the fixed seat.

[0011] Specifically, an intelligent control system of a dustproof canning machine comprises a central control unit and an execution unit, wherein the central control unit is connected with the execution unit and controls the execution unit to execute commands, and the execution unit is connected with a winnowing module, a dispersing module and a canning module to realize the functions of solid-gas separation, particle screening and canning opening and closing respectively.

[0012] The application provides a dustproof canning machine and an intelligent control system thereof. The application provides a dustproof canning machine and an intelligent control system thereof. After granular raw materials are injected, the granular raw materials and a large amount of dust are concentrated and fall by using a cyclone separation assembly, so that dust pollution caused by the granular raw materials containing a large amount of dust during falling is avoided, good dustproof effect is achieved, and the harm to the working environment and the body of workers is reduced. Meanwhile, after falling, the granular raw materials are screened by a dispersing assembly arranged at the lower end, small particles and dust are collected in the inner box through the screen of the top cover, and large granular raw materials are collected along the dispersing ring groove and then are respectively canned according to the two canning openings at the lower end, so that the effects of classified canning and dust reduction are achieved. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is a front view structural schematic diagram of the application; Figure 2 It is a partial sectional view structural schematic diagram of the application; Figure 3 It is a top view structural schematic diagram of the application; Figure 1 It is a top view structural schematic diagram of the application; Figure 4 It is a top view structural schematic diagram of the dispersing box of the application; Figure 5 It is aFigure 5 Schematic diagram of the local cross-sectional structure; Figure 6 For the present invention Figure 5 Schematic diagram of the side section structure; Figure 7 Schematic diagram of the system framework of the present invention.

[0014] Among them, 1. Cyclone separation component; 2. Sorting box body; 3. Fixed seat; 4. Canning tank; 5. Inner cavity; 6. Dispersion component; 601. Screen; 602. Inner box; 7. Dispersion box; 8. Canning port No. 1; 9. Canning port No. 2; 10. Anti-blocking component; 1001. Umbrella-shaped cone head; 1002. Dual-axis motor; 1003. Outer screw rod; 1004. Toggle rod; 1005. Connecting shaft; 11. Dispersion ring groove. DETAILED DESCRIPTION

[0015] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention. Example

[0016] like Figures 1-2 As shown, an embodiment of the present invention provides a dustproof canning machine, including a fixing base 3, a sorting box 2 is fixedly installed at the upper end of the fixing base 3, a cyclone separation component 1 is embedded in the upper end of the sorting box 2, a dispersion box 7 is fixedly installed at the lower end of the sorting box 2, an inner cavity 5 is formed in the dispersion box 7, a dispersion component 6 is fixedly installed at the lower end of the inner cavity 5, and an anti-blocking component 10 for breaking up the raw materials to prevent the outlet from being blocked is installed in the dispersion component 6; When the raw materials flow into the feed port of the cyclone separation component 1, the solid particles and dust in the raw materials are concentrated and discharged along the discharge port at the lower end of the cyclone separation component 1 and fall into the dispersion box 7 at the lower end, and are screened and filtered by the dispersion component 6. During the screening process, the anti-blocking component 10 rotates continuously to stir the granular raw materials to break them up and avoid blockage.

[0017] The dispersion assembly 6 comprises an inner box 602 fixedly arranged at the midpoint of the bottom end face inside the dispersion box 7 and an "umbrella" shaped top cover provided with a plurality of screens 601 at the upper end of the inner box 602. The "umbrella" shaped top cover structure designed at the upper end can ensure that the raw materials quickly slide downward when falling onto the upper end of the top cover, and the screen 601 structure arranged at the upper end can screen the raw materials with different particle sizes when the raw materials slide downward. The dispersion ring groove 11 is formed between the outer wall of the inner box 602 and the inner wall of the dispersion box 7, and is located outside the top cover, so that the relatively large particles after screening will fall into the dispersion ring groove 11 for collection and treatment. The anti-blocking assembly 10 comprises a double-shaft motor 1002 fixedly arranged at the lower end of the top cover. The output ends of the upper and lower ends of the double-shaft motor 1002 are respectively fixedly provided with a connecting shaft 1005 and an outer spiral rod 1003. The outer wall of the connecting shaft 1005 is fixedly provided with a push rod 1004 at the upper end side. When the double-shaft motor 1002 is started, the connecting shaft 1005 and the outer spiral rod 1003 at the two ends of the output end are rotated, and at the same time, the push rod 1004 is also rotated due to being fixed on the connecting shaft 1005.

[0018] With reference to Figures 1-2 The cyclone separation assembly 1 adopts a cyclone separator structure, comprising a separation shell, the upper ends of both sides of which are respectively provided with a feeding port and an exhaust port. A vortex cover is installed at the lower end side inside the separation shell, and an exhaust fan is installed inside the vortex cover. The lower end outlet of the separation shell is located at the upper end position of the dispersion assembly 6 inside the dispersion box 7.

[0019] Specifically, when the cyclone separation assembly 1 is started, the raw materials are introduced into the separation shell through the feeding port. The large particles fall downward, and the generated dust is sucked and adsorbed by the exhaust fan. At this time, the impurity-containing gas enters the guide channel inside the separation shell along the axial direction, and the airflow is subjected to the guide effect of the guide vane to generate strong rotation. The airflow enters the cyclone cylinder in a spiral shape along the cylinder body, the dust particles are thrown to the wall under the action of centrifugal force, and under the action of gravity, they flow out of the cyclone pipe dust outlet to the bottom of the equipment. The rotating airflow shrinks to the center in the cylinder body, forms a secondary vortex upward, flows through the air guide pipe, and flows out of the top outlet of the equipment.

[0020] With reference to Figure 6 The lower end of the outer wall of the inner box 602 is in the shape of a cone, and the upper end of the outer wall is in the shape of a cylinder. The gap between the cylindrical outer wall and the inner wall of the dispersion box 7 is the dispersion ring groove 11, and the conical outer wall forms a storage cavity with the inner wall of the dispersion box 7. Specifically, when the raw materials fall onto the upper end of the inner box 602, the "umbrella" shaped structure top cover with the screen 601 structure arranged at the upper end can naturally complete the classification effect of screening and sliding downward of raw materials with different particle sizes. The smaller raw materials are concentrated and merged into the inner box 602, and the larger raw materials slide into the dispersion ring groove 11 and fall into the storage cavity along the dispersion ring groove 11 for storage and use.

[0021] With reference to Figure 3 and Figure 6 , a first canning opening 8 is arranged at the midpoint of the lower end of the inner box 602 and penetrates the midpoint of the lower end of the sorting box body 2, a plurality of second canning openings 9 are arranged at equal intervals at the lower end of the storage cavity and penetrate the lower end of the sorting box body 2, and the plurality of second canning openings 9 are arranged around the first canning opening 8 as a center point. Specifically, since the storage cavity and the inner box 602 store raw materials of different sizes respectively, when the first canning opening 8 and the second canning opening 9 are opened, raw materials of different sizes can be obtained for canning, thereby automatically achieving the effect of classified canning and realizing the integrated design of screening and canning.

[0022] The first canning opening 8 and the plurality of second canning openings 9 are each provided with an electronic valve for controlling opening and closing; remote intelligent control can be realized, one-key control opening and closing is realized, operation is simple, and the degree of intelligence is high.

[0023] With reference to Figures 2-6 , the umbrella-shaped taper head 1001 is fixedly arranged at the upper end of the connecting shaft 1005, the umbrella-shaped taper head 1001 arranged at the upper end thereof can not stay at the upper end of the connecting shaft 1005 when the raw materials are discharged, the integrity of the raw material discharge is ensured, and resource waste is reduced; one end of the stirring rod 1004 away from the connecting shaft 1005 is located in the dispersion ring groove 11, by arranging the stirring rod 1004 inside the dispersion ring groove 11, when the stirring rod 1004 rotates with the connecting shaft 1005, the stirring rod 1004 continuously stirs the raw materials in the dispersion ring groove 11, thereby reducing the problem of blockage caused by accumulation of raw materials in the dispersion ring groove 11; the outer spiral rod 1003 includes an inner shaft and outer spiral blades fixed on the inner shaft, and the lower end of the outer spiral rod 1003 is located in the discharge port at the upper end of the second canning opening 9, when the outer spiral rod 1003 rotates, the inner shaft and the outer spiral blades rotate together to stir the raw materials, and since large particles of raw materials are prone to block the discharge port after a large accumulation, the spiral stirring mode can open the blockage port and ensure smooth discharge of the raw materials.

[0024] With reference to Figure 1 , the canning groove 4 is arranged at the lower end inside the fixed seat 3; the canning groove 4 at the lower end can be used for placing raw material filling cans.

[0025] The dustproof type canning machine's intelligent control system, including central control unit and execution unit, wherein, central control unit is connected with execution unit and controls execution unit to execute command, execution unit is connected with winnowing module, dispersion module and canning module respectively realizes solid gas separation, particle screening and canning open and close function. Winnowing module, dispersion module and canning module start work after getting operation instruction, respectively start cyclone separation component 1, anti-blocking component 10 and electronic valve located on the canning mouth, to realize intelligent control operation.

[0026] Working principle: when operating the canning machine starts, the central control unit sends out instructions to control the execution unit to execute command, then according to the instruction respectively start cyclone separation component 1, anti-blocking component 10 and electronic valve located on the canning mouth; when the raw material along the cyclone separation component 1 inlet into, solid particles and dust in the raw material concentrate along the cyclone separation component 1 lower end of the discharge port fall in the lower end of the dispersion box 7 inside, the raw material falls to the inner box 602 upper end, because its upper end is provided with " umbrella " shaped structure top cover and has screen 601 structure, so that the raw material of different particle size natural complete screening down classification effect, smaller raw material concentrate into the inner box 602 inside, while the larger raw material down to the dispersion ring groove 11 and along the dispersion ring groove 11 fall into the storage cavity for storage use; And anti-blocking component 10 is driven by double-shaft motor 1002 when starting, the connecting shaft 1005 of upper and lower output end, the stirring rod 1004 fixed with the connecting shaft 1005 and the outer spiral rod 1003 rotate, the outer spiral rod 1003 rotates to the discharge port of the second canning mouth 9 and stirs and scatters, and the stirring rod 1004 scatters and handles the raw material in the dispersion ring groove 11; finally, open the electronic valve located at the first canning mouth 8 and the second canning mouth 9 to realize the canning discharge work.

[0027] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A dustproof canning machine, comprising a fixing seat (3), characterized in that: A sorting box (2) is fixedly provided at the upper end of the fixing seat (3), a cyclone separation component (1) is embedded in the upper end of the sorting box (2), a dispersion box (7) is fixedly provided at the lower end of the sorting box (2), an inner cavity (5) is provided inside the dispersion box (7), a dispersion component (6) is fixedly provided at the lower end of the inner cavity (5), and an anti-blocking component (10) for breaking up the raw materials to prevent the outlet from being blocked is installed inside the dispersion component (6); The dispersion assembly (6) comprises an inner box (602) fixedly arranged at the midpoint of the bottom end surface of the dispersion box (7) and an "umbrella"-shaped top cover fixedly arranged at the upper end of the inner box (602) and provided with a plurality of screens (601); a dispersion annular groove (11) is formed between the outer wall of the inner box (602) and the inner wall of the dispersion box (7); the anti-blocking assembly (10) comprises a dual-axis motor (1002) fixed at the lower end of the top cover; a connecting shaft (1005) and an outer spiral rod (1003) are fixedly arranged at the output ends of the upper and lower ends of the dual-axis motor (1002), respectively; and a toggle rod (1004) is fixedly arranged on the upper end side of the outer wall of the connecting shaft (1005).

2. The dustproof filling machine according to claim 1, characterized in that: The cyclone separation component (1) adopts a cyclone separator-like structure, comprising a separation shell, with a feed port and an exhaust port respectively provided on both sides of the upper end thereof, a vortex cover installed on the lower end side of the separation shell, and an exhaust fan installed inside the vortex cover; the outlet at the lower end of the separation shell is located at the upper end of the dispersion component (6) inside the dispersion box (7).

3. The dustproof filling machine according to claim 1, characterized in that: The lower end of the outer wall of the inner box (602) is conical and the upper end of the outer wall is cylindrical, wherein the gap between the cylindrical outer wall and the inner wall of the dispersion box (7) is a dispersion ring groove (11), and the conical outer wall and the inner wall of the dispersion box (7) form a storage cavity.

4. The dustproof filling machine according to claim 3, characterized in that: A No. 1 canning port (8) is provided at the midpoint of the lower end of the inner box (602), and the No. 1 canning port (8) passes through the midpoint of the lower end of the sorting box body (2). A plurality of No. 2 canning ports (9) are provided around the lower end of the storage cavity at equal intervals, and the No. 2 canning ports (9) pass through the lower end of the sorting box body (2). The plurality of No. 2 canning ports (9) are arranged around the No. 1 canning port (8) as the center point.

5. The dustproof filling machine according to claim 4, characterized in that: The No. 1 canning port (8) and the plurality of No. 2 canning ports (9) are both equipped with electronic valves for controlling opening and closing.

6. The dustproof filling machine according to claim 1, characterized in that: An umbrella-shaped cone head (1001) is fixedly provided at the upper end of the connecting shaft (1005); an end of the toggle rod (1004) away from the connecting shaft (1005) is located in the dispersion ring groove (11); the outer spiral rod (1003) includes an inner shaft and an outer spiral blade fixed on the inner shaft; and the lower end of the outer spiral rod (1003) is located in the discharge port at the upper end of the No. 2 canning port (9).

7. The dustproof filling machine according to claim 1, characterized in that: A canning groove (4) is provided at the lower end of the interior of the fixing seat (3).

8. An intelligent control system for a dustproof canning machine, characterized by: It includes a central control unit and an execution unit, wherein the central control unit is connected to the execution unit and controls the execution unit to execute commands, and the execution unit is connected to the air separation module, the dispersion module and the canning module to respectively realize the functions of solid-gas separation, particle screening and canning opening and closing.

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