Stainless steel wire winding equipment

Abstract

The invention belongs to the technical field of steel wire winding, and particularly relates to stainless steel wire winding equipment which comprises a bottom plate, the upper surface of the bottom plate is fixedly connected with a fixed motor, the output end of the fixed motor is in transmission connection with a transmission wheel, one side of the transmission wheel is in transmission connection with a winding roller, and the upper surface of the bottom plate is further provided with a limiting assembly. The limiting assembly comprises a supporting table fixedly connected to the upper surface of the bottom plate, the upper surface of the supporting table is rotatably connected with a reciprocating screw rod, the circumferential surface of the reciprocating screw rod is slidably connected with a rotating disc, the rotating disc is used for limiting the steel wire, and a detection assembly is arranged on one side of the rotating disc. And the detection assembly comprises a positioning frame fixedly connected to the lower surface of the rotating disc, a positioning rod is fixedly connected to one side of the positioning frame, a fixing frame is fixedly connected to one end of the positioning rod, and by arranging the detection assembly and the adjusting assembly, the problem that steel wire cracks are not detected in time in the existing winding process is solved.

Description

Technical Field

[0001] The invention belongs to the technical field of steel wire winding, in particular to a stainless steel wire winding device. Background Art

[0002] Wire coilers are key equipment in the metal wire processing industry, widely used in industries such as steel, automotive, and construction. Relying on automated control technology, they achieve efficient and precise wire winding. Featuring automatic tension adjustment, constant winding speed, and intelligent wire routing, they significantly improve production efficiency and ensure a tightly wound, neatly wound finished product. They are essential equipment in modern metal rolling and wire product production.

[0003] A patent with publication number CN215946349U discloses a stainless steel wire winding device, including a base and a movable frame; a column is installed on the top of the base, and four columns are symmetrically arranged about the central axis of the base, and the base is a frame structure. The utility model drives the turntable and the take-up roller to rotate synchronously through the motor shaft, and the stainless steel wire is pulled by the rotation of the take-up roller to start winding on the surface of the take-up roller. At the same time, the stainless steel wire slides along the conductor roller, limiting the movement trajectory of the stainless steel wire. Due to the action of the damping rod, the connecting plate and the movable frame are pushed to flip toward the take-up roller, and then the stainless steel wire wrapped on the outside of the take-up roller is clamped by the pressure roller in cooperation with the outer wall of the take-up roller. At the same time, as the diameter of the stainless steel wire roll increases, the damping rod contracts so that the pressure roller can dynamically compensate for the diameter change of the stainless steel wire roll.

[0004] However, during the winding process of the existing steel wire winding device, the steel wire needs to be straightened before twisting to eliminate internal stress, but this process can easily cause micro-tearing on the surface or inside the steel wire. The reason is that the mechanical friction, tension fluctuations or design defects of the guide wheel in the straightening link will lead to local stress concentration in the steel wire, especially on steel wire with uneven material or high hardness. Microcracks are more likely to form. These cracks will expand due to repeated bending and interlayer extrusion during subsequent twisting and winding, causing the wire rope structure to loosen and the bearing capacity to decrease. What is more serious is that due to the lack of real-time monitoring means of the tearing degree, quality fluctuations often occur in different batches or the same roll of wire rope, which manifests as large differences in fatigue resistance and unstable service life. In addition, existing equipment mostly relies on fixed parameter control and cannot dynamically adjust the straightening tension according to the material characteristics of the steel wire.

[0005] To this end, the present invention provides a stainless steel wire winding device. Summary of the Invention

[0006] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.

[0007] The technical solution adopted by the present invention to solve its technical problem is: a stainless steel wire winding device described in the present invention comprises a base plate, a fixed motor is fixedly connected to the upper surface of the base plate, the output end of the fixed motor is transmission-connected to a transmission wheel, one side of the transmission wheel is transmission-connected to a winding roller, the upper surface of the base plate is further provided with a limiting assembly, the limiting assembly comprises a support platform fixed to the upper surface of the base plate, the upper surface of the support platform is rotatably connected to a reciprocating screw, the circumferential surface of the reciprocating screw is slidably connected to a rotating disk, the rotation is used to limit the steel wire, the steel wire passes through the bottom end of the rotating disk and is wound onto the circumferential surface of the winding roller; A detection component is provided on one side of the rotating disk, and the detection component includes a positioning frame fixedly connected to the lower surface of the rotating disk, a positioning rod fixedly connected to one side of the positioning frame, one end of the positioning rod fixedly connected to a fixed frame, a limiting slot is provided in the fixed frame, a sliding frame is slidably connected in the limiting slot, a plurality of teeth are fixed on the inner wall of the sliding frame, a positioning frame is fixedly connected to the upper surface of the bottom plate, a fixed shaft is fixedly connected to the middle part of the positioning frame, a fixed gear is fixedly connected to the circumferential surface of the fixed shaft, the fixed gear is meshed with the teeth, and a top plate is fixedly connected to the upper surface of the sliding frame, a top groove is provided on the position of the fixed frame corresponding to the top plate, the top plate slides up and down along the top groove, and a detection head is fixedly connected to one side of the top plate.

[0008] Preferably, two positioning plates are fixed to the upper surface of the base plate, one side of the two positioning plates is fixed to a limit plate and a limit ring, the lower surface of the positioning rod is fixed to a slide, and the position of the base plate corresponding to the slide is fixed to a first guide rail, a sliding groove is provided inside the first guide rail, and the positioning rod slides back and forth along the sliding groove through the slide.

[0009] Preferably, when the wire rope passes through the positioning frame, it is limited by the positioning frame and the rotating disk and is then fixed on the winding roller. After the fixing is completed, the fixed motor and the reciprocating screw are started, and the fixed motor and the reciprocating screw rotate at the same frequency to reel in the wire rope. The rotating disk on the circumferential surface of the reciprocating screw drives the positioning frame to slide while limiting the wire rope, and the sliding of the positioning frame drives the positioning rod and the fixed frame to slide, and the sliding of the fixed frame drives the sliding frame inside it, so that the teeth on the inner wall of the sliding frame perform a long annular trajectory under the limit of the fixed gear. During the movement, the top block on the upper surface of the sliding frame will drive the sliding frame to perform a long annular trajectory under the limit of the limit plate and the limit ring. Because the detection head is inside the limit plate and the limit ring, the detection head can only slide along the inside of the limit plate and the limit ring, forcing the teeth on the inner wall of the sliding frame to move under the limit of the fixed gear, and the positioning block can also move up and down periodically to adjust the detection position.

[0010] Preferably, a positioning groove is provided at the end of the positioning rod, a compression spring is fixed to the bottom wall of the positioning groove, an auxiliary block is fixed to the top of the compression spring, an arc-shaped groove is provided on the upper surface of the auxiliary block, a plurality of auxiliary brushes are fixed to the inner wall of the arc-shaped groove, and the auxiliary brushes are distributed in a spiral array in the same direction as the twisting of the steel wire, an electro-permanent magnet block is fixed to the bottom wall of the positioning groove, the electro-permanent magnet block magnetically attracts the auxiliary block, and connecting hoses are fixed to both sides of the positioning frame.

[0011] Preferably, after the steel wire passes through the positioning frame, the electric permanent magnet block is powered off to make it lose its magnetism and release its adsorption on the auxiliary block. The auxiliary block moves upward to limit and squeeze the steel wire. At the same time, the openings on both sides of the auxiliary block are aligned with the two connecting hoses on the outer wall of the positioning frame. The external connection of the connecting hoses is used to pass detergent into the interior of the auxiliary block to assist the auxiliary brush in cleaning. After the steel wire is wound up, the electric permanent magnet block is powered on to make the electric permanent magnet block adsorb the auxiliary block and move it downward until the openings on both sides of the auxiliary block are misaligned with the connecting hoses and no more detergent is passed.

[0012] Preferably, a sliding column is fixedly connected to one side of the fixed frame, a connecting frame is fixedly connected to the position of the sliding column on the bottom plate corresponding to the sliding column, the sliding column passes through the connecting frame, one end of the sliding column is fixedly connected to a connecting rod, one end of the connecting rod is fixedly connected to a connecting plate, a connecting box is provided above the bottom plate, lubricating oil is stored in the interior of the connecting box, a first groove is provided at the bottom of the connecting box, a spring is fixedly connected to the inner wall of the first groove, one end of the spring is fixedly connected to the connecting plate, and a plurality of positioning holes are provided on the upper surface of the connecting plate.

[0013] Preferably, when the fixed frame slides back and forth under the drive of the rotating disk, the sliding column on one side of the fixed frame will slide back and forth on the limit frame of the connecting frame, and the sliding of the sliding column drives the connecting rod at one end thereof, and the connecting rod drives the connecting plate at its end to slide back and forth in the connecting box, and the sliding of the connecting plate drives the positioning holes on its surface to periodically align with the holes on the bottom wall of the connecting box, so that the lubricating oil in the connecting box drips onto the surface of the steel wire after winding.

[0014] Preferably, an adjustment component is also provided on one side of the fixed frame, and the adjustment component includes a screw rod fixed to the upper surface of the base plate, the circumferential surface of the screw rod is slidably connected to a fixed block, the circumferential surface of the screw rod is fixed to a rotating gear, a rack plate is fixed to one side of the fixed frame, the rack plate is meshed with the rotating gear, and the rack plate is limited by a guide plate fixed to the upper surface of the machine body, one end of the fixed block is fixed to a vertical plate, one side of the vertical plate is provided with an electric guide rail, the interior of the electric guide rail is slidably connected to an electric guide block, and one side of the electric guide block is rotatably connected to a guide rod.

[0015] Preferably, the fixed frame will drive the rack plate on one side while sliding back and forth, and the sliding of the rack plate will drive the rotating gear provided on the upper surface of the bottom plate, and the rotation of the rotating gear will drive the screw rod to rotate, and the rotation of the screw rod will drive the fixed block to slide up and down along the screw rod, and the up and down sliding of the screw rod will drive the electric guide rail fixed to one end of the fixed frame. At this time, the electric guide block slidingly connected to one side of the electric guide rail will also drive the guide plate to slide up and down, adjusting the tension of the wire rope. At the same time, the electric guide rail is electrically controlled and can be adjusted to slide individually to adjust the tension between the steel wires.

[0016] Preferably, a plurality of arc-shaped blocks are fixedly connected to the circumferential surface of the rotating disk, and the plurality of arc-shaped blocks are distributed in a circular array on both sides of the rotating disk.

[0017] The beneficial effects of the present invention are as follows: 1. The stainless steel wire winding equipment described in the present invention uses a positioning frame and a rotating disk to accurately limit the steel wire and fix it to the winding roller. The fixed motor and the reciprocating screw rotating at the same frequency are started to achieve stable winding. The reciprocating screw drives the positioning frame to slide, and the positioning rod, fixed frame and sliding frame are linked to make the teeth on the inner wall of the sliding frame move in a long circular trajectory under the limit of the fixed gear. In conjunction with the top block and the limiting structure, the detection head can slide accurately, and the positioning block moves up and down periodically, which effectively adjusts the detection position and improves the detection accuracy.

[0018] 2. The stainless steel wire winding equipment described in the present invention realizes efficient operation and precise control by utilizing the magnetic properties of the electric permanent magnet block. When the power is off, the electric permanent magnet block loses magnetism, releasing the adsorption of the auxiliary block. The auxiliary block moves up to limit and squeeze the steel wire, ensuring the stability of the steel wire position. At the same time, the opening is aligned with the connecting hose, and detergent can be introduced to cooperate with the auxiliary brush to effectively clean the steel wire. After the winding is completed, the power is turned on, the electric permanent magnet block adsorbs the auxiliary block and moves it down, and the opening and the hose are misaligned to stop the liquid supply. The whole process has a high degree of automation, which not only ensures the stability and cleanliness of the steel wire during winding, but also can stop the cleaning operation in time after the winding is completed, avoiding waste of resources and improving work efficiency and quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The present invention will be further described below with reference to the accompanying drawings.

[0020] Figure 1 is a perspective view of embodiment 1 of the present invention; Figure 2 It is a structural schematic diagram of the body of the present invention; Figure 3 It is a schematic structural diagram of the detection component of the present invention; Figure 4 It is a schematic structural diagram of the cleaning component of the present invention; Figure 5 This is a schematic structural diagram of the connection relationship between the detection head and the fixed gear of the present invention; Figure 6 It is a schematic structural diagram of the spray assembly of the present invention; Figure 7 is a cross-sectional view of the connection box of the present invention; Figure 8 It is a schematic structural diagram of the regulating assembly of the present invention; In the figure: 1. bottom plate; 2. Fixed motor; 21. Drive wheel; 22. Winding roller; 3. Support table; 31. Rotating disk; 32. Arc block; 33. Reciprocating screw; 34. Positioning frame; 35. Positioning rod; 36. Positioning slot; 37. Compression spring; 38. Auxiliary block; 39. Auxiliary brush; 310. Connecting hose; 311. First guide rail; 312. Slide slot; 313. Slide plate; 314. Fixed frame; 315. Sliding frame; 316. Gear; 317. Top plate; 318. Detection head; 319. Positioning frame; 320. Fixed shaft; 321. Fixed gear; 322. Positioning plate; 323. Limiting plate; 324. Limiting ring; 325. Limiting slot; 326. Top slot; 327. Connecting frame; 328. Sliding column; 329. Connecting rod; 330. Connecting plate; 331. Connecting box; 332. First slot; 333. Spring; 334. Positioning hole; 4. Rack plate; 41. Screw rod; 42. Rotating gear; 43. Fixed block; 44. Vertical plate; 45. Electric guide rail; 46. Electric guide block; 47. Guide rod; 48. Guide plate. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0022] Example 1: Figures 1 to 8As shown, a stainless steel wire winding device according to an embodiment of the present invention includes a base plate 1, a fixed motor 2 is fixedly connected to the upper surface of the base plate 1, the output end of the fixed motor 2 is transmission-connected to a transmission wheel 21, one side of the transmission wheel 21 is transmission-connected to a winding roller 22, and a limit assembly is further provided on the upper surface of the base plate 1. The limit assembly includes a support platform 3 fixed to the upper surface of the base plate 1, a reciprocating screw 33 is rotatably connected to the upper surface of the support platform 3, and a rotating disk 31 is slidably connected to the circumferential surface of the reciprocating screw 33, which is rotated to rotate the steel wire. The wire is limited in the work, the wire passes through the bottom end of the rotating disk 31 and is wound onto the circumferential surface of the winding roller 22; a detection component is provided on one side of the rotating disk 31, and the detection component includes a positioning frame 34 fixed to the lower surface of the rotating disk 31, a positioning rod 35 is fixed to one side of the positioning frame 34, and one end of the positioning rod 35 is fixed to a fixed frame 314, a limiting groove 325 is provided in the fixed frame 314, and a sliding frame 315 is slidably connected in the limiting groove 325, and a plurality of teeth 316 are fixed to the inner wall of the sliding frame 315, and the bottom The upper surface of the plate 1 is fixed with a positioning frame 319, the middle of the positioning frame 319 is fixed with a fixed shaft 320, the circumferential surface of the fixed shaft 320 is fixed with a fixed gear 321, the fixed gear 321 is meshed with the teeth 316, the upper surface of the sliding frame 315 is fixed with a top plate 317, the fixed frame 314 is provided with a top groove 326 at a position corresponding to the top plate 317, the top plate 317 slides up and down along the top groove 326, and a detection head 318 is fixed to one side of the top plate 317; the upper surface of the bottom plate 1 is also fixed with There are two positioning plates 322, one side of the two positioning plates 322 is fixedly connected to the limit plate 323 and the limit ring 324, the lower surface of the positioning rod 35 is fixedly connected to the slide 313, the position of the bottom plate 1 corresponding to the slide 313 is fixedly connected to the first guide rail 311, the first guide rail 311 is provided with a slide groove 312, and the positioning rod 35 slides back and forth along the slide groove 312 through the slide 313; the circumferential surface of the rotating disk 31 is fixedly connected to a plurality of arc blocks 32, and the plurality of arc blocks 32 are distributed in a circular array on both sides of the rotating disk 31.

[0023] Specifically, in the existing wire winding device, during the winding process, the steel wire needs to be straightened before twisting to eliminate internal stress, but this process can easily cause micro-tears on the surface or inside the steel wire. The reason is that mechanical friction in the straightening link, tension fluctuations or design defects of the guide wheel will lead to local stress concentration in the steel wire, especially on steel wires with uneven materials or high hardness. Micro-cracks are more likely to form. These cracks will expand due to repeated bending and interlayer extrusion during subsequent twisting and winding, causing the wire rope structure to become loose and the bearing capacity to decrease. What is more serious is that due to the lack of real-time monitoring means for the degree of tearing, quality fluctuations often occur in different batches or the same roll of wire rope, which manifests as large differences in fatigue resistance and unstable service life. In addition, existing equipment mostly relies on fixed parameter control and cannot dynamically adjust the straightening tension according to the characteristics of the steel wire material. Therefore, the present invention provides a corresponding structure to solve the above problem. First, when the wire rope passes through the positioning frame 34, it is limited by the positioning frame 34 and the rotating disk 31, and then fixed on the winding roller 22. After the fixing is completed, the fixed motor 2 and the reciprocating screw 33 are started. The fixed motor 2 and the reciprocating screw 33 rotate at the same frequency to reel the wire. The rotating disk 31 on the circumferential surface of the reciprocating screw 33 drives the positioning frame 34 to slide while limiting the wire. The sliding of the positioning frame 34 drives the positioning rod 35 and the fixed frame 314 to slide. The sliding of the fixed frame 314 drives the sliding frame 315 inside it to slide. The teeth 316 on the inner wall of the frame 315 move in a long circular trajectory under the limit of the fixed gear 321. During the movement, the top block on the upper surface of the sliding frame 315 will drive the sliding frame 315 to move in a long circular trajectory under the limit of the limit plate 323 and the limit ring 324. Because the detection head 318 is inside the limit plate 323 and the limit ring 324, the detection head 318 can only slide along the inside of the limit plate 323 and the limit ring 324, forcing the teeth 316 on the inner wall of the sliding frame 315 to move under the limit of the fixed gear 321. The positioning block can also move up and down periodically to adjust the detection position. The steel wire is precisely limited and fixed to the winding roller 22 through the positioning frame 34 and the rotating disk 31, and the fixed motor 2 and the reciprocating screw 33 rotating at the same frequency are started to achieve stable winding. The reciprocating screw 33 drives the positioning frame 34 to slide, and the positioning rod 35, the fixed frame 314 and the sliding frame 315 are linked, so that the teeth 316 on the inner wall of the sliding frame 315 move in a long circular trajectory under the limit of the fixed gear 321. In conjunction with the top block and the limiting structure, the detection head 318 can slide precisely, and the positioning block can move up and down periodically, effectively adjusting the detection position and improving the detection accuracy.

[0024] like Figure 4 As shown, a positioning groove 36 is provided at the end of the positioning rod 35 of this embodiment, a compression spring 37 is fixed to the bottom wall of the positioning groove 36, an auxiliary block 38 is fixed to the top end of the compression spring 37, an arc-shaped groove is provided on the upper surface of the auxiliary block 38, a plurality of auxiliary brushes 39 are fixed to the inner wall of the arc-shaped groove, and the auxiliary brushes 39 are distributed in a spiral array in the same direction as the twisting of the steel wire, an electro-permanent magnet block is fixed to the bottom wall of the positioning groove 36, the electro-permanent magnet block magnetically attracts the auxiliary block 38, and connecting hoses 310 are fixed to both sides of the positioning frame 34.

[0025] Specifically, after the steel wire passes through the positioning frame 34, the electric permanent magnet block is powered off to lose its magnetism and release its adsorption on the auxiliary block 38. The auxiliary block 38 moves upward to limit and squeeze the steel wire. At the same time, the openings on both sides of the auxiliary block 38 are aligned with the two connecting hoses 310 on the outer wall of the positioning frame 34. The external connection of the connecting hoses 310 is used to pass a cleaning agent into the auxiliary block 38 to assist the auxiliary brush 39 in cleaning. After the steel wire is wound, the electric permanent magnet block is powered on to make it adsorb the auxiliary block 38 and move it downward until the openings on both sides of the auxiliary block 38 are misaligned with the connecting hoses 310 and no more cleaning agent is passed. By utilizing the magnetic properties of the electro-permanent magnet block, efficient operation and precise control are achieved. When the power is off, the electro-permanent magnet block loses its magnetism, releasing the adsorption of the auxiliary block 38. The auxiliary block 38 moves upward to limit and squeeze the steel wire, ensuring that the position of the steel wire is stable. At the same time, the opening is aligned with the connecting hose 310, and detergent can be introduced to cooperate with the auxiliary brush 39 to effectively clean the steel wire. After the winding is completed, the power is turned on, the electro-permanent magnet block adsorbs the auxiliary block 38 and moves it downward, and the opening and the hose are misaligned to stop the liquid supply. The whole process has a high degree of automation, which not only ensures the stability and cleanliness of the steel wire during winding, but also can stop the cleaning operation in time after the winding is completed, avoiding waste of resources and improving work efficiency and quality.

[0026] Example 2: Figures 1 to 8 As shown, compared with Example 1, another embodiment of the present invention is: a sliding column 328 is fixedly connected to one side of the fixed frame 314, and a connecting frame 327 is fixedly connected to the position of the bottom plate 1 corresponding to the sliding column 328, the sliding column 328 passes through the connecting frame 327, one end of the sliding column 328 is fixedly connected to a connecting rod 329, one end of the connecting rod 329 is fixedly connected to a connecting plate 330, and a connecting box body 331 is provided above the bottom plate 1, and lubricating oil is stored in the interior of the connecting box body 331, and a first groove body 332 is provided at the bottom of the connecting box body 331, and a spring 333 is fixedly connected to the inner wall of the first groove body 332, and one end of the spring 333 is fixedly connected to the connecting plate 330, and a plurality of positioning holes 334 are provided on the upper surface of the connecting plate 330.

[0027] Specifically, when the fixed frame 314 slides back and forth under the drive of the rotating disk 31, the sliding post 328 on one side of the fixed frame 314 slides back and forth on the limit frame of the connecting frame 327. The sliding of the sliding post 328 drives the connecting rod 329 at one end thereof, and the connecting rod 329 drives the connecting plate 330 at its end to slide back and forth in the connecting box 331. The sliding of the connecting plate 330 drives the positioning holes 334 on its surface to periodically align with the holes on the bottom wall of the connecting box 331, so that the lubricating oil in the connecting box 331 drips onto the surface of the wound steel wire. The sliding of the fixed frame 314 drives the sliding column 328 to reciprocate on the limit frame, and then the connecting plate 330 slides back and forth in the connecting box 331 through the connecting rod 329. The positioning hole 334 is periodically aligned with the hole on the bottom wall of the connecting box 331 to achieve precise dripping of the lubricating oil. During the process of winding the steel wire, the lubricating oil can be automatically and evenly applied to the surface of the steel wire, effectively reducing friction between the steel wires, reducing wear, and extending the service life of the steel wire. At the same time, it ensures the smooth progress of the winding work and improves the overall operation efficiency and quality.

[0028] like Figure 8 As shown, an adjustment component is also provided on one side of the fixed frame 314 of this embodiment, and the adjustment component includes a screw rod 41 fixed to the upper surface of the base plate 1, and the circumferential surface of the screw rod 41 is slidably connected to the fixed block 43, and the circumferential surface of the screw rod 41 is fixed to the rotating gear 42. A rack plate 4 is fixed to one side of the fixed frame 314, and the rack plate 4 is engaged with the rotating gear 42. The rack plate 4 is limited by a guide plate 48 fixed to the upper surface of the body, and one end of the fixed block 43 is fixed to a vertical plate 44, and an electric guide rail 45 is provided on one side of the vertical plate 44. The electric guide rail 45 is internally slidably connected to an electric guide block 46, and one side of the electric guide block 46 is rotatably connected to a guide rod 47.

[0029] Specifically, the fixed frame 314 will drive the rack plate 4 on one side while sliding back and forth. The sliding of the rack plate 4 will drive the rotating gear 42 provided on the upper surface of the bottom plate 1. The rotation of the rotating gear 42 will drive the screw rod 41 to rotate. The rotation of the screw rod 41 will drive the fixed block 43 to slide up and down along the screw rod 41. The up and down sliding of the screw rod 41 will drive the electric guide rail 45 fixed to one end of the fixed frame 314. At this time, the electric guide block 46 slidably connected to one side of the electric guide rail 45 will also drive the guide plate to slide up and down, thereby adjusting the tension of the wire rope. At the same time, the electric guide rail 45 is electrically controlled and can be adjusted to slide individually to adjust the tension between the steel wires. The rack plate 4 is driven by the sliding of the fixed frame 314, and the screw rod 41 is driven to rotate by the rotating gear 42, so that the fixed block 43 and the electric guide rail 45 slide up and down, and then the guide plate moves with the electric guide block 46 to realize dynamic adjustment of the wire rope tension. The electric guide rail 45 can be adjusted electronically and separately, which can accurately control the tension of the wire during winding, ensure that the wire tension is uniform and stable, effectively avoid problems such as wire breakage and wear caused by uneven tension, and improve the safety of wire use and the overall operation quality.

[0030] Working principle: first, when the wire rope passes through the positioning frame 34, it is limited by the positioning frame 34 and the rotating disk 31, and then fixed on the winding roller 22. After the fixing is completed, the fixed motor 2 and the reciprocating screw 33 are started. The fixed motor 2 and the reciprocating screw 33 rotate at the same frequency to reel the wire. The rotating disk 31 on the circumferential surface of the reciprocating screw 33 limits the wire and drives the positioning frame 34 to slide. The sliding of the positioning frame 34 drives the positioning rod 35 and the fixed frame 314 to slide. The sliding of the fixed frame 314 drives the internal sliding frame 315, so that the teeth on the inner wall of the sliding frame 315 316 moves along a long circular trajectory under the limit of the fixed gear 321. During the movement, the top block on the upper surface of the sliding frame 315 will drive the sliding frame 315 to move along the long circular trajectory under the limit of the limit plate 323 and the limit ring 324. Because the detection head 318 is inside the limit plate 323 and the limit ring 324, the detection head 318 can only slide along the inside of the limit plate 323 and the limit ring 324, forcing the inner wall teeth 316 of the sliding frame 315 to move under the limit of the fixed gear 321. The positioning block can also move up and down periodically to adjust the detection position; The steel wire is precisely limited and fixed to the winding roller 22 by the positioning frame 34 and the rotating disk 31. The fixed motor 2 is started to realize stable winding by rotating the reciprocating screw 33 at the same frequency. The reciprocating screw 33 drives the positioning frame 34 to slide, and the positioning rod 35, the fixed frame 314 and the sliding frame 315 are linked to make the teeth 316 on the inner wall of the sliding frame 315 move in a long circular trajectory under the limit of the fixed gear 321. In conjunction with the top block and the limiting structure, the detection head 318 can slide precisely, and the positioning block can move up and down periodically, effectively adjusting the detection position and improving the detection accuracy. In addition, after the steel wire passes through the positioning frame 34, the electric permanent magnet block is powered off to lose its magnetism and release its adsorption on the auxiliary block 38. The auxiliary block 38 moves upward to limit and squeeze the steel wire. At the same time, the openings on both sides of the auxiliary block 38 are aligned with the two connecting hoses 310 on the outer wall of the positioning frame 34. The external connection of the connecting hoses 310 is used to pass a cleaning agent into the auxiliary block 38 to assist the auxiliary brush 39 in cleaning. After the steel wire is wound, the electric permanent magnet block is powered on to make it adsorb the auxiliary block 38 and move it downward until the openings on both sides of the auxiliary block 38 are misaligned with the connecting hoses 310 and no more cleaning agent is passed. By utilizing the magnetic properties of the electro-permanent magnet block, efficient operation and precise control are achieved. When the power is off, the electro-permanent magnet block loses its magnetism, releasing the adsorption of the auxiliary block 38. The auxiliary block 38 moves upward to limit and squeeze the steel wire, ensuring the stable position of the steel wire. At the same time, the opening is aligned with the connecting hose 310, allowing the introduction of cleaning agent, which cooperates with the auxiliary brush 39 to effectively clean the steel wire. After the winding is completed, the power is turned on, the electro-permanent magnet block adsorbs the auxiliary block 38 and moves it downward, the opening and the hose are misaligned and the liquid supply is stopped. The whole process is highly automated, which not only ensures the stability and cleanliness of the steel wire during winding, but also stops the cleaning operation in time after the winding is completed, avoiding resource waste and improving work efficiency and quality. Furthermore, when the fixed frame 314 slides back and forth under the drive of the rotating disk 31, the sliding post 328 on one side of the fixed frame 314 slides back and forth on the limit frame of the connecting frame 327. The sliding of the sliding post 328 drives the connecting rod 329 at one end thereof, and the connecting rod 329 drives the connecting plate 330 at its end to slide back and forth in the connecting box 331. The sliding of the connecting plate 330 drives the positioning holes 334 on its surface to periodically align with the holes on the bottom wall of the connecting box 331, so that the lubricating oil in the connecting box 331 drips onto the surface of the wound steel wire. The fixed frame 314 slides to drive the slide post 328 to reciprocate on the limit frame, and then the connecting plate 330 slides back and forth in the connecting box 331 through the connecting rod 329. The positioning hole 334 is periodically aligned with the hole on the bottom wall of the connecting box 331 to achieve accurate dripping of lubricating oil. During the process of winding the steel wire, the lubricating oil can be automatically and evenly applied to the surface of the steel wire, effectively reducing friction between the steel wires, reducing wear and tear, and extending the service life of the steel wire. At the same time, it ensures the smooth progress of the winding work and improves the overall work efficiency and quality. When the fixed frame 314 slides back and forth, it drives the rack plate 4 on one side thereof. The sliding of the rack plate 4 drives the rotating gear 42 provided on the upper surface of the bottom plate 1. The rotation of the rotating gear 42 drives the screw rod 41 to rotate. The rotation of the screw rod 41 drives the fixed block 43 to slide up and down along the screw rod 41. The up and down sliding of the screw rod 41 drives the electric guide rail 45 fixed to one end of the fixed frame 314. At this time, the electric guide block 46 slidably connected to one side of the electric guide rail 45 will also drive the guide plate to slide up and down, thereby adjusting the tension of the wire rope. At the same time, the electric guide rail 45 is electrically controlled and can be adjusted to slide individually to adjust the tension between the steel wires. The rack plate 4 is driven by the sliding of the fixed frame 314, and the screw rod 41 is driven to rotate by the rotating gear 42, so that the fixed block 43 and the electric guide rail 45 slide up and down, and then the guide plate moves with the electric guide block 46 to realize dynamic adjustment of the wire rope tension. The electric guide rail 45 can be adjusted electronically and separately, which can accurately control the tension of the wire during winding, ensure that the wire tension is uniform and stable, effectively avoid problems such as wire breakage and wear caused by uneven tension, and improve the safety of wire use and the overall operation quality.

[0031] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the foregoing embodiments. The foregoing embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and modifications are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A stainless steel wire winding device, comprising a base plate (1), a fixed motor (2) fixed to the upper surface of the base plate (1), an output end of the fixed motor (2) being transmission-connected to a transmission wheel (21), and a side of the transmission wheel (21) being transmission-connected to a winding roller (22), characterized in that: A limiting assembly is further provided on the upper surface of the base plate (1), the limiting assembly comprising a support platform (3) fixedly connected to the upper surface of the base plate (1), the upper surface of the support platform (3) being rotatably connected to a reciprocating screw (33), the circumferential surface of the reciprocating screw (33) being slidably connected to a rotating disk (31), the rotation being used to limit the position of the steel wire, the steel wire passing through the bottom end of the rotating disk (31) and being wound onto the circumferential surface of the winding roller (22); A detection assembly is provided on one side of the rotating disk (31), and the detection assembly includes a positioning frame (34) fixed to the lower surface of the rotating disk (31), a positioning rod (35) is fixed to one side of the positioning frame (34), one end of the positioning rod (35) is fixed to a fixed frame (314), a limiting groove (325) is provided in the fixed frame (314), a sliding frame (315) is slidably connected in the limiting groove (325), a plurality of teeth (316) are fixed to the inner wall of the sliding frame (315), and a positioning frame (316) is fixed to the upper surface of the bottom plate (1). 319), a fixed shaft (320) is fixedly connected to the middle of the positioning frame (319), a fixed gear (321) is fixedly connected to the circumferential surface of the fixed shaft (320), the fixed gear (321) is meshed with the teeth (316), a top plate (317) is fixedly connected to the upper surface of the sliding frame (315), a top groove (326) is provided on the fixed frame (314) at a position corresponding to the top plate (317), the top plate (317) slides up and down along the top groove (326), and a detection head (318) is fixedly connected to one side of the top plate (317).

2. The stainless steel wire winding device according to claim 1, characterized in that: Two positioning plates (322) are fixedly connected to the upper surface of the base plate (1), and one side of the two positioning plates (322) is fixedly connected to a limiting plate (323) and a limiting ring (324). A slide plate (313) is fixedly connected to the lower surface of the positioning rod (35). A first guide rail (311) is fixedly connected to the position of the base plate (1) corresponding to the slide plate (313). A sliding groove (312) is provided inside the first guide rail (311), and the positioning rod (35) slides back and forth along the sliding groove (312) through the slide plate (313).

3. The stainless steel wire winding device according to claim 2, characterized in that: When the steel wire rope passes through the positioning frame (34), it is limited by the positioning frame (34) and the rotating disk (31), and then fixed on the winding roller (22). After the fixing is completed, the fixed motor (2) and the reciprocating screw (33) are started. The fixed motor (2) and the reciprocating screw (33) rotate at the same frequency to rewind the steel wire. The rotating disk (31) on the circumferential surface of the reciprocating screw (33) drives the positioning frame (34) to slide while limiting the steel wire. The sliding of the positioning frame (34) drives the positioning rod (35) and the fixed frame (314) to slide. The sliding of the fixed frame (314) drives the internal sliding frame (315) thereof, so that the teeth ( 316) moves along a long circular trajectory under the limit of the fixed gear (321). During the movement, the top block on the upper surface of the sliding frame (315) will drive the sliding frame (315) to move along the long circular trajectory under the limit of the limit plate (323) and the limit ring (324). Because the detection head (318) is inside the limit plate (323) and the limit ring (324), the detection head (318) can only slide along the inside of the limit plate (323) and the limit ring (324), forcing the inner wall teeth (316) of the sliding frame (315) to move under the limit of the fixed gear (321). The positioning block can also move up and down periodically to adjust the detection position.

4. The stainless steel wire winding device according to claim 1, characterized in that: The end of the positioning rod (35) is provided with a positioning groove (36), the bottom wall of the positioning groove (36) is fixedly connected to a compression spring (37), the top of the compression spring (37) is fixedly connected to an auxiliary block (38), the upper surface of the auxiliary block (38) is provided with an arc groove, the inner wall of the arc groove is fixedly connected to a plurality of auxiliary brushes (39), and the auxiliary brushes (39) are distributed in a spiral array in the same direction as the twisting direction of the steel wire, the bottom wall of the positioning groove (36) is fixedly connected to an electric permanent magnet block, and the electric permanent magnet block magnetically attracts the auxiliary block (38), and both sides of the positioning frame (34) are fixedly connected to connecting hoses (310).

5. The stainless steel wire winding device according to claim 4, characterized in that: After the steel wire passes through the positioning frame (34), the electric permanent magnet block is powered off to make it lose its magnetism and release the adsorption of the auxiliary block (38). The auxiliary block (38) moves upward to limit and squeeze the steel wire. At the same time, the openings on both sides of the auxiliary block (38) are aligned with the two connecting hoses (310) on the outer wall of the positioning frame (34). The external connection of the connecting hose (310) is used to pass a cleaning agent into the interior of the auxiliary block (38) to assist the auxiliary brush (39) in cleaning. After the steel wire is wound, the electric permanent magnet block is powered on to make the electric permanent magnet block adsorb the auxiliary block (38) and move it downward until the openings on both sides of the auxiliary block (38) are misaligned with the connecting hose (310) and no longer pass the cleaning agent.

6. The stainless steel wire winding device according to claim 1, characterized in that: A sliding column (328) is fixedly connected to one side of the fixed frame (314), a connecting frame (327) is fixedly connected to the position of the sliding column (328) on the bottom plate (1), the sliding column (328) passes through the connecting frame (327), one end of the sliding column (328) is fixedly connected to a connecting rod (329), one end of the connecting rod (329) is fixedly connected to a connecting plate (330), a connecting box (331) is provided above the bottom plate (1), lubricating oil is stored inside the connecting box (331), a first groove (332) is provided at the bottom of the connecting box (331), a spring (333) is fixedly connected to the inner wall of the first groove (332), one end of the spring (333) is fixedly connected to the connecting plate (330), and a plurality of positioning holes (334) are provided on the upper surface of the connecting plate (330).

7. The stainless steel wire winding device according to claim 6, characterized in that: When the fixed frame (314) slides back and forth under the drive of the rotating disk (31), the sliding column (328) on one side of the fixed frame (314) slides back and forth on the limit frame of the connecting frame (327). The sliding of the sliding column (328) drives the connecting rod (329) at one end thereof, and the connecting rod (329) drives the connecting plate (330) at its end to slide back and forth in the connecting box (331). The sliding of the connecting plate (330) drives the positioning holes (334) on its surface to periodically align with the holes on the bottom wall of the connecting box (331), so that the lubricating oil in the connecting box (331) drips onto the surface of the steel wire after winding.

8. The stainless steel wire winding device according to claim 1, characterized in that: An adjustment component is also provided on one side of the fixed frame (314), and the adjustment component includes a screw rod (41) fixed to the upper surface of the bottom plate (1), the circumferential surface of the screw rod (41) is slidably connected to a fixed block (43), the circumferential surface of the screw rod (41) is fixedly connected to a rotating gear (42), a rack plate (4) is fixedly connected to one side of the fixed frame (314), the rack plate (4) is engaged with the rotating gear (42), and the rack plate (4) is limited by a guide plate (48) fixed to the upper surface of the machine body, one end of the fixed block (43) is fixedly connected to a vertical plate (44), one side of the vertical plate (44) is provided with an electric guide rail (45), the interior of the electric guide rail (45) is slidably connected to an electric guide block (46), and one side of the electric guide block (46) is rotatably connected to a guide rod (47).

9. The stainless steel wire winding device according to claim 8, characterized in that: The fixed frame (314) slides back and forth while driving the rack plate (4) on one side thereof. The sliding of the rack plate (4) drives the rotating gear (42) provided on the upper surface of the bottom plate (1). The rotation of the rotating gear (42) drives the screw rod (41) to rotate. The rotation of the screw rod (41) drives the fixed block (43) to slide up and down along the screw rod (41). The up and down sliding of the screw rod (41) drives the electric guide rail (45) fixed to one end of the fixed frame (314). At this time, the electric guide block (46) slidably connected to one side of the electric guide rail (45) also drives the guide plate to slide up and down, thereby adjusting the tension of the wire rope. At the same time, the electric guide rail (45) is electrically controlled and can be adjusted to slide individually, so that the tension between the steel wires is adjusted.

10. The stainless steel wire winding device according to claim 1, characterized in that: A plurality of arc-shaped blocks (32) are fixedly connected to the circumferential surface of the rotating disk (31), and the plurality of arc-shaped blocks (32) are distributed in a circumferential array on both sides of the rotating disk (31).

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