A wiring integrated automatic machine

By designing an integrated automatic wiring machine, which utilizes conveyor belts and a multi-station automated production line, the problem of low efficiency in traditional wiring is solved, and highly efficient automated wiring is achieved.

CN120834522BActive Publication Date: 2025-12-12WENZHOU OUSTAR ELECTRICAL INDUSTRY CO LTD
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Patent Information

Application Number
CN202511333425.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-09-18
Publication Date
2025-12-12
Estimated Expiration
2045-09-18

AI Technical Summary

Technical Problem

Traditional wiring processes are inefficient and require automation to improve efficiency.

Method used

Design an integrated automatic wiring machine, including a conveyor belt, multiple workstations, cylinders, motors and other components, to realize an automated wiring process.

Benefits of technology

It improved wiring efficiency and enabled highly efficient automated production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a wiring integrated automatic machine, which comprises a rack, a conveying belt arranged on the rack, a carrier installed on the conveying belt, a driving motor arranged at one end of the conveying belt and used for driving the conveying belt to move, a wire arranging station, a wire cutting and stripping station, a wire twisting station, a heat shrink tube station and a punch pin station arranged on the rack respectively, a cross beam fixedly connected to the rack and located above the carrier, a wire arranging positioning cylinder fixedly connected to the cross beam, a wire arranging back-pulling cylinder fixedly connected to one side of the rack, a first support connected to the wire arranging back-pulling cylinder, a wire arranging clamping cylinder arranged at one end of the first support, and an arranging plate connected to the wire arranging clamping cylinder. The application has the advantages of high-efficiency wiring.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of automatic wiring machine, and particularly relates to a wiring integrated automatic machine. BACKGROUND

[0002] Traditional wiring is manually wired by production line, and the efficiency is relatively low. The present application is a wiring integrated automatic machine, which automatically wires and is more efficient. SUMMARY

[0003] The present application aims to provide a wiring integrated automatic machine to solve the problems in the background art, which has the advantage of efficient wiring.

[0004] To achieve the above object, the present application provides the following technical scheme: a wiring integrated automatic machine, comprising a rack, a conveying belt arranged on the rack, a carrier installed on the conveying belt, a driving motor arranged at one end of the conveying belt and used to drive the conveying belt to move, a wire arranging station, a wire cutting and stripping station, a wire twisting station, a heat shrink tube station and a pin punching station arranged on the rack according to the conveying belt, a cross beam fixedly connected to the rack and located above the carrier, the wire arranging station comprising a wire arranging positioning cylinder fixedly connected to the cross beam, a wire arranging back-pulling cylinder fixedly connected to one side of the rack, a first support connected to the wire arranging back-pulling cylinder, a wire arranging clamping cylinder arranged at one end of the first support, and an arranging plate connected to the wire arranging clamping cylinder.

[0005] As a further scheme of the present application, the wire cutting and stripping station comprises a wire cutting positioning cylinder connected to the cross beam and two wire cutting back-pulling cylinders, the two wire cutting back-pulling cylinders are respectively connected to a wire cutting cylinder and a wire stripping cylinder, and the wire cutting and stripping station further comprises a wire skin blowing valve.

[0006] As a further scheme of the present application, the wire twisting station comprises a wire twisting back-pulling cylinder, the wire twisting back-pulling cylinder is connected to a wire twisting motor, an output shaft of the wire twisting motor is connected to a fixing plate, and the fixing plate is connected to a wire twisting clamping plate.

[0007] As a further scheme of the present application, the heat shrink tube station comprises a heat shrink tube servo motor, the heat shrink tube servo motor is connected to a driving wheel, the rack is connected to a cooperating wheel located above the driving wheel, the rack is provided with a cutter cylinder, the cutter cylinder is connected to a cutter body, the rack is fixedly connected to a material moving cylinder, the material moving cylinder is connected to a cutter material clamping cylinder, and the cutter material clamping cylinder is connected to a material clamping plate.

[0008] As a further scheme of the present application: the punch pin station comprises a punch pin positioning cylinder fixedly connected with the cross beam, the rack is connected with a punch pin horizontal pushing cylinder, the rack is provided with a punch pin clamping cylinder, the punch pin horizontal pushing cylinder is connected with a punch pin line pressing cylinder, the punch pin horizontal pushing cylinder is connected with a punch pin front fork cylinder, and the upper portion of the rack is provided with a punch pin mechanism.

[0009] Compared with the prior art, the present application has the following beneficial effects:

[0010] S1. The line arrangement positioning cylinder is positioned to press down, the line arrangement positioning cylinder fixes the wiring, then the line arrangement clamping cylinder is positioned to clamp the wiring, the line arrangement pull-back cylinder is positioned to pull back, after being positioned, the line arrangement clamping cylinder is reset to release, the line arrangement pull-back cylinder is reset, the line arrangement positioning cylinder is reset to go up, it is worth noting that the line arrangement station occupies two line body stations, and then the process is ended.

[0011] S2. The line cutting positioning cylinder is positioned to press down, the line cutting cylinder and the wire stripping cylinder are simultaneously positioned, it is worth noting that the line cutting and stripping station occupies two line body stations, the line cutting pull-back cylinder is positioned to pull back, after the line cutting pull-back cylinder is positioned to pull back, the line cutting cylinder and the wire stripping cylinder are reset to release, the wire skin blowing valve is opened to blow off the wire skin, the line cutting positioning cylinder is reset to go up, and the process is ended.

[0012] S3. The line twisting station occupies two line body stations, the line twisting pull-back cylinder is positioned to push forward, the line twisting clamping plate clamps the wiring, the line twisting motor is started, after a period of time, the line twisting pull-back cylinder is reset to retract, and the process is ended.

[0013] S4. A certain amount of heat shrink tube is arranged in the driving wheel connected with the heat shrink tube servo motor, the line cutting clamping cylinder clamps the wiring and is positioned between the cooperating wheel and the driving wheel, the line cutting cylinder drives the line cutting body to be positioned to cut, and the material moving cylinder can drive the process to be ended.

[0014] S5. The punch pin material is positioned and the punch pin positioning cylinder goes down, the punch pin horizontal pushing cylinder is positioned, the punch pin clamping cylinder is positioned to clamp, the punch pin horizontal pushing cylinder is reset, the punch pin line pressing cylinder is positioned to press, the punch pin front fork cylinder is positioned to push forward, after being positioned, the punch pin mechanism starts to punch and rivet, after being completed, the punch pin clamping cylinder is reset to release, the punch pin front fork cylinder is reset to retract, the punch pin line pressing cylinder is reset to release, the punch pin positioning cylinder is reset to go up, and the process is ended. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a structural schematic view of the embodiment;

[0016] Figure 2 It is a structural schematic view of the line arrangement station in the embodiment;

[0017] Figure 3 It is a structural schematic view of the line cutting and stripping station in the embodiment;

[0018] Figure 4 Structure diagram of the wire twisting station in the embodiment;

[0019] Figure 5 Structure diagram of the connection relationship among the wire twisting motor, the fixed plate and the wire twisting clamp plate in the embodiment;

[0020] Figure 6 Structure diagram of the heat shrink tube station in the embodiment;

[0021] Figure 7 Structure diagram of the punch pin station in the embodiment Figure 6 Structure diagram of another perspective;

[0022] Figure 8 Structure diagram of the punch pin station in the embodiment from a first perspective;

[0023] Figure 9 Structure diagram of the punch pin station in the embodiment from a second perspective;

[0024] Figure 10 Structure diagram of the punch pin station in the embodiment from a third perspective.

[0025] In the drawings: 1, arrangement station; 2, wire cutting and stripping station; 3, wire twisting station; 4, heat shrink tube station; 5, punch pin station; 6, rack; 7, conveying belt; 8, carrier; 9, driving motor; 10, cross beam; 11, wire arrangement positioning cylinder; 12, wire arrangement pull-back cylinder; 13, first support; 14, wire arrangement clamping cylinder; 15, arrangement plate; 16, wire cutting positioning cylinder; 17, wire cutting pull-back cylinder; 18, wire cutting cylinder; 19, wire stripping cylinder; 20, wire twisting pull-back cylinder; 21, wire twisting motor; 22, fixed plate; 23, wire twisting clamp plate; 24, heat shrink tube servo motor; 25, driving wheel; 26, cooperating wheel; 27, cutter cylinder; 28, cutter body; 29, material moving cylinder; 30, cutter material clamping cylinder; 31, material clamping plate; 32, punch pin positioning cylinder; 33, punch pin horizontal pushing cylinder; 34, punch pin material clamping cylinder; 35, punch pin wire pressing cylinder; 36, punch pin front fork cylinder; 37, punch pin mechanism. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the present application will be described clearly and completely below. Obviously, the described embodiments are only a part of the embodiments of the present application, but not all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the present application.

[0027] In the embodiments of the present application,

[0028] An automatic wiring assembly machine includes a frame 6, a conveyor belt 7 mounted on the frame 6, a carrier 8 mounted on the conveyor belt 7, a drive motor 9 for moving the conveyor belt 7 at one end, and the frame 6 having a wire sorting station 1, a wire cutting and stripping station 2, a wire twisting station 3, a heat shrink tubing station 4, and a pin punching station 5 arranged according to the conveyor belt 7. The frame 6 is fixedly connected to a crossbeam 10 above the carrier 8. The wire sorting station 1 includes a wire positioning cylinder 11 fixedly connected to the crossbeam 10, and a wire pull-back cylinder 12 fixedly connected to one side of the frame 6. The wire pull-back cylinder 12 is connected to a first bracket 13, and a wire clamping cylinder 14 is provided at one end of the first bracket 13. The wire clamping cylinder 14 is connected to a sorting plate 15.

[0029] The tangent stripping station 2 includes a tangent positioning cylinder 16 connected to the crossbeam 10 and two tangent pull-back cylinders 17. The two tangent pull-back cylinders 17 are respectively connected to a tangent cylinder 18 and a stripping cylinder 19. The tangent stripping station 2 also includes a wire insulation blowing valve.

[0030] The wire twisting station 3 includes a wire twisting pull-back cylinder 20, which is connected to a wire twisting motor 21. The output shaft of the wire twisting motor 21 is connected to a fixing plate 22, and the fixing plate 22 is connected to a wire twisting clamp 23.

[0031] The heat shrink tubing station 4 includes a heat shrink tubing servo motor 24, which is connected to a drive wheel 25. The frame 6 is connected to a mating wheel 26 located above the drive wheel 25. The frame 6 is equipped with a cutter cylinder 27, which is connected to a cutter body 28. The frame 6 is fixedly connected to a material transfer cylinder 29, which is connected to a cutter clamping cylinder 30. The cutter clamping cylinder 30 is connected to a clamping plate 31.

[0032] The punching pin station 5 includes a punching pin positioning cylinder 32 fixedly connected to the crossbeam 10. The frame 6 is connected to a punching pin horizontal push cylinder 33. The frame 6 is equipped with a punching pin clamping cylinder 34. The punching pin horizontal push cylinder 33 is connected to a punching pin pressing cylinder 35. The punching pin horizontal push cylinder 33 is connected to a punching pin front fork cylinder 36. A punching pin mechanism 37 is provided above the frame 6.

[0033] Working principle:

[0034] S1. The cable positioning cylinder 11 is positioned and pressed down to fix the cable. Then, the cable clamping cylinder 14 is positioned to clamp the cable. The cable pull-back cylinder 12 is positioned and pulled back. After reaching the position, the cable clamping cylinder 14 is reset and released. The cable pull-back cylinder 12 is reset. The cable tidying positioning cylinder 11 is reset and moved upward. It is worth noting that the cable tidying station 1 occupies two line station positions. Then it ends.

[0035] S2. The tangent positioning cylinder 16 is positioned and pressed down, the tangent cylinder 18 and the stripping cylinder 19 are positioned simultaneously. It is worth noting that the tangent stripping station 2 occupies two line body stations. The tangent pullback cylinder 17 is positioned and pulled back. After the pullback is completed, the tangent cylinder 18 and the stripping cylinder 19 are reset and released. The wire insulation blowing valve is opened and blows off the wire insulation. The tangent positioning cylinder 16 is reset and moved upward, and the process ends.

[0036] S3. Twisting station 3 occupies two line body stations. The twisting pull-back cylinder 20 is positioned and pushed forward. The twisting clamp 23 clamps the wiring. The twisting motor 21 is started. After a period of time, the twisting pull-back cylinder 20 is reset and retracted, and the process ends.

[0037] S4. A certain amount of heat shrink tubing is installed in the drive wheel 25 connected to the heat shrink tubing servo motor 24. The cutter clamping cylinder 30 clamps the wiring and is positioned between the mating wheel 26 and the drive wheel 25. The cutter cylinder 27 drives the cutter body 28 to position and cut. The material transfer cylinder 29 can drive the end.

[0038] S5. When the pin material is in place and the pin positioning cylinder 32 moves downward, the pin horizontal push cylinder 33 is positioned, the pin clamping cylinder 34 is positioned to clamp, the pin horizontal push cylinder 33 is reset, the pin pressing cylinder 35 is positioned to press, the pin front fork cylinder 36 is positioned to push forward, and after reaching the position, the pin punching mechanism 37 starts punching and riveting. After completion, the pin clamping cylinder 34 is reset and released, the pin front fork cylinder 36 is reset and retracted, and the pin pressing cylinder 35 is reset and released. The pin positioning cylinder 32 is reset and moves upward, ending the process.

[0039] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A wiring integrated automatic machine comprising a frame (6), characterized in that: The rack (6) is provided with a conveying belt (7), the conveying belt (7) is installed with a carrier (8), one end of the conveying belt (7) is provided with a driving motor (9) for driving the movement of the conveying belt (7), the rack (6) is provided with a sorting line station (1), a cutting line stripping station (2), a twisting line station (3), a heat shrink tube station (4) and a punch pin station (5) according to the conveying belt (7) respectively, the rack (6) is fixedly connected with a cross beam (10) above the carrier (8), the sorting line station (1) comprises a wire arranging positioning cylinder (11) fixedly connected with the cross beam (10), one side of the rack (6) is fixedly connected with a wire arranging back pulling cylinder (12), the wire arranging back pulling cylinder (12) is connected with a first support (13), one end of the first support (13) is provided with a wire arranging clamping cylinder (14), the wire arranging clamping cylinder (14) is connected with a sorting plate (15), the punch pin station (5) comprises a punch pin positioning cylinder (32) fixedly connected with the cross beam (10), the rack (6) is connected with a punch pin horizontal pushing cylinder (33), the rack (6) is provided with a punch pin material clamping cylinder (34), the punch pin horizontal pushing cylinder (33) is connected with a punch pin wire pressing cylinder (35), the punch pin horizontal pushing cylinder (33) is connected with a punch pin front fork cylinder (36), and the rack (6) is provided with a punch pin mechanism (37) above the rack (6).

2. The wiring integrated automatic machine according to claim 1, characterized by: The cutting line stripping station (2) comprises a cutting line positioning cylinder (16) connected with the cross beam (10) and two cutting line back pulling cylinders (17), the two cutting line back pulling cylinders (17) are respectively connected with a cutting line cylinder (18) and a stripping line cylinder (19), and the cutting line stripping station (2) further comprises a wire skin blowing valve.

3. The wiring integrated automatic machine according to claim 1, characterized by: The twisting line station (3) comprises a twisting line back pulling cylinder (20), the twisting line back pulling cylinder (20) is connected with a twisting line motor (21), an output shaft of the twisting line motor (21) is connected with a fixed plate (22), and the fixed plate (22) is connected with a twisting line clamping plate (23).

4. The wiring integrated automatic machine according to claim 1, characterized by: The heat shrink tube station (4) comprises a heat shrink tube servo motor (24), the heat shrink tube servo motor (24) is connected with a driving wheel (25), the rack (6) is connected with a matching wheel (26) above the driving wheel (25), the rack (6) is provided with a cutter cylinder (27), the cutter cylinder (27) is connected with a cutter body (28), the rack (6) is fixedly connected with a material moving cylinder (29), the material moving cylinder (29) is connected with a cutter material clamping cylinder (30), and the cutter material clamping cylinder (30) is connected with a material clamping plate (31).

Citation Information

Patent Citations

  • Stripping, terminal crimping and heat-shrinkable tube sleeving machine for circular sheath wire

    CN108899727A

  • Wire arranging device

    CN205752956U

  • Wire stripping twisted wire machine

    CN207664432U