Intelligent container house system

Abstract

The invention relates to the technical field of containers, discloses an intelligent container house system, and aims to solve the problem that a traditional container house is difficult to adapt to complex working conditions such as field office and emergency guarantee. The system comprises seven core systems of sealing and heat insulation, self-balancing support, energy and environment, bathroom and water supply and drainage, intelligence and safety, industrial design and man-machine engineering, and construction and operation and maintenance, each system is provided with a corresponding functional module, and the system resists a severe environment through a full-dimensional sealing design. An efficient heat insulation and heat bridge blocking structure is matched to stabilize indoor temperature and humidity; the optimization supporting system adapts to the complex ground, and a distributed energy complementary scheme is adopted to guarantee power supply; a sewage zero discharge treatment module is configured, an intelligent monitoring and safety protection system is built, a modular expansion interface and a lightweight structure are designed, and prefabrication and full life cycle management are combined, so that the use reliability and comfort are improved, environmental protection sustainability is considered, and a stable space solution is provided for complex scenes.

Description

Technical Field

[0001] This invention relates to the field of container technology, and more specifically to an intelligent container house system. Background Technology

[0002] As the performance requirements for temporary spaces increase in scenarios such as field offices, high-end residences, and emergency support, conventional smart container houses are struggling to adapt to complex working conditions, highlighting their technological shortcomings. In terms of sealing, they often employ simple structures with insufficient sealing design in key areas such as main body joints, doors and windows, and equipment penetration holes. This makes them prone to leakage in environments exposed to wind, rain, sand, or salt spray, failing to effectively protect the internal systems.

[0003] In terms of thermal insulation, traditional insulation materials have limited insulation capacity and fail to adequately address the thermal bridging problem of metal frames. Under extreme temperatures, indoor temperature and humidity are difficult to stabilize, requiring more energy to regulate the environment, resulting in high energy consumption. Energy supply is singular and lacks a diversified and complementary design, making it prone to power outages under special weather conditions such as low light or no wind. Furthermore, insufficient energy storage capacity makes it difficult to guarantee continuous power supply when operating off-grid. The support system also has poor adaptability to uneven ground, is prone to settlement on soft surfaces, and has poor sealing of critical components such as hydraulic systems, affecting their lifespan. In addition, conventional products lack zero-discharge wastewater treatment capabilities, and the water-saving and sealing designs of bathroom systems are insufficient. The intelligent operation and maintenance system is incomplete, making it difficult to monitor sealing status in real time, accurately locate leaks, and predict faults. The environmental friendliness and sustainability throughout the entire lifecycle also need improvement. Summary of the Invention

[0004] The purpose of this invention is to provide an intelligent container house system, which aims to solve the technical problem that conventional intelligent container houses are difficult to adapt to complex working conditions and have prominent technical shortcomings.

[0005] To achieve the above objectives, the present invention provides the following technical solution: An intelligent container house system includes a sealing and insulation system, a self-balancing support system, an energy and environment system, a bathroom and water supply system, an intelligent and safety system, an industrial design and ergonomics system, and a construction and operation and maintenance system. The sealing and insulation system includes a sealing module and an insulation module. The self-balancing support system includes intelligent leveling hardware. The energy and environment system includes a distributed energy module and an environmental control module. The bathroom and water supply system includes a bathroom integration module and a sewage treatment module. The intelligent and safety system includes a sealing monitoring module and a safety protection module. The industrial design and ergonomics system includes a detail optimization module and an expansion module. The construction and operation and maintenance system includes a prefabrication assembly module and a full life cycle management module.

[0006] Preferably, the detail optimization module includes a sealing-friendly design and a thermal insulation detail design.

[0007] Preferably, the airtight design includes concealed hinges and a thresholdless design for exterior doors and windows, as well as insect screens installed in the drainage holes.

[0008] Preferably, the thermal insulation design details include using thermally insulated nylon material for the interior door handles and adding infrared sensing functionality to the lighting system.

[0009] Preferably, the expansion module includes a sealed expansion interface and a lightweight design.

[0010] Preferably, the sealed expansion interface includes a magnetic expansion module interface, and the magnetic expansion module interface is provided with an automatic sealing inflation valve.

[0011] Preferably, the lightweight design includes using lightweight carbon fiber panels for the furniture and optimizing the cross-section of the aluminum alloy frame. Beneficial effects

[0012] This invention specifically addresses the pain points of traditional smart container houses, making it suitable for complex scenarios such as field offices and emergency response. In terms of sealing, the all-dimensional sealing system can withstand wind, rain, dust, and salt spray, protecting internal components and maintaining long-term airtightness. Combined with an advanced insulation system and thermal bridge blocking design, it can stabilize indoor temperature and humidity, reduce energy consumption for environmental regulation, and improve user comfort. It prevents soft soil settlement while protecting critical components such as hydraulic systems, extending operational reliability and lifespan. It also copes with different weather conditions, ensuring continuous power supply when off-grid.

[0013] Furthermore, modular expansion is convenient, materials are recyclable throughout their entire life cycle, balancing practicality and environmental protection, and providing a stable space solution. Detailed Implementation

[0015] The present invention will now be described clearly and completely in conjunction with its technical solutions. Obviously, the described embodiments are only a part of, and not all, of the embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0017] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0018] Furthermore, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0019] As shown, an intelligent container house system includes a sealing and insulation system, a self-balancing support system, an energy and environmental system, a bathroom and water supply and drainage system, an intelligent and safety system, an industrial design and ergonomics system, and a construction and operation and maintenance system. The sealing and insulation system includes a sealing module and an insulation module; The sealing module also includes structural sealing technology and dynamic sealing design. The structural sealing technology uses double-layer EPDM rubber sealing strips with a hardness of approximately 60 Shore A, forming a labyrinthine sealing structure at the container's main body joints. The watertightness reaches GB / T 7106-2019 Level 8, capable of withstanding level 10 storms. The exterior windows use multi-cavity thermally broken aluminum alloy windows with at least 5 cavities in the profile, and are equipped with a 5mm+12mm argon gas layer and a 5mm Low-E gas layer. The double-glazed windows have a heat transfer coefficient U-value of ≤1.3W / (㎡・K). The entrance door uses a magnetic invisible sealing strip with a compression of 3mm. An automatic lifting sealing strip is also installed at the bottom of the door, forming a 360° full sealing ring when the door is closed. In the dynamic sealing design, the connection between the support legs and the main body uses a retractable dustproof sealing sleeve made of weather-resistant silicone rubber. It automatically conforms to the ground when lifting and lowering to prevent mud, sand, and rainwater from entering the hydraulic system. In addition, fireproof sealing modules are installed in the wall penetration holes of the equipment. The fireproof sealing modules are made of intumescent fireproof adhesive with stainless steel sleeves, which also have fire resistance performance and a fire resistance limit of ≥2 hours.

[0020] The thermal insulation module includes a composite insulation structure and a thermal bridge blocking design. In the composite insulation structure, the walls and roof utilize 50mm carbon fiber sandwich panels and 3mm aerogel insulation felt, combined with an aluminum foil reflective layer, forming a three-layer insulation system with an overall thermal conductivity of ≤0.018W / (m・K), enhancing the container's insulation system. Floor insulation uses sound-absorbing felt and 30mm thick XPS extruded board, along with a 50mm high raised ventilation layer to insulate against ground-level cold and moisture, ensuring a floor temperature difference of ≤2℃ in winter. In the thermal bridge blocking design, the aluminum alloy frame uses 24mm wide PA66GF25 thermal insulation strips to interrupt the metal's heat conduction path and reduce the heat transfer coefficient at the frame location. Thermal insulation gaskets and elastic sealant are used at the connection between the photovoltaic glass and the roof to prevent direct contact between the photovoltaic modules and the metal frame, thus avoiding thermal bridges.

[0021] The self-balancing support system includes intelligent leveling hardware; The intelligent leveling hardware includes an all-terrain adaptation component and a sealing reinforcement module. The all-terrain adaptation component features rotatable universal pads with a diameter of 300mm and a surface anti-slip serration depth of 5mm at the bottom of the support legs, adapting to uneven surfaces such as pebbles and grass, increasing the single-point contact area. It also includes a soil moisture sensor; when the moisture content of the soft ground is detected to be >30%, it automatically switches to "anti-settlement mode." To prevent the support legs from sinking into soft ground, it applies pressure slowly in three stages, with a 2-minute interval between each stage. In the sealing reinforcement module, the hydraulic cylinder uses a combination of double-lip seals and dustproof oil scraper rings made of fluororubber, with a temperature resistance range of -40℃ to 200℃. The dustproof fan has an IP68 protection rating, effectively blocking sand and salt spray corrosion and extending the lifespan of the hydraulic system. The sensor wiring ports of the sealing reinforcement module use aviation-grade waterproof connectors with an IP67 waterproof rating. The cables are sheathed in a metal braided mesh, and key connections are sealed with adhesive.

[0022] Energy and environmental systems include distributed energy modules and environmental control modules; The distributed energy module includes the expansion of the power generation system and upgrades to energy storage and management. The power generation system is expanded by upgrading the rooftop photovoltaic system to perovskite and silicon tandem modules with a conversion efficiency of 25% and an installed capacity of 4.5kWp, improving power generation efficiency in low-light environments. It is coupled with an intelligent solar tracking system that adjusts its angle every 15 minutes to increase power generation. A 3kW vertical axis wind turbine with a starting wind speed of 2.5m / s, featuring a biomimetic blade design and noise levels ≤45dB, complements the photovoltaic system and ensures energy self-sufficiency in cloudy or windless weather. The energy storage and management upgrades include expanding the battery capacity to a 20kWh lithium iron phosphate matrix, supporting parallel expansion, and incorporating a bidirectional DC-DC converter to achieve 72 hours of continuous off-grid power supply. The intelligent power distribution system also incorporates a load forecasting algorithm, optimizing energy allocation strategies 2 hours in advance based on historical electricity consumption data and real-time weather forecasts, allowing high-energy-consuming equipment such as air conditioners to operate during off-peak hours and reduce peak loads.

[0023] The environmental control module includes improvements to the air conditioning system and air quality assurance. The air conditioning system has been upgraded to a dual-source dehumidifier with a cooling capacity of 7.2kW and a heating capacity of 9kW, combined with a rotary dehumidifier module with a dehumidification capacity of 30L / h. It automatically activates deep dehumidification in environments with humidity >80%, maintaining indoor humidity ≤60%. The capillary network radiant system is densely arranged with a spacing of 100mm, working in conjunction with a floor temperature sensor to achieve a comfortable "warm feet, cool head" human comfort gradient, which is more energy-efficient than traditional convection air conditioning. Air quality assurance is achieved through a fresh air system integrating a heat recovery rotary wheel, which recovers exhaust heat when introducing fresh air in winter and pre-cools fresh air in summer, reducing the air conditioning load. It is also equipped with a photocatalytic oxidation module to efficiently decompose pollutants such as formaldehyde and TVOC. Furthermore, a slightly positive pressure environment is established, monitored in real time by a pressure sensor to prevent the infiltration of polluted outdoor air.

[0024] Bathroom and water supply systems include integrated bathroom modules and wastewater treatment modules; The integrated bathroom module includes wet and dry separation, water conservation, and sealing. Wet and dry separation features a tempered glass partition and magnetic waterproof strip in the shower area, along with a floor drainage channel. The shower door has a trackless design and an automatic door closer to prevent water leakage into the dry area. The smart toilet has been upgraded to a foam shield model, combining splash prevention and odor control with automatic UV sterilization, achieving medical-grade hygiene standards. Water conservation and sealing include ceramic disc sealing valves for faucets, along with flow restrictors. All pipe connections use double-clamp stainless steel fittings, along with pipe pressure sensors to monitor leaks in real time. Furthermore, the sewage pipes incorporate rubber flexible connections to reduce vibration-induced seal failures and minimize drainage pollution.

[0025] The wastewater treatment module includes a zero-discharge technology solution, which includes an evaporative wastewater treatment device that uses heat pump low-temperature distillation technology. The distilled water meets the GB5749-2022 drinking water standard and can be directly reused in kitchens. It also has a three-stage filtration and ultraviolet disinfection greywater reuse system. When greywater is used for toilet flushing and irrigation, a residual chlorine detection sensor is added to ensure water quality safety.

[0026] The intelligent and safety system includes a sealing monitoring module and a safety protection module; The sealing monitoring module includes real-time leak detection and proactive airtightness maintenance. Real-time leak detection involves deploying distributed fiber optic sensors at the edges of doors and windows, equipment interfaces, and roof joints to monitor the deformation and displacement of the seals in real time, and triggering an audible and visual alarm immediately upon detecting an anomaly. A high-precision humidity sensor matrix is ​​installed indoors to locate potential leaks through humidity gradient analysis.

[0027] Active airtightness maintenance includes periodically and automatically initiating an airtightness testing program: closing all openings, activating the fresh air system to pressurize to 20Pa, monitoring the pressure decay rate, and automatically triggering a seal aging warning when abnormalities occur; the safety protection module includes responses to extreme weather and upgraded active security. Response to extreme weather involves upgrading the wind-resistant design to the 12-level typhoon standard, adding roof wind-resistant clips, and equipping exterior windows with removable windproof panels. The cold-weather design includes activating an electric heating system in -40℃ environments to maintain constant temperature heating of easily frozen parts such as water pipes and battery compartments, combined with vacuum-insulated water pipes to ensure the pipes do not freeze and crack; upgraded active security includes perimeter monitoring integrating millimeter-wave radar and binocular vision to classify intrusion targets (people, animals, vehicles); automatic closing of exterior window louvers to form a physical protective barrier; and the fire alarm system adding gas composition analysis, combining smoke and temperature data to trigger automatic fire extinguishing devices for early fire identification and suppression.

[0028] Industrial design and ergonomics systems include detailed optimization modules and expansion modules; The construction and operation system includes prefabricated assembly modules and a full lifecycle management module. The prefabricated assembly modules include factory-sealed design and rapid deployment. The factory-sealed design involves a full-container airtightness test for each container before it leaves the factory, using the pressure decay method. The test pressure is 500Pa, and the pressure drop is ≤10% after 5 minutes. It also passes a rain test, with no leakage after 30 minutes. The thermal insulation performance is tested in a -20℃ environmental chamber, where the heating power required to maintain an indoor temperature of 20℃ is ≤1.5kW, proving that the thermal insulation system is highly efficient and reliable. Rapid deployment uses positioning pins and hydraulic quick couplings for the support leg installation, with an on-site connection time of ≤10 minutes. The photovoltaic modules and roof are prefabricated into an integrated module, which automatically connects to the circuit after hoisting.

[0029] The full lifecycle management module includes an intelligent operation and maintenance system and environmental protection and sustainability. The intelligent operation and maintenance system establishes a sealing component life prediction model to provide early warning of sealing strip replacement needs up to 3 months in advance; it also monitors thermal insulation performance online, is equipped with vibration sensors, and uses machine learning to analyze the vibration spectrum to predict faults and reduce maintenance costs.

[0030] Preferably, the detail optimization module includes a sealing-friendly design and a thermal insulation detail design.

[0031] Preferably, the sealing-friendly design includes concealed hinges and a threshold-free design for exterior doors and windows, which are flush with the wall when closed, reducing dust accumulation dead corners; insect screens are installed in the drainage holes to prevent insects from entering; the edges of the photovoltaic modules adopt an arc-shaped guide design to guide rainwater to drain quickly and prevent water accumulation from eroding the sealant; the roof slope is optimized to 5° to balance drainage efficiency and photovoltaic installation angle. Preferably, the heat insulation details include interior door handles made of heat-insulating nylon material, which feels comfortable to the touch in winter; a 10cm wide heat-insulating platform for windowsills, which can be used to place items without conducting heat; and an infrared sensor added to the lighting system, which automatically brightens when a person approaches and gradually dims by 50 lux after 10 minutes. Combined with an anti-glare lampshade, it avoids light pollution and energy waste.

[0032] Preferably, the expansion module includes a sealed expansion interface and a lightweight design.

[0033] Preferably, the sealed expansion interface includes a magnetic expansion module interface with an added automatic sealing air valve. When the module is connected, inert gas is automatically injected to form a double sealing barrier, ensuring that the overall water tightness and air tightness do not decrease after expansion. It also has reserved quick-plug water and electricity interfaces, IP68 protection level, and supports module expansion within 30 minutes. The water and electricity system is automatically synchronized and paired, without the need for manual debugging.

[0034] Preferably, the lightweight design reduces the weight of the main structure to 3.2 tons by optimizing the cross-section of the aluminum alloy frame to reduce material usage while maintaining strength; the furniture uses lightweight carbon fiber panels, and the wall cabinets have a load-bearing capacity of ≥50kg. The technical features of the above embodiments can be combined arbitrarily. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as the combination of these technical features does not contradict each other, it should be considered within the scope of this specification.

[0035] The embodiments described above are merely illustrative of several implementations of the present invention, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the invention patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of the present invention, and these all fall within the protection scope of the present invention. Therefore, the protection scope of this invention patent should be defined by the appended claims.

Claims

1. An intelligent container house system, characterized in that, It includes sealing and insulation systems, self-balancing support systems, energy and environmental systems, sanitary ware and water supply systems, intelligent and safety systems, industrial design and ergonomics systems, and construction and operation and maintenance systems. The sealing and insulation system includes sealing modules and insulation modules; the self-balancing support system includes intelligent leveling hardware; the energy and environmental system includes distributed energy modules and environmental control modules; the sanitary ware and water supply systems include sanitary ware integration modules and sewage treatment modules; the intelligent and safety system includes sealing monitoring modules and safety protection modules; the industrial design and ergonomics system includes detail optimization modules and expansion modules; and the construction and operation and maintenance system includes prefabricated assembly modules and full life cycle management modules.

2. The intelligent container house system as described in claim 1, characterized in that, The detailed optimization module includes a sealing-friendly design and a thermal insulation detail design.

3. The intelligent container house system as described in claim 2, characterized in that, The airtight and user-friendly design includes concealed hinges and a threshold-free design for exterior doors and windows, as well as insect screens installed in the drainage holes.

4. The intelligent container house system as described in claim 2, characterized in that, The thermal insulation design details include using thermally insulated nylon for interior door handles and adding infrared sensing functionality to the lighting system.

5. The intelligent container house system as described in claim 1, characterized in that, The expansion module includes a sealed expansion interface and a lightweight design.

6. The intelligent container house system as described in claim 5, characterized in that, The sealed expansion interface includes a magnetic expansion module interface, and the magnetic expansion module interface is equipped with an automatic sealing inflation valve.

7. The intelligent container house system as described in claim 5, characterized in that, The lightweight design includes using lightweight carbon fiber panels for the furniture and optimizing the cross-section of the aluminum alloy frame.