Intelligent integrated machining waste classified collection and treatment system

Abstract

The invention discloses an intelligent integrated machining waste classified collection and treatment system which comprises a rack, a conveying belt is mounted on the rack, two guide plates are mounted on the conveying belt, a conveying channel is formed between the two guide plates, a visual recognition assembly is mounted at the position, above the conveying channel, of the rack, and the visual recognition assembly is mounted on the rack. A guide assembly is arranged at the end, located at the conveying channel, of the rack, a discharging assembly is installed at the end, located at the guide assembly, of the rack, and a smashing assembly is arranged below the discharging assembly. According to the invention, automatic waste classification is realized through visual identification, and manual intervention is reduced; the functions of conveying, identifying, classifying and crushing are integrated, so that the treatment efficiency is improved; and the guide frame can swing, the discharging channel can conduct flow division, and the treatment requirements of different types of waste are met.

Description

Technical Field

[0001] This invention relates to the field of waste recycling and crushing technology, specifically an intelligent integrated system for classifying, collecting, and processing machining waste. Background Technology

[0002] Industrial waste refers to solid waste generated during the production processes of machinery, light industry, and other industries. Examples include cutting chips, grinding chips, and waste molding sand from the machinery industry; activated carbon slag from the food industry; and bricks, tiles, gravel, and concrete fragments from the silicate industry and the construction industry. However, industrial waste may contain some recyclable waste and metal materials.

[0003] The existing announcement number CN111135906A discloses an industrial waste sorting and collection device, including a body. The body is equipped with a quantitative filtration device, which includes a first filter screen. An impurity crushing device is also provided on the right side of the quantitative filtration device. The quantitative filtration device controls the feed rate and performs multi-layer filtration of industrial waste, making the sorting clear and recycling convenient. The impurity crushing device on the right side of the quantitative filtration device crushes useless impurities, which is beneficial for collection. A metal and plastic recycling device is also provided on the right side of the impurity crushing device to recycle and reuse metal materials and plastics in the waste, saving resources.

[0004] While existing technologies have enabled the recycling of waste materials, the classification of materials through multi-layer filtration is not very effective and cannot accurately classify the materials. Therefore, we propose an intelligent integrated machining waste classification, collection and processing system. Summary of the Invention

[0005] The purpose of this invention is to provide an intelligent integrated machining waste sorting, collection and processing system to solve the problems in the prior art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: an intelligent integrated machining waste sorting and collection system, comprising a frame, a conveyor belt mounted on the frame, two guide plates mounted on the conveyor belt, a material conveying channel formed between the two guide plates, a visual recognition component mounted on the frame above the material conveying channel, a guide component mounted on one end of the frame at the material conveying channel, a feeding component mounted on one end of the frame at the guide component, and a crushing component disposed below the feeding component.

[0007] Preferably, the two guide plates are symmetrically arranged and form a V-shaped structure. The guide plates guide the waste on the conveyor belt to prevent it from deviating or scattering, and ensure that the waste enters the identification and classification area in an orderly manner.

[0008] Preferably, the guiding assembly includes a second bracket and a guide frame, one end of the guide frame is movably connected to two guide plates, and the guide frame is equipped with a driving component, which drives the guide frame to swing through a connecting rod.

[0009] Preferably, the guide frame consists of two side plates connected by a horizontal plate. The driving component drives the guide frame to swing around the connection point via a connecting rod. The guide frame consists of two side plates connected by a horizontal plate. Based on the judgment result of the visual recognition component, the driving component drives the guide frame to swing via the connecting rod, changing the direction of the guide channel, thereby guiding different types of waste materials to different feeding channels of the feeding component to achieve classification.

[0010] Preferably, the visual recognition component includes a first bracket and a recognition camera, with the recognition camera mounted on the top of the first bracket.

[0011] Preferably, the feeding assembly includes multiple parallel limiting plates, which are fixed together by a third bracket. A feeding channel is formed between adjacent limiting plates. Feeding plates are installed at the feeding ends of the limiting plates, and each feeding plate has a feeding hole spaced apart from a feeding channel. The feeding channels formed by the limiting plates receive the sorted waste from the guiding assembly, further restricting the waste's falling path. The design of the feeding plates (with spaced feeding holes) enables waste diversion: some waste falls directly through the feeding holes, while the other part slides out from the end of the feeding plate, entering different processing paths, thus achieving more precise sorting in conjunction with the guiding assembly.

[0012] Preferably, the frame is equipped with a drive assembly for driving the conveyor belt to rotate.

[0013] Preferably, the pulverizing assembly includes a pulverizing chamber, on which an active pulverizing blade assembly and a driven pulverizing blade assembly are rotatably mounted, the active pulverizing blade assembly and the driven pulverizing blade assembly meshing with each other, and a fixed blade that cooperates with the pulverizing blade assembly is provided on the outside of the pulverizing blade assembly in the pulverizing chamber.

[0014] Preferably, both the active crushing blade assembly and the driven crushing blade assembly consist of a blade shaft and crushing blades, with multiple crushing blades mounted on the blade shaft.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] 1. A material conveying channel is formed between the two guide plates. The two guide plates are symmetrically arranged and form a V-shaped structure. The guide plates guide the waste material on the conveyor belt to prevent it from deviating or scattering, and ensure that the waste material enters the identification and classification area in an orderly manner.

[0017] 2. The driving component drives the guide frame to swing through the connecting rod, and it can swing around the connection point; the guide frame consists of two side plates, which are connected by a horizontal plate; according to the judgment result of the vision recognition component, the driving component drives the guide frame to swing through the connecting rod, changing the direction of the guide channel, thereby guiding different types of waste materials to different feeding channels of the feeding component to achieve classification.

[0018] 3. A feeding channel is formed between adjacent limiting plates. Feeding plates are installed at the feeding ends of multiple limiting plates, and each feeding plate has a feeding hole every other feeding channel. The feeding channel formed by the limiting plates receives the sorted waste from the guiding components, further restricting the falling path of the waste. The design of the feeding plates (with spaced feeding holes) enables waste diversion: some waste falls directly through the feeding holes, while the other part slides out from the end of the feeding plate, entering different processing paths, thus achieving more precise sorting in conjunction with the guiding components. Attached Figure Description

[0019] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used in conjunction with embodiments of the invention to explain the invention and do not constitute a limitation thereof. In the drawings:

[0020] Figure 1 This is a schematic diagram of the structure of the present invention;

[0021] Figure 2 This is a schematic diagram of the structure of the visual recognition component and the guidance component of the present invention;

[0022] Figure 3 This is a schematic diagram of the material feeding assembly of the present invention;

[0023] Figure 4 This is a schematic diagram of the structure of the pulverizing component of the present invention;

[0024] Figure 5 This is a schematic diagram of the internal structure of the crushing component of the present invention.

[0025] In the diagram: 1. Frame; 2. Guide plate; 3. Conveyor belt; 4. Vision recognition component; 5. Guide component; 6. Feeding component; 7. Drive component; 8. Crushing component; 41. First support; 42. Recognition camera; 51. Second support; 52. Drive component; 53. Connecting rod; 54. Guide frame; 61. Third support; 62. Limiting plate; 63. Feeding plate; 64. Feeding hole; 81. Crushing chamber; 82. Fixed blade; 83. Active crushing blade assembly; 84. Driven crushing blade assembly. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention. Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention.

[0027] Please see Figure 1-5 In this embodiment of the invention, an intelligent integrated machining waste sorting and collection system includes a frame 1, on which a conveyor belt 3 is mounted. The frame 1 is also equipped with a drive assembly 7 that drives the conveyor belt 3 to rotate. The conveyor belt 3 is driven by the drive assembly 7 to transport machining waste from the starting point to the subsequent processing stage. Two guide plates 2 are mounted on the conveyor belt 3, forming a material conveying channel between them. The two guide plates 2 are symmetrically arranged and form a V-shaped structure. The guide plates 2 guide the waste on the conveyor belt, preventing it from shifting or scattering, and ensuring that the waste enters the identification and sorting area in an orderly manner. A visual recognition component 4 is mounted above the material conveying channel on the frame 1, and a guide assembly 5 is located at one end of the material conveying channel on the frame 1. A feeding component 6 is installed at one end of the guiding component 5, and a crushing component 8 is arranged below the feeding component 6. The machining waste is placed on the conveyor belt 3 and moves orderly along the conveying channel under the action of the V-shaped guide plate 2. When the waste passes under the vision recognition component 4, the recognition camera 42 takes a picture and identifies it (such as judging whether the material is iron, aluminum or plastic). After the recognition result is transmitted to the control system, the drive component 52 is activated, and the guide frame 54 is swung through the connecting rod 53 to guide the corresponding waste to the specific feeding channel of the feeding component 6. The waste moves along the channel formed by the limiting plate 62 and finally falls through the feeding hole 64 or end of the feeding plate 63 to achieve diversion. The falling waste enters the crushing chamber 81 of the crushing component 8 and is crushed by the cooperation of the active / driven crushing blade group and the fixed blade to complete the processing.

[0028] The guiding component 5 includes a second bracket 51 and a guide frame 54. One end of the guide frame 54 is movably connected to two guide plates 2. The guide frame 54 is equipped with a driving component 52. The driving component 52 drives the guide frame 54 to swing around the connection point via a connecting rod 53. The guide frame 54 consists of two side plates connected by a horizontal plate. Based on the judgment result of the visual recognition component, the driving component 52 drives the guide frame 54 to swing via the connecting rod 53, changing the direction of the guiding channel, thereby guiding different types of waste materials to different feeding channels of the feeding component to achieve classification.

[0029] The visual recognition component 4 includes a first bracket 41 and a recognition camera 42. The recognition camera 42 is installed at the top of the first bracket 41 and is located above the material conveying channel. It can collect and analyze images of the conveyed waste (identify the material, type, size, etc. of the waste) to provide a basis for subsequent classification guidance.

[0030] The feeding assembly 6 includes multiple parallel limiting plates 62, which are fixed together by a third bracket 61. A feeding channel is formed between adjacent limiting plates 62. Feeding plates 63 are installed at the feeding ends of the limiting plates 62. Each feeding plate 63 has a feeding hole 64 at every other feeding channel. The feeding channels formed by the limiting plates receive the sorted waste from the guiding assembly, further restricting the waste's falling path. The design of the feeding plates 63 (with spaced feeding holes) enables waste diversion: some waste falls directly through the feeding holes 64, while the other part slides out from the end of the feeding plate, entering different processing paths, thus achieving more precise sorting in conjunction with the guiding assembly.

[0031] The crushing assembly 8 includes a crushing chamber 81, on which an active crushing blade assembly 83 and a driven crushing blade assembly 84 are rotatably mounted. The active and driven crushing blade assemblies 83 and 84 mesh with each other. A fixed blade 82, cooperating with the crushing blade assemblies, is located outside the crushing blade assembly in the crushing chamber 81. Both the active and driven crushing blade assemblies 83 and 84 consist of a blade shaft and multiple crushing blades. The assembly crushes the falling waste material. The active and driven blade assemblies rotate relative to each other and mesh with each other, working in conjunction with the fixed blade 82 to shear and crush the waste material into smaller particles, facilitating subsequent recycling.

[0032] The working principle of this invention is as follows: machining waste is placed on conveyor belt 3 and moves orderly along the conveying channel under the action of V-shaped guide plate 2; when the waste passes under the vision recognition component 4, the recognition camera 42 takes a picture and identifies it (such as judging whether the material is iron, aluminum or plastic); after the recognition result is transmitted to the control system, the drive component 52 is activated, and the guide frame 54 is driven to swing through the connecting rod 53, guiding the corresponding waste to the specific feeding channel of the feeding component 6; the waste moves along the channel formed by the limiting plate 62 and finally falls through the feeding hole 64 or end of the feeding plate 63 to achieve diversion; the falling waste enters the crushing chamber 81 of the crushing component 8 and is crushed by the cooperation of the active / driven crushing blade group and the fixed blade to complete the processing.

[0033] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An intelligent integrated machining waste sorting, collection, and processing system, comprising a frame (1), characterized in that: The frame (1) is equipped with a conveyor belt (3), and two guide plates (2) are installed on the conveyor belt (3). A material conveying channel is formed between the two guide plates (2). A visual recognition component (4) is installed above the material conveying channel on the frame (1). A guide component (5) is located at one end of the material conveying channel on the frame (1). A feeding component (6) is installed at one end of the guide component (5) on the frame (1). A crushing component (8) is arranged below the feeding component (6).

2. The intelligent integrated machining waste sorting, collection, and processing system according to claim 1, characterized in that: The two guide plates (2) are symmetrically arranged and form a V-shaped structure.

3. The intelligent integrated machining waste sorting, collection, and processing system according to claim 1, characterized in that: The guide assembly (5) includes a second bracket (51) and a guide frame (54). One end of the guide frame (54) is movably connected to two guide plates (2). The guide frame (54) is equipped with a drive component (52), which drives the guide frame (54) to swing through a connecting rod (53).

4. The intelligent integrated machining waste sorting, collection, and processing system according to claim 3, characterized in that: The guide frame (54) consists of two side plates connected by a cross plate.

5. The intelligent integrated machining waste sorting, collection, and processing system according to claim 1, characterized in that: The visual recognition component (4) includes a first bracket (41) and a recognition camera (42), with the recognition camera (42) mounted on the top of the first bracket (41).

6. The intelligent integrated machining waste sorting, collection, and processing system according to claim 1, characterized in that: The feeding assembly (6) includes a plurality of parallel limiting plates (62), which are fixed together by a third bracket (61). A feeding channel is formed between adjacent limiting plates (62). A feeding plate (63) is installed at the feeding end of the plurality of limiting plates (62). Each feeding plate (63) has a feeding hole (64) at every interval of a feeding channel.

7. The intelligent integrated machining waste sorting, collection, and processing system according to claim 1, characterized in that: The frame (1) is equipped with a drive assembly (7) that drives the conveyor belt (3) to rotate.

8. The intelligent integrated machining waste sorting, collection, and processing system according to claim 1, characterized in that: The crushing assembly (8) includes a crushing chamber (81), on which an active crushing blade assembly (83) and a driven crushing blade assembly (84) are rotatably mounted. The active crushing blade assembly (83) and the driven crushing blade assembly (84) mesh with each other. A fixed blade (82) that cooperates with the crushing blade assembly is provided on the outside of the crushing blade assembly in the crushing chamber (81).

9. The intelligent integrated machining waste sorting, collection, and processing system according to claim 8, characterized in that: Both the active crushing blade assembly (83) and the driven crushing blade assembly (84) consist of a blade shaft and crushing blades, with multiple crushing blades mounted on the blade shaft.

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