Three-dimensional detection device for solder paste of finished circuit board
By designing a three-dimensional inspection device with an automatic adjustable clamping plate and a camera inspection instrument, the problems of clamp replacement and verticality in circuit board solder paste inspection were solved, improving inspection efficiency and reliability.
Patent Information
- Application Number
- CN202511314283.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-15
- Publication Date
- 2025-11-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing technologies for inspecting solder paste on finished circuit boards suffer from several problems. Firstly, the different tilt angles of different circuit board models necessitate changing fixtures, which is cumbersome. Secondly, the non-perpendicularity between the camera and the solder paste leads to data inaccuracies.
A three-dimensional inspection device including a sidewall fixing component and an inspection component was designed. It can automatically adjust the tilt angle of the clamp and the angle of the camera inspection instrument, use a blower to remove dust, and ensure that the probe is perpendicular to the solder paste.
It improves the efficiency and reliability of solder paste inspection on double-cone finished circuit boards, avoids the influence of manual fixture adjustment and dust, and ensures inspection accuracy.
Smart Images

Figure CN120907443A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of detection equipment, and particularly relates to a three-dimensional detection device for tin paste of finished circuit boards. BACKGROUND
[0002] The tin paste of a circuit board is mainly used for welding of electronic components such as PCB surface resistors, capacitors and ICs in the SMT industry. Before the finished circuit board is put into use, the thickness of the tin paste of the circuit board is detected, and the finished circuit board can be put into mass production only after meeting the standards.
[0003] When the thickness of the tin paste of the finished circuit board is detected, the circuit board usually needs to be fixed first, and then a camera detector is used to measure and analyze the thickness of the tin paste. However, for the double-cone type structure of the finished circuit board, the detection of the internal tin paste faces two prominent problems. First, the inclination angles of the outer walls on both sides of different models of double-cone type circuit boards are different, and corresponding clamps need to be replaced according to the specific angle during fixing, which is complicated and inefficient. Second, if the probe is not perpendicular to the surface of the tin paste when the camera detector is directly inserted into the board for measurement, the detection data is prone to deviation. At this time, the operator also needs to manually adjust the angle of the camera according to the inclination angle of the inner wall of the board, which is a complex process and greatly reduces the efficiency and reliability of the detection of the internal tin paste of the double-cone type finished circuit board.
[0004] Therefore, we propose a three-dimensional detection device for tin paste of finished circuit boards to solve the above problems. SUMMARY
[0005] In order to achieve the above purpose, the present application adopts the following technical scheme:
[0006] A three-dimensional detection device for tin paste of finished circuit boards, comprising a bottom plate, two support columns are symmetrically fixedly connected to the top end side wall of the bottom plate, a first electric telescopic rod is fixedly connected to one end of each of the two support columns, a clamping ring is fixedly connected to the telescopic end of the first electric telescopic rod, a side wall fixing assembly for fixing the side walls of the double-cone type finished circuit board is formed in the top end side wall of the bottom plate, and a detection assembly for three-dimensional detection of the internal tin paste of the double-cone type finished circuit board is arranged on one side of the side wall fixing assembly.
[0007] Preferably, the side wall fixing assembly comprises two first grooves symmetrically formed in the top end side wall of the bottom plate, a first sliding rail is fixedly connected to the inner wall of each of the first grooves, a first sliding plate is slidingly connected to the top end side wall of each of the first sliding rails, a connecting column is fixedly connected to the top end side wall of each of the first sliding plates, and a fixing disc is fixedly connected to the opposite end of each of the two connecting columns.
[0008] Preferably, the inner wall of the fixing disc is fixedly connected with a plurality of second electric telescopic rods, the telescopic ends of the second electric telescopic rods are all fixedly connected with first clamping plates, and the inner walls of the first clamping plates are all rotationally connected with first round rods.
[0009] Preferably, the side walls of the first clamping plates are all fixedly connected with first motors, the output ends of the first motors are fixedly connected with one ends of the first round rods through the side walls of the first clamping plates, the rod walls of the first round rods are all fixedly connected with supporting rods, and the one ends of the supporting rods are all fixedly connected with clamping plates.
[0010] Preferably, the detection assembly comprises a fixing plate fixedly connected with the side wall of the fixing disc, a second groove is formed in the bottom end side wall of the fixing plate, the same screw rod is rotationally connected with the inner walls of the two ends of the second groove, the side wall of the fixing plate is fixedly connected with a second motor, and the output end of the second motor is fixedly connected with one end of the screw rod through the side wall of the fixing plate.
[0011] Preferably, the rod wall of the screw rod is threadedly rotationally connected with a moving plate, the side wall of the moving plate is in abutment with the inner wall of the corresponding second groove, the side wall of the moving plate is fixedly connected with a connecting rod, the one end of the connecting rod is fixedly connected with a connecting disc, the side wall of the fixing disc is provided with an opening for the movement of the connecting disc, the inner wall of the connecting disc is fixedly connected with a third motor, and the output end of the third motor is fixedly connected with a side rod.
[0012] Preferably, the outer wall of the side rod is provided with a third groove, the inner wall of the third groove is fixedly connected with a fourth motor, the output end of the fourth motor is fixedly connected with a second round rod, one end of the second round rod is rotationally connected with the inner wall of the other end of the third groove, the rod wall of the second round rod is fixedly connected with a third electric telescopic rod, and the telescopic end of the third electric telescopic rod is fixedly connected with a camera detector.
[0013] Preferably, the outer wall of the side rod is fixedly connected with two connecting blocks in a symmetrical manner, the top end side walls of the connecting blocks are all provided with fourth grooves, the inner walls of the fourth grooves are fixedly connected with fifth motors, the output ends of the fifth motors are fixedly connected with third round rods, one ends of the third round rods are rotationally connected with the inner walls of the fourth grooves, the rod walls of the third round rods are fixedly connected with fourth electric telescopic rods, and the telescopic ends of the fourth electric telescopic rods are fixedly connected with air guns.
[0014] Compared with the prior art, the present application has the following beneficial effects:
[0015] The side wall fixing assembly and the detection assembly can adjust the inclination angle of the corresponding clamping plate according to the inclination angle of the two side walls of the double-cone finished circuit board when the thickness of the tin paste inside the double-cone finished circuit board needs to be detected, so as to fix the two side walls of the double-cone finished circuit board by the clamping plate, avoid the need to replace the corresponding clamp according to the specific angle when the staff fixes the double-cone finished circuit board, and reduce the efficiency. At the same time, during the detection of the tin paste inside the double-cone finished circuit board by the camera detector, the angle of the camera detector can be automatically adjusted according to the inclination angle of the inner wall of the double-cone finished circuit board, so that the probe of the camera detector is perpendicular to the tin paste, the operator does not need to manually adjust the angle of the camera detector according to the inclination angle of the inner wall of the double-cone finished circuit board, and the dust on the surface of the tin paste can be blown away by the air gun, so that the dust accumulated on the surface of the tin paste does not affect the detection result, greatly improving the efficiency and reliability of the detection of the tin paste inside the double-cone finished circuit board. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the present application;
[0017] Figure 2 It is a schematic diagram of other angle structure of the present application;
[0018] Figure 3 It is a schematic diagram of part of the structure of the present application Figure 1 ;
[0019] Figure 4 It is a schematic diagram of part of the structure of the present application Figure 2 ;
[0020] Figure 5 It is an enlarged view of part A of the present application Figure 4 ;
[0021] Figure 6 It is a schematic diagram of part of the structure of the present application Figure 3 ;
[0022] Figure 7 It is a schematic diagram of part of the structure of the present application Figure 4 .
[0023] In the figure: 1, bottom plate; 2, support column; 3, first electric telescopic rod; 4, clamping ring; 5, side wall fixing assembly; 51, first groove; 52, first sliding rail; 53, first sliding plate; 54, connecting column; 55, fixed disc; 56, second electric telescopic rod; 57, first clamping plate; 58, first round rod; 59, first motor; 510, support rod; 511, clamping plate; 6, detection assembly; 61, fixed plate; 62, second groove; 63, screw rod; 64, second motor; 65, moving plate; 66, connecting rod; 67, connecting disc; 68, third motor; 69, side rod; 610, third groove; 611, fourth motor; 612, second round rod; 613, third electric telescopic rod; 614, camera detector; 615, connecting block; 616, fourth groove; 617, fifth motor; 618, third round rod; 619, fourth electric telescopic rod; 620, air gun. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all.
[0025] The following electrical elements are all electrically connected with the PLC controller of the peripheral device.
[0026] Reference Figure 1 - Figure 7 A three-dimensional detection device for finished circuit board tin paste, comprising a bottom plate 1, the top end side wall of the bottom plate 1 is fixedly connected with two support columns 2 in symmetry, one end of each of the two support columns 2 is fixedly connected with a first electric telescopic rod 3, the telescopic end of the first electric telescopic rod 3 is fixedly connected with a clamping ring 4, the top end side wall of the bottom plate 1 is provided with a side wall fixing assembly 5 for fixing the two side walls of the double-cone type finished circuit board, and one side of the side wall fixing assembly 5 is provided with a detection assembly 6 for three-dimensional detection of the tin paste inside the double-cone type finished circuit board.
[0027] In the embodiment, the side wall fixing assembly 5 comprises two first grooves 51 symmetrically provided in the top end side wall of the bottom plate 1, the inner walls of the first grooves 51 are fixedly connected with first sliding rails 52, the top end side walls of the first sliding rails 52 are slidingly connected with first sliding plates 53, the top end side walls of the first sliding plates 53 are fixedly connected with connecting columns 54, and the opposite ends of the two connecting columns 54 are fixedly connected with fixed discs 55.
[0028] The inner walls of the fixed discs 55 are fixedly connected with a plurality of second electric telescopic rods 56, the telescopic ends of the second electric telescopic rods 56 are fixedly connected with first clamping plates 57, and the inner walls of the first clamping plates 57 are rotatably connected with first round rods 58.
[0029] The side wall of the first clamping plate 57 is fixedly connected with a first motor 59, the output end of the first motor 59 is fixedly connected with one end of a first circular rod 58 penetrating through the side wall of the first clamping plate 57, and the rod wall of the first circular rod 58 is fixedly connected with a supporting rod 510, one end of the supporting rod 510 is fixedly connected with a clamping plate 511.
[0030] Specifically, when the thickness of the tin paste inside the double-cone finished circuit board needs to be detected, the inclination angle of the corresponding clamping plate 511 can be adjusted according to the inclination angle of the two side walls of the double-cone finished circuit board, so that the two side walls of the double-cone finished circuit board can be fixed by using the clamping plate 511, and the staff does not need to replace the corresponding clamp according to the specific angle when fixing the double-cone finished circuit board, thereby reducing the efficiency.
[0031] In the embodiment, the detection assembly 6 comprises a fixed plate 61 fixedly connected to the side wall of the fixed disc 55, a second recess 62 is formed in the bottom end side wall of the fixed plate 61, the same screw rod 63 is rotatably connected to the inner walls at both ends of the second recess 62, the side wall of the fixed plate 61 is fixedly connected with a second motor 64, the output end of the second motor 64 is fixedly connected with one end of the screw rod 63 penetrating through the side wall of the fixed plate 61, and the side wall of the fixed plate 61 is fixedly connected with a second motor 64.
[0032] The rod wall of the screw rod 63 is threadedly rotatably connected with a moving plate 65, the side wall of the moving plate 65 abuts against the inner wall of the corresponding second recess 62, the side wall of the moving plate 65 is fixedly connected with a connecting rod 66, one end of the connecting rod 66 is fixedly connected with a connecting disc 67, an opening is formed in the side wall of the fixed disc 55 for the movement of the connecting disc 67, the inner wall of the connecting disc 67 is fixedly connected with a third motor 68, the output end of the third motor 68 is fixedly connected with a side rod 69.
[0033] A third recess 610 is formed in the outer wall of the side rod 69, a fourth motor 611 is fixedly connected to the inner wall of the third recess 610, a second circular rod 612 is fixedly connected to the output end of the fourth motor 611, one end of the second circular rod 612 is rotatably connected to the inner wall of the other end of the third recess 610, a third electric telescopic rod 613 is fixedly connected to the rod wall of the second circular rod 612, and a camera detector 614 is fixedly connected to the telescopic end of the third electric telescopic rod 613.
[0034] The outer wall of the side rod 69 is fixedly connected with two connecting blocks 615, a fourth recess 616 is formed in the top end side wall of each connecting block 615, a fifth motor 617 is fixedly connected to the inner wall of the fourth recess 616, a third circular rod 618 is fixedly connected to the output end of the fifth motor 617, one end of the third circular rod 618 is rotatably connected to the inner wall of the fourth recess 616, a fourth electric telescopic rod 619 is fixedly connected to the rod wall of the third circular rod 618, and a blow gun 620 is fixedly connected to the telescopic end of the fourth electric telescopic rod 619.
[0035] Specifically, in the detection process of the tin paste inside the double-cone type finished circuit board by the camera detector 614, the angle of the camera detector 614 can be automatically adjusted according to the inclination angle of the inner wall of the double-cone type finished circuit board, so that the probe of the camera detector 614 is perpendicular to the tin paste, and the operator does not need to manually adjust the angle of the camera detector 614 according to the inclination angle of the inner wall of the double-cone type finished circuit board, and the dust on the surface of the tin paste can be blown away by the air gun 620, so that the dust accumulated on the surface of the tin paste does not affect the detection result, and the efficiency and reliability of the detection of the tin paste inside the double-cone type finished circuit board are greatly improved.
[0036] The operation principle of the present application is described as follows:
[0037] In the present application, when the thickness of the tin paste inside the double-cone finished circuit board needs to be detected, first, the staff places the middle part of the double-cone finished circuit board between the two clamping rings 4, then controls the first electric telescopic rod 3 to start, drives the clamping ring 4 to move, and uses the clamping ring 4 to simply fix the middle part of the double-cone finished circuit board, then controls the first sliding rail 52 to start, drives the corresponding first sliding plate 53 to move, so that the fixed disc 55 covers the two sides of the double-cone finished circuit board, then controls the multiple first motors 59 to start, drives the first round rod 58 to rotate, in the rotating process of the first round rod 58, the supporting rod 510 and the clamping plate 511 will rotate together, after the inclination angle of the clamping plate 511 is the same as the inclination angle of the outer wall of the corresponding double-cone finished circuit board, controls the first motor 59 to close, then controls the second electric telescopic rod 56 to start, drives the corresponding clamping plate 511 to move, and uses the clamping plate 511 to fix the outer wall of the double-cone finished circuit board on one side, so as to realize the fixation of the double-cone finished circuit board, then controls the second motor 64 to start, drives the corresponding screw rod 63 to rotate, in the rotating process of the screw rod 63, the moving plate 65 connected with the screw rod 63 through screw rotation will continuously move towards the double-cone finished circuit board, so that the connecting rod 66 drives the connecting disc 67 to enter the fixed disc 55, after the camera detector 614 moves to the edge of the inner wall of the double-cone finished circuit board on one side, controls the second motor 64 to close, then controls the fourth motor 611 to start, drives the second round rod 612 to rotate, in the rotating process of the second round rod 612, the third electric telescopic rod 613 and the camera detector 614 will rotate together, after the probe of the camera detector 614 is perpendicular to the tin paste inside the double-cone finished circuit board, controls the fourth motor 611 to close, then controls the third electric telescopic rod 613 to start, drives the camera detector 614 to move towards the inner wall of the double-cone finished circuit board, then uses the camera detector 614 to detect and analyze the thickness of the tin paste inside the double-cone finished circuit board, at the same time, controls the third motor 68 to start, drives the side rod 69 and the camera detector 614 to rotate, so as to detect the tin paste of all the inner walls of the double-cone finished circuit board, controls the second motor 64 to start, so that the camera detector 614 continuously moves to the middle part of the double-cone finished circuit board, realizes the detection of the tin paste inside the double-cone finished circuit board, after the two camera detectors 614 move to the middle part inside the double-cone finished circuit board, drives the camera detector 614 to rotate by the second round rod 612, so that the probe of the camera detector 614 continues to be perpendicular to the tin paste of the corresponding middle part of the double-cone finished circuit board, which is convenient for detection, at the same time, controls the third electric telescopic rod 613 to start continuously, so that the distance between the probe of the camera detector 614 and the tin paste inside the double-cone finished circuit board always remains the same, ensures the accuracy of the detection of the tin paste inside the double-cone finished circuit board, and in the process of detecting the tin paste inside the double-cone finished circuit board,By controlling the fifth motor 617 to start, the corresponding third round rod 618 is driven to rotate, and in the rotating process of the third round rod 618, the fourth electric telescopic rod 619 and the air gun 620 are started, so that the air outlet end of the air gun 620 is consistent with the inclination angle of the camera detector 614, then the fourth electric telescopic rod 619 is controlled to start, and the air gun 620 is driven to move to the internal tin paste of the double-cone finished circuit board, the air gun 620 is controlled to start, which is convenient for the camera detector 614 to detect the tin paste on the surface of the tin paste, and the dust on the surface of the tin paste is blown away, so that the dust is accumulated on the surface of the tin paste, which avoids affecting the detection result, and the inclination angle of the corresponding clamping plate 511 can be adjusted according to the inclination angle of the double-cone finished circuit board, so that the double-cone finished circuit board is fixed by using the clamping plate 511, so that the staff needs to replace the corresponding clamp according to the specific angle when fixing the double-cone finished circuit board, which reduces the efficiency, and in the process of detecting the internal tin paste of the double-cone finished circuit board by using the camera detector 614, the angle of the camera detector 614 can be automatically adjusted according to the inclination angle of the inner wall of the double-cone finished circuit board, so that the probe of the camera detector 614 is perpendicular to the tin paste, the operator needs to manually adjust the angle of the camera detector 614 according to the inclination angle of the inner wall of the double-cone finished circuit board, and the dust on the surface of the tin paste can be blown away by using the air gun 620, so that the dust is accumulated on the surface of the tin paste, which avoids affecting the detection result, and greatly improves the efficiency and reliability of detecting the internal tin paste of the double-cone finished circuit board.
[0038] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto, any skilled person in the art can make equivalent replacement or change according to the technical solution and inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A three-dimensional detection device for finished circuit board solder paste, comprising a base plate (1), characterized in that, The top end side wall of the bottom plate (1) is symmetrically fixedly connected with two support columns (2), one end of each of the two support columns (2) is fixedly connected with a first electric telescopic rod (3), the telescopic end of the first electric telescopic rod (3) is fixedly connected with a clamping ring (4), the top end side wall of the bottom plate (1) is provided with a side wall fixing assembly (5) for fixing the two side walls of the double-tapered finished circuit board, and one side of the side wall fixing assembly (5) is provided with a detection assembly (6) for three-dimensional detection of the internal tin paste of the double-tapered finished circuit board.
2. The three-dimensional detection device for the tin paste of the finished circuit board according to claim 1, characterized in that, The side wall fixing assembly (5) comprises two first grooves (51) symmetrically provided in the top end side wall of the bottom plate (1), the inner walls of the first grooves (51) are fixedly connected with first sliding rails (52), the top end side walls of the first sliding rails (52) are slidingly connected with first sliding plates (53), and the top end side walls of the first sliding plates (53) are fixedly connected with connecting columns (54).
3. The three-dimensional detection device for the tin paste of the finished circuit board according to claim 2, characterized in that, The inner wall of the fixing disc (55) is fixedly connected with a plurality of second electric telescopic rods (56), the telescopic ends of the second electric telescopic rods (56) are fixedly connected with first clamping plates (57), and the inner walls of the first clamping plates (57) are rotatably connected with first circular rods (58).
4. The three-dimensional detection device for the tin paste of the finished circuit board according to claim 3, characterized in that, The side walls of the first clamping plates (57) are fixedly connected with first motors (59), the output ends of the first motors (59) penetrate the side walls of the first clamping plates (57) and are fixedly connected with one end of the first circular rods (58), the rod walls of the first circular rods (58) are fixedly connected with support rods (510), and one end of each of the support rods (510) is fixedly connected with a clamping plate (511).
5. The three-dimensional detection device for tin paste of finished circuit board according to claim 1, characterized in that, The side wall of the fixing disc (55) is fixedly connected with a fixing plate (61), the bottom end side wall of the fixing plate (61) is provided with a second groove (62), the inner walls at both ends of the second groove (62) are rotatably connected with a same screw rod (63), the side wall of the fixing plate (61) is fixedly connected with a second motor (64), and the output end of the second motor (64) penetrates the side wall of the fixing plate (61) and is fixedly connected with one end of the screw rod (63).
6. The three-dimensional detection device for tin paste of finished circuit board according to claim 5, characterized in that, The rod wall of the screw rod (63) is threadedly rotatably connected with a moving plate (65), the side wall of the moving plate (65) abuts against the inner wall of the corresponding second groove (62), the side wall of the moving plate (65) is fixedly connected with a connecting rod (66), one end of the connecting rod (66) is fixedly connected with a connecting disc (67), the side wall of the fixing disc (55) is provided with an opening for movement of the connecting disc (67), the inner wall of the connecting disc (67) is fixedly connected with a third motor (68), and the output end of the third motor (68) is fixedly connected with a side rod (69).
7. The three-dimensional detection device for tin paste of finished circuit board according to claim 6, characterized in that, The outer wall of the side rod (69) is provided with a third groove (610), the inner wall of the third groove (610) is fixedly connected with a fourth motor (611), the output end of the fourth motor (611) is fixedly connected with a second circular rod (612), one end of the second circular rod (612) is rotatably connected with the other end of the inner wall of the third groove (610), and the rod wall of the second circular rod (612) is fixedly connected with a third electric telescopic rod (613); the telescopic end of the third electric telescopic rod (613) is fixedly connected with a camera detector (614).
8. The three-dimensional detection device for tin paste of finished circuit board according to claim 7, characterized in that, The outer wall of the side rod (69) is fixedly connected with two connecting blocks (615) in pairs, the top end side wall of the connecting block (615) is provided with a fourth groove (616), the inner wall of the fourth groove (616) is fixedly connected with a fifth motor (617), the output end of the fifth motor (617) is fixedly connected with a third circular rod (618), one end of the third circular rod (618) is rotatably connected with the inner wall of the fourth groove (616), and the rod wall of the third circular rod (618) is fixedly connected with a fourth electric telescopic rod (619); the telescopic end of the fourth electric telescopic rod (619) is fixedly connected with a hair dryer (620).