Shaft generator connection device

By designing a shaft-driven generator connection device with top-out, protection, and energy-saving components, the problems of cumbersome disassembly, high cost, and energy waste of traditional devices are solved, achieving efficient replacement, safe maintenance, and energy recovery.

CN120934253BActive Publication Date: 2026-01-16DEZHOU HENGLI ELECTRICAL MASCH CO LTD
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Patent Information

Application Number
CN202511461933.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-10-14
Publication Date
2026-01-16
Estimated Expiration
2045-10-14

AI Technical Summary

Technical Problem

Traditional shaft-driven generator connection devices are cumbersome to disassemble, have high replacement costs for vulnerable parts, lack protective structures, and do not effectively utilize energy, posing safety hazards.

Method used

A shaft-driven generator connection device is designed, which includes an ejector component, a protective component, and an energy-saving component. The ejector component automatically ejects the plum blossom elastomer, the protective component prevents external impurities from entering and cuts off the starting circuit during maintenance, and the energy-saving component converts mechanical energy into electrical energy.

Benefits of technology

It improved the efficiency of replacing vulnerable parts, ensured maintenance safety, reduced equipment operating costs, and enabled energy recovery and utilization.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to the technical field of generator connecting device, and particularly relates to a shaft-mounted generator connecting device, which comprises a mounting table, a connecting assembly, an ejection assembly, a replacement assembly, a protection assembly, an energy-saving assembly, a load machine and a shaft-mounted generator body; the ejection assembly can automatically eject the plum blossom elastic body after the plum blossom elastic body is fixed and released, without manual prying, so as to avoid damaging the plum blossom elastic body, reduce the difficulty of replacing the plum blossom elastic body, improve the replacement efficiency, realize quick disassembly and installation of the convex teeth of the replacement assembly, and greatly shorten the replacement time of the vulnerable parts; the protection assembly can effectively block external sundries from entering the inside of the transmission component, and forcibly cut off the equipment starting loop during maintenance, so as to avoid maintenance safety accidents from the root and ensure the safety of the staff; the energy-saving assembly converts mechanical energy generated by the elastic deformation of the plum blossom elastic body into electric energy, supplies power for auxiliary electric equipment, reduces the energy consumption of the main power supply, and reduces the operation cost of the equipment.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of generator connecting device, in particular to a shaft generator connecting device. BACKGROUND

[0002] The shaft generator is a kind of generator directly driven by the crankshaft of main engine, its core feature is that it does not need additional independent prime mover, directly utilizes the rotating power of main engine to generate electricity, thereby realizing efficient reuse of energy, it is widely used in ships, large engineering machinery, part of industrial field, traditional shaft generator connecting device mostly adopts rigid coupling or ordinary elastic coupling, plum coupling is one of common couplings.

[0003] However, the coupling connection structure between load machine and generator is complex, when the plum elastic body and other vulnerable parts appear wear and need to be replaced, the disassembly process is tedious, often needs to spend a lot of time to disassemble multiple fixed parts, seriously affects the maintenance efficiency of equipment;The convex teeth on the coupling as the key transmission component, are easy to be damaged due to excessive stress or fatigue in long-term use, and the traditional convex teeth are designed in an integrated manner with the coupling, once damaged, the coupling needs to be replaced as a whole, which increases the maintenance cost of equipment;The connecting device lacks effective protection structure, dust and impurities outside are easy to enter the transmission part, accelerate the wear of components, at the same time, if personnel accidentally touch the rotating component during equipment operation, there is a safety hazard;In addition, the traditional connecting device does not effectively recycle the mechanical energy generated during operation, causing energy waste. SUMMARY

[0004] In view of the problems in the prior art, the present application provides a shaft generator connecting device.

[0005] The technical scheme adopted by the present application to solve the technical problems is: a shaft generator connecting device, comprising a mounting table, a load machine and a shaft generator body mounted on the mounting table, a connecting assembly for connecting a driven shaft of the load machine and a driving shaft of the shaft generator body, and an ejection assembly provided on the connecting assembly.

[0006] The connecting assembly comprises a key groove and a connecting key, the driving shaft of the shaft generator body and the driven shaft of the load machine are each provided with a key groove, the connecting key is inserted into the key groove, the driving shaft of the shaft generator body and the driven shaft of the load machine are each provided with a half coupling, the two half couplings are each provided with three convex teeth, the half coupling on the driven shaft is fixedly connected with a plum elastic body through the ejection assembly, and the plurality of convex teeth are embedded with the plum elastic body.

[0007] The ejection assembly comprises a top ring and a guide shaft, the inside of the half-coupling is slidably connected with the top ring, the top ring is in abutment with the plum blossom elastic body, the first spring is fixedly connected between the top ring and the half-coupling, the inside of the half-coupling is symmetrically slidably connected with two L-shaped clamping blocks, the center of the plum blossom elastic body is provided with a hole, the hole edge is provided with an inclined surface, the end section of the clamping block is a trapezoidal structure, the clamping block is in abutment with the inclined surface, the half-coupling is rotatably connected with the screw rod, the screw rod is threadedly connected with the two clamping blocks, and the screw threads on the two ends of the screw rod are opposite.

[0008] Specifically, the half-coupling is rotatably connected with a screw, the connecting key is provided with a threaded hole, and the screw is threadedly connected with the threaded hole.

[0009] Specifically, the top ring is fixedly connected with four guide shafts, and the guide shafts are slidably connected with the half-coupling.

[0010] Specifically, the inside of the half-coupling is fixedly connected with a guide rod, and the clamping block is slidably connected with the guide rod.

[0011] Specifically, the half-coupling of the driving shaft and the driven shaft is provided with a replacement assembly, the replacement assembly comprises a sliding rail and a sliding groove, three sliding rails are fixedly connected on the half-coupling in a circumferential array, the convex tooth is provided with a sliding groove, the sliding rail is slidably connected with the sliding groove, the second spring is fixedly connected on the sliding rail, the second spring is in abutment with the convex tooth, the half-coupling is slidably connected with a sliding ring, three clamping rods are fixedly connected on each sliding ring, the clamping rod is slidably connected with the sliding rail, the convex tooth is provided with a clamping hole, the clamping rod is clamped with the clamping hole, and the third spring is fixedly connected between the sliding ring and the half-coupling.

[0012] Specifically, the sliding ring is fixedly connected with four connecting strips, the outer surface of the half-coupling is slidably connected with a T-shaped driving ring, and the connecting strip is fixedly connected with the driving ring.

[0013] Specifically, the mounting table is provided with a protection assembly, the protection assembly comprises a bottom plate and a supporting rod, the bottom plate is fixedly connected on the mounting table, the four supporting rods are fixedly connected on the bottom plate, the bolt is fixedly connected on the supporting rod, the lower protection cover and the upper protection cover are mounted on the bolt, the half-coupling is rotatably connected with the lower protection cover and the upper protection cover, the upper protection cover is provided with an inspection window, the upper protection cover is provided with a slot, the inspection plate is slidably connected on the upper protection cover, the inspection plate is inserted into the slot, the upper protection cover and the lower protection cover are provided with a sealing sleeve, the sealing sleeve is in abutment with the half-coupling, the upper protection cover is provided with a sealing strip, and the inspection plate is in abutment with the sealing strip.

[0014] Specific, the upper protective cover is fixedly connected with two fixed sleeves, the inside of the fixed sleeve is slidably connected with a pull rod with a cross section of a "cross", the top end of the pull rod is fixedly connected with a pull block, the pull rod is slidably connected with the upper protective cover, the maintenance plate is provided with a limiting hole, the pull rod is clamped with the limiting hole, the fourth spring is fixedly connected between the pull rod and the fixed sleeve.

[0015] Specific, the inside of the upper protective cover is installed with a micro switch, the maintenance plate is abutted with the micro switch, the section of the end of the maintenance plate is a trapezoidal structure.

[0016] Specific, the lower protective cover is provided with an energy-saving assembly, the energy-saving assembly comprises a mounting strip and a mounting groove, the inside of the lower protective cover is fixedly connected with a semi-annular mounting strip, a plurality of mounting grooves are arranged in an annular array on the mounting strip, a piezoelectric ceramic sheet is installed in each mounting groove, a wear-resistant gasket is installed on the piezoelectric ceramic sheet, the wear-resistant gasket is abutted with the plum blossom elastic body, the bottom end of the lower protective cover is fixedly connected with a mounting box, a wire hole is arranged between the mounting box and the lower protective cover, a PCB and a lithium battery are installed in the inside of the mounting box.

[0017] The beneficial effects of the present application are:

[0018] (1) The shaft generator connecting device provided by the present application, the ejection assembly can automatically eject the elastic body after the plum blossom elastic body is fixedly removed, without manual prying, avoiding damage to the plum blossom elastic body, reducing the difficulty of replacing the plum blossom elastic body, improving the replacement efficiency, and the replacement assembly realizes quick disassembly and installation of the convex teeth, greatly shortening the replacement time of the vulnerable parts.

[0019] (2) The shaft generator connecting device provided by the present application, the protective assembly can effectively block external sundries from entering the inside of the transmission component, and forcibly cut off the equipment starting loop during maintenance, thereby avoiding safety accidents during maintenance from the root and protecting the life safety of workers.

[0020] (3) The shaft generator connecting device provided by the present application, the energy-saving assembly converts the mechanical energy generated by the elastic deformation of the plum blossom elastic body into electrical energy to power auxiliary electrical equipment, reduces the energy consumption of the main power supply, and reduces the operation cost of the equipment. BRIEF DESCRIPTION OF DRAWINGS

[0021] The present application will be further described below in conjunction with the drawings and examples.

[0022] Figure 1 The overall structure schematic diagram of a preferred embodiment of the shaft generator connecting device provided by the present application is shown in the figure.

[0023] Figure 2 The structure of part A shown in the figure is enlarged and schematically shown. Figure 1 The structure of part A shown in the figure is enlarged and schematically shown.

[0024] Figure 3 The connecting structure diagram of the lower protective cover and the upper protective cover of the present application is shown in the figure;

[0025] Figure 4 The connecting structure diagram of the lower protective cover, the upper protective cover and the connecting assembly of the present application is shown in the figure;

[0026] Figure 5 The connecting structure diagram of the lower protective cover, the upper protective cover and the connecting assembly of the present application is shown in the figure; Figure 4 The enlarged structure diagram of the C part shown in the figure;

[0027] Figure 6 The enlarged structure diagram of the D part shown in the figure; Figure 4 The enlarged structure diagram of the D part shown in the figure;

[0028] Figure 7 The enlarged structure diagram of the E part shown in the figure; Figure 4 The enlarged structure diagram of the E part shown in the figure;

[0029] Figure 8 The connecting structure diagram of the plum blossom elastic body and the convex tooth of the present application is shown in the figure;

[0030] Figure 9 The connecting structure diagram of the semi-coupling and the screw rod of the present application is shown in the figure;

[0031] Figure 10 The connecting structure diagram of the semi-coupling and the driving ring of the present application is shown in the figure;

[0032] Figure 11 The enlarged structure diagram of the F part shown in the figure; Figure 10 The enlarged structure diagram of the F part shown in the figure;

[0033] Figure 12 The connecting structure diagram of the plum blossom elastic body and the clamping block of the present application is shown in the figure;

[0034] Figure 13 The enlarged structure diagram of the G part shown in the figure. Figure 12 The enlarged structure diagram of the G part shown in the figure.

[0035] In the figure: 1, mounting table; 2, connecting assembly; 201, key groove; 202, connecting key; 203, half coupling; 204, screw; 205, screw hole; 206, convex tooth; 207, key-shaped elastic body; 3, ejection assembly; 301, top ring; 302, guide shaft; 303, first spring; 304, clamping block; 305, inclined surface; 306, screw rod; 307, guide rod; 4, replacement assembly; 401, slide rail; 402, slide groove; 403, second spring; 404, slide ring; 405, clamping rod; 406, clamping hole; 407, third spring; 408, connecting strip; 409, driving ring; 5, protection assembly; 501, bottom plate; 502, support rod; 503, bolt; 504, lower protective cover; 505, upper protective cover; 506, maintenance window; 507, maintenance plate; 508, sealing sleeve; 509, sealing strip; 510, fixing sleeve; 511, pull rod; 512, limiting hole; 513, fourth spring; 514, pull block; 515, insertion slot; 516, micro switch; 6, energy-saving assembly; 601, mounting strip; 602, mounting groove; 603, piezoelectric ceramic sheet; 604, wear-resistant gasket; 605, mounting box; 606, wire passage; 607, PCB board; 608, lithium battery; 7, load machine; 8, shaft generator body. DETAILED DESCRIPTION

[0036] In order to make the technical means, creative features, purposes and effects realized by the present application easy to understand, the present application is further described below in conjunction with specific embodiments.

[0037] As Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 8 , Figure 9 , Figure 10 , Figure 11 , Figure 12 and Figure 13 , the shaft generator connecting device provided by the present application comprises a mounting table 1, a load machine 7 and a shaft generator body 8 mounted on the mounting table 1, a connecting assembly 2 for connecting the driven shaft of the load machine 7 and the driving shaft of the shaft generator body 8, and an ejection assembly 3 arranged on the connecting assembly 2.

[0038] The connecting assembly 2 comprises a key groove 201 and a connecting key 202, the driving shaft of the shaft generator body 8 and the driven shaft of the load machine 7 are each provided with the key groove 201, the connecting key 202 is inserted into the key groove 201, the driving shaft of the shaft generator body 8 and the driven shaft of the load machine 7 are each provided with a half-coupling 203, the two half-couplings 203 are each provided with three protruding teeth 206, the half-coupling 203 on the driven shaft is fixedly connected with a plum blossom elastic body 207 through the ejection assembly 3, and the plurality of protruding teeth 206 are embedded with the plum blossom elastic body 207.

[0039] The ejection assembly 3 comprises a top ring 301 and a guide shaft 302, the half-coupling 203 is slidably connected with the top ring 301, the top ring 301 abuts against the plum blossom elastic body 207, the first spring 303 is fixedly connected between the top ring 301 and the half-coupling 203, the half-coupling 203 is symmetrically slidably connected with two clamping blocks 304 in an L-shaped cross section, the plum blossom elastic body 207 is provided with a hole in the center, the hole is provided with an inclined surface 305 at the edge, the end section of the clamping block 304 is in a trapezoidal structure, the clamping block 304 abuts against the inclined surface 305, the half-coupling 203 is rotatably connected with a screw rod 306, the screw rod 306 is threadedly connected with the two clamping blocks 304, and the screw threads at the two ends of the screw rod 306 are opposite in direction; the half-coupling 203 is rotatably connected with a screw 204, the connecting key 202 is provided with a screw hole 205, and the screw 204 is threadedly connected with the screw hole 205; the top ring 301 is fixedly connected with four guide shafts 302, and the guide shafts 302 are slidably connected with the half-coupling 203; the half-coupling 203 is fixedly connected with a guide rod 307 in the inside, and the clamping block 304 is slidably connected with the guide rod 307; the mounting table 1 is fixed on the equipment foundation, the horizontal degree of the top surface of the mounting table 1 is calibrated through the level, the load machine 7 and the shaft generator body 8 are respectively fixed at the two ends of the mounting table 1, the positions of the two equipments are adjusted to ensure the coaxiality of the driven shaft of the load machine 7 and the driving shaft of the generator, the detection is confirmed through the dial gauge, the screw rod 306 on the half-coupling 203 of the driven shaft is rotated through the internal hexagonal wrench, the two clamping blocks 304 are synchronously away from each other, the plum blossom elastic body 207 installation space is reserved, the petal-shaped gap of the plum blossom elastic body 207 is aligned with the protruding teeth 206 of the half-coupling 203 of the driven shaft, the elastic body is pushed to abut against the top ring 301, the screw rod 306 is reversely rotated, the trapezoidal end of the clamping block 304 abuts against the inclined surface 305 of the elastic body, the plum blossom elastic body 207 is clamped by continuously rotating, until the plum blossom elastic body 207 is fixed without loosening, when the plum blossom elastic body 207 needs to be disassembled and replaced, the screw 204 on the half-coupling 203 of the driving shaft can be loosened first, then the half-coupling 203 is slid, the screw rod 306 is rotated, the two clamping blocks 304 are no longer clamped with the plum blossom elastic body 207, the top ring 301 is ejected under the reset action of the first spring 303, and then the plum blossom elastic body 207 is ejected, so that the disassembly efficiency of the plum blossom elastic body 207 is improved.

[0040] Specifically, as shown in Figure 5 , Figure 6 , Figure 9 , Figure 10 , Figure 11 , Figure 12 and Figure 13 , the driving shaft and the half-coupling 203 of the driven shaft are each provided with a replacement assembly 4, the replacement assembly 4 comprises a sliding rail 401 and a sliding groove 402, three sliding rails 401 are fixedly connected in a circumferential array on each half-coupling 203, the convex tooth 206 is provided with a sliding groove 402, the sliding rail 401 and the sliding groove 402 are in sliding connection, the sliding rail 401 is fixedly connected with a second spring 403, the second spring 403 is in abutment with the convex tooth 206, the half-coupling 203 is slidably connected with a sliding ring 404, three clamping rods 405 are fixedly connected on each sliding ring 404, the clamping rod 405 and the sliding rail 401 are in sliding connection, the convex tooth 206 is provided with a clamping hole 406, the clamping rod 405 and the clamping hole 406 are in clamping connection, and the sliding ring 404 and the half-coupling 203 are fixedly connected with a third spring 407; the sliding ring 404 is fixedly connected with four connecting strips 408, the outer surface of the half-coupling 203 is slidably connected with a T-shaped driving ring 409, and the connecting strip 408 and the driving ring 409 are fixedly connected; when it is necessary to replace the convex tooth 206, the driving ring 409 on the outer surface of the half-coupling 203 can be pushed by hand, the driving ring 409 drives the sliding ring 404 to slide through the connecting strip 408, the sliding ring 404 compresses the third spring 407, and simultaneously drives the clamping rod 405 to disengage from the clamping hole 406 on the convex tooth 206, so that the fixing of the convex tooth 206 is released, after the fixing is released, the convex tooth 206 will be partially popped out outward along the sliding rail 401 under the restoring force of the second spring 403, the worker only needs to grasp the convex tooth 206 and take it out along the sliding rail 401, the sliding groove 402 on the new convex tooth 206 is aligned with the sliding rail 401 on the half-coupling 203, then the convex tooth 206 is pushed in along the sliding rail 401, the second spring 403 is compressed, and the convex tooth 206 is installed in place. At this time, the driving ring 409 is loosened, the sliding ring 404 is reset under the action of the third spring 407, the clamping rod 405 is inserted into the clamping hole 406 on the convex tooth 206, and the convex tooth 206 is fixed, and the replacement of the convex tooth 206 is completed.

[0041] Specifically, as shown in Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 7 and Figure 8As shown, the mounting table 1 is provided with a protection assembly 5, the protection assembly 5 comprises a bottom plate 501 and a support rod 502, the mounting table 1 is fixedly connected with the bottom plate 501, the bottom plate 501 is fixedly connected with four support rods 502, the support rod 502 is fixedly connected with a bolt 503, the bolt 503 is provided with a lower protective cover 504 and an upper protective cover 505, the half-coupling 203 is rotatably connected with the lower protective cover 504 and the upper protective cover 505, the upper protective cover 505 is provided with an inspection window 506, the upper protective cover 505 is provided with a slot 515, the upper protective cover 505 is slidably connected with an inspection plate 507, the inspection plate 507 is inserted into the slot 515, the upper protective cover 505 and the lower protective cover 504 are both provided with a sealing sleeve 508, the sealing sleeve 508 abuts against the half-coupling 203, the upper protective cover 505 is provided with a sealing strip 509, the inspection plate 507 abuts against the sealing strip 509, the upper protective cover 505 is fixedly connected with two fixed sleeves 510, the fixed sleeve 510 is slidably connected with a pull rod 511 with a cross section of a "cross" shape in the inside, the top end of the pull rod 511 is fixedly connected with a pull block 514, the pull rod 511 is slidably connected with the upper protective cover 505, the inspection plate 507 is provided with a limiting hole 512, the pull rod 511 is clamped with the limiting hole 512, the fourth spring 513 is fixedly connected between the pull rod 511 and the fixed sleeve 510, the inside of the upper protective cover 505 is mounted with a micro switch 516, the inspection plate 507 abuts against the micro switch 516, the end of the inspection plate 507 is in a trapezoidal structure, when the protection assembly 5 is installed, the lower protective cover 504 is placed on the support rod 502, the mounting hole on the lower protective cover 504 is aligned with the bolt 503 on the support rod 502, then the upper protective cover 505 is covered on the lower protective cover 504, and the mounting hole of the upper protective cover 505 is also aligned with the bolt 503, the washer is sleeved on the bolt 503, then the nut is tightened, the lower protective cover 504 and the upper protective cover 505 are fixed on the support rod 502.During installation, ensure that the half-coupling 203 is in close contact with the sealing sleeve 508 on the protective cover, and check whether the maintenance plate 507 is accurately inserted into the slot 515 and closely adheres to the sealing strip 509. When it is necessary to replace the internal components through the maintenance window 506, pull the pull block 514 on the upper protective cover 505, pull the pull block 514 upwards, and the pull block 514 drives the pull rod 511 to slide upwards along the fixed sleeve 510. At this time, the fourth spring 513 is compressed. Continue to pull the pull rod 511 until the lower end of the pull rod 511 is completely separated from the limiting hole 512 on the maintenance plate 507, and the fixing of the maintenance plate 507 is released. Slide the maintenance plate 507 outward along the horizontal direction with the other hand, so that the maintenance plate 507 gradually separates from the slot 515 on the upper protective cover 505. After pulling the maintenance plate 507 to the appropriate position, the other pull rod 511 will be clamped into the limiting hole 512 under the elastic force of the fourth spring 513. At this time, the maintenance window 506 is completely exposed, which is convenient for the maintenance and replacement of the components wrapped inside the upper protective cover 505 and the lower protective cover 504. At the same time, the maintenance plate 507 continuously presses the micro switch 516 to make it in the "closed" state. At this time, the equipment control system recognizes that it is in the "non-maintenance state", allowing the load machine 7 and the shaft generator body 8 to start normally. When opening the maintenance, the maintenance plate 507 needs to be slid outward to open the maintenance window 506. The maintenance plate 507 is separated from the abutment of the micro switch 516, and the micro switch 516 is reset to the "open" state. The state signal will be transmitted to the equipment control system, which will forcibly cut off the starting circuit of the load machine 7 and the shaft generator body 8. Even if the start button is mistakenly touched, the equipment cannot run, which fundamentally avoids the safety accidents of the maintenance personnel being involved when touching the internal transmission parts (such as the half-coupling 203 and the plum blossom elastic body 207).

[0042] Specifically, as Figure 5 and Figure 8As shown, the lower protective cover 504 is provided with an energy-saving assembly 6, the energy-saving assembly 6 comprises a mounting strip 601 and a mounting groove 602, the lower protective cover 504 is fixedly connected with the semi-annular mounting strip 601 inside, a plurality of mounting grooves 602 are arranged in an annular array on the mounting strip 601, a piezoelectric ceramic sheet 603 is mounted in each mounting groove 602, a wear-resistant gasket 604 is mounted on the piezoelectric ceramic sheet 603, the wear-resistant gasket 604 is in abutment with the plum blossom elastic body 207, the bottom end of the lower protective cover 504 is fixedly connected with a mounting box 605, a wire hole 606 is arranged between the mounting box 605 and the lower protective cover 504, a PCB board 607 and a lithium battery 608 are mounted in the mounting box 605; in the equipment operation process, the plum blossom elastic body 207 will be elastically deformed, and the wear-resistant gasket 604 will be subjected to pressure in the deformation process of the plum blossom elastic body 207, the pressure is transmitted to the piezoelectric ceramic sheet 603, so that the piezoelectric ceramic sheet 603 generates a piezoelectric effect, and mechanical energy is converted into electrical energy, the electrical energy generated by the piezoelectric ceramic sheet 603 is transmitted to the PCB board 607 in the mounting box 605 through a wire passing through the wire hole 606, and the electrical energy is stored in the lithium battery 608 after being rectified and stabilized by the PCB board 607, when the electrical energy stored in the lithium battery 608 needs to be used, the lithium battery 608 can be connected with auxiliary power equipment (such as an indicator light, a sensor and the like) of the equipment through an output interface on the mounting box 605 to supply power for the auxiliary power equipment, so that energy recycling is realized, and the overall energy consumption of the equipment is reduced.

[0043] In use, first, the mounting table 1 is fixed on the equipment base, the top surface levelness of the mounting table 1 is calibrated by using a level, the load machine 7 and the shaft generator body 8 are respectively fixed at two ends of the mounting table 1, the positions of the two devices are adjusted to ensure the coaxiality of the driven shaft of the load machine 7 and the driving shaft of the generator, the coaxiality is confirmed by using a dial gauge, the screw rod 306 on the driven shaft half-coupling 203 is rotated by using an internal hexagonal wrench, so that the two clamping blocks 304 are synchronously away from each other to reserve the mounting space of the plum blossom elastic body 207, the petal-shaped notch of the plum blossom elastic body 207 is aligned with the protruding teeth 206 of the driven shaft half-coupling 203, the elastic body is pushed to abut against the top ring 301, the screw rod 306 is reversely rotated, so that the trapezoidal end of the clamping block 304 abuts against the inclined surface 305 of the elastic body, the plum blossom elastic body 207 is clamped by continuously rotating, and the plum blossom elastic body 207 is fixed without loosening when the plum blossom elastic body 207 needs to be disassembled and replaced, the screw 204 on the driving shaft half-coupling 203 is loosened first, then the half-coupling 203 is slid, and the screw rod 306 is rotated, so that the two clamping blocks 304 no longer clamp the plum blossom elastic body 207, the top ring 301 is pushed out under the reset action of the first spring 303, and then the plum blossom elastic body 207 is pushed out, so that the disassembly efficiency of the plum blossom elastic body 207 is improved.

[0044] Then, when the need to replace the protruding teeth 206, can be pushed by hand half-axle 203 outer surface of the drive ring 409, drive ring 409 through the connecting strip 408 drive ring 404 sliding, ring 404 compression third spring 407, while driving the bar 405 from the protruding teeth 206 on the card hole 406 from the fixed protruding teeth 206, after the release of the fixed protruding teeth 206, in the second spring 403 reset force, will be along the slide rail 401 to a part of the outside, the staff just need to grasp the protruding teeth 206, along the slide rail 401 will be removed, the new protruding teeth 206 on the slide groove 402 with half-axle 203 on the slide rail 401 alignment, then the protruding teeth 206 along the slide rail 401 into the compression of the second spring 403, until the protruding teeth 206 installed in place. At this point, the drive ring 409 loose, sliding ring 404 in the third spring 407 reset, drive the bar 405 inserted into the protruding teeth 206 on the card hole 406, the protruding teeth 206 fixed, complete the replacement of the protruding teeth 206;

[0045] Secondly, when installing the protection assembly 5, place the lower protection cover 504 on the support rod 502, align the mounting holes on the lower protection cover 504 with the bolts 503 on the support rod 502, then cover the upper protection cover 505 on the lower protection cover 504, and also align the mounting holes of the upper protection cover 505 with the bolts 503; put the washers on the bolts 503, then tighten the nuts to fix the lower protection cover 504 and the upper protection cover 505 on the support rod 502; during the installation process, ensure that the semi-coupling 203 tightly abuts against the sealing sleeve 508 on the protection cover, and check whether the maintenance plate 507 is accurately inserted into the slot 515 and tightly abuts against the sealing strip 509; when it is necessary to maintain and replace the internal components through the maintenance window 506, pull the pull block 514 on the upper protection cover 505, pull the pull block 514 upward, and the pull block 514 drives the pull rod 511 to slide upward along the fixed sleeve 510, at this time the fourth spring 513 is compressed, continuously pull the pull rod 511 until the lower end of the pull rod 511 completely separates from the limiting hole 512 on the maintenance plate 507, and the fixing of the maintenance plate 507 is released, slide the maintenance plate 507 outward along the horizontal direction with the other hand, so that the maintenance plate 507 gradually separates from the slot 515 on the upper protection cover 505, after pulling the maintenance plate 507 to the appropriate position, the other pull rod 511 is clamped into the limiting hole 512 under the elastic force of the fourth spring 513, at this time the maintenance window 506 is completely exposed, which is convenient for maintaining and replacing the components wrapped in the upper protection cover 505 and the lower protection cover 504, and the maintenance plate 507 continuously presses the micro switch 516 to make it in the “closed” state, at this time the equipment control system recognizes as “non-maintenance state”, allowing the load machine 7 and the shaft generator body 8 to normally start and run, when opening the maintenance, it is necessary to slide the maintenance plate 507 outward to open the maintenance window 506, the maintenance plate 507 separates from the abutment with the micro switch 516, and the micro switch 516 is reset to the “open” state, the state signal is transmitted to the equipment control system, and the starting circuit of the load machine 7 and the shaft generator body 8 is forcibly cut off, even if the start button is mistakenly touched, the equipment cannot run, which fundamentally avoids the safety accidents of the maintenance personnel being rolled in when contacting the internal transmission parts (such as the semi-coupling 203 and the plum blossom elastic body 207);

[0046] Finally, during the operation of the device, the plum blossom elastic body 207 will be elastically deformed, and during the deformation process, it will exert pressure on the wear-resistant gasket 604, and the pressure is transmitted to the piezoelectric ceramic sheet 603, so that the piezoelectric ceramic sheet 603 generates a piezoelectric effect, converts mechanical energy into electrical energy, and the electrical energy generated by the piezoelectric ceramic sheet 603 is transmitted to the PCB board 607 in the mounting box 605 through the wire through the wire hole 606. The PCB board 607 rectifies and stabilizes the electrical energy, and then stores it in the lithium battery 608. When the electrical energy stored in the lithium battery 608 is needed, the lithium battery 608 can be connected with auxiliary power equipment (such as indicator lights, sensors, etc.) of the device through the output interface on the mounting box 605 to supply power for it, realize the recycling of energy, and reduce the overall energy consumption of the device.

[0047] It will be obvious to a person skilled in the art that, as the application is not limited to the details of the exemplary embodiments described above, the application can be implemented in other concrete forms without departing from the spirit or essential characteristics of the application. Therefore, the embodiments should be considered in all aspects as exemplary and non-limiting, and the scope of the application is defined by the appended claims rather than the above description, and it is intended to encompass all changes falling within the meaning and scope of the equivalent elements of the claims. Any reference signs in the claims should not be considered as limiting the claims involved.

[0048] In addition, it should be understood that although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be appropriately combined to form other embodiments that those skilled in the art can understand.

Claims

1. A shaft generator connection device, characterized by, The utility model relates to a load machine and shaft generator body connection assembly, including installation platform (1), load machine (7) and shaft generator body (8) of installation on installation platform (1), the connecting assembly (2) for connecting load machine (7) driven shaft and shaft generator body (8) driving shaft, the ejection assembly (3) of being located on connecting assembly (2); The connecting assembly (2) includes a keyway (201) and a connecting key (202), the driving shaft of the shaft generator body (8) and the driven shaft of the load machine (7) are each provided with a keyway (201), the connecting key (202) is inserted into the keyway (201), the driving shaft of the shaft generator body (8) and the driven shaft of the load machine (7) are each provided with a half-coupling (203), the two half-couplings (203) are each provided with three protrusions (206), the half-coupling (203) on the driven shaft is fixedly connected with a plum blossom elastic body (207) through the ejection assembly (3), and the plurality of protrusions (206) and the plum blossom elastic body (207) are embedded. The ejection assembly (3) includes a top ring (301) and a guide shaft (302), the inside of the half-coupling (203) is slidably connected with the top ring (301), the top ring (301) abuts against the plum blossom elastic body (207), the first spring (303) is fixedly connected between the top ring (301) and the half-coupling (203), the inside of the half-coupling (203) is symmetrically slidably connected with two L-shaped clamping blocks (304), the center of the plum blossom elastic body (207) is provided with a hole, and the hole edge is provided with an inclined surface (305), the end section of the clamping block (304) is a trapezoidal structure, the clamping block (304) abuts against the inclined surface (305), the half-coupling (203) is rotatably connected with the screw rod (306), the screw rod (306) is threadedly connected with the two clamping blocks (304), and the thread directions of the two ends of the screw rod (306) are opposite; the mounting table (1) is provided with a protection assembly (5), the protection assembly (5) includes a bottom plate (501) and a supporting rod (502), the mounting table (1) is fixedly connected with the bottom plate (501), the bottom plate (501) is fixedly connected with the four supporting rods (502), the supporting rod (502) is fixedly connected with the bolt (503), the bolt (503) is installed with the lower protection cover (504) and the upper protection cover (505), the half-coupling (203) is rotatably connected with the lower protection cover (504) and the upper protection cover (505), the upper protection cover (505) is provided with an inspection window (506), the upper protection cover (505) is provided with a slot (515), the upper protection cover (505) is slidably connected with the inspection plate (507), the inspection plate (507) is inserted into the slot (515), the upper protection cover (505) and the lower protection cover (504) are both provided with the sealing sleeve (508), the sealing sleeve (508) abuts against the half-coupling (203), the upper protection cover (505) is provided with the sealing strip (509), the inspection plate (507) abuts against the sealing strip (509), the upper protection cover (505) is fixedly connected with the two fixed sleeves (510), the inside of the fixed sleeve (510) is slidably connected with the cross-shaped pull rod (511), the top end of the pull rod (511) is fixedly connected with the pull block (514), the pull rod (511) is slidably connected with the upper protection cover (505), the inspection plate (507) is provided with the limiting hole (512), the pull rod (511) is clamped in the limiting hole (512), and the fourth spring (513) is fixedly connected between the pull rod (511) and the fixed sleeve (510); the inside of the upper protection cover (505) is installed with the micro switch (516), the inspection plate (507) abuts against the micro switch (516), and the end section of the inspection plate (507) is a trapezoidal structure. The lower protective cover (504) is provided with an energy-saving assembly (6), the energy-saving assembly (6) comprises a mounting strip (601) and a mounting groove (602), the lower protective cover (504) is fixedly connected with a semi-annular mounting strip (601) inside, a plurality of mounting grooves (602) are arranged in an annular array on the mounting strip (601), a piezoelectric ceramic wafer (603) is mounted inside each mounting groove (602), a wear-resistant gasket (604) is mounted on the piezoelectric ceramic wafer (603), the wear-resistant gasket (604) abuts against the plum blossom elastic body (207), the bottom end of the lower protective cover (504) is fixedly connected with a mounting box (605), a wire hole (606) is arranged between the mounting box (605) and the lower protective cover (504), a PCB (607) and a lithium battery (608) are mounted in the mounting box (605).

2. A shaft generator coupling device according to claim 1, characterised in that: The half-coupling (203) is rotatably connected with a screw (204), the connecting key (202) is provided with a threaded hole (205), and the screw (204) is threadedly connected with the threaded hole (205).

3. A shaft generator coupling device according to claim 1, wherein: The top ring (301) is fixedly connected with four guide shafts (302), and the guide shafts (302) are slidably connected with the half-coupling (203).

4. A shaft generator coupling device according to claim 1, wherein: The half-coupling (203) is fixedly connected with a guide rod (307) inside, and the clamping block (304) is slidably connected with the guide rod (307).

5. A shaft generator coupling device as claimed in claim 1, wherein: The half-coupling (203) of the driving shaft and the driven shaft is provided with a replacement assembly (4), the replacement assembly (4) comprises a sliding rail (401) and a sliding groove (402), three sliding rails (401) are fixedly connected in a circumferential array on each half-coupling (203), the convex tooth (206) is provided with a sliding groove (402), the sliding rail (401) is slidably connected with the sliding groove (402), the sliding rail (401) is fixedly connected with a second spring (403), the second spring (403) abuts against the convex tooth (206), the half-coupling (203) is slidably connected with a sliding ring (404) inside, three clamping rods (405) are fixedly connected on each sliding ring (404), the clamping rod (405) is slidably connected with the sliding rail (401), the convex tooth (206) is provided with a clamping hole (406), the clamping rod (405) is clamped in the clamping hole (406), and the sliding ring (404) and the half-coupling (203) are fixedly connected with a third spring (407).

6. A shaft generator coupling device according to claim 5, wherein: The sliding ring (404) is fixedly connected with four connecting strips (408), and the outer surface of the half-coupling (203) is slidably connected with a T-shaped driving ring (409), the connecting strip (408) is fixedly connected with the driving ring (409).

Citation Information

Patent Citations

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