Welding device for quickly positioning iron tower component

By designing a welding device with adjustment, rotation and blowing mechanisms, the flattening problem during welding of tubular tower components was solved, efficient and stable welding and cooling effects were achieved, and the welding quality was improved.

CN120816233APending Publication Date: 2025-10-21SHANDONG BAISHUN IRON TOWER MFG CO LTD
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Patent Information

Application Number
CN202511301133.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-12
Publication Date
2025-10-21

AI Technical Summary

Technical Problem

In the prior art, tubular tower components are easily flattened during welding, which affects the quality of subsequent assembly, and there is a lack of effective cooling means.

Method used

A welding device including adjustment, rotation, clamping and blowing mechanisms is designed. The adjustment mechanism is used to adjust the support seat spacing, the rotation mechanism realizes the rotation of the tubular component, the clamping mechanism stably clamps the tubular component, and the blowing mechanism is used to cool it.

Benefits of technology

It achieves rapid positioning and efficient welding of tubular tower components, avoids flattening, and accelerates cooling through high-pressure gas, improving welding efficiency and quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of iron tower component welding, and discloses an iron tower component rapid positioning welding device which comprises a workbench, vertical plates are fixedly installed on the left side and the right side of the upper end face of the workbench, and limiting rods are fixedly installed on the front sides and the rear sides of the inner side walls of the vertical plates on the left side and the right side. Supporting seats are slidably mounted on the left side and the right side of the side wall of the limiting rod, mounting seats are rotatably mounted on the inner side walls of the supporting seats, a welding machine is fixedly mounted in the middle of the front side of the upper end face of the workbench, and the adjusting mechanism is arranged in the middle of the lower end face of the workbench. The rotating mechanism is arranged on the outer side wall of the supporting seat; the clamping mechanism is arranged on the inner side wall of the mounting seat; and an air blowing mechanism. Through cooperation of the adjusting mechanism, the clamping mechanism and the like, the tubular iron tower component can be clamped, and under the cooperation effect of the welding machine, the whole device can achieve the function of welding the iron tower component.
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Description

Technical Field

[0001] The invention relates to the technical field of iron tower component welding, in particular to a welding device for quickly positioning iron tower components. Background Art

[0002] Power towers generally refer to transmission line towers. Transmission line towers are tower-shaped buildings used for power transmission. Their structural characteristics are that all types of towers are spatial truss structures, and the rods are mainly composed of single equilateral angle steel or combined angle steel. Therefore, during the production of power towers, the tower angle iron components need to be welded. Welding, also known as fusion, is a manufacturing process and technology that joins metals or other thermoplastic materials such as plastics by heating, high temperature or high pressure. There are many sources of energy for modern welding, including gas flame, arc, laser, electron beam, friction and ultrasonic waves. In addition to being used in factories, welding can also be performed in a variety of environments, such as outdoors, underwater and in space.

[0003] After searching, it was found that the patent publication number CN219703948U proposed a robot welding tool for the production of iron tower components, which includes an equipment table and a turning frame. Side panels are installed in the middle of both sides of the top of the equipment table, and the side panels on both sides are sleeved with rotating shafts near the top. Turning frames are installed in the middle of the adjacent sides of the rotating shafts on both sides, and worm gears are installed on the sides of the rotating shafts away from the turning frames. Transmission boxes are installed on the outer surfaces of the worm gears on the side panels on both sides.

[0004] This patent document primarily utilizes a clamping shaft and a pressure plate to achieve clamping and positioning of plate-type tower components. However, in actual use, tower components often contain tubular fixtures. If the pressure plate is used for clamping, the tower components will be flattened, thus affecting the quality of subsequent tower assembly. Therefore, a welding device for rapidly positioning tower components is urgently needed to address this problem. Summary of the Invention

[0005] (1) Technical problems solved The object of the present invention is to provide a welding device for quickly positioning iron tower components to solve the problems raised in the above background technology.

[0006] (2) Technical solution To achieve the above-mentioned object, the present invention provides the following technical solution: a welding device for quickly positioning an iron tower component, comprising a workbench, wherein a support frame is fixedly installed around the lower end surface of the workbench, vertical plates are fixedly installed on the left and right sides of the upper end surface of the workbench, and limit rods are fixedly installed on the front and rear sides of the inner side walls of the left and right vertical plates, support seats are slidably installed on the left and right sides of the side walls of the limit rods, and a mounting seat is rotatably installed on the inner side wall of the support seat, and a welding machine is fixedly installed in the middle of the front side of the upper end surface of the workbench, and further comprising: An adjustment mechanism is provided at the middle portion of the lower end surface of the workbench and is used to adjust the distance between the support seats on the left and right sides; A rotating mechanism, the rotating mechanism being arranged on the outer side wall of the supporting seat and being used to rotate the mounting seat; A clamping mechanism, the clamping mechanism being arranged on the inner side wall of the mounting seat and being used to clamp the tubular member; The air blowing mechanism is arranged around the side walls of the mounting seat and is used to cool the tubular component.

[0007] Preferably, the adjustment mechanism includes support plates fixedly installed on the front and rear sides of the middle part of the lower end surface of the workbench, and the front and rear ends of the support plates on the front and rear sides are rotatably installed with adjustment worms. A support rod is rotatably installed on the middle part of the upper end surface of the workbench, and an adjusting worm wheel is fixedly installed on the lower end surface of the support rod, and the adjusting worm wheel is meshingly connected with the adjusting worm.

[0008] Preferably, an adjusting motor is fixedly installed on the front side of the lower end face of the workbench through a frame, the output shaft end of the adjusting motor is fixedly connected to the adjusting worm, an adjusting gear is fixedly installed on the upper part of the side wall of the support rod, and an adjusting rack is fixedly installed on the lower part of the inner wall of the support seat, the adjusting rack is meshed with the adjusting gear, and the two adjusting racks are respectively located on the front and rear sides of the adjusting gear.

[0009] Preferably, the rotating mechanism includes a positioning plate fixedly mounted on the upper part of the outer wall of the support seat, a rotating worm is rotatably mounted on the inner cavity of the positioning plate, a connecting rod is rotatably mounted on the upper part of the side wall of the support seat, a rotating worm wheel is fixedly mounted on the side wall of the connecting rod, and the rotating worm wheel is meshingly connected with the rotating worm.

[0010] Preferably, a rotating motor is fixedly mounted on the upper portion of the outer side wall of the support seat via a frame, an output shaft end of the rotating motor is fixedly connected to a rotating worm, and the connecting rod is fixedly mounted on the outer side wall of the mounting seat.

[0011] Preferably, the clamping mechanism includes a clamping motor fixedly mounted on the outer wall of the mounting seat through a frame, an extension rod is fixedly mounted on the output shaft end of the clamping motor, a driving wheel is fixedly mounted on the end of the side wall of the extension rod away from the clamping motor, a positioning rod is fixedly mounted on the side wall of the inner cavity of the mounting seat, and a driven wheel is fixedly mounted on the side wall of the positioning rod.

[0012] Preferably, the extension rod is connected through the mounting seat, the driven wheel is meshed with the driving wheel, an arc groove is provided on the side wall of the driven wheel, a movable rod is slidably installed on the inner cavity side wall of the arc groove, a sliding groove is provided on the inner side wall of the mounting seat, a sliding sleeve is slidably installed in the inner cavity of the sliding groove, a sliding column is slidably installed in the inner cavity of the sliding sleeve, and a clamping plate is fixedly installed on the side wall of the sliding column.

[0013] Preferably, the movable rod is fixedly mounted on the side wall of the sliding sleeve, and the movable rod slides in the inner cavity of the sliding groove. There are 6 groups of arc grooves and sliding grooves equidistantly arranged. The arc grooves are arranged in an arc shape, and the sliding grooves are arranged in a straight bar shape.

[0014] Preferably, the blowing mechanism includes a piston plate slidably mounted in the inner cavity of the sliding sleeve, the piston plate is fixedly mounted on the lower end surface of the sliding column, a return spring is wound around the side wall of the sliding column, one end of the return spring is fixedly mounted on the side wall of the piston plate, and the other end is fixedly mounted on the inner wall of the sliding sleeve, and an air nozzle is fixedly mounted on the side wall of the clamping plate.

[0015] Preferably, an air inlet is provided on the lower part of the side wall of the sliding sleeve, the inner cavity of the air inlet is provided with a one-way air valve whose outlet is toward the inner cavity of the sliding sleeve, the inner cavity of the sliding column is provided with an air outlet channel, the sliding column is connected with the air nozzle through the air outlet channel and the clamping plate, the inner cavity of the air outlet channel is provided with a one-way air valve whose outlet is toward the air nozzle, and an air outlet hole connected to the air outlet channel is provided on the side wall of the sliding column.

[0016] Compared with the prior art, the present invention has the following beneficial effects: When the cam is in the closed position, the driving wheel will drive the driven wheel to rotate, and under the limiting constraint of the sliding groove on the movable rod, the movable rod will drive the sliding sleeve to move toward the outer side of the inner cavity of the sliding groove. At this time, the sliding sleeve can drive the sliding column to move the clamping plate outward, so that the spacing between the multiple clamping plates changes, so as to realize the function of clamping the tubular iron tower component from the inside. When the tubular iron tower components are clamped and fixed on the mounting seats on both sides, the user can start the adjustment motor to drive the adjustment worm to rotate the adjustment worm gear. At this time, the support rod can drive the adjustment gear to rotate, and under the limiting constraint of the limiting rod on the support seat, the adjustment racks on the left and right sides can drive the support seats to move closer to each other, so that the tubular iron tower components on the left and right sides are close to each other and in a coaxial state. At this time, the user can start the welding machine to realize the function of welding the connection of the tubular iron tower components.

[0017] When the piston rod is in a state of being compressed, the piston rod of the piston rod is compressed and the piston rod is moved out of the cavity of the sliding sleeve, thereby the piston rod is compressed and the piston rod is moved out of the cavity of the sliding sleeve. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a front view schematic diagram of the overall structure of a welding device for rapid positioning of iron tower components according to the present invention; Figure 2 This is a rear view schematic diagram of the overall structure of a welding device for rapid positioning of iron tower components according to the present invention; Figure 3 This is a bottom-up schematic diagram of the overall structure of a welding device for rapid positioning of iron tower components according to the present invention; Figure 4 This is a schematic diagram of the rear view structure of the support base of a welding device for rapid positioning of iron tower components according to the present invention; Figure 5 This is a schematic structural diagram of a support base of a welding device for rapid positioning of an iron tower component according to the present invention; Figure 6 This is a schematic diagram of the disassembled structure of the support base of a welding device for rapid positioning of iron tower components according to the present invention; Figure 7 This is a schematic cross-sectional view of a support base of a welding device for rapid positioning of an iron tower component according to the present invention; Figure 8 The present invention is a schematic cross-sectional view of the sliding sleeve of a welding device for rapid positioning of an iron tower component.

[0019] Figure: 1, workbench; 11, welding machine; 2, vertical plate; 3, limit rod; 4, support base; 5, mounting base; 51, sliding groove; 6, adjustment mechanism; 61, support plate; 62, adjustment worm; 63, support rod; 64, adjustment worm gear; 65, adjustment motor; 66, adjustment gear; 67, adjustment rack; 7, rotating mechanism; 71, positioning plate; 72, rotating worm; 73, connecting rod; 74, rotating worm gear ;75. Rotating motor;8. Clamping mechanism;81. Clamping motor;82. Extension rod;83. Driving wheel;84. Positioning rod;85. Driven wheel;851. Arc groove;86. Movable rod;87. Sliding sleeve;871. Air inlet;88. Sliding column;881. Air outlet channel;882. Air outlet;89. Clamping plate;9. Blowing mechanism;91. Piston plate;92. Return spring;93. Air nozzle. DETAILED DESCRIPTION

[0020] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] See also Figures 1-8 The present invention provides a technical solution for a welding device for quickly positioning an iron tower component: a welding device for quickly positioning an iron tower component, comprising a workbench 1, wherein a support frame is fixedly installed around the lower end surface of the workbench 1, vertical plates 2 are fixedly installed on the left and right sides of the upper end surface of the workbench 1, and limit rods 3 are fixedly installed on the front and rear sides of the inner side walls of the vertical plates 2 on the left and right sides, support seats 4 are slidably installed on the left and right sides of the side walls of the limit rods 3, and a mounting seat 5 is rotatably installed on the inner side wall of the support seat 4, and a welding machine 11 is fixedly installed in the middle of the front side of the upper end surface of the workbench 1, and further comprising: The adjusting mechanism 6 is provided at the middle of the lower end surface of the workbench 1 and is used to adjust the distance between the support seats 4 on the left and right sides; The rotating mechanism 7 is provided on the outer wall of the supporting seat 4 and is used to rotate the mounting seat 5; A clamping mechanism 8 is provided on the inner side wall of the mounting seat 5 and is used to clamp the tubular member; The air blowing mechanism 9 is arranged around the side walls of the mounting seat 5 and is used to cool the tubular component.

[0022] Furthermore, the adjustment mechanism 6 includes support plates 61 fixedly mounted on the front and rear sides of the middle portion of the lower end surface of the workbench 1. Adjustment worms 62 are rotatably mounted on the front and rear ends of the support plates 61 on the front and rear sides. A support rod 63 is rotatably mounted on the middle portion of the upper end surface of the workbench 1. An adjustment worm gear 64 is fixedly mounted on the lower end surface of the support rod 63. The adjustment worm gear 64 is meshed with the adjustment worm gear 62. An adjusting motor 65 is fixedly installed on the front side of the lower end face of the workbench 1 through a frame, and the output shaft end of the adjusting motor 65 is fixedly connected to the adjusting worm 62. An adjusting gear 66 is fixedly installed on the upper part of the side wall of the support rod 63, and an adjusting rack 67 is fixedly installed on the lower part of the inner wall of the support seat 4. The adjusting rack 67 is meshed with the adjusting gear 66, and the two adjusting racks 67 are respectively located on the front and rear sides of the adjusting gear 66.

[0023] It should be noted that the user can start the adjustment motor 65 to make the adjustment worm 62 drive the adjustment worm wheel 64 to rotate. Since the adjustment worm wheel 64 is fixedly connected to the support rod 63, the support rod 63 can drive the adjustment gear 66 to rotate, and the adjustment rack 67 is engaged with the adjustment gear 66. The two adjustment racks 67 are respectively located on the front and rear sides of the adjustment gear 66. Under the limiting constraint of the limit rod 3 on the support seat 4, the adjustment racks 67 on the left and right sides can drive the support seat 4 to approach each other, so that the tubular iron tower components on the left and right sides are close to each other and are in a coaxial state. At this time, the user can start the welding machine 11 to realize the function of welding the connection of the tubular iron tower components.

[0024] Furthermore, the rotating mechanism 7 includes a positioning plate 71 fixedly mounted on the upper portion of the outer wall of the support base 4, a rotating worm 72 is rotatably mounted in the inner cavity of the positioning plate 71, a connecting rod 73 is rotatably mounted on the upper portion of the side wall of the support base 4, a rotating worm gear 74 is fixedly mounted on the side wall of the connecting rod 73, and the rotating worm gear 74 is meshed and connected with the rotating worm gear 72; A rotating motor 75 is fixedly mounted on the upper portion of the outer wall of the support base 4 through a frame. The output shaft end of the rotating motor 75 is fixedly connected to the rotating worm 72 , and the connecting rod 73 is fixedly mounted on the outer wall of the mounting base 5 .

[0025] It should be noted that the user can start the rotating motor 75 to drive the rotating worm 72 to drive the rotating worm wheel 74 to rotate, and the rotating worm wheel 74 is fixedly connected to the connecting rod 73. At this time, the mounting seat 5 fixedly installed on the side wall of the connecting rod 73 will also be rotated, causing the tubular iron tower component to rotate slowly for one circle, avoiding the need to manually move the welding machine position multiple times, causing the welding pattern to shift, thereby greatly improving the efficiency and quality of the entire device in welding tubular iron tower components.

[0026] Furthermore, the clamping mechanism 8 includes a clamping motor 81 fixedly mounted on the outer wall of the mounting base 5 through a frame, an extension rod 82 fixedly mounted on the output shaft end of the clamping motor 81, a driving wheel 83 fixedly mounted on the side wall of the extension rod 82 away from the clamping motor 81, a positioning rod 84 fixedly mounted on the side wall of the inner cavity of the mounting base 5, and a driven wheel 85 fixedly mounted on the side wall of the positioning rod 84; The extension rod 82 is connected to the mounting seat 5 through, and the driven wheel 85 is meshed with the driving wheel 83. The side wall of the driven wheel 85 is provided with an arc groove 851, and a movable rod 86 is slidably mounted on the side wall of the inner cavity of the arc groove 851. The inner side wall of the mounting seat 5 is provided with a sliding groove 51, and a sliding sleeve 87 is slidably mounted in the inner cavity of the sliding groove 51. A sliding column 88 is slidably mounted in the inner cavity of the sliding sleeve 87. A clamping plate 89 is fixedly mounted on the side wall of the sliding column 88; The movable rod 86 is fixedly mounted on the side wall of the sliding sleeve 87 and slides in the inner cavity of the sliding groove 51. There are 6 groups of arc grooves 851 and the sliding grooves 51 equidistantly arranged. The arc grooves 851 are arranged in an arc shape, and the sliding grooves 51 are arranged in a straight bar shape.

[0027] It should be noted that the user can start the clamping motor 81 to rotate the extension rod 82, which is fixedly connected to the driving wheel 83 through the extension rod 82, and the driving wheel 83 is meshed with the driven wheel 85. At this time, the driving wheel 83 will drive the driven wheel 85 to rotate, and through the multiple groups of arc grooves 851 opened on the side wall of the driven wheel 85, under the limit constraint of the sliding groove 51 on the movable rod 86, the movable rod 86 will drive the sliding sleeve 87 to move toward the outside of the inner cavity of the sliding groove 51. At this time, the sliding sleeve 87 can drive the sliding column 88 to move the clamping plate 89 outward, so that the spacing between the multiple groups of clamping plates 89 changes, so as to realize the function of clamping the tubular iron tower component from the inside.

[0028] Furthermore, the blowing mechanism 9 includes a piston plate 91 slidably mounted in the inner cavity of the sliding sleeve 87. The piston plate 91 is fixedly mounted on the lower end surface of the sliding column 88. A return spring 92 is wound around the side wall of the sliding column 88. One end of the return spring 92 is fixedly mounted on the side wall of the piston plate 91, and the other end is fixedly mounted on the inner wall of the sliding sleeve 87. An air nozzle 93 is fixedly mounted on the side wall of the clamping plate 89. An air inlet 871 is provided at the lower portion of the side wall of the sliding sleeve 87. The inner cavity of the air inlet 871 is provided with a one-way air valve whose outlet is toward the inner cavity of the sliding sleeve 87. The inner cavity of the sliding column 88 is provided with an air outlet channel 881. The sliding column 88 is connected to the air nozzle 93 through the air outlet channel 881 and the clamping plate 89. The inner cavity of the air outlet channel 881 is provided with a one-way air valve whose outlet is toward the air nozzle 93. An air outlet 882 connected to the air outlet channel 881 is provided on the side wall of the sliding column 88.

[0029] It should be noted that as the clamping plate 89 is continuously pressed against the inner wall of the tubular iron tower component, the clamping plate 89 will squeeze the sliding column 88 to make the piston plate 91 move in the inner cavity of the sliding sleeve 87. At this time, the pressure in the upper cavity of the sliding sleeve 87 is continuously increasing, and the outside air can enter the inner cavity of the sliding sleeve 87 through the air inlet 871 to achieve the balance of the air pressure. At this time, the reset spring 92 is in a compressed state. After the tubular iron tower component is well welded, the user can start the clamping motor 81 to run in the reverse direction. At this time, under the elastic force of the reset spring 92, the clamping plate 89 will drive the sliding column 88 to move the piston plate 91 toward the outside of the inner cavity of the sliding sleeve 87. At this time, the volume of the upper cavity of the sliding sleeve 87 continues to decrease, and the internal air pressure continues to increase. Finally, the air in the sliding sleeve 87 can enter the inner cavity of the clamping plate 89 through the air outlet 882 and the air outlet channel 881, and finally high-pressure gas is ejected from the air nozzle 93 to accelerate the flow of air inside the tubular iron tower component, thereby realizing the function of cooling the tubular iron tower component that has just been welded, and further improving the efficiency of the entire device in welding the tubular iron tower component.

[0030] Working principle: During operation, the user can start the clamping motor 81 to rotate the extension rod 82, which is fixedly connected to the driving wheel 83 through the extension rod 82, and the driving wheel 83 is meshed with the driven wheel 85. At this time, the driving wheel 83 will drive the driven wheel 85 to rotate. Through the multiple groups of arc grooves 851 provided on the side wall of the driven wheel 85, under the limit constraint of the sliding groove 51 on the movable rod 86, the movable rod 86 will drive the sliding sleeve 87 to move toward the outside of the inner cavity of the sliding groove 51. At this time, the sliding sleeve 87 can drive the sliding column 88 to move the clamping plate 89 outward, so that the spacing between the multiple groups of clamping plates 89 changes, thereby realizing the function of clamping the tubular iron tower component from the inside; However, as the clamping plate 89 is continuously pressed against the inner wall of the tubular iron tower member, the clamping plate 89 will squeeze the sliding column 88, causing the piston plate 91 to move in the inner cavity of the sliding sleeve 87. At this time, the pressure in the upper cavity of the sliding sleeve 87 continues to increase, and external air can enter the inner cavity of the sliding sleeve 87 through the air inlet 871 to achieve air pressure balance. At this time, the return spring 92 is in a compressed state. When the tubular iron tower components are clamped and fixed on the mounting seats 5 on both sides, the user can start the adjustment motor 65 to operate, so that the adjustment worm 62 drives the adjustment worm gear 64 to rotate. Since the adjustment worm gear 64 is fixedly connected to the support rod 63, the support rod 63 can drive the adjustment gear 66 to rotate, and the adjustment rack 67 is meshed with the adjustment gear 66. The two adjustment racks 67 are respectively located on the front and rear sides of the adjustment gear 66. Under the limiting constraint of the limit rod 3 on the support seat 4, the adjustment racks 67 on the left and right sides can drive the support seats 4 to move closer to each other, so that the tubular iron tower components on the left and right sides are close to each other and are in a coaxial state. At this time, the user can start the welding machine 11 to realize the function of welding the connection of the tubular iron tower components. While welding the tubular iron tower component, the user can start the rotating motor 75 to drive the rotating worm 72 to drive the rotating worm wheel 74 to rotate. The rotating worm wheel 74 is fixedly connected to the connecting rod 73. At this time, the mounting seat 5 fixedly installed on the side wall of the connecting rod 73 will also rotate, causing the tubular iron tower component to rotate slowly one circle, avoiding the need to manually move the welding machine position multiple times, which would cause the welding line to deviate, thereby greatly improving the efficiency and quality of the welding of the entire tubular iron tower component. After the welding of the tubular iron tower component is completed, the user can start the clamping motor 81 to run in reverse. At this time, under the elastic force of the return spring 92, the clamping plate 89 will drive the sliding column 88 to move the piston plate 91 toward the outside of the inner cavity of the sliding sleeve 87. At this time, the volume of the upper cavity of the sliding sleeve 87 continues to decrease, and the internal air pressure continues to increase. Finally, the air in the sliding sleeve 87 can enter the inner cavity of the clamping plate 89 through the air outlet 882 and the air outlet channel 881, and finally high-pressure gas is ejected from the air nozzle 93 to accelerate the flow of air inside the tubular iron tower component, thereby realizing the function of cooling the tubular iron tower component that has just been welded, and further improving the efficiency of the entire device in welding tubular iron tower components.

[0031] Finally, it should be noted that the above content is only used to illustrate the technical solution of the present invention, rather than to limit the scope of protection of the present invention. Simple modifications or equivalent substitutions of the technical solution of the present invention by ordinary technicians in this field do not deviate from the essence and scope of the technical solution of the present invention.

Claims

1. A welding device for quickly positioning an iron tower component, comprising a workbench (1), wherein a support frame is fixedly mounted around the lower end surface of the workbench (1), and characterized in that: Vertical plates (2) are fixedly mounted on the left and right sides of the upper end surface of the workbench (1), and limiting rods (3) are fixedly mounted on the front and rear sides of the inner side walls of the vertical plates (2) on the left and right sides. Support seats (4) are slidably mounted on the left and right sides of the side walls of the limiting rods (3), and a mounting seat (5) is rotatably mounted on the inner side wall of the support seat (4). A welding machine (11) is fixedly mounted on the middle part of the front side of the upper end surface of the workbench (1), and further comprises: An adjusting mechanism (6), the adjusting mechanism (6) being arranged at the middle portion of the lower end surface of the workbench (1), and the adjusting mechanism (6) being used to adjust the distance between the support seats (4) on the left and right sides; A rotating mechanism (7), the rotating mechanism (7) being arranged on the outer side wall of the support seat (4), and the rotating mechanism (7) being used to rotate the mounting seat (5); A clamping mechanism (8), the clamping mechanism (8) being arranged on the inner side wall of the mounting seat (5), and the clamping mechanism (8) being used to clamp the tubular component; An air blowing mechanism (9) is provided around the side walls of the mounting seat (5), and the air blowing mechanism (9) is used to cool the tubular component.

2. The welding device for rapid positioning of iron tower components according to claim 1, characterized in that: The adjustment mechanism (6) comprises support plates (61) fixedly mounted on the front and rear sides of the middle portion of the lower end surface of the workbench (1), and adjustment worms (62) are rotatably mounted on the front and rear ends of the support plates (61) on the front and rear sides. A support rod (63) is rotatably mounted on the middle portion of the upper end surface of the workbench (1), and an adjustment worm wheel (64) is fixedly mounted on the lower end surface of the support rod (63), and the adjustment worm wheel (64) is meshedly connected with the adjustment worm wheel (62).

3. The welding device for rapid positioning of iron tower components according to claim 2, characterized in that: An adjusting motor (65) is fixedly mounted on the front side of the lower end of the workbench (1) through a frame, and an output shaft end of the adjusting motor (65) is fixedly connected to the adjusting worm (62). An adjusting gear (66) is fixedly mounted on the upper side wall of the support rod (63), and an adjusting rack (67) is fixedly mounted on the lower side wall of the support seat (4). The adjusting rack (67) is meshed with the adjusting gear (66), and the two adjusting racks (67) are respectively located on the front and rear sides of the adjusting gear (66).

4. The welding device for rapid positioning of iron tower components according to claim 1, characterized in that: The rotating mechanism (7) includes a positioning plate (71) fixedly mounted on the upper portion of the outer wall of the support seat (4); a rotating worm (72) is rotatably mounted in the inner cavity of the positioning plate (71); a connecting rod (73) is rotatably mounted on the upper portion of the side wall of the support seat (4); a rotating worm wheel (74) is fixedly mounted on the side wall of the connecting rod (73); and the rotating worm wheel (74) is meshedly connected with the rotating worm wheel (72).

5. The welding device for rapid positioning of iron tower components according to claim 4, characterized in that: A rotating motor (75) is fixedly mounted on the upper portion of the outer wall of the support seat (4) via a frame, an output shaft end of the rotating motor (75) is fixedly connected to the rotating worm (72), and the connecting rod (73) is fixedly mounted on the outer wall of the mounting seat (5).

6. The welding device for rapid positioning of iron tower components according to claim 1, characterized in that: The clamping mechanism (8) includes a clamping motor (81) fixedly mounted on the outer side wall of the mounting seat (5) through a frame, an extension rod (82) fixedly mounted on the output shaft end of the clamping motor (81), a driving wheel (83) fixedly mounted on the side wall of the extension rod (82) away from the clamping motor (81), a positioning rod (84) fixedly mounted on the side wall of the inner cavity of the mounting seat (5), and a driven wheel (85) fixedly mounted on the side wall of the positioning rod (84).

7. The welding device for rapid positioning of iron tower components according to claim 6, characterized in that: The extension rod (82) is connected to the mounting seat (5) through-hole, the driven wheel (85) is meshed with the driving wheel (83), an arc groove (851) is provided on the side wall of the driven wheel (85), a movable rod (86) is slidably installed on the inner side wall of the arc groove (851), a sliding groove (51) is provided on the inner side wall of the mounting seat (5), a sliding sleeve (87) is slidably installed in the inner cavity of the sliding groove (51), a sliding column (88) is slidably installed in the inner cavity of the sliding sleeve (87), and a clamping plate (89) is fixedly installed on the side wall of the sliding column (88).

8. The welding device for rapid positioning of iron tower components according to claim 7, characterized in that: The movable rod (86) is fixedly mounted on the side wall of the sliding sleeve (87), and the movable rod (86) slides in the inner cavity of the sliding groove (51). Six groups of the arc grooves (851) and the sliding grooves (51) are equidistantly arranged. The arc grooves (851) are arranged in an arc shape, and the sliding grooves (51) are arranged in a straight bar shape.

9. The welding device for rapid positioning of iron tower components according to claim 7, characterized in that: The blowing mechanism (9) includes a piston plate (91) slidably mounted in the inner cavity of the sliding sleeve (87), the piston plate (91) is fixedly mounted on the lower end surface of the sliding column (88), a return spring (92) is wound around the side wall of the sliding column (88), one end of the return spring (92) is fixedly mounted on the side wall of the piston plate (91), and the other end is fixedly mounted on the inner wall of the sliding sleeve (87), and an air nozzle (93) is fixedly mounted on the side wall of the clamping plate (89).

10. The welding device for rapid positioning of iron tower components according to claim 9, characterized in that: An air inlet (871) is provided at the lower portion of the side wall of the sliding sleeve (87), and a one-way air valve is provided in the inner cavity of the air inlet (871) with an outlet toward the inner cavity of the sliding sleeve (87). An air outlet channel (881) is provided in the inner cavity of the sliding column (88). The sliding column (88) is connected to the air nozzle (93) through the air outlet channel (881) and the clamping plate (89). A one-way air valve is provided in the inner cavity of the air outlet channel (881) with an outlet toward the air nozzle (93). An air outlet (882) is provided on the side wall of the sliding column (88) and is connected to the air outlet channel (881).

Citation Information

Patent Citations

  • Robot welding tool for iron tower component production

    CN219703948U