Method and system for detecting performance of wool dry cleaning and bleaching equipment

By collecting and analyzing the electrical and water energy consumption parameters of the wool dry cleaning and bleaching device, and combining this with a data processor for comprehensive evaluation, the problem of insufficient accuracy in energy consumption testing in existing technologies has been solved, achieving multi-dimensional energy consumption assessment and improved accuracy.

CN120820352BActive Publication Date: 2025-11-25NANTONG JIASHISHI TEXTILE CO LTD
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Patent Information

Application Number
CN202511325963.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-09-17
Publication Date
2025-11-25
Estimated Expiration
2045-09-17

AI Technical Summary

Technical Problem

In the existing technology, the energy consumption performance testing methods for automated wool dry cleaning and bleaching equipment are not accurate enough, making it difficult to conduct accurate and comprehensive energy consumption assessments of wool dry cleaning and bleaching equipment at different testing points.

Method used

By collecting no-load and operating parameters of electrical and hydropower energy consumption, and using sensors and measuring instruments to obtain evaluation parameters such as temperature, rotation speed, solute, and water quantity, and combining this with a data processor for comprehensive analysis, the total energy consumption evaluation coefficient is calculated, thereby improving the accuracy of energy consumption testing.

Benefits of technology

This technology enables multi-dimensional and accurate evaluation of energy consumption testing for wool dry cleaning and bleaching equipment, improves the accuracy of energy consumption testing and the versatility of data processing, reduces energy consumption rate, and enhances the accuracy of energy performance testing for the equipment.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The application discloses a kind of wool dry cleaning bleaching equipment performance detection method and system, belong to electronic data processing technical field.The method includes the following steps: according to the electric energy consumption no-load state analysis result and the electric energy consumption operating state analysis result under running state of automatic wool dry cleaning bleaching device, obtain electric energy consumption evaluation coefficient, the water energy consumption operating state analysis result under running state obtains water energy consumption evaluation coefficient, comprehensive analysis electric energy consumption evaluation coefficient and water energy consumption evaluation coefficient, obtain total energy consumption evaluation coefficient.The application is tested to the energy consumption performance of automatic wool dry cleaning bleaching device, reaches the effect of improving the accuracy of automatic wool dry cleaning bleaching device energy consumption performance test method, solves the problem of insufficient accuracy of wool dry cleaning bleaching device energy consumption performance test in prior art.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of electronic data processing, and in particular to a wool dry cleaning and bleaching equipment performance detection method and system. BACKGROUND

[0002] With the pursuit of more efficient and environmentally friendly processing technology in today's laundry industry, the upgrading of the energy consumption performance accuracy of automatic wool dry cleaning and bleaching devices has advantages for the development of the entire laundry industry. Therefore, the demand for energy consumption performance testing methods for automatic wool dry cleaning and bleaching devices is also increasing, and the functions of automatic wool dry cleaning and bleaching devices are also being perfected. The demand for energy consumption performance testing methods for automatic wool dry cleaning and bleaching devices will continue to grow.

[0003] The performance testing system of the existing automatic wool dry cleaning and bleaching device realizes the automatic classification, washing, bleaching, drying and ironing of clothes through computer programming control of the dry cleaning device through an advanced automatic control system. The automatic device includes advanced control technology, which can accurately control the temperature, pressure and flow of chemicals to ensure the safety and effect of the clothes.

[0004] For example, the invention application with publication number CN116701140A discloses a storage chip performance detection device, method, system and storage medium, which includes: a test base for installing a storage chip to be tested; a control unit connected with the test base and having a temperature sensor built-in, for detecting the ambient temperature and performing performance testing on the storage chip according to a preset testing program to obtain performance testing results, and generating a test log according to the ambient temperature and the performance testing results; and a storage module connected with the control unit, for storing the test log.

[0005] For example, the invention application with publication number CN112860561A discloses an automatic performance testing method and terminal device, which includes: deploying a recording program in a terminal installed with a test environment, the recording program having a recorder for relaying information transmission between an app and a browser, and copying and delivering the information to an intelligent module; the intelligent module having a txt or database of different ports in a platform, for receiving the information delivered by the recorder, and converting and transmitting control signal information to a setting module according to the txt or database; and the setting module for translating the control signal information into a proxy script of a proxy server recognizable by the browser.

[0006] However, in the process of implementing the technical scheme of the present application, the above-mentioned technology at least has the following technical problems:

[0007] The prior art has the problem of insufficient accuracy in the energy consumption performance test method of the automatic wool dry cleaning and bleaching device, which is difficult to accurately and comprehensively test the energy consumption of the automatic wool dry cleaning and bleaching device, and to comprehensively analyze the total energy consumption evaluation coefficient of the wool dry cleaning and bleaching device at different detection points, and to improve the problem of insufficient accuracy in the energy consumption performance test method of the automatic wool dry cleaning and bleaching device. SUMMARY

[0008] The embodiment of the present application provides a wool dry cleaning and bleaching equipment performance detection method and system, which solves the problem of insufficient accuracy in the energy consumption performance test method of the automatic wool dry cleaning and bleaching device in the prior art, and improves the accuracy of the energy consumption test of the wool dry cleaning and bleaching device.

[0009] The embodiment of the present application provides a wool dry cleaning and bleaching equipment performance detection method, which comprises the following steps: collecting and obtaining an electric energy consumption no-load state analysis result; collecting and analyzing electric energy consumption performance parameters, analyzing electric energy consumption characteristic parameters, and comprehensively analyzing the electric energy consumption characteristic parameters to obtain an electric energy consumption running state analysis result; comprehensively analyzing the electric energy consumption no-load state analysis result and the electric energy consumption running state analysis result to obtain an electric energy consumption evaluation coefficient; collecting and analyzing water energy consumption performance parameters to obtain a water energy consumption evaluation coefficient; analyzing the electric energy consumption evaluation coefficient and the water energy consumption evaluation coefficient to obtain a total energy consumption evaluation coefficient, and analyzing the total energy consumption evaluation coefficient to obtain a total energy consumption evaluation result of the automatic wool dry cleaning and bleaching device.

[0010] Further, the specific process of collecting and obtaining the electric energy consumption no-load state analysis result is as follows: the voltage sensor, the current sensor and the temperature sensor are used to analyze the electric energy consumption no-load state of the automatic wool dry cleaning and bleaching device, and the electric energy consumption no-load state analysis result is obtained.

[0011] Further, the specific process of collecting and analyzing the electric energy consumption performance parameters to obtain the electric energy consumption running state analysis result is as follows: the electric energy consumption performance parameters include temperature evaluation parameters and speed evaluation parameters; the temperature sensor and the speed measuring instrument are deployed in the middle of the automatic wool dry cleaning and bleaching device; the temperature sensor and the speed measuring instrument are connected to the front-end data collection equipment and the back-end data processor in the automatic wool dry cleaning and bleaching device, and the back-end data processor continuously receives the temperature evaluation parameters and the speed evaluation parameters collected from the temperature sensor and the speed measuring instrument.

[0012] Further, the collection and analysis of the electric energy consumption performance parameters to obtain the electric energy consumption running state analysis result is specifically: the temperature evaluation parameters and the rotating speed evaluation parameters are analyzed to obtain the temperature characteristic parameters and the rotating speed characteristic parameters; the rotating speed of the device generator under the normal running state at each detection point is collected by the rotating speed measuring instrument to obtain the rotating speed evaluation parameters; the temperature characteristic parameters and the rotating speed characteristic parameters are analyzed to obtain the electric energy consumption analysis result.

[0013] Further, the comprehensive analysis of the electric energy consumption no-load state analysis result and the electric energy consumption running state analysis result to obtain the electric energy consumption evaluation coefficient is specifically:

[0014] The electric energy consumption evaluation coefficient is obtained by the data analysis of the electric energy consumption grade under the no-load state and the electric energy consumption running state analysis result.

[0015] Further, the collection and analysis of the water energy consumption performance parameters to obtain the water energy consumption evaluation coefficient is specifically: the water energy consumption performance parameters include the temperature evaluation parameters and the solute evaluation parameters; the solute evaluation parameters are collected by the conductivity meter arranged in the middle of the device; the solute evaluation parameters and the temperature evaluation parameters are analyzed to obtain the water energy consumption performance parameters.

[0016] Further, the collection and analysis of the water energy consumption performance parameters to obtain the water energy consumption evaluation coefficient is specifically: the flow meters are installed at the water inlet, the water outlet and the inside of the device, the water volume evaluation parameters are collected by the flow meters; the water volume evaluation parameters of the automatic wool dry cleaning and bleaching device are processed by the back-end processor to obtain the water volume characteristic parameters, the water volume characteristic parameters and the water energy consumption performance parameters are comprehensively analyzed to obtain the water energy consumption evaluation coefficient.

[0017] Further, the total energy consumption evaluation coefficient of the wool dry cleaning and bleaching device is obtained by: the time data information is collected by the rotating speed measuring instrument, the electric energy consumption performance parameters of the automatic wool dry cleaning and bleaching device are analyzed, the water energy consumption performance parameters are obtained by the flow meter, and the total energy consumption evaluation coefficient of the automatic wool dry cleaning and bleaching device is obtained by comprehensive analysis.

[0018] Further, the total energy consumption evaluation coefficient is specifically analyzed as follows:

[0019] The electric energy consumption evaluation coefficient and the water energy consumption evaluation coefficient under different detection points are integrated and processed by the back-end processor to obtain the total energy consumption evaluation coefficient, and the specific formula is:

[0020] ;

[0021] In the formula, The total energy consumption assessment coefficient for automated wool dry cleaning and bleaching equipment. The analysis results of the power consumption of the automated wool dry cleaning and bleaching equipment under no-load conditions, i.e., the power consumption level under no-load conditions. The results of the analysis of electrical energy consumption operation performance parameters are called electrical energy consumption analysis values. for The first unit of wool weight Maximum water volume assessment parameters at each monitoring point for The first unit of wool weight Minimum water volume assessment parameter at each detection point, These are the performance parameters for hydropower energy consumption. T, This indicates the number of parts by weight of wool per unit, where T is the total number of parts by weight of wool. , Here, represents the detection point number, t represents the total number of detection point numbers, and e represents the natural constant. This formula provides a comprehensive assessment of the total energy consumption of a wool dry cleaning and bleaching system. It also considers both electrical and water energy consumption, providing a stronger basis for energy-saving optimization. This allows for targeted treatment solutions for wool of different weights, improving energy utilization and reducing energy loss.

[0022] This application provides a performance testing system for an automated wool dry cleaning and bleaching device, comprising: an electrical energy consumption no-load performance analysis module, an electrical energy consumption operation performance analysis module, an electrical energy consumption evaluation coefficient module, a water energy consumption evaluation coefficient module, and a total energy consumption evaluation coefficient module; wherein, the electrical energy consumption no-load performance analysis module is used to analyze the temperature characteristic parameters and electrical characteristic parameters of the automated wool dry cleaning and bleaching device under no-load conditions to obtain electrical energy consumption no-load state analysis results; the electrical energy consumption operation performance analysis module is used to analyze the electrical energy consumption characteristic parameters to obtain electrical energy consumption operation state analysis results; the electrical energy consumption no-load performance analysis module is used to analyze the electrical energy consumption characteristic parameters to obtain electrical energy consumption operation state analysis results; the electrical energy consumption no-load performance analysis module is used to analyze the electrical energy consumption characteristic parameters to obtain electrical energy consumption operation state analysis results; the electrical energy consumption no-load performance analysis module is used to analyze the electrical energy consumption characteristic parameters to obtain electrical energy consumption operation state analysis results; the electrical energy consumption no-load performance analysis module is used to analyze the temperature characteristic parameters of the automated wool dry cleaning and bleaching device under no-load conditions to obtain electrical energy consumption operation state analysis results; the electrical energy consumption no-load performance analysis module is used to analyze the temperature characteristic parameters of the automated wool dry cleaning and bleaching device ... The energy consumption assessment coefficient module is used to comprehensively analyze the results of the no-load state analysis and the operating state analysis of the electrical energy consumption of the automated wool dry cleaning and bleaching device, and to comprehensively evaluate and analyze the temperature characteristic parameters and speed characteristic parameters to obtain the electrical energy consumption assessment coefficient. The water energy consumption assessment coefficient module is used to comprehensively analyze the water quantity assessment parameters and water quality assessment parameters at each detection point during the wool cleaning and bleaching process to obtain the water energy consumption assessment coefficient. The total energy consumption assessment coefficient module is used to comprehensively analyze the electrical energy consumption assessment coefficient and water energy consumption assessment coefficient at each detection point during the wool cleaning and bleaching process to obtain the total energy consumption assessment coefficient.

[0023] One or more technical solutions provided in the embodiments of this application have at least the following technical effects or advantages:

[0024] 1. By collecting and analyzing the idle state analysis results and the running state analysis results of the electric energy consumption of the automatic wool dry cleaning and bleaching device, the electric energy consumption evaluation coefficient of the automatic wool dry cleaning and bleaching device is obtained, the water energy consumption evaluation coefficient is obtained by collecting and analyzing the running state analysis results of the water energy consumption, and the total energy consumption evaluation coefficient is obtained according to the electric energy consumption evaluation coefficient and the water energy consumption evaluation coefficient, thereby effectively solving the problem of insufficient accuracy of the wool dry cleaning and bleaching device in the energy consumption performance test method, and improving the accuracy of the wool dry cleaning and bleaching device energy consumption test method.

[0025] 2. By comprehensively analyzing the idle state and the running state of the automatic wool dry cleaning and bleaching device, the total energy consumption evaluation coefficient is obtained, the total energy consumption evaluation results at each detection point in the wool dry cleaning and bleaching process are obtained according to the total energy consumption evaluation coefficient, and the temperature evaluation parameter, the speed evaluation parameter, the solute evaluation parameter and the water quantity evaluation parameter of the automatic wool dry cleaning and bleaching device at each detection point are introduced, thereby performing complete evaluation on the wool dry cleaning device energy consumption test method from multiple dimensions and accurately, and thereby improving the accuracy of the wool dry cleaning and bleaching device energy consumption test method.

[0026] 3. By the total energy consumption evaluation results at each detection point in the wool dry cleaning and bleaching process, the influence of the stable temperature evaluation parameter at each detection point on the energy consumption performance of the automatic wool dry cleaning and bleaching device is determined, the data integration analysis capability is improved, the data multi-dimensional precision description is enhanced, the data processing priority is determined and the energy consumption rate is reduced, thereby improving the multifunctionality of the data processing of the automatic wool dry cleaning and bleaching device, and thereby realizing the accuracy of the energy consumption performance test of the automatic wool dry cleaning and bleaching device. BRIEF DESCRIPTION OF DRAWINGS

[0027] Figure 1 A wool dry cleaning and bleaching equipment performance detection method flowchart is provided for the embodiments of the present application;

[0028] Figure 2 An automatic wool dry cleaning and bleaching device electric energy consumption analysis value function diagram is provided for the embodiments of the present application;

[0029] Figure 3 A performance test system flowchart of an automatic wool dry cleaning and bleaching device is provided for the embodiments of the present application. DETAILED DESCRIPTION

[0030] The embodiments of the present application provide a wool dry cleaning and bleaching equipment performance detection method and system, solve the problem of insufficient accuracy of the automatic wool dry cleaning and bleaching device energy consumption test in the prior art, and realize the effect of improving the accuracy of the wool dry cleaning and bleaching device energy consumption test method through the test of the energy consumption performance of the automatic wool dry cleaning and bleaching device.

[0031] The technical solution in the embodiments of the present application is to solve the problem of the above-mentioned inability to improve the accuracy of the energy consumption test method of the wool dry cleaning and bleaching device. The general idea is as follows:

[0032] The electric energy consumption idle state analysis result of the automatic wool dry cleaning and bleaching device is collected, the electric energy consumption running state analysis result is obtained, the electric energy consumption running performance parameters are collected and analyzed, the electric energy consumption running state analysis result is obtained, the electric energy consumption running state analysis result and the electric energy consumption running performance parameters are comprehensively analyzed to obtain the electric energy consumption evaluation coefficient of the automatic wool dry cleaning and bleaching device; the water energy consumption running performance parameters are collected and analyzed to obtain the water energy consumption evaluation coefficient; the electric energy consumption evaluation coefficient and the water energy consumption evaluation coefficient are comprehensively analyzed to obtain the total energy consumption evaluation coefficient, so that the total energy consumption evaluation result is obtained according to the total energy consumption evaluation coefficient, and the accuracy of the energy consumption test of the automatic wool dry cleaning and bleaching device is improved.

[0033] In order to better understand the above-mentioned test method, the above-mentioned technical test method will be described in detail in combination with the drawings of the specification and the specific embodiments.

[0034] As shown in Figure 1 , it is a wool dry cleaning and bleaching equipment performance detection method flow chart provided by the embodiments of the present application. The method is applied to the performance test device of an automatic wool dry cleaning and bleaching device. The method includes the following steps: collecting the electric energy consumption idle state analysis result, collecting and analyzing the electric energy consumption running performance parameters, analyzing the electric energy consumption characteristic parameters, and comprehensively analyzing the electric energy consumption characteristic parameters to obtain the electric energy consumption running state analysis result; comprehensively analyzing the electric energy consumption idle state analysis result and the electric energy consumption running state analysis result to obtain the electric energy consumption evaluation coefficient; collecting and analyzing the water energy consumption running performance parameters to obtain the water energy consumption evaluation coefficient; analyzing the electric energy consumption evaluation coefficient and the water energy consumption evaluation coefficient to obtain the total energy consumption evaluation coefficient, and analyzing the total energy consumption evaluation result of the automatic wool dry cleaning and bleaching device according to the total energy consumption evaluation coefficient.

[0035] Further, the specific process of collecting the electric energy consumption idle state analysis result is as follows: the voltage sensor, the current sensor and the temperature sensor are used to analyze the electric energy consumption idle state of the automatic wool dry cleaning and bleaching device at each detection point, and the electric energy consumption idle state analysis result, i.e. the electric energy consumption level under idle state, is obtained.

[0036] In this embodiment, the idle state is the automatic wool dry cleaning and bleaching device running in the idle state without clothes or other loads. In the idle state, the relevant parameter information is collected by analyzing the temperature sensor and power sensor, and it is judged whether the device is in a normal working state in the idle state. For example, the balance of the rotating drum is affected, the device generates heat, and the temperature rises. At this time, the idle state of the device is unstable, and the temperature evaluation parameter and the power evaluation parameter need to be analyzed by the back-end processor to ensure that the dry cleaning device has reached a stable state.

[0037] The back-end data processor, such as the PLC programmable logic controller, is used to process the temperature evaluation parameter, the power evaluation parameter and the speed evaluation parameter. Data exchange between the sensor and the PLC can be realized through a serial communication port, such as through RS-232, RS-485, or some advanced temperature sensors with network functions can be deployed inside the device to communicate with the PLC through an Ethernet interface.

[0038] The back-end processor obtains the analysis result of the electric energy consumption idle performance parameter after processing, and evaluates the analysis result. By comparing the energy efficiency grade of the wool bleaching device on the market, the electric energy consumption grade of the automatic wool dry cleaning and bleaching device in the idle state is set to be between 1 and 4.

[0039] Further, the electric energy consumption running performance parameter is collected and analyzed to obtain the electric energy consumption running state analysis result. The specific process is as follows: the electric energy consumption running performance parameter includes the temperature evaluation parameter and the speed evaluation parameter; the temperature sensor and the speed measuring instrument are deployed in the automatic wool dry cleaning and bleaching device; the temperature sensor and the speed measuring instrument are connected as the front-end data collection equipment in the automatic wool dry cleaning and bleaching device and the back-end data processor, and the back-end data processor continuously receives the temperature evaluation parameter and the speed evaluation parameter collected from the temperature sensor and the speed measuring instrument.

[0040] In this embodiment, the running state is that the automatic wool dry cleaning and bleaching device is in a working state with clothes or other loads. The device works stably in the running state with loads. At this time, the temperature evaluation parameter and the speed evaluation parameter of the automatic wool dry cleaning and bleaching device in the running state are collected by the temperature sensor and the speed measuring instrument, and are transmitted to the back-end processor for analysis and integration of the collected information.

[0041] Further, the electric energy consumption running performance parameter is collected and analyzed to obtain the electric energy consumption running state analysis result. The specific process is as follows: the temperature evaluation parameter and the speed evaluation parameter are processed and analyzed to obtain the temperature characteristic parameter and the speed characteristic parameter; the generator speed of the device at each detection point in the normal running state is collected by the speed measuring instrument to obtain the speed evaluation parameter; the temperature characteristic parameter and the speed characteristic parameter are processed and analyzed to obtain the electric energy consumption analysis result.

[0042] In the embodiment, the stability of the temperature evaluation coefficient in the wool dry cleaning and bleaching process at each detection point is analyzed to obtain a temperature characteristic parameter, which is a standard value for evaluating the stability of the temperature evaluation coefficient, to determine whether the temperature evaluation coefficient in the wool dry cleaning and bleaching process is stable. The greater the temperature characteristic parameter, the less stable the temperature evaluation coefficient, so that the influence of the temperature characteristic parameter on the analysis result of the electric energy consumption is analyzed according to the size of the temperature characteristic parameter. The speed characteristic parameter is the average value of the speed difference of the wool dry cleaning and bleaching device per unit weight of wool at each detection point. The greater the speed characteristic parameter, the greater the energy consumption per unit weight of wool at the speed, that is, the poorer the cleaning effect of the device and the poorer the performance of the device.

[0043] The temperature characteristic parameter is obtained by analyzing the temperature evaluation parameter by a formula, and the speed characteristic parameter is obtained by analyzing the speed evaluation parameter by a formula. The specific formula is as follows:

[0044] ;

[0045] ;

[0046] The temperature characteristic parameter is the stability level of the temperature level difference between the running temperature of the device and the temperature of the device under the rated power at different wool weights at all detection points, that is, the stability level of the temperature evaluation parameter. The smaller the temperature characteristic parameter, the more stable the temperature evaluation parameter.

[0047] T, represents the unit weight of wool, and T represents the total weight of wool.

[0048] , represents the detection point number, and t represents the total number of detection points.

[0049] is the temperature evaluation parameter of the first detection point per unit weight of wool, which represents the temperature level difference between the running temperature of the device and the temperature of the device under the rated power at different wool weights. The more stable the temperature level difference, the higher the efficiency of the device and the more stable the electric energy consumption.

[0050] is the speed evaluation parameter per unit weight of wool, which represents the absolute level of the speed difference between the speed per unit weight of wool and the speed under the no-load state of the device.

[0051] is the speed of the device under the no-load state. The rotational speed characteristic parameter under unit wool weight, namely the average value of the absolute level of rotational speed difference under unit wool weight fraction. The greater the average value of the absolute level of rotational speed difference, the greater the energy consumption of the device. The greater the difference of the absolute level of rotational speed difference, the more energy consumption of the device, which may be caused by the slow speed of overload or the fast speed of rotational speed. Because the rotational speed level of different devices under unit wool weight fraction is different, the rotational speed level is set between 1-5.

[0052] By comprehensively analyzing the influence of the temperature characteristic parameters and the rotational speed characteristic parameters of the detection points under different wool weights on the electric energy consumption operation performance parameters of the automatic wool dry cleaning and bleaching device, the analysis of the electric energy consumption operation performance parameters is more accurate and complete.

[0053] The data processing and analysis of the temperature characteristic parameters and the rotational speed characteristic parameters obtain the electric energy consumption analysis result specific formula as follows:

[0054] ;

[0055] The electric energy consumption analysis value is the electric energy consumption analysis result.

[0056] The smaller the electric energy consumption analysis value, the smaller the influence of the electric energy consumption analysis value on the total energy consumption evaluation coefficient.

[0057] The temperature characteristic parameter is a preset comprehensive evaluation influence weight factor of the electric energy consumption analysis result obtained from the database, and the value range is (0, 1). The comprehensive evaluation influence weight factor of the temperature characteristic parameter on the electric energy consumption analysis result in the database is established when the system is established. The mapping table of the temperature characteristic parameter and the electric energy consumption analysis value is established. The real-time temperature characteristic parameter is input to the pre-set mapping set, and the comprehensive evaluation influence weight factor of the temperature characteristic parameter on the electric energy consumption analysis result.

[0058] The rotational speed characteristic parameter is a preset comprehensive evaluation influence weight factor of the electric energy consumption analysis result obtained from the database, and the value range is (0, 1). The comprehensive evaluation influence weight factor of the rotational speed characteristic parameter on the electric energy consumption analysis result in the database is established when the system is established. The mapping table of the rotational speed characteristic parameter and the electric energy consumption analysis value is established. The real-time temperature characteristic parameter is input to the pre-set mapping set, and the comprehensive evaluation influence weight factor of the rotational speed characteristic parameter on the electric energy consumption analysis result.

[0059] The weight factor + =1.

[0060] According to the analysis, the more stable the temperature is in the wool dry cleaning and bleaching process, the smaller the average value of the absolute level of the speed difference per unit weight of wool is, the less the electric energy consumption per unit weight of wool is, the smaller the electric energy consumption analysis result is, the more stable the electric energy consumption of the wool dry cleaning and bleaching device is, and the better the performance of the automatic wool dry cleaning and bleaching device is.

[0061] As shown in Figure 2 , it is an electric energy consumption analysis value function diagram of an automatic wool dry cleaning and bleaching device provided by the embodiment of the application. It shows the change trend of the temperature characteristic parameter and the speed characteristic parameter with the electric energy consumption analysis value. When the temperature characteristic parameter is smaller, the electric energy consumption analysis value tends to be the minimum value, indicating that the electric energy consumption analysis value has less influence on the electric energy consumption evaluation coefficient, and the performance of the automatic wool dry cleaning and bleaching device is better. When the average value of the absolute level of the speed difference per unit weight of wool is smaller, the electric energy consumption analysis value tends to be the minimum value, the electric energy consumption of the device is smaller, and the performance is better. When the average value of the absolute level of the speed difference per unit weight of wool is larger, the electric energy consumption analysis value is larger. According to the actual wool dry cleaning and bleaching process, the electric energy consumption analysis value at each detection point per unit weight of wool changes according to the trend shown in the figure.

[0062] The curve is the effect of only the temperature characteristic parameter as the independent variable. When the speed characteristic parameter is constant, the change trend of the electric energy consumption analysis value with the temperature characteristic parameter when the temperature characteristic parameter changes, the temperature evaluation parameter is more stable, the temperature characteristic parameter is smaller, and the electric energy consumption analysis value is smaller. When the device is in a more stable state of the temperature evaluation parameter, the device is in a normal operating state. At this time, the electric energy consumption analysis value is affected by the average value of the absolute level of the speed difference per unit weight of wool, and the influence weight factor of the comprehensive evaluation of the speed characteristic parameter on the electric energy consumption analysis result is larger, and the electric energy consumption analysis value is smaller.

[0063] Under the joint influence of the temperature characteristic parameter and the speed characteristic parameter, the smaller the electric energy consumption analysis value is, the better the performance of the device is.

[0064] Further, the electric energy consumption evaluation coefficient is obtained by comprehensively analyzing the electric energy consumption level under no-load state and the electric energy consumption analysis result under running state. The specific process of the electric energy consumption evaluation coefficient is that the electric energy consumption evaluation coefficient is obtained by data analysis of the electric energy consumption level under no-load state and the electric energy consumption analysis result under running state.

[0065] In this embodiment, the electric energy consumption evaluation coefficient can be obtained by the calculation formula, and the specific calculation formula of the electric energy consumption evaluation coefficient is:

[0066] ;

[0067] This indicates the energy consumption analysis results of the automated wool dry cleaning and bleaching unit under no-load conditions, i.e., the energy consumption level under no-load conditions. This indicates the results of the power consumption operation status analysis. Different automated wool dry cleaning and bleaching devices may have different power consumption no-load status analysis results, that is, different power consumption levels under no-load conditions. The higher the power consumption level under no-load conditions, the better the device's performance under no-load conditions. The smaller the value, the more stable the energy consumption analysis value of the device at the detection point. Comprehensive analysis shows that the smaller the energy consumption evaluation coefficient, the better the performance of the automated wool dry cleaning and bleaching device.

[0068] Furthermore, the process of collecting and analyzing hydropower energy consumption performance parameters to obtain hydropower energy consumption evaluation coefficients is as follows: hydropower energy consumption performance parameters include temperature evaluation parameters and solute evaluation parameters; a conductivity meter is deployed in the device to collect solute evaluation parameters; and the temperature evaluation parameters and solute evaluation parameters are processed to obtain hydropower energy consumption performance parameters.

[0069] In this embodiment, the conductivity analyzer is an instrument used to analyze and detect the solute evaluation parameters of the automated wool dry cleaning and bleaching device, and is used to collect and analyze the concentration of wool cleaning agent at various detection points in the wool dry cleaning and bleaching device.

[0070] The performance parameters of hydropower energy consumption can be obtained through calculation formulas. The specific calculation formulas for the performance parameters of hydropower energy consumption are as follows:

[0071] ;

[0072] in, These are the performance parameters for hydropower energy consumption. for The first unit of wool weight The solute evaluation parameter at each testing point represents the impurity content of the dry cleaning agent at each testing point during the actual wool dry cleaning and bleaching process. Because different wool weights have different effects on the dry cleaning agent, the impurity content at each testing point varies depending on the wool weight. The parameter is set to a minimum of 1 mg / kg for any wool weight, indicating how many milligrams of dry cleaning agent are present per kilogram of wool. For example, when the solute evaluation parameter is 'e', ​​it means there are 'e' milligrams of dry cleaning agent per kilogram of wool.

[0073] The greater the solute evaluation parameter is, the more impurities the wool dry cleaning agent contains, and the smaller the water energy consumption operation performance parameter is. When the temperature evaluation parameter is constant, the solute evaluation parameter is negatively correlated with the water energy consumption operation performance parameter. When the solute evaluation parameter under different wool weights is constant, the size of the temperature characteristic parameter is positively correlated with the water energy consumption operation performance parameter according to the formula, that is, the relatively stable temperature evaluation parameter is positively correlated with the water energy consumption operation performance parameter. According to the formula analysis, when the temperature evaluation parameter is unstable, the water energy consumption operation performance parameter is greater. When the water energy consumption operation performance parameter is smaller under the stable temperature evaluation parameter, the performance of the automatic wool dry cleaning and bleaching device is better.

[0074] If the solute evaluation parameter is a fixed value e, and the temperature characteristic parameter is taken as the independent variable, the actual value of the water energy consumption operation performance parameter is Table 1 is an example table of the water energy consumption operation performance parameter value, and Table 1 is as follows:

[0075] Table 1 Water energy consumption operation performance parameter value example table

[0076]

[0077] According to Table 1, the water energy consumption operation performance parameter value increases with the increase of the temperature characteristic parameter. The more unstable the temperature evaluation parameter is, the greater the water energy consumption operation performance parameter is. The more stable the temperature evaluation parameter is, the smaller the water energy consumption operation performance parameter is, and the better the performance of the device is. This is conducive to further judging the influence of the change of the temperature characteristic parameter on the water energy consumption evaluation coefficient.

[0078] Further, the specific process of collecting and analyzing the water energy consumption operation performance parameter to obtain the water energy consumption evaluation coefficient is as follows: a flow meter is installed at the water inlet, water outlet and inside the device, and the flow meter is used to collect the water volume evaluation parameter; the water volume characteristic parameter is obtained by processing the water volume evaluation parameter of the automatic wool dry cleaning and bleaching device through the back-end processor, and the water volume characteristic parameter and the water energy consumption operation performance parameter are comprehensively analyzed to obtain the water energy consumption evaluation coefficient.

[0079] In this embodiment, the specific calculation formula of collecting and analyzing the water energy consumption operation performance parameter to obtain the water energy consumption evaluation coefficient is as follows:

[0080] WEC= ;

[0081] is the maximum water volume evaluation parameter under the first detection point per unit wool weight, is the maximum water quantity evaluation parameter at the first detection point per unit weight of wool the minimum water quantity evaluation parameter at the first detection point per unit weight of wool the water energy consumption operation performance parameter value, T, represents the number of parts per unit weight of wool, T represents the total number of parts of wool weight, and e is the natural constant. The water quantity evaluation parameter at the first detection point is analyzed by the flow meter to obtain the water quantity characteristic parameter. The water quantity characteristic parameter represents the energy consumption level of the water quantity evaluation parameter at the first detection point per unit weight of wool, which is set to be between 1 and 4, and the larger the level, the better the performance parameter, and the water energy consumption evaluation coefficient is negatively correlated,

[0082] Further, the specific process of obtaining the total energy consumption evaluation coefficient of the wool dry cleaning and bleaching device is as follows: the time data information is collected by the speed measuring instrument, the electric energy consumption operation performance parameter of the automatic wool dry cleaning and bleaching device is analyzed, the water energy consumption operation performance parameter is obtained by collecting data information by the flow meter, and the total energy consumption evaluation coefficient of the automatic wool dry cleaning and bleaching device is obtained by comprehensive analysis.

[0083] In this embodiment, the speed measuring instrument collects data parameter information including the running and no-load state of the automatic wool dry cleaning and bleaching device, and the flow meter collects data parameter information including the running of the automatic wool dry cleaning and bleaching device.

[0084] Further, a wool dry cleaning and bleaching equipment performance detection method is characterized in that the specific analysis process of the total energy consumption evaluation coefficient is as follows:

[0085] The back-end processor integrates and processes the electric energy consumption evaluation coefficient and the water energy consumption evaluation coefficient at different detection points to obtain the total energy consumption evaluation coefficient, and the specific formula is as follows:

[0086] ;

[0087] In the formula, is the total energy consumption evaluation coefficient of the automatic wool dry cleaning and bleaching device, is the electric energy consumption no-load state analysis result of the automatic wool dry cleaning and bleaching device, i.e. the electric energy consumption level in the no-load state is the electric energy consumption operation performance parameter analysis result, i.e. the electric energy consumption analysis value, is the maximum water quantity evaluation parameter at the first detection point per unit weight of wool the minimum water quantity evaluation parameter at the first detection point per unit weight of wool is the maximum water quantity evaluation parameter at the first detection point per unit weight of wool the minimum water quantity evaluation parameter at the first detection point per unit weight of wool​​​ water energy consumption operation performance parameter value, T, represents the unit weight of wool, T represents the total weight of wool, , represents the detection point number, t is the total number of detection points, and e is a natural constant. The formula comprehensively evaluates the total energy consumption of the wool dry cleaning and bleaching device, considers the electric energy consumption and water energy consumption, provides a stronger basis for energy saving optimization, and thus can provide corresponding processing schemes for wool of different weights, improve energy utilization, and reduce energy consumption loss.

[0088] The embodiment of the application provides a performance test system for an automatic wool dry cleaning and bleaching device, which is characterized by comprising: an electric energy consumption no-load performance analysis module, an electric energy consumption operation performance analysis module, an electric energy consumption evaluation coefficient module, a water energy consumption evaluation coefficient module and a total energy consumption evaluation coefficient module. The electric energy consumption no-load performance analysis module is used to analyze the temperature characteristic parameter and the electric power characteristic parameter of the automatic wool dry cleaning and bleaching device in a no-load state, and obtain the electric energy consumption level in the no-load state. The electric energy consumption operation performance analysis module is used to analyze the electric energy consumption characteristic parameter to obtain an electric energy consumption operation state analysis result. The electric energy consumption evaluation coefficient module is used to comprehensively analyze the electric energy consumption level in the no-load state and the electric energy consumption operation state analysis result of the automatic wool dry cleaning and bleaching device, and comprehensively evaluate and analyze the temperature characteristic parameter and the rotational speed characteristic parameter to obtain an electric energy consumption evaluation coefficient. The water energy consumption evaluation coefficient module is used to comprehensively analyze the water volume evaluation parameter and the water quality evaluation parameter at each detection point in the wool cleaning and bleaching process to obtain a water energy consumption evaluation coefficient. The total energy consumption evaluation coefficient module is used to comprehensively analyze the electric energy consumption evaluation coefficient and the water energy consumption evaluation coefficient at each detection point in the wool cleaning and bleaching process to obtain a total energy consumption evaluation coefficient. According to the total energy consumption evaluation coefficient, the smaller the total energy consumption evaluation coefficient, the better the total energy consumption evaluation result.

[0089] In summary, the embodiment of the application monitors the energy consumption performance of the automatic dry cleaning and bleaching device, collects the influence parameters of electric energy and water energy, respectively analyzes the electric energy consumption evaluation coefficient and the water energy consumption evaluation coefficient, and the method for testing the energy consumption performance of the automatic dry cleaning and bleaching device is more complete, thereby improving the accuracy of the energy consumption performance of the automatic wool dry cleaning and bleaching device.

[0090] Those skilled in the art will appreciate that embodiments of the present application can be devised for a variety of applications. It is intended that the present application be limited only by the scope of the appended claims, and it is intended that various modifications and alterations made by those skilled in the art be considered as within the scope of the present application. The embodiments of the present application will be described with reference to the attached drawings, wherein:

[0091] The present application is described in reference to the drawings using a flowchart and / or a block diagram of the method, apparatus (system) and computer program product according to embodiments of the application. It will be understood that each block of the flowchart and / or block diagram, and combinations of blocks in the flowchart and / or block diagram, can be implemented by computer program instructions. These computer program instructions can be provided to a processor of a general purpose computer, special purpose computer, embedded processing device or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, create means for implementing the functions specified in the flowchart and / or block diagram block or blocks. Figure 1 one or more functions specified in the flowchart and / or block diagram block or blocks. Figure 1 one or more functions specified in the flowchart and / or block diagram block or blocks.

[0092] These computer program instructions can also be stored in a computer- readable memory that can direct a computer or other programmable data processing apparatus to function in a particular manner, such that the instructions stored in the computer-readable memory produce an article of manufacture including instructions which implement the function specified in the flowchart and / or block diagram block or blocks. Figure 1 one or more functions specified in the flowchart and / or block diagram block or blocks. Figure 1 one or more functions specified in the flowchart and / or block diagram block or blocks.

[0093] These computer program instructions can also be loaded onto a computer or other programmable data processing apparatus to cause a series of operational steps to be performed on the computer or other programmable apparatus to produce a computer-implemented process such that the instructions which execute on the computer or other programmable apparatus provide steps for implementing the functions specified in the flowchart and / or block diagram block or blocks. Figure 1 one or more functions specified in the flowchart and / or block diagram block or blocks. Figure 1 one or more functions specified in the flowchart and / or block diagram block or blocks.

[0094] While the preferred embodiments of the application have been described, additional variations and modifications can be made to the embodiments by those skilled in the art once they learn of the basic inventive concepts. Therefore, the appended claims are intended to cover all such modifications and variations as fall within the scope of the present application.

[0095] Obviously, many modifications and variations of the present application are possible in light of the above teachings. It is, therefore, to be understood that within the scope of the appended claims and their equivalents, the application can be practiced otherwise than as specifically described.

Claims

1. A method for testing the performance of wool dry cleaning and bleaching equipment, characterized in that, Specifically, the following steps are included: The results of the no-load power consumption analysis were collected. Collect and analyze the operating performance parameters of electrical energy consumption, analyze the characteristic parameters of electrical energy consumption, and comprehensively analyze the characteristic parameters of electrical energy consumption to obtain the analysis results of the operating status of electrical energy consumption; The energy consumption evaluation coefficient is obtained by comprehensively analyzing the results of the no-load state analysis and the operating state analysis of energy consumption. Collect and analyze hydropower energy consumption operation performance parameters to obtain hydropower energy consumption evaluation coefficients; The total energy consumption evaluation coefficient is obtained by analyzing the energy consumption evaluation coefficients of electricity and water. The total energy consumption evaluation result of the automated wool dry cleaning and bleaching device is obtained by analyzing the total energy consumption evaluation coefficient. The specific analysis process for the total energy consumption assessment coefficient is as follows: The backend processor integrates the energy consumption assessment coefficients for electrical and water energy consumption at different detection points to obtain the total energy consumption assessment coefficient. The specific formula is as follows: ; In the formula, The total energy consumption assessment coefficient for automated wool dry cleaning and bleaching equipment. The analysis results of the power consumption of the automated wool dry cleaning and bleaching equipment under no-load conditions, i.e., the power consumption level under no-load conditions. The results of the analysis of electrical energy consumption operation performance parameters are called electrical energy consumption analysis values. for The first unit of wool weight Maximum water volume assessment parameters at each monitoring point for The first unit of wool weight Minimum water volume assessment parameter at each detection point, These are the performance parameters for hydropower energy consumption. T, This indicates the number of parts by weight of wool per unit, where T is the total number of parts by weight of wool. , The formula represents the detection point number, t is the total number of detection point numbers, and e is a natural constant. This formula comprehensively evaluates the total energy consumption of the wool dry cleaning and bleaching device. It also considers the energy consumption of electricity and water, providing a stronger basis for energy-saving optimization. This allows for targeted treatment solutions for wool of different weights, improving energy utilization and reducing energy loss.

2. The performance testing method for wool dry cleaning and bleaching equipment as described in claim 1, characterized in that, The specific process for obtaining the power consumption analysis results under no-load conditions is as follows: The power consumption of the automated wool dry cleaning and bleaching device under no-load conditions at each detection point is analyzed using voltage, current and temperature sensors to obtain the power consumption analysis results under no-load conditions, i.e., the power consumption level under no-load conditions.

3. The performance testing method for wool dry cleaning and bleaching equipment as described in claim 1, characterized in that, The specific process for collecting and analyzing power consumption operation performance parameters to obtain power consumption operation status analysis results is as follows: The power consumption performance parameters include temperature evaluation parameters and speed evaluation parameters; Temperature sensors and speed measuring instruments are deployed in automated wool dry cleaning and bleaching equipment; The temperature sensor and speed measuring instrument are connected to the back-end data processor as front-end data acquisition devices in the wool dry cleaning and bleaching device. The back-end data processor will continuously receive temperature evaluation parameters and speed evaluation parameters at each detection point collected from the temperature sensor and speed measuring instrument.

4. The performance testing method for wool dry cleaning and bleaching equipment as described in claim 3, characterized in that, The specific process of collecting and analyzing power consumption operation performance parameters to obtain power consumption operation status analysis results is as follows: Data processing and analysis were performed on temperature evaluation parameters and speed evaluation parameters to obtain temperature characteristic parameters and speed characteristic parameters. The generator speed of the device under normal operating conditions is collected at each detection point by a speed measuring instrument to obtain speed evaluation parameters; Data processing and analysis of temperature and rotation speed characteristic parameters yielded electrical energy consumption analysis results.

5. The performance testing method for wool dry cleaning and bleaching equipment as described in claim 1, characterized in that, The specific process for obtaining the energy consumption evaluation coefficient by comprehensively analyzing the results of the energy consumption no-load state analysis and the energy consumption operation state analysis is as follows: The energy consumption assessment coefficient is derived from the combined effect of the energy consumption level under no-load conditions and the analysis results of the energy consumption operation status under no-load conditions. The energy consumption assessment coefficient is obtained by analyzing the data of the energy consumption level under no-load conditions and the analysis results of the energy consumption operation status under no-load conditions.

6. The performance testing method for wool dry cleaning and bleaching equipment as described in claim 1, characterized in that, The specific process for collecting and analyzing hydropower energy consumption performance parameters to obtain hydropower energy consumption evaluation coefficients is as follows: Hydropower energy consumption operation performance parameters include temperature assessment parameters and solute assessment parameters; A conductivity meter is deployed in the device to collect solute evaluation parameters at each detection point; Data processing of solute assessment parameters and temperature assessment parameters yields hydropower energy consumption performance parameters.

7. The performance testing method for wool dry cleaning and bleaching equipment as described in claim 6, characterized in that... The specific process of collecting and analyzing hydropower energy consumption operation performance parameters to obtain hydropower energy consumption evaluation coefficients is as follows: Flow meters are installed at the inlet, outlet, and inside the equipment to collect water flow assessment parameters at each detection point. The back-end processor processes the water volume assessment parameters of the automated wool dry cleaning and bleaching device at each detection point to obtain water volume characteristic parameters. The water volume characteristic parameters and water energy consumption operation performance parameters are comprehensively analyzed to obtain the water energy consumption assessment coefficient.

8. A performance testing system for an automated wool dry cleaning and bleaching device, comprising an electrical energy consumption no-load performance analysis module, an electrical energy consumption operation performance analysis module, an electrical energy consumption evaluation coefficient module, a water energy consumption evaluation coefficient module, and a total energy consumption evaluation coefficient module; in, The power consumption no-load performance analysis module is used to analyze the temperature characteristic parameters and power characteristic parameters of the automated wool dry cleaning and bleaching device under no-load conditions, and obtain the power consumption level under no-load conditions. The power consumption operation performance analysis module is used to analyze the power consumption characteristic parameters to obtain the power consumption operation status analysis results; The power consumption evaluation coefficient module is used to comprehensively analyze the power consumption level and power consumption operation status analysis results of the automated wool dry cleaning and bleaching device under no-load conditions, and to comprehensively evaluate and analyze the temperature characteristic parameters and speed characteristic parameters to obtain the power consumption evaluation coefficient. The water energy consumption assessment coefficient module is used to comprehensively analyze the water quantity assessment parameters and water quality assessment parameters at each detection point during the wool washing and bleaching process to obtain the water energy consumption assessment coefficient. The total energy consumption evaluation coefficient module is used to comprehensively analyze the electrical energy consumption evaluation coefficient and water energy consumption evaluation coefficient at each detection point during the wool washing and bleaching process to obtain the total energy consumption evaluation coefficient. The specific analysis process for the total energy consumption assessment coefficient is as follows: The backend processor integrates the energy consumption assessment coefficients for electrical and water energy consumption at different detection points to obtain the total energy consumption assessment coefficient. The specific formula is as follows: ; In the formula, The total energy consumption assessment coefficient for automated wool dry cleaning and bleaching equipment. The analysis results of the power consumption of the automated wool dry cleaning and bleaching equipment under no-load conditions, i.e., the power consumption level under no-load conditions. The results of the analysis of electrical energy consumption operation performance parameters are called electrical energy consumption analysis values. for The first unit of wool weight Maximum water volume assessment parameters at each monitoring point for The first unit of wool weight Minimum water volume assessment parameter at each detection point, These are the performance parameters for hydropower energy consumption. T, This indicates the number of parts by weight of wool per unit, where T is the total number of parts by weight of wool. , The formula represents the detection point number, t is the total number of detection point numbers, and e is a natural constant. This formula comprehensively evaluates the total energy consumption of the wool dry cleaning and bleaching device. It also considers the energy consumption of electricity and water, providing a stronger basis for energy-saving optimization. This allows for targeted treatment solutions for wool of different weights, improving energy utilization and reducing energy loss.

Citation Information

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