A bearing ring cleaning device for bearing production and a method thereof

Abstract

The application relates to the technical field of bearing production, in particular to a bearing ring cleaning device for bearing production and a method thereof, which comprises a cleaning water receiving pool, the top of the cleaning water receiving pool is fixedly connected with a cleaning table, and the outer wall of the cleaning table is provided with a cleaning mechanism. The cleaning water receiving pool, the cleaning table and the cleaning mechanism are arranged, an efficient, comprehensive and automatic cleaning process of the bearing ring for bearing production is realized, the unique structural design enables the bearings to rotate as a whole and also enables each bearing to rotate on the fixing assembly during the cleaning process, the double rotation mechanism ensures that each part of the bearing can be uniformly and thoroughly cleaned, meanwhile, the cooperation of the vertical rotating disc and the water spraying head in the cleaning mechanism enables the cleaning water to be sprayed on the bearings in a multi-angle and dead-angle-free mode, the cleaning effect is further improved, and the application also has the function of adjusting the cleaning parameters according to the dirt degree of the bearings.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of bearing production, more specifically, the present application relates to a bearing ring cleaning device for bearing production and a method thereof. BACKGROUND

[0002] Bearing, as a kind of key mechanical parts, its main function is to support rotating shaft or other moving body, ensure its stable operation on the predetermined track, and effectively guide its movement direction, at the same time, bearing also needs to bear various loads from shaft or various parts on shaft, including radial load, axial load and complex load generated thereby, in the whole production process of bearing, the cleaning link of bearing ring is particularly important, it not only directly affects the surface finish and precision of bearing, but also is an important factor to determine the overall quality and performance of bearing, once the cleaning is not thorough, residual impurities and dirt may cause abnormal wear, heating and even early failure of bearing during use, etc. In view of this, the bearing ring cleaning device for bearing production and the method thereof are innovative solutions designed for this crucial cleaning link, the device and method aim to ensure higher reliability and durability of bearing ring in subsequent processing and use process through efficient and thorough cleaning means, so as to significantly improve the overall performance and service life of bearing.

[0003] According to the patent document: CN118321223A, a bearing ring cleaning device for bearing production and processing is disclosed, which comprises a cleaning box and a support frame, the cleaning box is arranged on the top of the support frame, and the cleaning box is connected with the support frame, a support piece is installed in the inside of the cleaning box, the support piece comprises a motor, a fixing frame, a support shaft, a belt wheel, a belt and a fixing piece, the support shaft is provided with a plurality of support shafts, the plurality of support shafts are uniformly distributed on the fixing frame, a cleaning piece for cleaning the bearing ring is arranged on the cleaning box, and an ultrasonic cleaner is fixedly installed on the two side outer walls of the cleaning box. The bearing ring can be cleaned under the action of the cleaning piece, and the bearing ring of different sizes can be fixed under the action of the support piece, so that the bearing ring does not shake during cleaning, the bearing ring is always in a stable state during cleaning, and the cleaning quality and efficiency of the bearing ring are greatly guaranteed.

[0004] When cleaning bearings, common practices include immersing them in water or rinsing them with a spray nozzle. However, these methods often result in incomplete cleaning, failing to effectively remove dirt from the inside of the bearing and some hidden areas. Furthermore, these methods are not well-suited for bearings of different sizes, and the bearings are prone to shaking and displacement during the cleaning process. This not only affects the cleaning effect but may also cause damage to the bearings due to collisions. In addition, these cleaning methods are inefficient and cannot meet the cleaning requirements of large-scale bearing production and processing. Summary of the Invention

[0005] To overcome the aforementioned deficiencies of the prior art, the present invention provides a bearing ring cleaning device and method for bearing production. The technical problem to be solved by the present invention is that there is a problem of incomplete cleaning. It is difficult to effectively remove dirt inside the bearing and in some hidden parts. Furthermore, these cleaning methods are not well adapted to bearings of different sizes. During the cleaning process, the bearing is prone to shaking and displacement, which not only affects the cleaning effect but may also cause the bearing to be damaged by collision during the cleaning process. In addition, the cleaning method is inefficient and cannot meet the cleaning requirements of large-scale bearing production and processing.

[0006] To solve the above-mentioned technical problems, the technical solution adopted by the present invention is as follows:

[0007] A bearing ring cleaning device for bearing production includes a cleaning water receiving tank, a cleaning platform is fixedly connected to the top of the cleaning water receiving tank, and a cleaning mechanism is provided on the outer wall of the cleaning platform.

[0008] The cleaning station includes a control base, and a turntable is provided on the inner wall of the middle part of the control base;

[0009] The control base includes a frustum. L-shaped side legs are fixedly connected to the left and right sides of the rear bottom of the frustum. L-shaped side connecting plates are fixedly connected to the front and rear sides of the outer wall of the frustum. Columnar connecting rods are fixedly connected to the top outer sides of the two L-shaped side connecting plates. Circular vertical frames are fixedly connected to the outer walls of the two columnar connecting rods on the side away from the L-shaped side connecting plates. Columnar vertical connecting rods are fixedly connected to the top of the frustum in a circular array. External gear discs are fixedly connected to the top of the plurality of columnar vertical connecting rods.

[0010] As a further aspect of the present invention: a connecting rod is fixedly connected to the bottom of the inner rear side of the circular frame, a motor connecting plate is fixedly connected to the rear side of the connecting rod, a waterproof motor is fixedly connected to the top of the motor connecting plate, a transmission rod is fixedly connected to the output end of the waterproof motor, the output end of the transmission rod extends to the bottom of the frustum and is fixedly connected to a gear, and a conical tooth is fixedly connected to the outer wall of the transmission rod near the gear.

[0011] As a further scheme of the present application: the rotating assembly comprises a rotating component, and the top annular array of the rotating component is provided with a fixed component.

[0012] As a further scheme of the present application: the rotating assembly comprises a cylindrical rotating riser, the outer wall of the cylindrical rotating riser is rotationally connected to the inner wall of the circular table, the bottom middle of the cylindrical rotating riser is fixedly connected with a second conical gear, the outer wall of the second conical gear is engaged with the outer wall of the conical gear, the top of the cylindrical rotating riser is fixedly connected with a top rotary disc, the outer wall of the top rotary disc is fixedly connected with a rotary disc connecting rod in an annular array, the outer side of a plurality of rotary disc connecting rods is fixedly connected with a rotary outer disc, the outer wall rear side of the rotary outer disc is fixedly connected with a waterproof electric push rod connecting block, the inner wall of the waterproof electric push rod connecting block is fixedly connected with a waterproof electric push rod, the bottom end of the waterproof electric push rod is fixedly connected with a lifting disc, and the top and the top of the rotary outer disc are both annularly arrayed with through holes.

[0013] As a further scheme of the present application: a plurality of fixed components each comprise a fixed component bottom disc, the bottom annular array of a plurality of fixed component bottom discs is fixedly connected to the top of the circular riser frame, the outer wall of each of a plurality of fixed component bottom discs is fixedly connected with an inverted L-shaped expansion riser guide block in an annular array, the top of each of a plurality of fixed component bottom discs is fixedly connected with a cylindrical riser connecting rod in an annular array, the top of each of a plurality of groups of cylindrical riser connecting rods is fixedly connected with a top hinged disc, the top of each of a plurality of top hinged discs is fixedly connected with a hinge block in an annular array, the inner wall of each of a plurality of groups of hinge blocks is rotationally connected with a vertical rotating block, the outer wall top of each of a plurality of groups of vertical rotating blocks is rotationally connected with a vertical T-shaped rotating plate, the top inner side of each of a plurality of groups of vertical T-shaped rotating plates is rotationally connected with a top rotating block, the outer side of each of a plurality of groups of top rotating blocks is fixedly connected with an expansion push rod, and the outer end of each of a plurality of groups of expansion push rods is fixedly connected with an inverted L-shaped expansion riser.

[0014] As a further scheme of the present application: the bottom of each of a plurality of groups of inverted L-shaped expansion risers is slidingly connected to the inner wall of a plurality of inverted L-shaped expansion riser guide blocks, the middle of the inner wall of each of a plurality of fixed component bottom discs is rotationally connected with a cylindrical pull rod, the top end of each of a plurality of cylindrical pull rods is fixedly connected with a push-pull disc, the outer wall of each of a plurality of push-pull discs is rotationally connected with an arc-shaped rotating rod in an annular array, and the top outer wall of each of a plurality of groups of arc-shaped rotating rods is slidingly connected to the middle inner side of a plurality of groups of vertical T-shaped rotating plates.

[0015] As a further aspect of the present invention: the bottom ends of the plurality of columnar tie rods extend to the bottom of the plurality of lifting plates through the plurality of through holes opened in the rotating outer plate and the lifting plate, and are all fixedly connected to the second gears; the outer walls of the plurality of columnar tie rods are all fixedly connected to columnar tie rod blocks on one side of the top of the lifting plate; the tops of the plurality of columnar tie rod blocks are all in contact with the bottom of the plurality of lifting plates; and the outer walls of the plurality of second gears are all meshed with the outer walls of the outer gear plate on multiple sides.

[0016] As a further embodiment of the present invention: the cleaning mechanism includes a semi-circular water tank, and side L-shaped connecting plates are fixedly connected to the bottom of the left and right sides of the rear side of the semi-circular water tank. The inner sides of the two side L-shaped connecting plates are fixedly connected to the rear sides of the left and right sides of the circular upright frame. A circular guide sleeve is fixedly connected to the inner side of the bottom of the semi-circular water tank. A vertical turntable is rotatably connected to the inner wall of the circular guide sleeve. An internal gear plate is fixedly connected to the inner wall of the vertical turntable. The top center of the inner wall of the vertical turntable is rotatably connected to the top center of the circular upright frame.

[0017] As a further embodiment of the present invention: the bottom of the internal gear disk meshes with the outer wall of the gear, and water spray heads are fixedly connected in a circular array on both the left and right sides of the vertical turntable, and multiple vertical turntable water inlet holes are opened on the top of the outer wall of the vertical turntable.

[0018] In addition, the present invention also relates to a bearing ring cleaning device and method for bearing production, comprising the following steps:

[0019] Step 1: Place the bearings to be cleaned onto the outer walls of the multiple fixed components of the turntable in sequence, ensuring that each bearing is placed firmly and accurately, in preparation for subsequent fixing and cleaning operations.

[0020] Step 2: Activate the waterproof electric push rod, pull the lifting plate upward, the lifting plate drives multiple columnar pull rod blocks, causing multiple columnar pull rods to move upward, pushing multiple push-pull plates upward, which in turn causes multiple arc-shaped rotating rods to rotate, causing the vertical T-shaped rotating plate to rotate around the vertical rotating block, driving the top rotating block and the retracting push rod to move outward, allowing the inverted L-shaped retracting upright to slide and expand outward in the inverted L-shaped retracting upright guide block, fixing the bearing sleeved on the outer wall of the fixed component to prevent the bearing from shaking or falling off during cleaning;

[0021] Step 3: Start the waterproof motor, which drives the gear and bevel gear to rotate through the transmission rod, thereby driving the second bevel gear that meshes with it to rotate. The second bevel gear drives the columnar rotating riser and the top rotating disk to rotate on the inner wall of the frustum. The top rotating disk drives the outer rotating disk to rotate together through the rotating disk connecting rod, so that the bearing fixed on the fixed component rotates accordingly.

[0022] Step 4: At the same time, the second gear rolls along the outer wall of the outer gear disk during rotation, so that multiple fixed components rotate when the turntable rotates as a whole, allowing the bearings to rotate at multiple angles during cleaning and improving the thoroughness of cleaning.

[0023] Step five: while the bearing rotates, the waterproof motor drives the gear to rotate, the rotation of the gear drives the internal gear plate engaged with it to rotate, the rotation of the internal gear plate makes the vertical rotating disc make synchronous rotating motion in the circular guide sleeve, when the vertical rotating disc rotates, the water spraying heads arranged in an annular array on the left and right sides of the vertical rotating disc rotate, the external water source enters the vertical rotating disc through the water inlet hole of the vertical rotating disc and is delivered to each water spraying head through the internal pipeline, and the water spraying heads uniformly and comprehensively spray water on the rotating bearing in the rotating process, so that each part of the bearing is carefully washed;

[0024] Step six: during the cleaning process, the worker observes the turbidity of the sewage in the cleaning water receiving pool to judge the cleaning condition of the bearing, if the turbidity of the sewage decreases rapidly, it indicates that the impurities on the bearing are being effectively removed, and the current cleaning parameters are maintained to continue cleaning, after a period of cleaning, if the turbidity of the sewage does not change obviously, the cleaning parameters are adjusted, and the rotating speed of the vertical rotating disc is reduced, so that the water sprayed by the water spraying head has more time to act on the surface of the bearing;

[0025] Step seven: after the bearing is cleaned, the waterproof motor and the waterproof electric push rod are turned off, the rotating table stops rotating, the lifting disc stops moving, and then the fixed assembly releases the fixation of the bearing, the worker takes down the cleaned bearing from the fixed assembly, and the entire bearing cleaning process is completed.

[0026] The beneficial effects of the present application are as follows:

[0027] The present application realizes an efficient, comprehensive and automatic cleaning process for the bearing ring for bearing production by setting the cleaning water receiving pool, the cleaning table and the cleaning mechanism, through the unique structure design, the bearing can rotate as a whole and also can rotate on the fixed assembly during the cleaning process, the double rotating mechanism ensures that each part of the bearing can be uniformly and thoroughly cleaned, at the same time, the cooperation of the vertical rotating disc and the water spraying head in the cleaning mechanism enables the cleaning water to be sprayed on the bearing in a multi-angle and dead-angle-free manner, which further improves the cleaning effect, in addition, the present application also has the function of adjusting the cleaning parameters such as rotating speed and cleaning time according to the dirt degree of the bearing, so as to realize a more flexible and efficient cleaning process, the entire cleaning device has compact structure and simple operation, greatly improves the efficiency and quality of bearing cleaning, and provides a reliable cleaning solution for the bearing production industry. BRIEF DESCRIPTION OF DRAWINGS

[0028] Figure 1 It is a schematic diagram of the main body structure of the present application;

[0029] Figure 2 It is a schematic diagram of the cleaning table and the cleaning mechanism of the present application;

[0030] Figure 3 Figure is the perspective view of the washing table and the week mechanism separated structure of the present application;

[0031] Figure 4 Figure is the perspective view of the washing table of the present application;

[0032] Figure 5 Figure is the perspective view of the washing table separated structure of the present application;

[0033] Figure 6 Figure is the perspective view of the control seat structure of the present application;

[0034] Figure 7 Figure is the perspective view of the rotating table structure of the present application;

[0035] Figure 8 Figure is the perspective view of the rotating assembly structure of the present application;

[0036] Figure 9 Figure is the perspective view of the single rotating table structure of the present application;

[0037] Figure 10 Figure is the perspective view of the washing mechanism separated structure of the present application.

[0038] Figure: 1, washing water receiving pool; 2, washing table; 21, control seat; 211, round table; 212, L type side leg; 213, L type side connecting plate; 214, columnar connecting rod; 215, round type vertical frame; 216, columnar vertical connecting rod; 217, outer gear disc; 218, connecting vertical rod; 219, motor connecting plate; 2110, waterproof motor; 2111, transmission rod; 2112, conical tooth; 2113, gear; 22, rotating table; 221, rotating assembly; 2211, columnar rotating vertical pipe; 2212, second conical tooth; 2213, top rotating disc; 2214, rotating disc connecting rod; 2215, rotating outer disc; 2216, waterproof electric push rod connecting block; 2217, waterproof electric push rod; 2218, lifting disc; 2219, through hole; 222, fixed assembly; 2221, fixed assembly bottom disc; 2222, inverted L expansion vertical rod guide block; 2223, columnar vertical connecting rod; 2224, top hinged disc; 2225, hinged block; 2226, vertical rotating block; 2227, vertical T type rotating plate; 2228, top rotating block; 2229, expansion push rod; 22210, inverted L expansion vertical rod; 22211, columnar pull rod; 22212, columnar pull rod pull block; 22213, second gear; 22214, push-pull disc; 22215, arc type rotating rod; 3, washing mechanism; 31, semi-circular water tank; 32, side L type connecting plate; 33, circular guide sleeve; 34, vertical rotating disc; 35, inner gear disc; 36, water spray head; 37, vertical rotating disc water inlet hole. DETAILED DESCRIPTION

[0039] Clearly, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present application.

[0040] As shown in Figures 1-3 The bearing ring cleaning device for bearing production provided by the present application comprises a cleaning water receiving pool 1, a cleaning table 2 fixedly connected to the top of the cleaning water receiving pool 1, and a cleaning mechanism 3 arranged on the outer wall of the cleaning table 2.

[0041] As shown in Figures 4-9As shown, the cleaning table 2 comprises a control seat 21, the inner wall of the middle part of the control seat 21 is provided with a rotating table 22, the control seat 21 comprises a circular table 211, the left and right sides of the bottom rear side of the circular table 211 are fixedly connected with L-shaped side legs 212, the front and rear sides of the outer wall of the circular table 211 are fixedly connected with L-shaped side connecting plates 213, the outer sides of the top of the two L-shaped side connecting plates 213 are fixedly connected with columnar connecting rods 214, the outer wall of the side away from the L-shaped side connecting plate 213 of the two columnar connecting rods 214 is fixedly connected with a circular vertical frame 215, the top of the circular table 211 is fixedly connected with columnar vertical connecting rods 216 in an annular array, the top of the plurality of columnar vertical connecting rods 216 is fixedly connected with an external tooth disc 217, the bottom of the inner side of the rear side of the circular vertical frame 215 is fixedly connected with a connecting vertical rod 218, the rear side of the connecting vertical rod 218 is fixedly connected with a motor connecting plate 219, the top of the motor connecting plate 219 is fixedly connected with a waterproof motor 2110, the output end of the waterproof motor 2110 is fixedly connected with a transmission rod 2111, the output end of the transmission rod 2111 extends to the bottom of the circular table 211 and is fixedly connected with a gear 2113, the side close to the gear 2113 of the outer wall of the transmission rod 2111 is fixedly connected with a conical gear 2112, the rotating table 22 comprises a rotating assembly 221, the top of the rotating assembly 221 is provided with a fixed assembly 222 in an annular array, the rotating assembly 221 comprises a columnar rotating vertical pipe 2211, the outer wall of the columnar rotating vertical pipe 2211 is rotatably connected with the inner wall of the circular table 211, the bottom middle part of the columnar rotating vertical pipe 2211 is fixedly connected with a second conical gear 2212, the outer wall of the second conical gear 2212 is meshed with the outer wall of the conical gear 2112, the top of the columnar rotating vertical pipe 2211 is fixedly connected with a top rotary disc 2213, the outer wall of the top rotary disc 2213 is fixedly connected with rotary disc connecting rods 2214 in an annular array, the outer side of the plurality of rotary disc connecting rods 2214 is fixedly connected with a rotary outer disc 2215, the outer wall rear side of the rotary outer disc 2215 is fixedly connected with a waterproof electric push rod connecting block 2216, the inner wall of the waterproof electric push rod connecting block 2216 is fixedly connected with a waterproof electric push rod 2217, the bottom end of the waterproof electric push rod 2217 is fixedly connected with a lifting disc 2218, the top of the lifting disc 2218 and the top of the rotary outer disc 2215 are both provided with through holes 2219 in an annular array, the plurality of fixed assemblies 222 all comprise a fixed assembly bottom disc 2221, the bottom of the plurality of fixed assembly bottom discs 2221 is fixedly connected with the top of the circular vertical frame 215 in an annular array, the outer wall of the plurality of fixed assembly bottom discs 2221 is all fixedly connected with inverted L-shaped expansion vertical rod guide blocks 2222 in an annular array, the top of the plurality of fixed assembly bottom discs 2221 is all fixedly connected with columnar vertical connecting rods 2223 in an annular array, the top of the plurality of columnar vertical connecting rods 2223 is all fixedly connected with top hinged discs 2224, the top of the plurality of top hinged discs 2224 is all fixedly connected with hinged blocks 2225 in an annular array, the inner wall of the plurality of hinged blocks 2225 is all rotatably connected with vertical rotary blocks 2226,The outer wall top of the plurality of groups of vertical rotating blocks 2226 is rotationally connected with a vertical T-shaped rotating plate 2227, the top inner side of the plurality of groups of vertical T-shaped rotating plates 2227 is rotationally connected with a top rotating block 2228, the outer side of the plurality of groups of top rotating blocks 2228 is fixedly connected with a contraction-expansion push rod 2229, the outer end of the plurality of groups of contraction-expansion push rods 2229 is fixedly connected with a reverse L-shaped contraction-expansion vertical rod 22210, the bottom of the plurality of groups of reverse L-shaped contraction-expansion vertical rods 22210 is slidingly connected with the inner wall of the plurality of groups of reverse L-shaped contraction-expansion vertical rod guide blocks 2222, the middle part of the inner wall of the plurality of fixed assembly bottom plates 2221 is rotationally connected with a columnar pull rod 22211, the top end of the plurality of columnar pull rods 22211 is fixedly connected with a push-pull disc 22214, the outer wall of the plurality of push-pull discs 22214 is annularly arrayed and rotationally connected with an arc-shaped rotating rod 22215, the top of the outer wall of the plurality of groups of arc-shaped rotating rods 22215 is slidingly connected with the middle inner side of the plurality of groups of vertical T-shaped rotating plates 2227, the bottom end of the plurality of columnar pull rods 22211 extends to the bottom of the plurality of lifting discs 2218 through a plurality of through holes 2219 of a rotating outer disc 2215 and a lifting disc 2218 and is fixedly connected with a second gear 22213, the one side of the outer wall of the plurality of columnar pull rods 22211 at the top of the lifting disc 2218 is fixedly connected with a columnar pull rod pull block 22212, the top of the plurality of columnar pull rod pull blocks 22212 is attached to the bottom of the plurality of lifting discs 2218, and the outer wall of the plurality of second gears 22213 is engaged with the outer wall of the outer tooth disc 217 on the plurality of sides.

[0042] When the bearings need to be cleaned, first, the workers put the bearings on the outer wall of the plurality of fixed assemblies 222 of the rotating table 22, then start the waterproof electric push rod 2217, which pulls the lifting disc 2218 to move to the top, the lifting disc 2218 moves to the top and drives the plurality of columnar pull rods 22212 to pull the plurality of columnar pull rods 22211 to move to the top, the plurality of columnar pull rods 22211 move to the top and push the plurality of push-pull discs 22214 to move to the top, the plurality of push-pull discs 22214 move to the top and make the plurality of arc-shaped rotating rods 22215 on the outer wall of the plurality of push-pull discs 22214 rotate, when the plurality of arc-shaped rotating rods 22215 rotate, they drive the vertical T-shaped rotating plate 2227 connected thereto to rotate around the vertical rotating block 2226, the rotation of the vertical T-shaped rotating plate 2227 further drives the top rotating block 2228 and the retractable and expandable push rod 2229 to move outward, the movement of the retractable and expandable push rod 2229 makes the inverted L-shaped retractable and expandable vertical rod 22210 slide in the inverted L-shaped retractable and expandable vertical rod guide block 2222 and expand outward, thereby tightly fixing the bearings on the outer wall of the fixed assembly 222, then start the waterproof motor 2110, which drives the gear 2113 and the conical gear 2112 to rotate through the transmission rod 2111, the rotation of the conical gear 2112 drives the second conical gear 2212 meshing therewith to rotate, the rotation of the second conical gear 2212 drives the columnar rotating vertical pipe 2211 and the top rotating disc 2213 to rotate on the inner wall of the circular table 211, the rotation of the top rotating disc 2213 drives the rotating outer disc 2215 through the rotating disc connecting rod 2214 to rotate, thereby making the bearings fixed on the fixed assembly 222 rotate and meshing with the outer tooth disc 217 through the second gear 22213 fixed at the bottom end of the fixed assembly 222, in the rotating process, the second gear 22213 rolls along the outer wall of the outer tooth disc 217, since the outer tooth disc 217 is fixed and the second gear 22213 rotates with the rotating outer disc 2215, therefore, this meshing mode also realizes the rotation of the plurality of fixed assemblies 222 during the rotation of the rotating table 22, further improving the cleaning effect.

[0043] At this time, the cleaning mechanism 3 starts to work and comprehensively and thoroughly cleans the bearings in rotation, ensuring that every part of the bearings can be cleaned and achieving the ideal cleaning effect.

[0044] As Figure 10As shown, the cleaning mechanism 3 comprises a semicircular water tank 31, the bottom of the left and right sides of the rear side of the semicircular water tank 31 is fixedly connected with a side L-shaped connecting plate 32, the inner sides of the two side L-shaped connecting plates 32 are fixedly connected with the left and right sides of the rear side of the circular vertical frame 215, the inner side of the bottom of the semicircular water tank 31 is fixedly connected with a circular guide sleeve 33, the inner wall of the circular guide sleeve 33 is rotatably connected with a vertical turntable 34, the inner wall of the vertical turntable 34 is fixedly connected with an inner tooth disc 35, the top and middle part of the inner wall of the vertical turntable 34 is rotatably connected with the top and middle part of the circular vertical frame 215, the bottom of the inner tooth disc 35 is engaged with the outer wall of the gear 2113, the left and right sides of the vertical turntable 34 are fixedly connected with a plurality of water spray heads 36 in annular array, and a plurality of vertical turntable water inlet holes 37 are formed in the outer wall top of the vertical turntable 34.

[0045] At the same time of rotating the bearing fixed on the fixed assembly 222, the waterproof motor 2110 drives the gear 2113 to rotate at this time, the rotation of the gear 2113 drives the inner tooth disc 35 engaged therewith to rotate, the rotation of the inner tooth disc 35 in turn makes the vertical turntable 34 do synchronous rotation movement in the circular guide sleeve 33, when the vertical turntable 34 rotates, the water spray heads 36 in annular array distributed on the left and right sides thereof rotate accordingly, at this time, the external water source enters the inside of the vertical turntable 34 through the vertical turntable water inlet hole 37, and is delivered to each water spray head 36 through the internal pipeline, the water spray head 36 uniformly and comprehensively sprays water on the rotating bearing in the rotating process, and each part of the bearing is washed in detail, so that all parts of the bearing such as the inner and outer rings, the rolling body and the retainer can be fully cleaned, and the impurities such as oil stains and metal debris remaining in the bearing production process can be effectively removed, with the continuous rotation of the vertical turntable 34, multi-angle and dead angle-free cleaning of the bearing is realized, and the cleaning effect is further improved, the sewage after cleaning flows into the lower cleaning water receiving pool 1, so as to avoid the sewage from splashing everywhere and keep the working environment clean, during the whole cleaning process, when some bearings with some stubborn dirt attached are encountered, the rotation speed of the vertical turntable 34 is appropriately reduced, so that the water sprayed by the water spray head 36 has more sufficient time to act on the surface of the bearing, and the cleaning effect is enhanced, and for some bearings with less dirt and relatively clean, the rotation speed of the vertical turntable 34 can be increased to improve the cleaning efficiency, and at the same time, during the cleaning process, the worker can also judge the cleaning condition of the bearing by observing the turbidity degree of the sewage in the cleaning water receiving pool 1, if the sewage turbidity decreases rapidly, it indicates that the impurities on the bearing are being effectively removed, and if the sewage turbidity changes little after a period of cleaning, it may be necessary to adjust the cleaning parameters or prolong the cleaning time.

[0046] In addition, the application also relates to a bearing ring cleaning device for bearing production and a method thereof, comprising the following steps:

[0047] Step one: the bearing to be cleaned is sequentially sleeved on the outer wall of the plurality of fixed assemblies 222 of the rotating table 22, ensuring that each bearing is placed stably and accurately in position, preparing for subsequent fixing and cleaning operations;

[0048] Step two: the waterproof electric push rod 2217 is started, the lifting disc 2218 is pulled up, the plurality of columnar pull rod blocks 22212 are driven by the lifting disc 2218 to move upward, the plurality of columnar pull rods 22211 are moved upward, the plurality of push-pull discs 22214 are pushed to move upward, and then the plurality of arc-shaped rotating rods 22215 are rotated, the vertical T-shaped rotating plate 2227 is rotated around the vertical rotating block 2226, the top rotating block 2228 and the expansion-retraction push rod 2229 are driven to move outward, the inverted L-shaped expansion-retraction vertical rod 22210 is slid in the inverted L-shaped expansion-retraction vertical rod guide block 2222 and expanded outward, and the bearing sleeved on the outer wall of the fixed assembly 222 is fixed to prevent the bearing from shaking or falling off during cleaning;

[0049] Step three: the waterproof motor 2110 is started, which drives the gear 2113 and the conical gear 2112 to rotate through the transmission rod 2111, and then drives the second conical gear 2212 engaged therewith to rotate, the columnar rotating vertical pipe 2211 and the top rotating disc 2213 are driven by the second conical gear 2212 to rotate on the inner wall of the circular table 211, the top rotating disc 2213 drives the rotating outer disc 2215 to rotate together through the rotating disc connecting rod 2214, and the bearing fixed on the fixed assembly 222 rotates together;

[0050] Step four: at the same time, the second gear 22213 rolls along the outer wall of the outer toothed disc 217 during rotation, realizing the self-rotation of the plurality of fixed assemblies 222 during the overall rotation of the rotating table 22, so that the bearing rotates at multiple angles during cleaning, improving the comprehensiveness of cleaning;

[0051] Step five: while the bearing is rotating, the waterproof motor 2110 drives the gear 2113 to rotate, the rotation of the gear 2113 drives the inner toothed disc 35 engaged therewith to rotate, the rotation of the inner toothed disc 35 drives the vertical disc 34 to make synchronous rotary motion in the circular guide sleeve 33, and the water spraying heads 36 arranged in an annular array on the left and right sides of the vertical disc 34 rotate with the vertical disc 34, the external water source enters the vertical disc 34 through the vertical disc water inlet hole 37 and is delivered to each water spraying head 36 through the internal pipeline, and the water spraying heads 36 uniformly and comprehensively spray water on the rotating bearing during rotation, carefully washing each part of the bearing;

[0052] Step six: During the cleaning process, the worker observes the turbidity of the sewage in the cleaning water receiving pool 1 to determine the cleaning condition of the bearing. If the turbidity of the sewage decreases rapidly, it means that the impurities on the bearing are being effectively removed. Keep the current cleaning parameters to continue cleaning. If the turbidity of the sewage does not change significantly after a period of cleaning, adjust the cleaning parameters, reduce the rotation speed of the vertical rotating disc 34, and allow the water sprayed by the water jet head 36 to have more time to act on the bearing surface, thereby enhancing the cleaning effect or prolonging the cleaning time to ensure that the bearing is cleaned thoroughly.

[0053] Step seven: After the bearing is cleaned, the waterproof motor 2110 and the waterproof electric push rod 2217 are turned off to stop the rotation of the rotating table 22 and the movement of the lifting disc 2218, thereby loosening the fixing of the bearing by the fixing assembly 222. The worker removes the cleaned bearing from the fixing assembly 222, and the entire bearing cleaning process is completed.

[0054] The working principle of the present application is: when the bearing needs to be cleaned, first, the staff puts the bearings on the outer wall of the plurality of fixed assemblies 222 of the rotating table 22, then starts the waterproof electric push rod 2217, the waterproof electric push rod 2217 pulls the lifting disc 2218 to move to the top, the lifting disc 2218 moves to the top and drives the plurality of columnar pull rods 22212 to pull the plurality of columnar pull rods 22211 to move to the top, the plurality of columnar pull rods 22211 move to the top and push the plurality of push-pull discs 22214 to move to the top, the plurality of push-pull discs 22214 move to the top and make the plurality of arc-shaped rotating rods 22215 on the outer wall of the plurality of push-pull discs 22214 rotate, when the plurality of arc-shaped rotating rods 22215 rotate, they drive the vertical T-shaped rotating plate 2227 connected thereto to rotate around the vertical rotating block 2226, the rotation of the vertical T-shaped rotating plate 2227 further drives the top rotating block 2228 and the retractable expansion push rod 2229 to move outward, the movement of the retractable expansion push rod 2229 makes the inverted L-shaped retractable expansion vertical rod 22210 slide in the inverted L-shaped retractable expansion vertical rod guide block 2222 and expand outward, thereby tightly fixing the bearings on the outer wall of the fixed assembly 222, then, the waterproof motor 2110 is started, the waterproof motor 2110 drives the gear 2113 and the tapered gear 2112 to rotate through the transmission rod 2111, the rotation of the tapered gear 2112 drives the second tapered gear 2212 meshing therewith to rotate, the rotation of the second tapered gear 2212 drives the columnar rotating vertical pipe 2211 and the top rotating disc 2213 to rotate on the inner wall of the circular table 211, the rotation of the top rotating disc 2213 drives the rotating outer disc 2215 through the rotating disc connecting rod 2214 to rotate, thereby making the bearings fixed on the fixed assembly 222 rotate together, and the bearings rotate and mesh with the outer tooth disc 217 through the second gear 22213 fixed at the bottom of the fixed assembly 222, in the rotating process, the second gear 22213 rolls along the outer wall of the outer tooth disc 217, since the outer tooth disc 217 is fixed and the second gear 22213 rotates together with the rotating outer disc 2215, therefore, this meshing mode also realizes the self-rotation of the plurality of fixed assemblies 222 during the rotation of the rotating table 22, while the bearings fixed on the fixed assembly 222 rotate, the waterproof motor 2110 drives the gear 2113 to rotate, the rotation of the gear 2113 drives the inner tooth disc 35 meshing therewith to rotate, the rotation of the inner tooth disc 35 makes the vertical rotating disc 34 do synchronous rotating motion in the circular guide sleeve 33, when the vertical rotating disc 34 rotates, the water spraying heads 36 arranged in an annular array on the left and right sides thereof rotate, at this time, the external water source enters the inside of the vertical rotating disc 34 through the vertical rotating disc water inlet hole 37 and is delivered to each water spraying head 36 through the internal pipeline, the water spraying heads 36 uniformly and comprehensively spray water on the rotating bearings in the rotating process, carefully wash each part of the bearings, ensure that the inner and outer rings, rolling elements and retainers and all parts of the bearings can be fully cleaned, effectively remove the oil stains, metal chips and other impurities remaining in the production process of the bearings, with the continuous rotation of the vertical rotating disc 34,The multi-angle and dead angle-free cleaning of the bearing is realized, the cleaning effect is further improved, the sewage after cleaning flows into the cleaning water receiving pool 1 below, when some stubborn bearing with some dirt is encountered, the rotation speed of the vertical rotating disc 34 is appropriately reduced, the water sprayed by the water spraying head 36 has more sufficient time to act on the bearing surface, and the cleaning effect is enhanced, and for some bearings with less dirt and relatively clean, the rotation speed of the vertical rotating disc 34 can be increased to improve the cleaning efficiency.

[0055] The basic principle and main features of the present application and the advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited to the above-mentioned embodiments, and the above-mentioned embodiments and descriptions in the specification are only to illustrate the principle of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A bearing ring cleaning device for bearing production, comprising a cleaning water receiving tank (1), characterized in that: The top of the cleaning water receiving tank (1) is fixedly connected to a cleaning platform (2), and a cleaning mechanism (3) is provided on the outer wall of the cleaning platform (2). The cleaning station (2) includes a control seat (21), and a turntable (22) is provided on the inner wall of the middle part of the control seat (21). The control base (21) includes a frustum (211). L-shaped side legs (212) are fixedly connected to the left and right sides of the bottom rear side of the frustum (211). L-shaped side connecting plates (213) are fixedly connected to the front and rear sides of the outer wall of the frustum (211). Columnar connecting rods (214) are fixedly connected to the top of the outer sides of the two L-shaped side connecting plates (213). Circular upright frames (215) are fixedly connected to the side of the outer wall of the two columnar connecting rods (214) away from the L-shaped side connecting plates (213). Columnar upright connecting rods (216) are fixedly connected to the top of the frustum (211) in a circular array. External gear discs (217) are fixedly connected to the top of the multiple columnar upright connecting rods (216). A connecting rod (218) is fixedly connected to the bottom of the inner rear side of the circular frame (215). A motor connecting plate (219) is fixedly connected to the rear side of the connecting rod (218). A waterproof motor (2110) is fixedly connected to the top of the motor connecting plate (219). A transmission rod (2111) is fixedly connected to the output end of the waterproof motor (2110). The output end of the transmission rod (2111) extends to the bottom of the frustum (211) and is fixedly connected to a gear (2113). A conical tooth (2112) is fixedly connected to the outer wall of the transmission rod (2111) on the side close to the gear (2113). The turntable (22) includes a rotating assembly (221), and a fixed assembly (222) is arranged in a ring array on the top of the rotating assembly (221). The rotating assembly (221) includes a columnar rotating riser (2211), the outer wall of which is rotatably connected to the inner wall of a frustum (211). A second conical tooth (2212) is fixedly connected to the middle of the bottom of the columnar rotating riser (2211), and the outer wall of the second conical tooth (2212) meshes with the outer wall of the conical tooth (2112). A top rotating disk (2213) is fixedly connected to the top of the columnar rotating riser (2211), and rotating disk connecting rods (2) are fixedly connected to the outer wall of the top rotating disk (2213) in a ring array. 214), a rotating outer disk (2215) is fixedly connected to the outer side of the multiple rotating disk connecting rods (2214), a waterproof electric push rod connecting block (2216) is fixedly connected to the rear side of the outer wall of the rotating outer disk (2215), a waterproof electric push rod (2217) is fixedly connected to the inner wall of the waterproof electric push rod connecting block (2216), a lifting disk (2218) is fixedly connected to the bottom end of the waterproof electric push rod (2217), and a through hole (2219) is opened in a circular array on the top of the lifting disk (2218) and the top of the rotating outer disk (2215).

2. The bearing ring cleaning device for bearing production according to claim 1, characterized in that: Each of the multiple fixing components (222) includes a fixing component base (2221). The bottom of the multiple fixing component bases (2221) is fixedly connected to the top of the circular frame (215) in a ring array. The outer walls of the multiple fixing component bases (2221) are fixedly connected to inverted L-shaped expansion and contraction rod guide blocks (2222) in a ring array. The top of the multiple fixing component bases (2221) is fixedly connected to columnar vertical connecting rods (2223) in a ring array. The tops of the multiple sets of columnar vertical connecting rods (2223) are fixedly connected to top hinge plates (2224). The multiple top hinge plates (2224) are fixedly connected to the top of the multiple fixing components (2225). 4) The top of each of the components is fixedly connected with a ring array of hinge blocks (2225). The inner walls of the multiple sets of hinge blocks (2225) are rotatably connected with vertical rotating blocks (2226). The top of the outer walls of the multiple sets of vertical rotating blocks (2226) are rotatably connected with vertical T-shaped rotating plates (2227). The inner side of the top of the multiple sets of vertical T-shaped rotating plates (2227) is rotatably connected with a top rotating block (2228). The outer side of the multiple sets of top rotating blocks (2228) is fixedly connected with a retractable push rod (2229). The outer end of the multiple sets of retractable push rods (2229) is fixedly connected with an inverted L-shaped retractable upright rod (22210).

3. The bearing ring cleaning device for bearing production according to claim 2, characterized in that: The bottom of the multiple sets of inverted L-shaped expansion and contraction uprights (22210) is slidably connected to the inner wall of the multiple sets of inverted L-shaped expansion and contraction upright guide blocks (2222). The inner wall of the multiple sets of fixed component chassis (2221) is rotatably connected to columnar tie rods (22211). The top of the multiple sets of columnar tie rods (22211) is fixedly connected to push-pull plates (22214). The outer wall of the multiple sets of push-pull plates (22214) is rotatably connected to arc-shaped rotating rods (22215) in a circular array. The top of the outer wall of the multiple sets of arc-shaped rotating rods (22215) is slidably connected to the inner side of the middle of the multiple sets of upright T-shaped rotating plates (2227).

4. A bearing ring cleaning device for bearing production according to claim 3, characterized in that: The bottom ends of the multiple columnar tie rods (22211) extend to the bottom of the multiple lifting plates (2218) through multiple through holes (2219) opened in the rotating outer plate (2215) and the lifting plate (2218), and are all fixedly connected to the second gear (22213). The outer walls of the multiple columnar tie rods (22211) are all fixedly connected to columnar tie rod blocks (22212) on one side of the top of the lifting plate (2218). The tops of the multiple columnar tie rod blocks (22212) are all in contact with the bottom of the multiple lifting plates (2218). The outer walls of the multiple second gears (22213) are all meshed with the outer walls of the outer gear plate (217) on multiple sides.

5. A bearing ring cleaning device for bearing production according to claim 1, characterized in that: The cleaning mechanism (3) includes a semi-circular water tank (31). The bottom of the left and right sides of the semi-circular water tank (31) is fixedly connected to a side L-shaped connecting plate (32). The inner sides of the two side L-shaped connecting plates (32) are fixedly connected to the rear sides of the left and right sides of the circular frame (215). The inner side of the bottom of the semi-circular water tank (31) is fixedly connected to a circular guide sleeve (33). The inner wall of the circular guide sleeve (33) is rotatably connected to a vertical turntable (34). The inner wall of the vertical turntable (34) is fixedly connected to an internal gear disc (35). The top center of the inner wall of the vertical turntable (34) is rotatably connected to the top center of the circular frame (215).

6. A bearing ring cleaning device for bearing production according to claim 5, characterized in that: The bottom of the internal gear disk (35) meshes with the outer wall of the gear (2113). The left and right sides of the vertical turntable (34) are fixedly connected with water spray heads (36) in a ring array. The top of the outer wall of the vertical turntable (34) is provided with multiple vertical turntable water inlet holes (37).

7. A method of using a bearing ring cleaning device for bearing production according to any one of claims 1-6, characterized in that: Includes the following steps: Step 1: Place the bearings to be cleaned sequentially on the outer wall of the multiple fixing components (222) of the turntable (22), ensuring that each bearing is placed firmly and accurately, in preparation for subsequent fixing and cleaning operations; Step 2: Activate the waterproof electric push rod (2217), pull the lifting plate (2218) upward, the lifting plate (2218) drives multiple columnar pull rod blocks (22212), causing multiple columnar pull rods (22211) to move upward, pushing multiple push-pull plates (22214) upward, thereby causing multiple arc-shaped rotating rods (22215) to rotate, driving the vertical T-shaped rotating plate (2227) to rotate around the vertical rotating block (2226), driving the top rotating block (2228) and the retracting push rod (2229) to move outward, allowing the inverted L retracting upright rod (22210) to slide and expand outward in the inverted L retracting upright rod guide block (2222), fixing the bearing sleeved on the outer wall of the fixed component (222) to prevent the bearing from shaking or falling off during cleaning; Step 3: Start the waterproof motor (2110), which drives the gear (2113) and the bevel gear (2112) to rotate through the transmission rod (2111), thereby driving the second bevel gear (2212) meshing with it to rotate. The second bevel gear (2212) drives the columnar rotating riser (2211) and the top rotating disk (2213) to rotate on the inner wall of the frustum (211). The top rotating disk (2213) drives the rotating outer disk (2215) to rotate together through the rotating disk connecting rod (2214), so that the bearing fixed on the fixed component (222) rotates accordingly. Step 4: At the same time, the second gear (22213) rolls along the outer wall of the outer gear disk (217) during rotation, so that multiple fixed components (222) rotate when the turntable (22) rotates as a whole, allowing the bearing to rotate at multiple angles during cleaning and improving the comprehensiveness of cleaning; Step 5: While the bearing is rotating, the waterproof motor (2110) drives the gear (2113) to rotate. The rotation of the gear (2113) drives the internal gear disk (35) that meshes with it to rotate. The rotation of the internal gear disk (35) causes the vertical turntable (34) to rotate synchronously in the circular guide sleeve (33). When the vertical turntable (34) rotates, the water spray heads (36) distributed in a ring array on its left and right sides rotate accordingly. The external water source enters the interior of the vertical turntable (34) through the water inlet hole (37) of the vertical turntable and is transported to each water spray head (36) through the internal pipe. During the rotation process, the water spray head (36) sprays water evenly and comprehensively on the rotating bearing, and thoroughly rinses all parts of the bearing. Step 6: During the cleaning process, the staff observes the turbidity of the sewage in the cleaning water receiving tank (1) to judge the cleaning status of the bearing. If the turbidity of the sewage decreases rapidly, it means that the impurities on the bearing are being effectively removed. Continue to maintain the current cleaning parameters for cleaning. After a period of cleaning, if the turbidity of the sewage does not change significantly, adjust the cleaning parameters and reduce the rotation speed of the turntable (34) so ​​that the water sprayed from the spray head (36) has more time to act on the bearing surface. Step 7: After the bearing is cleaned, turn off the waterproof motor (2110) and the waterproof electric push rod (2217) to stop the turntable (22) from rotating and the lifting plate (2218) from moving. This will cause the fixing component (222) to loosen its fixation on the bearing. The staff will then remove the cleaned bearing from the fixing component (222) to complete the entire bearing cleaning process.

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