Adjustable air heat exchanger

The unique structural design of the adjustable air heat exchanger solves the problems of poor sealing and unstable connections caused by thermal expansion and contraction, achieves efficient and safe heat exchange between hot and cold media, and extends the service life of the equipment.

CN120800033APending Publication Date: 2025-10-17JINGJIANG SHUANGJIE HIGH EFFICIENCY HEAT EXCHANGER MFG CO LTD
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Patent Information

Application Number
CN202510878030.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-27
Publication Date
2025-10-17

AI Technical Summary

Technical Problem

During the heat exchange process between the hot medium and the refrigerant, the existing air heat exchanger is prone to poor sealing effect due to thermal expansion and contraction, which poses a risk of leakage. In addition, the connection between the metal sheet and the gasket is unstable, affecting the heat exchange effect and service life.

Method used

It adopts an adjustable air heat exchanger design, including a heat-sensitive metal plate, a cold-sensitive metal plate, a heat exchange gasket and a sealing rubber gasket. The unique structural shape and multi-layer sealing mechanism ensure the close connection between the metal plate and the heat exchange gasket. A pressure relief channel and O-ring are set for real-time monitoring to improve sealing and stability.

Benefits of technology

It improves the sealing effect of the heat exchanger, reduces the risk of gas or liquid leakage, enhances connection stability and service life, and improves heat transfer efficiency.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention discloses an adjustable air heat exchanger, relates to the technical field of heat exchangers, and solves the problem that the sealing property between a gasket and a metal sheet is easily influenced due to thermal expansion and cold contraction when the heat exchange operation of a heating medium is carried out. The invention discloses an adjustable air heat exchanger which comprises two side metal plates. The detachable assembly components are mounted on the side surfaces of the side metal plates; the plate type air heat exchange mechanism is arranged between the two side metal plates and comprises a sealing heat exchange plate assembly abutting against the side faces of the side metal plates. The thermal inductance metal plate is arranged on the side face of the sealed heat exchange plate assembly; and the heat exchange gasket is assembled on one side of the thermal inductance metal plate. In the invention, the tightness of the connecting and assembling parts of the heat exchange gasket and the thermal inductance metal plate and the cold inductance metal plate can be ensured, the problems of dislocation or gap generation and the like caused by thermal expansion and cold contraction during gas heat exchange operation are avoided, and the sealing effect of connecting and assembling of the metal plate and the heat exchange gasket is improved.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of heat exchangers, in particular to an adjustable air heat exchanger. BACKGROUND

[0002] The air heat exchanger is an industrial equipment for realizing heat transfer between fluids of different temperatures by using a heat transfer surface as a medium, and the working principle is based on heat conduction and convection mechanism, and the air heat exchanger is widely applied to the fields of industrial waste heat recovery, flue gas reuse of coal-fired power plants and the like. Meanwhile, according to the structure of the air heat exchanger, the air heat exchanger can be divided into two types of plate type and fin type.

[0003] The plate type air heat exchanger is a high-efficiency heat exchanger which is formed by stacking a series of metal sheets with a certain corrugated shape, and has the characteristics of high heat exchange efficiency, small heat loss, compact and light structure, small land occupation, wide application and long service life. Meanwhile, according to the actual situation, the heat exchange operation of different efficiencies can be realized by increasing or reducing the internal metal sheets.

[0004] The existing application with the publication number CN119803131A discloses a multi-section plate heat exchanger, which comprises a fixed compression plate, a movable compression plate and a plurality of spacers. The plurality of spacers are arranged between the fixed compression plate and the movable compression plate, and heat exchange flow channels are formed between adjacent spacers, between the spacers and the fixed compression plate or / and between the spacers and the movable compression plate. The adjacent two heat exchange flow channels can exchange heat with each other. The plurality of heat exchange flow channels can be connected with each other and form heat exchange total channels, and the heat exchange flow channels in the same heat exchange total channel are not adjacent. All the heat exchange flow channels form at least three heat exchange total channels, and the heat exchange between at least two heat exchange total channels can be exchanged. In the above-mentioned application, the structure is compact, the land occupation is small, and the heat exchange between multiple media can be realized in the scenes of milk cooling or automobile air intake.

[0005] However, the air heat exchanger has the following defects in specific use:

[0006] 1. When the existing air heat exchanger exchanges heat with the heat medium (flue gas, etc.), a space for the movement of the cold medium (gas or liquid) needs to be arranged on the side of the metal sheet of the heat medium (flue gas, etc.) heat exchange space, and the heat medium and the cold medium move (do not contact) on the left and right sides of the metal plate to exchange heat with the heat medium (flue gas, etc.). However, when the heat exchange operation of the heat medium is performed, thermal expansion and cold contraction occur in the space for the movement of the heat medium and the cold medium, the volume of the gas in the space on the side of the metal sheet expands, and the sealing effect between the gasket and the metal sheet for sealing the heat exchange space of the metal sheet becomes poor, which easily leads to the leakage of the heat exchanged gas or liquid, and the safety is low.

[0007] 2. Existing air heat exchangers typically use gaskets to connect and assemble the multiple metal sheets involved in heat exchange with air (heat medium). However, the actual assembly of these metal sheets and gaskets is often poor, with poor gasket orientation and post-assembly stability. This can easily create gaps due to compression during gas heat exchange and liquid flow, impacting the heat exchange effect. Furthermore, large gaps exist between the metal sheets and the air heat exchanger plates during connection and assembly. This results in poor heat exchange stability and a shortened service life during long-term operation. Summary of the Invention

[0008] The object of the present invention is to provide an adjustable air heat exchanger to solve the problems raised in the above background technology.

[0009] In order to achieve the above-mentioned object of the invention, the present invention adopts the following technical solutions:

[0010] The present invention provides an adjustable air heat exchanger, comprising: two side metal plates; a detachable assembly component mounted on the side of the side metal plates; a plate-type air heat exchange mechanism disposed between the two side metal plates;

[0011] The plate-type air heat exchange mechanism includes: a sealed heat exchange plate assembly that abuts against the side of the side metal plate; a heat-sensitive metal plate arranged on the side of the sealed heat exchange plate assembly; a heat exchange gasket installed on one side of the heat-sensitive metal plate; a cold-sensitive metal plate arranged on the side of the heat-sensitive metal plate, one side of the cold-sensitive metal plate is equipped with a heat exchange gasket, the two heat exchange gaskets of the heat-sensitive metal plate and the cold-sensitive metal plate are arranged on the same side, and a heat medium heat exchange space is formed between the side of the heat-sensitive metal plate close to the heat exchange gasket and the cold-sensitive metal plate.

[0012] Among them, a refrigerant delivery space is set on the side of the heat medium heat exchange space, and the refrigerant delivery space is set on the side of the heat-sensitive metal plate away from the heat medium heat exchange space. The heat medium heat exchange space and the refrigerant delivery space are staggered, and there are multiple heat-sensitive metal plates, heat exchange gaskets and cold-sensitive metal plates.

[0013] As a preferred embodiment of the present invention, a heat medium conduit and a refrigerant conduit are respectively provided inside the side metal plate. The heat medium conduit is connected to the heat exchange space, and the refrigerant conduit is connected to the refrigerant delivery space.

[0014] The heat medium is transported from the heat medium conduit on one side of the side metal plate to the heat medium conduit on the other side of the side metal plate, and the refrigerant is transported from the refrigerant conduit on the other side of the side metal plate to the refrigerant conduit on the one side of the side metal plate.

[0015] As a preferred scheme of the present application, the detachable assembly component comprises: a threaded assembly rod penetrating through the side edges of the two side metal plate members; a threaded positioning block threaded on the outside of the threaded assembly rod and abutting against the side of one side metal plate member; a middle positioning plate installed on the central part of the upper and lower sides of the two side metal plate members by screws; a concave assembly frame installed at the central part of the side of the side metal plate member by screws; an I-shaped positioning frame arranged through the concave assembly frame and the side metal plate member,

[0016] Wherein, the I-shaped positioning frame is provided with two, the two I-shaped positioning frames are both abutting against the bottom of the middle positioning plate, and the sealing heat exchange plate assembly, the heat-sensitive metal plate, the heat exchange gasket and the cold-sensitive metal plate are assembled between the two I-shaped positioning frames.

[0017] As a preferred scheme of the present application, the I-shaped positioning frame is located on one side of the inside of the concave assembly frame and is clamped and fixed with an I-shaped assembly sleeve rod, the I-shaped assembly sleeve rod is installed in the inside of the concave assembly frame,

[0018] Wherein, the outside of the I-shaped assembly sleeve rod is clamped and fixed with a concave embedding block, the concave embedding block is matched with the concave assembly frame, and the concave embedding block is installed on the side of the side metal plate member by screws.

[0019] As a preferred scheme of the present application, the sealing heat exchange plate assembly comprises: a sealing rubber gasket abutting against the two sides of the side metal plate member; a side pressing metal plate clamped and fixed with the sealing rubber gasket, the side of the side pressing metal plate abutting against the heat-sensitive metal plate through the heat exchange gasket,

[0020] Wherein, the inside corner of the side pressing metal plate is provided with a flow-through hole for the flow of heat medium and cold medium.

[0021] As a preferred scheme of the present application, the structure shape of the heat-sensitive metal plate and the cold-sensitive metal plate is consistent, the lower part of the heat medium part of the inside corner of the heat-sensitive metal plate and the cold-sensitive metal plate is provided with a lower inclined flow guide channel installed on the side of the heat-sensitive metal plate, the lower part of the lower inclined flow guide channel is provided with a V-shaped heat exchange convex plate, the V-shaped heat exchange convex plate is provided with a plurality of, and a gap is left between the plurality of V-shaped heat exchange convex plates,

[0022] Wherein, the lower inclined flow guide channel and the V-shaped heat exchange convex plate are both arranged on one side of the inside of the heat exchange gasket, and the edge part of the V-shaped heat exchange convex plate abuts against the inner wall of the heat exchange gasket.

[0023] As a preferred scheme of the present application, the edge part of the inside of the heat-sensitive metal plate and the cold-sensitive metal plate is provided with an embedded recess matching with the structure shape of the heat exchange gasket, and the side of the embedded recess is provided with a plurality of mountain-shaped embedding grooves,

[0024] The inner-embedded groove is arranged outside the V-shaped heat exchange convex plate and the lower deflection flow channel.

[0025] As a preferred scheme of the present application, a media channel is arranged at the inner corner of the heat exchange gasket, the media channel is connected with the heat medium and cold medium conveying channels arranged at the inner corner of the heat-sensitive metal plate and cold-sensitive metal plate,

[0026] A plurality of mountain-shaped embedded bodies are equidistantly arranged outside the heat exchange gasket, and the mountain-shaped embedded bodies are matched with the mountain-shaped embedded grooves.

[0027] As a preferred scheme of the present application, an O-shaped ring is arranged at the inner corner of the heat exchange gasket, a media channel is arranged inside the O-shaped ring, two O-shaped rings are arranged on the same side, and

[0028] A bent sealing sheet is arranged at the inner corner of the heat exchange gasket, and an intermediate connecting sheet is arranged at the eccentric position of the side surface of the bent sealing sheet and connected with the O-shaped ring.

[0029] Compared with the prior art, the above one or more technical schemes have the following beneficial effects:

[0030] 1. In the adjustable air heat exchanger, the heat exchange gasket matched with the heat-sensitive metal plate and cold-sensitive metal plate is arranged at the side surface of the heat-sensitive metal plate and cold-sensitive metal plate for heat exchange operation, and the heat exchange gasket is assembled with the heat-sensitive metal plate and cold-sensitive metal plate at the top by the roof protrusion at the top. The two sides (inclined parts) of the metal plate at the top can be expanded and filled into the two sides of the groove by the extrusion of the roof protrusion and the metal plate, so as to ensure the tightness of the connection and assembly of the heat exchange gasket with the heat-sensitive metal plate and cold-sensitive metal plate. The heat exchange gasket will not be dislocated or have a gap due to thermal expansion and cold contraction during gas heat exchange operation, and the sealing effect of the connection and assembly of the metal plate (heat-sensitive metal plate and cold-sensitive metal plate) and the heat exchange gasket is improved. In addition, the design of the pressure relief channel in the heat medium moving channel in the heat exchange gasket can accurately position the damaged part of the heat exchange gasket and the gas leakage part when the heat medium damages the O-shaped ring (due to high temperature), so as to facilitate the maintenance personnel to maintain the damaged part in time.

[0031] 2. In the adjustable air heat exchanger, the sealing rubber gasket with a unique structure shape is arranged at the initial plate position (one side of the abutting side metal plate) of the heat medium and cold medium, and the four media (heat medium and cold medium) flowing spaces at the corner part of the sealing rubber gasket can be independently sealed and protected, so as to prevent the heat medium and cold medium from leaking when they flow through the flowing space in the sealing rubber gasket and enter one side of the heat-sensitive metal plate and cold-sensitive metal plate for heat exchange operation.

[0032] 3. In the adjustable air heat exchanger, by setting the oblique bending sealing sheet outside the flow-through hole space of the sealing rubber gasket and the heat exchange gasket inside the heat medium flow, and the bending sealing sheet is connected with the O-shaped ring for preventing heat medium leakage through the intermediate connecting sheet, the probability of heat medium leakage is reduced through the secondary sealing mode. At the same time, the structure shape formed by the bending sealing sheet, the inner wall of the sealing rubber gasket and the heat exchange gasket, the inner side of the intermediate connecting sheet and the bending sealing sheet, and the outer wall of the O-shaped ring is a triangle, and the triangular setting structure shape improves the stability of the inner angle part of the sealing rubber gasket and the heat exchange gasket, which is not easy to be dislocated due to the extrusion of gas or liquid. On the other hand, the strength and toughness of the sealing rubber gasket and the heat exchange gasket are effectively improved, and the service life of the sealing rubber gasket and the heat exchange gasket is guaranteed.

[0033] 4. In the adjustable air heat exchanger, a plurality of V-shaped heat exchange convex plates arranged in parallel are connected through the lower inclined flow channel in the refrigerant activity and the flow-through hole, the activity time of the refrigerant on the side of the V-shaped heat exchange convex plate is improved through the design of the structure shape of the V-shaped heat exchange convex plate, the heat exchange surface area is increased, and the heat transfer efficiency is improved. At the same time, the path and speed distribution of the liquid medium flow are changed, so that the refrigerant in the liquid medium can generate turbulent flow on the side of the V-shaped heat exchange convex plate, the mixing degree and heat transfer efficiency of the fluid are increased, and the heat transfer is more beneficial. BRIEF DESCRIPTION OF DRAWINGS

[0034] The drawings constituting a part of the specification of the present application are used to provide further understanding of the present application, and the illustrative embodiments of the present application and the description thereof are used to explain the present application, and do not constitute improper limitation on the present application.

[0035] In addition, the terms "mounting", "setting", "provided with", "connected", "connected", "sleeved" should be broadly understood. For example, it can be fixedly connected, detachably connected, or integrally configured; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediate medium, or the internal communication between two devices, elements or components. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0036] Figure 1 is a structure schematic diagram of the present application after the overall assembly is completed;

[0037] Figure 2 is a structure schematic diagram of the present application side metal plate and detachable assembly component connection;

[0038] Figure 3 is an explosion view of the present application side metal plate and detachable assembly component connection;

[0039] Figure 4 Fig. 2 is a structural schematic diagram of the connection of the side metal plate and the plate-type air heat exchange mechanism of the present application;

[0040] Figure 5 Fig. 3 is an exploded view of the sealed heat exchange plate assembly of the present application;

[0041] Figure 6 Fig. 4 is a structural schematic diagram of the refrigerant delivery heat exchange of the present application;

[0042] Figure 7 Fig. 5 is a structural schematic diagram of the heat medium delivery heat exchange of the present application;

[0043] Figure 8 Fig. 6 is an exploded view of the heat-sensitive metal plate and the heat exchange gasket of the present application;

[0044] Figure 9 Fig. 7 is a structural schematic diagram of the connection of the heat-sensitive metal plate and the heat exchange gasket of the present application;

[0045] Figure 10 Fig. 8 is a structural schematic diagram of the cold-sensitive metal plate of the present application;

[0046] Figure 11 Fig. 9 is a structural schematic diagram of the heat exchange gasket of the present application;

[0047] Figure 12 Fig. 10 is a structural schematic diagram of the roof protrusion and the heat exchange gasket assembly position of the present application;

[0048] Fig. 1 is a structural schematic diagram of the present application;

[0049] 10, side metal plate; 101, heat medium conduit; 102, refrigerant conduit;

[0050] 20, detachable assembly component; 201, threaded assembly rod; 202, threaded positioning block; 203, intermediate positioning plate; 204, concave assembly frame; 205, I-shaped positioning frame; 2051, I-shaped assembly sleeve rod; 2052, concave embedding block;

[0051] 30, plate-type air heat exchange mechanism; 301, sealed heat exchange plate assembly; 302, heat-sensitive metal plate; 303, heat exchange gasket; 304, cold-sensitive metal plate;

[0052] 3011, sealed rubber gasket; 3012, side pressure metal plate; 30121, flow-through hole;

[0053] 3021, lower deflection flow guide passage; 3022, V-shaped heat exchange protrusion plate;

[0054] 303a, heat medium heat exchange space; 303b, refrigerant delivery space; 3031, medium passage; 3032, triangular embedding body; 3033, O-ring; 3034, bent sealing sheet; 3035, intermediate connecting sheet;

[0055] 3041, recessed; 3042, mountain-shaped recessed groove;

[0056] 40, pressure relief channel; 401, roof protrusion. DETAILED DESCRIPTION

[0057] In order to make the personnel in the technical field better understand the scheme of the present application, the technical scheme in the embodiments of the present application will be clearly and completely described below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by the person of ordinary skill in the art without creative labor should belong to the protection scope of the present application.

[0058] Embodiment one

[0059] Please refer to Figure 1 and Figure 11 An adjustable air heat exchanger comprises two side metal plate members 10, detachable assembly components 20 installed on the side of the side metal plate members 10, and a plate type air heat exchange mechanism 30 arranged between the two side metal plate members 10, wherein the plate type air heat exchange mechanism 30 comprises: a sealed heat exchange plate assembly 301 abutting against the side of the side metal plate members 10; a heat-sensitive metal plate 302 arranged on the side of the sealed heat exchange plate assembly 301; a heat exchange gasket 303 assembled on one side of the heat-sensitive metal plate 302; a cold-sensitive metal plate 304 arranged on the side of the heat-sensitive metal plate 302, one side of the cold-sensitive metal plate 304 being provided with the heat exchange gasket 303, and the two heat exchange gaskets 303 of the heat-sensitive metal plate 302 and the cold-sensitive metal plate 304 being arranged on the same side, a heat medium heat exchange space 303a being formed between the side of the heat-sensitive metal plate 302 close to the heat exchange gasket 303 and the cold-sensitive metal plate 304, wherein a refrigerant conveying space 303b is arranged on the side of the heat-sensitive metal plate 302 away from the heat medium heat exchange space 303a, the heat medium heat exchange space 303a and the refrigerant conveying space 303b are staggered, and the heat-sensitive metal plate 302, the heat exchange gasket 303 and the cold-sensitive metal plate 304 are provided with a plurality of.

[0060] In the present application, the inside of the side metal plate member 10 is respectively provided with a heat medium conduit 101 and a refrigerant conduit 102, the heat medium conduit 101 is connected with the heat medium heat exchange space 303a, and the refrigerant conduit 102 is connected with the refrigerant conveying space 303b, wherein the heat medium is conveyed from the heat medium conduit 101 on one side of one side metal plate member 10 to the heat medium conduit 101 on one side of the other side metal plate member 10, and the refrigerant is conveyed from the refrigerant conduit 102 on one side of the other side metal plate member 10 to the refrigerant conduit 102 on one side of one side metal plate member 10.

[0061] The working principle is as follows: when the heat medium (gas) is subjected to heat exchange operation, the heat medium (gas) is transported to the inside of the heat medium heat exchange space 303a through the heat medium guide pipe 101, and the refrigerant (cooling liquid or gas) is transported to the inside of the refrigerant conveying space 303b through the refrigerant guide pipe 102. At this time, the heat exchange between the refrigerant in the refrigerant conveying space 303b and the heat medium in the heat medium heat exchange space 303a is non-contact heat exchange, which maximizes the size of the heat exchange area of the heat medium and the refrigerant (non-contact), and realizes efficient heat medium (gas) heat exchange operation. Through the design of the internal structure of the heat exchange gasket 303, on the one hand, the stability of the connection and assembly of the heat exchange gasket 303 with the cold metal plate 304 and the heat metal plate 302 can be ensured, and the foolproof setting can be provided to reduce the problems of assembly misplacement or reverse of the heat exchange gasket 303. On the other hand, the connection and assembly of the heat exchange gasket 303 with the cold metal plate 304 and the heat metal plate 302 is good in sealing performance. When the heat exchange operation is performed and thermal expansion and cold contraction occur, the connection part of the heat exchange gasket 303 with the cold metal plate 304 and the heat metal plate 302 is not prone to misplacement, and the gas or liquid for heat exchange is not prone to leakage, which is high in safety.

[0062] In the present application, the sealing effect of the connection part of the side metal plate 10 with the cold metal plate 304 or the heat metal plate 302 can be effectively improved through the design of the sealing heat exchange plate assembly 301.

[0063] With reference to Figure 2 and Figure 3 , the detachable assembly component 20 comprises: a threaded assembly rod 201 penetrating through the side edges of the two side metal plate pieces 10; a threaded positioning block 202 threaded on the outside of the threaded assembly rod 201 and abutting against the side of one side metal plate piece 10; a middle positioning plate 203 mounted on the center part of the upper and lower sides of the two side metal plate pieces 10 through screws; a concave assembly frame 204 mounted on the center of the side of the side metal plate piece 10 through screws; and an I-shaped positioning frame 205 penetrating through the concave assembly frame 204 and the side metal plate piece 10, wherein the I-shaped positioning frame 205 is provided with two, and the two I-shaped positioning frames 205 abut against the bottom of the middle positioning plate 203, and the sealing heat exchange plate assembly 301, the heat metal plate 302, the heat exchange gasket 303 and the cold metal plate 304 are assembled between the two I-shaped positioning frames 205.

[0064] In the present application, one side of the I-shaped positioning frame 205 located inside the concave assembly frame 204 is clamped and fixed with an I-shaped assembly sleeve rod 2051, and the I-shaped assembly sleeve rod 2051 is installed inside the concave assembly frame 204. The outside of the I-shaped assembly sleeve rod 2051 is clamped and fixed with a concave embedding block 2052, the concave embedding block 2052 is matched with the concave assembly frame 204, and the concave embedding block 2052 is mounted on the side of the side metal plate piece 10 through screws.

[0065] In the adjustable air heat exchanger, the air heat exchanger occupies a small area during transportation, and the air heat exchanger is simple and convenient to install through the detachable air heat exchanger support structure. Meanwhile, the positions of each sealed heat exchange plate assembly 301, heat-sensitive metal plate 302, heat exchange gasket 303 and cold-sensitive metal plate 304 are vertically positioned through the installation of the I-shaped positioning frame 205 on the upper and lower sides of the sealed heat exchange plate assembly 301, heat-sensitive metal plate 302, heat exchange gasket 303 and cold-sensitive metal plate 304, so that the sealed heat exchange plate assembly 301, heat-sensitive metal plate 302, heat exchange gasket 303 and cold-sensitive metal plate 304 are ensured to be on the same horizontal plane after installation. Moreover, the I-shaped positioning frame 205 for installing the sealed heat exchange plate assembly 301, heat-sensitive metal plate 302, heat exchange gasket 303 and cold-sensitive metal plate 304 is installed outside the side metal plate 10 through the I-shaped assembly rod 2051 and the concave embedded block 2052 installed at both ends of the I-shaped positioning frame 205, so that the relative stability of the position of the I-shaped positioning frame 205 is ensured after installation, and the state of the heat exchanger during work is improved.

[0066] With reference to the drawings Figure 5 The sealed heat exchange plate assembly 301 comprises a sealed rubber gasket 3011 abutting against both sides of the side metal plate 10, and a side pressure metal plate 3012 clamping and fixing the sealed rubber gasket 3011, the side of the side pressure metal plate 3012 abutting against the heat-sensitive metal plate 302 through the heat exchange gasket 303, wherein the inside corner of the side pressure metal plate 3012 is provided with a flow-through hole 30121 for the flow of heat medium and cold medium.

[0067] In the present application, the heat-sensitive metal plate 302 and the cold-sensitive metal plate 304 have the same structure and shape, the lower part of the inside corner of the heat-sensitive metal plate 302 and the cold-sensitive metal plate 304 and the part flowing through the heat medium is provided with a lower inclined flow-through channel 3021 installed on the side of the heat-sensitive metal plate 302, the lower part of the lower inclined flow-through channel 3021 is provided with a V-shaped heat exchange convex plate 3022, a plurality of V-shaped heat exchange convex plates 3022 are provided, and gaps are left between the plurality of V-shaped heat exchange convex plates 3022, wherein the lower inclined flow-through channel 3021 and the V-shaped heat exchange convex plate 3022 are both arranged on one side inside the heat exchange gasket 303, and the edge part of the V-shaped heat exchange convex plate 3022 abuts against the inner wall of the heat exchange gasket 303.

[0068] In the adjustable air heat exchanger, the sealing rubber gasket 3011 is designed to ensure the sealing performance of the side pressure metal plate 3012 when assembled with the heat-sensing metal plate 302 (or the cold-sensing metal plate 304) and the side metal plate 10, thereby reducing the probability of gas or liquid leakage during the heat exchange of the gas. The lower inclined flow guide channel 3021 is designed to ensure that the heat medium moves to one side of the V-shaped heat exchange tab 3022, and the corrugated structure of the V-shaped heat exchange tab 3022 effectively increases the heat exchange surface area. Moreover, the V-shaped heat exchange tab 3022 is tapered, which can increase the heat transfer surface area of the heat exchanger by several times or even dozens of times, thereby improving the heat transfer efficiency.

[0069] With reference to Figure 9 and Figure 10 The heat-sensing metal plate 302 and the cold-sensing metal plate 304 are provided with an embedded groove 3041 at the edge of the inner part, which is matched with the structure of the heat exchange gasket 303. The side of the embedded groove 3041 is provided with a plurality of mountain-shaped embedded grooves 3042. The embedded groove 3041 is arranged outside the lower inclined flow guide channel 3021 and the V-shaped heat exchange tab 3022.

[0070] In the adjustable air heat exchanger, the embedded groove 3041 and the mountain-shaped embedded groove 3042 are designed to ensure that the heat-sensing metal plate 302 and the cold-sensing metal plate 304 are not easily displaced due to the impact of gas or liquid when the heat exchange gasket 303 is only assembled and positioned. The mountain-shaped embedded grooves 3042 arranged at different positions have a foolproof structure, which can reduce the risk of the heat exchange gasket 303 being installed upside down and improve the efficiency of assembling the air heat exchanger.

[0071] With reference to Figure 9 The media channel 3031 is arranged at the inner corner of the heat exchange gasket 303, and the media channel 3031 is connected with the heat medium and cold medium conveying channels arranged at the inner corner of the heat-sensing metal plate 302 and the cold-sensing metal plate 304. A plurality of mountain-shaped embedded bodies 3032 are equidistantly arranged outside the heat exchange gasket 303, and the mountain-shaped embedded bodies 3032 are matched with the mountain-shaped embedded grooves 3042.

[0072] With reference to Figure 10 and Figure 11The inner corner of the heat exchange gasket 303 is provided with an O-shaped ring 3033, the inner part of the O-shaped ring 3033 is provided with a medium channel 3031, the O-shaped ring 3033 is provided with two, and the two O-shaped rings 3033 are provided on the same side, wherein the side surface of the O-shaped ring 3033 is provided with a bent sealing piece 3034 mounted at the inner corner of the heat exchange gasket 303, and the eccentric part of the side surface of the bent sealing piece 3034 is provided with a middle connecting piece 3035 connected with the O-shaped ring 3033.

[0073] In the adjustable air heat exchanger, through the design of the O-shaped ring 3033 and the bent sealing piece 3034 structure, the heat medium or the refrigerant actively transported in the medium channel 3031 can be segmented, on the one hand, to ensure that the heat medium and the refrigerant are respectively moved to the two sides of the heat-sensitive metal plate 302 or the cold-sensitive metal plate 304, and the heat exchange operation is facilitated by non-contact. On the other hand, the structure design of the two sealing structures can reduce the probability of the heat medium entering the misaligned heat exchange space. The obliquely arranged middle connecting piece 3035 can support the positions of the O-shaped ring 3033 and the bent sealing piece 3034, ensure the stability of the O-shaped ring 3033 and the bent sealing piece 3034 when they are extruded by gas or liquid, and reduce the probability of leakage caused by deformation, thereby improving the sealing performance during heat exchange.

[0074] Embodiment two

[0075] In use, when the heat exchange gasket 303 is used as a sealing element, the heat medium and the refrigerant transported into the air heat exchanger are respectively transported and heat exchanged (on the left and right sides of the heat-sensitive metal plate 302 and the cold-sensitive metal plate 304), and as the O-shaped ring 3033 of the heat exchange gasket 303 is continuously used and the heat medium damages the O-shaped ring 3033, the O-shaped ring 3033 is prone to gaps (causing leakage of the heat medium or the refrigerant). When the O-shaped ring 3033 leaks (gas) due to slight damage, it is difficult for the staff to directly and simply find that the O-shaped ring 3033 is damaged, and generally only when the gap of the damaged O-shaped ring 3033 expands to a certain length can it be found. At this time, a large amount of gas will leak in the process, and the safety is low.

[0076] Therefore, with reference to Figure 11 and Figure 12 , a plurality of pressure relief channels 40 are arranged on the side of the heat exchange gasket 303 close to the O-shaped ring 3033 and near the bent sealing piece 3034, and the pressure relief channels 40 are connected with the gas valve, wherein a roof protrusion 401 is arranged on the top of the heat exchange gasket 303, and the top of the roof protrusion 401 is arranged in a parallel state.

[0077] In the adjustable air heat exchanger, when the O-shaped ring 3033 is damaged due to long-term use (a gap and a through hole for gas leakage are generated), the leaked gas can be circularly guided and transmitted to the gas valve and the detection module for real-time monitoring, so that the damaged O-shaped ring 3033 can be repaired in time, and the damaged part of the O-shaped ring 3033 can be known clearly. The structure of the top roof protrusion 401 of the heat exchange gasket 303 ensures that the heat exchange gasket 303 can be fully embedded into the two sides of the groove 3041 to expand and fill through the extrusion force generated during assembly, and compared with the traditional abutting and clamping assembly, the probability of gas or fluid (heat medium or coolant) leakage can be further reduced, and the safety is high.

[0078] Embodiment three

[0079] The heat exchanger of the present application is not limited to high-temperature gases such as flue gas as the heat exchange medium, but is also applicable to liquid heat exchange medium. At the same time, as the heat exchange medium, it is not limited to low-temperature gases such as cooling gas, but is also applicable to common low-temperature coolants such as water.

[0080] The sealing rubber gasket 3011 in the present application is also provided with the structure of the O-shaped ring 3033, the bent sealing plate 3034 and the intermediate connecting plate 3035 at the inside corner, and the roof protrusion 401 is also arranged at the top of the sealing rubber gasket 3011; the mountain-shaped embedded body 3032 is also arranged at the outside of the sealing rubber gasket 3011, and the mountain-shaped embedded body 3032 is installed on the side of the side pressing metal plate 3012. The difference lies in that the O-shaped ring 3033, the bent sealing plate 3034 and the intermediate connecting plate 3035 are all provided with four.

[0081] Therefore, any person skilled in the art can make equivalent replacements or changes to the technical solutions and the inventive concept of the present application within the technical scope disclosed by the present application, which should be covered by the protection scope of the present application.

Claims

1. An adjustable air heat exchanger, characterized in that: include: Two side metal plates (10); a detachable assembly component (20) mounted on the sides of the side metal plates (10); A plate-type air heat exchange mechanism (30) is provided between the two side metal plate members (10), The plate-type air heat exchange mechanism (30) comprises: a sealed heat exchange plate assembly (301) abutting against the side of the side metal plate (10); a heat-sensitive metal plate (302) arranged on the side of the sealed heat exchange plate assembly (301); a heat exchange gasket (303) assembled on one side of the heat-sensitive metal plate (302); and a cold-sensitive metal plate (304) arranged on the side of the heat-sensitive metal plate (302). One side of the cold-sensitive metal plate (304) is equipped with a heat exchange gasket (303). The two heat exchange gaskets (303) of the heat-sensitive metal plate (302) and the cold-sensitive metal plate (304) are arranged on the same side. A heat medium heat exchange space (303a) is formed between the side of the heat-sensitive metal plate (302) close to the heat exchange gasket (303) and the cold-sensitive metal plate (304). A refrigerant delivery space (303b) is provided on the side of the heat medium heat exchange space (303a), and the refrigerant delivery space (303b) is provided on the side of the heat-sensitive metal plate (302) away from the heat medium heat exchange space (303a). The heat medium heat exchange space (303a) and the refrigerant delivery space (303b) are staggered, and a plurality of the heat-sensitive metal plates (302), heat exchange gaskets (303) and refrigerant metal plates (304) are provided.

2. The adjustable air heat exchanger according to claim 1, characterized in that: A heat medium conduit (101) and a refrigerant conduit (102) are respectively provided inside the side metal plate (10), wherein the heat medium conduit (101) is connected to the heat medium heat exchange space (303a), and the refrigerant conduit (102) is connected to the refrigerant delivery space (303b). The heat medium is transported from the heat medium conduit (101) on one side of the side metal plate (10) to the heat medium conduit (101) on the other side metal plate (10), and the refrigerant is transported from the refrigerant conduit (102) on the other side of the side metal plate (10) to the refrigerant conduit (102) on the one side of the side metal plate (10).

3. The adjustable air heat exchanger according to claim 1, characterized in that: The detachable assembly component (20) comprises: a threaded assembly rod (201) passing through the side edges of the two side metal plates (10); a threaded positioning block (202) threadedly connected to the outside of the threaded assembly rod (201) and abutting against the side of one side metal plate (10); an intermediate positioning plate (203) mounted on the upper and lower center portions of the two side metal plates (10) by screws; a concave assembly frame (204) mounted on the center of the side of the side metal plate (10) by screws; and an I-shaped positioning frame (205) arranged passing through the concave assembly frame (204) and the side metal plate (10). There are two I-shaped positioning frames (205), both of which are in contact with the bottom of the middle positioning plate (203), and a sealed heat exchange plate assembly (301), a heat-sensitive metal plate (302), a heat exchange gasket (303) and a cold-sensitive metal plate (304) are assembled between the two I-shaped positioning frames (205).

4. The adjustable air heat exchanger according to claim 3, characterized in that: The I-shaped positioning frame (205) is located on one side of the interior of the concave assembly frame (204) and is fixed with an I-shaped assembly rod (2051). The I-shaped assembly rod (2051) is installed inside the concave assembly frame (204). A concave embedded block (2052) is fixedly connected to the outer side of the I-shaped assembly rod (2051), and the concave embedded block (2052) matches the concave assembly frame (204). The concave embedded block (2052) is installed on the side of the side metal plate (10) by screws.

5. The adjustable air heat exchanger according to claim 1, characterized in that: The sealed heat exchange plate assembly (301) comprises: a sealing rubber gasket (3011) that contacts both sides of the side metal plate (10); a side pressure metal plate (3012) that is clamped and fixed to the sealing rubber gasket (3011); the side surface of the side pressure metal plate (3012) contacts the heat-sensitive metal plate (302) through the heat exchange gasket (303); Wherein, a circulation hole (30121) for the circulation of heating medium and cooling medium is provided at the inner angle of the side pressure metal plate (3012).

6. The adjustable air heat exchanger according to claim 1, characterized in that: The heat-sensitive metal plate (302) and the cold-sensitive metal plate (304) have the same structural shape. A lower deflected flow guide channel (3021) installed on the side of the heat-sensitive metal plate (302) is provided at the internal angle between the heat-sensitive metal plate (302) and the cold-sensitive metal plate (304) and below the heat medium circulation portion. A V-shaped heat exchange convex plate (3022) is provided below the lower deflected flow guide channel (3021). A plurality of V-shaped heat exchange convex plates (3022) are provided, and gaps are left between the plurality of V-shaped heat exchange convex plates (3022). The lower deflected flow guide channel (3021) and the V-shaped heat exchange convex plate (3022) are both arranged on one side inside the heat exchange gasket (303), and the edge portion of the V-shaped heat exchange convex plate (3022) contacts the inner wall of the heat exchange gasket (303).

7. The adjustable air heat exchanger according to claim 6, characterized in that: An inner embedding groove (3041) matching the structural shape of the heat exchange gasket (303) is provided at the inner edges of the heat-sensitive metal plate (302) and the cold-sensitive metal plate (304), and a plurality of mountain-shaped embedding grooves (3042) are provided on the side surfaces of the inner embedding groove (3041). Wherein, the embedded groove (3041) is arranged on the outer sides of the lower inclined flow guide channel (3021) and the V-shaped heat exchange convex plate (3022).

8. The adjustable air heat exchanger according to claim 7, characterized in that: A media channel (3031) is provided at an inner angle of the heat exchange gasket (303), and the media channel (3031) is connected to a heat medium and a cool medium conveying channel provided at an inner angle of the heat-sensitive metal plate (302) and the cool medium plate (304). Wherein, a plurality of U-shaped embedded bodies (3032) are equidistantly installed on the outside of the heat exchange gasket (303), and the U-shaped embedded bodies (3032) match the U-shaped embedded grooves (3042).

9. The adjustable air heat exchanger according to claim 8, characterized in that: An O-ring (3033) is provided at the inner angle of the heat exchange gasket (303), a media channel (3031) is provided inside the O-ring (3033), two O-rings (3033) are provided, and the two O-rings (3033) are provided on the same side. The side of the O-ring (3033) is provided with a bent sealing sheet (3034) installed at the inner angle of the heat exchange gasket (303), and an intermediate connecting sheet (3035) is obliquely provided at the eccentric position of the side of the bent sealing sheet (3034), and the intermediate connecting sheet (3035) is connected to the O-ring (3033).

Citation Information

Patent Citations

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