Woven label, production method thereof and textile product

Abstract

The invention relates to a woven label, a production method thereof and a textile product, and the method comprises the following steps: S1, a warp system and a weft system are used for weaving a plurality of circulation areas along the length direction, a strip-shaped woven pre-finished product is prepared, the circulation areas comprise first patterns and first alignment marks, and the first patterns comprise second patterns and second alignment marks; hot melting yarns are added in the step of weaving the first pattern and the first alignment mark, and heat setting treatment is carried out; and S2, printing a second pattern in each circulation area by taking the first alignment mark as an alignment reference to prepare a woven and printed pre-finished product strip. According to the method, the first alignment mark is added, the hot melting yarn is added when the first pattern and the first alignment mark are woven, the first alignment mark serves as the alignment reference in the whole process, and the quality stability and the qualified rate of the printed woven label after weaving are remarkably improved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of textile production, in particular to a woven label and a production method thereof and a textile product. BACKGROUND

[0002] The woven label is wear-resistant and washable, and has a high-grade texture. The printed label has more vivid and full color. The woven label after printing combines the advantages of weaving and printing, and can accurately present various complex patterns with rich colors and details (such as trademark patterns) on the woven label, so as to realize more diverse design effects of the woven label and meet the personalized and diversified needs. However, the woven pattern is a warp-weft interlaced fabric, and is affected by various factors. The length and width of the woven pattern produced in the same batch have deviations. After continuous weaving and printing production, the deviations are accumulated, which causes the misalignment of the woven pattern and the printed pattern, a large positional deviation, and further affects the stability of the quality of the woven label. SUMMARY

[0003] Therefore, it is necessary to provide a woven label after printing, a production method thereof and a textile product, which can improve the stability of the quality of the woven label after printing.

[0004] In one aspect of the present application, a production method of a woven label is provided, which comprises the following steps:

[0005] S1: weaving a plurality of cycle areas along the length direction by a warp yarn system and a weft yarn system to obtain a strip-shaped woven pre-product, wherein the cycle area comprises a first pattern and a first alignment mark, and hot melt yarn is added and heat setting treatment is performed in the step of weaving the first pattern and the first alignment mark;

[0006] S2: printing a second pattern in each cycle area by taking the first alignment mark as an alignment reference to obtain a woven-printed pre-product strip.

[0007] The above method adds the first alignment mark in each cycle area, and hot melt yarn is added and heat setting treatment is performed in the step of weaving the first pattern and the first alignment mark. In the heat setting treatment process, the hot melt yarn is fully melted and permeated to form a firm network adhesion structure, which stabilizes the shape of the first pattern and the first alignment mark, so that the first pattern and the first alignment mark are not easily deformed due to external stretching or extrusion, thereby improving the stability of the quality of the woven label after printing. On this basis, the second pattern is printed in each cycle area by taking the first alignment mark as an alignment reference, which can eliminate the alignment deviation of the woven labels produced in the same batch due to the length and width deviation, further improve the stability of the quality of the woven label after printing, and make the product qualified rate high.

[0008] The above method does not need to cut or cut the woven pre-product into single pieces, then fix each single piece according to the contour of the single piece, and then print. The above method can print in the form of a strip, can produce woven and printed label strips, reduces the production process of the label, improves the quality stability and production efficiency of the label, and reduces the production cost.

[0009] The above method eliminates the sizing, ironing or glue brushing process compared with the prior art, and simplifies the production process of the woven and printed label.

[0010] In some embodiments, after S2, S3 is further included: cutting or cutting the loop area in the woven and printed pre-product strip into each label according to the first alignment mark as the alignment reference.

[0011] In some embodiments, the production method of the label satisfies at least one of the following conditions:

[0012] (1) The thickness of the hot melt yarn is 30D-300D;

[0013] (2) The melting point of the hot melt yarn is 70-130℃;

[0014] (3) The hot melt yarn includes at least one of polyester hot melt yarn, nylon hot melt yarn and TPU hot melt yarn;

[0015] (4) The temperature of the heat setting treatment is 90-150℃;

[0016] (5) The pressure of the heat setting treatment is 0.1-0.6MPa;

[0017] (6) The time of the heat setting treatment is 20-300s.

[0018] In some embodiments, in S1, the first pattern and the first alignment mark are mainly interwoven by the warp yarn system, the non-hot melt weft yarn system and the hot melt weft yarn system, the hot melt weft yarn system uses the hot melt yarn, and the non-hot melt weft yarn system uses non-hot melt yarn.

[0019] In some embodiments, the interwoven layer of the warp yarn system and the hot melt weft yarn system is located on the back of the interwoven layer of the warp yarn system and the non-hot melt weft yarn system; or, the interwoven layer of the warp yarn system and the non-hot melt weft yarn system wraps the interwoven layer of the warp yarn system and the hot melt weft yarn system.

[0020] In some embodiments, the first alignment mark can be located at the connection of different interweaving methods on the woven pre-product; and / or

[0021] The first alignment mark can be located on the feature line of the first pattern; and / or

[0022] The first alignment mark can be located on an extension line of a feature line of the first pattern; and / or

[0023] The cycle area comprises a reserved area and a cutting area arranged adjacently, the reserved area corresponds to a weaving mark, and the first alignment mark is located in the cutting area.

[0024] In some embodiments, the first alignment mark comprises mark lines respectively located at four corners of the cycle area, and the mark lines are located in the cutting area of the cycle area.

[0025] In some embodiments, in S2, the weaving pre-product is fixed on a demarcated alignment area of a printing workbench by taking the first alignment mark as an alignment reference, a plurality of second alignment marks are arranged in the alignment area, and the weaving pre-product is fixed on the printing workbench by taking the plurality of second alignment marks as alignment references.

[0026] In a second aspect, the application provides a weaving mark produced by the method for producing a weaving mark according to the first aspect.

[0027] In a third aspect, the application provides a textile product comprising the weaving mark according to the second aspect. BRIEF DESCRIPTION OF DRAWINGS

[0028] Figure 1 A flowchart of the method for producing a weaving mark according to an embodiment.

[0029] Figure 2 A schematic diagram of a finished product of a trademark according to embodiment 1.

[0030] Figure 3 A schematic diagram of nine weaving cycle lengths in a weaving pre-product strip according to embodiment 1.

[0031] Figure 4 A schematic diagram of nine weaving cycle lengths in a weaving pre-product strip according to embodiment 1.

[0032] Figure 5 A schematic diagram of a finished product of a badge according to embodiment 2.

[0033] Figure 6 A schematic diagram of nine weaving cycle lengths in a weaving pre-product strip according to embodiment 2.

[0034] Figure 7 A schematic diagram of nine weaving cycle lengths in a weaving pre-product strip according to embodiment 2. DETAILED DESCRIPTION

[0035] For the purposes of this application, a more complete understanding of the application can be obtained by reference to the following description taken in connection with the accompanying drawings. The description of the preferred embodiments is intended to be illustrative, and not to limit the scope of the application. Rather, the present application is broadly applicable to any suitable process and / or system for providing a woven label with a printed design.

[0036] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in the description of the application herein is for describing particular embodiments only and is not intended to be limiting of the application. As used herein, the term "and / or" includes any and all combinations of one or more of the associated listed items.

[0037] Woven label printing combines the advantages of weaving and printing, making the colors on the woven label more vivid and full, and allowing any complex patterns, colors and details to be accurately presented on the woven label, achieving more diverse design effects of the woven label and meeting the needs of individualization and diversification. Woven label printing is thin and soft, maintaining the comfort and breathability of the woven label, and is loved by many textile brands.

[0038] Woven labels are interwoven fabrics, and are subject to constraints such as production equipment precision, yarn thickness deviation, interweaving method and structure and tightness, production method, required effect, etc. There are deviations in length and width of woven labels produced in the same batch. If continuous weaving is followed by continuous printing production, the cumulative deviation of the woven label can cause misalignment between the woven pattern and the printed pattern. Moreover, the woven label after weaving is a flexible fabric rather than a rigid fabric, and is prone to pattern slippage, skewing or shape change under external force stretching or extrusion during production and processing, resulting in shape change or mismatch with the design of the printed pattern and the woven pattern, affecting the quality of the woven label and the brand image.

[0039] Currently, to improve the quality of woven label printing, a plurality of woven labels in strip form are first sized, ironed or brushed with glue, then cut or folded into single woven labels in sheet form, and the single woven labels are fixed one by one on a printing workbench in the shape profile after cutting or folding and the shape profile line printed on the workbench, and then printed one by one. In this production method of woven label printing, the woven pattern can still be slightly skewed or changed in shape due to external force during sizing, ironing or brushing with glue, and the alignment reference of the production and processing procedures is inconsistent. After printing, the position and shape change of the woven pattern and the printed pattern are still clearly visible, the quality of the woven label printing is unstable, and the defect rate is high. In addition, the foregoing method cannot produce strip woven labels with both woven patterns and printed patterns, and has low production efficiency, high technical level requirements for technical personnel, and high labor intensity for workers.

[0040] Based on this, the first aspect of the present application provides a production method of a woven label, comprising the following steps:

[0041] S1: weaving a plurality of cycle areas along the length direction by the warp yarn system and the weft yarn system to obtain a strip-shaped woven pre-product, the cycle areas comprising a first pattern and a first alignment mark, hot melt yarn is added and heat setting treatment is performed in the step of weaving the first pattern and the first alignment mark;

[0042] S2: printing a second pattern in each cycle area taking the first alignment mark as the alignment reference to obtain a woven and printed pre-product strip.

[0043] The above method adds the first alignment mark in each cycle area, and hot melt yarn is added and heat setting treatment is performed in the step of weaving the first pattern and the first alignment mark. During the heat setting treatment, the hot melt yarn is fully melted and permeated to form a firm mesh-like bonding structure, which stabilizes the shape of the first pattern and the first alignment mark, so that the first pattern and the first alignment mark are not easily deformed due to external stretching or extrusion, thereby improving the quality stability of the woven and printed label after weaving. On this basis, the second pattern is printed in each cycle area taking the first alignment mark as the alignment reference, which can eliminate the alignment deviation of the woven and printed labels of the same batch due to the deviation of length and width, further improving the quality stability of the woven and printed label after weaving, and making the product qualified rate high.

[0044] The above method does not need to cut or fold the woven pre-product into single pieces first, then fix each single piece of woven pre-product according to its contour and then print. The above method can print in strip form, which can produce woven and printed label strips, reduces the production process of the woven label, improves the quality stability and production efficiency of the woven label, and reduces the production cost.

[0045] The above method eliminates the sizing, ironing or brushing process compared with the prior art, and simplifies the production process of the woven and printed label after weaving.

[0046] In some embodiments, after S2, step S3 is further included: cutting or folding the cycle areas in the woven and printed pre-product strip into each woven label taking the first alignment mark as the alignment reference.

[0047] When cutting or folding the woven and printed pre-product strip into a plurality of woven labels, the first alignment mark is used as the alignment reference as when printing the second pattern, and the same alignment reference improves the positional accuracy of the first pattern and the second pattern, thereby further improving the quality stability of the woven and printed label after weaving.

[0048] Understandably, in actual production process, after step S2, those without need to continue processing are selected as defective products, and the rest are packaged in roll; those need to be processed into single labels can be processed in step S3, and the repeating areas in the label pre-product strip are cut or cut off into each label with the first alignment mark as the alignment reference, and then packaged after selecting defective products.

[0049] In some embodiments, the width of the woven pre-product is 10mm-430mm.

[0050] In some embodiments, in S1, the first pattern and the first alignment mark are mainly interwoven by the warp yarn system, the non-hot melt weft yarn system and the hot melt weft yarn system, the hot melt weft yarn system uses hot melt yarn, and the non-hot melt weft yarn system uses non-hot melt yarn.

[0051] Understandably, the warp yarn system and the non-hot melt weft yarn system interweave to form a plurality of first patterns and a plurality of first alignment marks of the woven pre-product along the length direction, and constitute a plurality of repeating areas with the same structure, and the first pattern and the first alignment mark are respectively woven in each repeating area; the warp yarn system and the hot melt weft yarn system interweave to improve the stability of the shape and size of the woven pre-product and the first pattern and the first alignment mark thereon, and reduce deformation such as skew and slip of the woven pre-product under external force in the processing process.

[0052] The weaving repeating length is the distance between the same characteristic lines of adjacent first patterns or the distance of the same characteristic lines of adjacent first alignment marks of the woven pre-product along the length direction.

[0053] Further, in S1, the first pattern and the first alignment mark are interwoven by 1-2 warp yarn systems, 2-11 non-hot melt weft yarn systems and 1-2 hot melt weft yarn systems.

[0054] In some embodiments, in S1, the first pattern is a pattern formed by different interweaving methods.

[0055] As an example, the first pattern can be one or more of lines, blocks, symbols, characters and graphics.

[0056] In some embodiments, in S1, the interweaving layer of the warp yarn system and the hot melt weft yarn system is located on the back of the interweaving layer of the warp yarn system and the non-hot melt weft yarn system.

[0057] In some embodiments, in S1, the interweaving layer of the warp yarn system and the non-hot melt weft yarn system wraps the interweaving layer of the warp yarn system and the hot melt weft yarn system.

[0058] Understandably, the warp yarn and the hot melt yarn are interwoven in the middle of the interweaving of the warp yarn and the non-hot melt weft yarn, and the interweaving of the warp yarn and the hot melt yarn is wrapped from the front and back by the interweaving of the warp yarn and the non-hot melt weft yarn.

[0059] In some embodiments, in S1, the warp yarn system is interwoven with the non-hot melt weft yarn system into a warp face weave or a weft face weave, and the warp yarn system is interwoven with the hot melt weft yarn system into a weft face weave or a warp face weave.

[0060] In some embodiments, in S1, the warp yarn system is interwoven with the non-hot melt weft yarn system into a warp face weave, and the warp yarn system is interwoven with the hot melt weft yarn system into a weft face weave, and the weft face weave is located on the back of the warp face weave.

[0061] In some embodiments, in S1, the warp yarn system is interwoven with the non-hot melt weft yarn system into a weft face weave, and the warp yarn system is interwoven with the hot melt weft yarn system into a warp face weave, and the warp face weave is located in the middle of the weft face weave.

[0062] In some embodiments, the hot melt yarn has a fineness of 30D-300D.

[0063] For example, the hot melt yarn can have a fineness of 30D, 40D, 50D, 60D, 70D, 80D, 90D, 100D, 110D, 120D, 130D, 140D, 150D, 160D, 170D, 180D, 190D, 200D, 210D, 220D, 230D, 240D, 250D, 260D, 270D, 280D, 290D, and 300D, or a range formed by any two of the above values as end values.

[0064] Further, the hot melt yarn has a fineness of 30D-150D. The first pattern and the first alignment mark formed by weaving the hot melt yarn within this fineness range are more stable and less likely to deform, which is beneficial to improving the accuracy of the position of the first pattern and the first alignment mark. Moreover, the softness and flatness of the woven pre-product formed by weaving the hot melt yarn within this fineness range meet the processing requirements, and the woven pre-product can be more comfortably attached to the printing table, thereby improving the qualified rate of the printed woven label after weaving.

[0065] Further, the hot melt yarn has a fineness of 30D-100D. The qualified rate and production efficiency of the printed woven label after weaving are further improved.

[0066] In some embodiments, the hot melt yarn has a melting point of 70°C-130°C.

[0067] In one embodiment, the hot melt yarn is a polyester hot melt yarn with a fineness of 30D-300D and a melting point of 70°C-130°C.

[0068] In one embodiment, the hot melt yarn is a nylon hot melt yarn with a fineness of 30D-300D and a melting point of 70°C-130°C.

[0069] In one embodiment, the hot melt yarn is a TPU hot melt yarn with a fineness of 30D~300D and a melting point of 70℃~130℃.

[0070] In one embodiment, the hot melt yarn is a mixed yarn of a nylon hot melt yarn with a fineness of 30D~300D and a melting point of 70℃~130℃ and a polyester hot melt yarn with a fineness of 30D~300D and a melting point of 70℃~130℃.

[0071] In some embodiments, the temperature of the heat setting treatment is 90℃~150℃.

[0072] For example, the temperature of the heat setting treatment can be 90℃, 95℃, 100℃, 105℃, 110℃, 115℃, 120℃, 125℃, 130℃, 135℃, 140℃, 145℃ and 150℃, or a range formed by any two of the above values as end values.

[0073] Further, the temperature of the heat setting treatment is 100℃~150℃.

[0074] Further, the temperature of the heat setting treatment is 120℃~140℃. At this temperature, the hot melt yarn can be fully melted and penetrated to form a firm mesh-like bonding structure, further improving the stability of the shape and size of the first pattern and the first alignment mark, and increasing the flatness of the strip-shaped woven pre-product, thereby further improving the qualified rate of the woven label after printing. Moreover, at this temperature, the shrinkage change of the label with the garment or clothing during washing or ironing can be inhibited.

[0075] In some embodiments, the pressure of the heat setting treatment is 0.1MPa~0.6MPa.

[0076] For example, the pressure of the heat setting treatment can be 0.1MPa, 0.2 MPa, 0.3MPa, 0.4 MPa, 0.5 MPa and 0.6 MPa, or a range formed by any two of the above values as end values.

[0077] Further, the pressure of the heat setting treatment is 0.3 MPa ~0.6 MPa.

[0078] In some embodiments, the time of the heat setting treatment is 20s~300s.

[0079] As an example, the heat setting treatment time can be 20s, 30s, 40s, 50s, 60s, 70s, 80s, 90s, 100s, 110s, 120s, 130s, 140s, 150s, 160s, 170s, 180s, 190s, 200s, 210s, 220s, 230s, 240s, 250s, 260s, 270s, 280s, 290s and 300s, or a range formed by any two of the above values as end values.

[0080] Further, the heat setting treatment time is 20s ~ 100s.

[0081] Further, the heat setting treatment time is 20s ~ 80s. Under this heat setting treatment time, the hot melt yarn can fully penetrate and completely soak the interlacing points of the non-hot melt warp yarn and non-hot melt weft yarn, forming a three-dimensional network bonding structure, greatly improving the dimensional stability of the woven pre-product, and under this heat setting treatment time, heat damage can be prevented and the fabric style can be maintained.

[0082] In some embodiments, a weaving machine is used for heat setting treatment.

[0083] Further, after the woven pre-product is obtained by interlacing the warp yarn and weft yarn on the weaving machine, the hot melt weft yarn is heated by the roller, ironing plate, guide element and control element on the weaving machine, and the warp yarn and non-hot melt weft yarn are bonded together by the hot melt weft yarn in a molten state.

[0084] In some embodiments, the warp yarn system of the woven pre-product is a yarn of the original liquid colored polyester FDY twisted 200 ~ 650 turns per meter.

[0085] In some embodiments, the warp yarn system of the woven pre-product is a yarn of the original liquid colored polyester FDY twisted 200 ~ 650 turns per meter.

[0086] In some embodiments, the warp yarn system of the woven pre-product is a yarn of the original liquid colored polyester FDY twisted 200 ~ 650 turns per meter.

[0087] In some embodiments, the warp yarn system of the woven pre-product is a yarn of the original liquid colored polyester FDY twisted 200 ~ 650 turns per meter.

[0088] Further, the warp yarn system of the woven pre-product is preferably a polyester FDY yarn.

[0089] In some embodiments, the non-fusible weft yarn system of the woven pre-product is a yarn of polyester DTY dyed after dyeing.

[0090] In some embodiments, the non-fusible weft yarn system of the woven pre-product is a yarn of polyester FDY dyed after dyeing.

[0091] In some embodiments, the non-fusible weft yarn system of the woven pre-product is a yarn of polyester DTY dyed after dyeing and a yarn of polyester FDY dyed after dyeing.

[0092] In some embodiments, the non-fusible weft yarn system of the woven pre-product is a weft yarn system consisting of a yarn of polyester DTY dyed after dyeing and a dyed fine cotton yarn, or a weft yarn system consisting of a yarn of polyester DTY dyed after dyeing and a dyed rayon, or a weft yarn system consisting of a yarn of polyester DTY dyed after dyeing and a dyed Tencel.

[0093] Further, the non-fusible weft yarn system of the woven pre-product is preferably a polyester yarn, a cotton yarn or a core-spun yarn.

[0094] In some embodiments, the first alignment mark is located at a connection of different interweaving methods on the woven pre-product.

[0095] In some embodiments, the first alignment mark is located on a feature line of the first pattern.

[0096] Understandably, the feature line of the first pattern refers to a line on the first pattern that can reflect the shape feature, including a visible contour, a turning edge line, a parting line or a decorative line, etc.

[0097] In some embodiments, the first alignment mark is located on an extension line of the feature line of the first pattern.

[0098] In some embodiments, the cycle area includes a reserved area and a cutting area arranged adjacently, the reserved area corresponds to a marker, and the first alignment mark is located in the cutting area.

[0099] Understandably, the first pattern and the second pattern are both located in the reserved area, and the first alignment mark is located in the cutting area.

[0100] In some embodiments, the first alignment mark includes mark lines respectively located at four corners of the cycle area, and the mark lines are all located in the cutting area of the cycle area.

[0101] Further, referring to Figure 3 , the first alignment mark includes four mark lines respectively located at four corners of the cycle area, and the four mark lines are all located in the cutting area of the cycle area.

[0102] Understandably, the cycle area is cut into each marker by shearing at the cutting line.

[0103] In some embodiments, the woven pre-product is produced by a computerized flame-trimming machine, a crochet machine or a jacquard tape loom.

[0104] In some embodiments, the woven pre-product is fixed on the printing table according to the first alignment marks as the alignment reference, and a plurality of second alignment marks are marked on the demarcated alignment area of the printing table. The woven pre-product is fixed on the printing table according to the plurality of second alignment marks as the alignment reference.

[0105] Further, when the woven pre-product is fixed on the printing table, the plurality of second alignment marks coincide with the plurality of first alignment marks or the extension lines of the plurality of first alignment marks.

[0106] In some embodiments, in S2, the demarcated alignment area is demarcated on the printing table according to the width of the woven pre-product. A plurality of second alignment marks are marked on the demarcated alignment area or the edge of the demarcated alignment area according to the plurality of first patterns or the plurality of first alignment marks as the reference. The woven pre-product is fixed on the printing table according to the plurality of second alignment marks as the alignment reference.

[0107] Understandably, the N second alignment mark lines demarcated on the edge of the demarcated alignment area of the printing table are taken as the alignment reference, so that the N second alignment mark lines coincide with the corresponding extension lines of the N first pattern key feature lines on the continuous N adjacent weaving cycle lengths of the woven pre-product, or the N second alignment mark lines coincide with the corresponding extension lines of the N first alignment marks. Then, the continuous N weaving cycle lengths of the woven pre-product are fixed on the demarcated alignment area of the printing table continuously or intermittently by the adhesive.

[0108] Understandably, the key feature line of the first pattern refers to the feature line of the first pattern that can reflect the length or width of the woven mark or the length or width of the pattern. For example, the contour line of a circle and the central axis of a cross are both feature lines of a circle, and the central axis of the cross is the key feature line.

[0109] In some embodiments, the second alignment mark is a mark line that can coincide with the extension line of the key feature line of the first pattern or the extension line of the first alignment mark. The second alignment mark can be a printed mark or a marked mark.

[0110] In some embodiments, the second alignment mark is a mark line that can coincide with the extension line of the key feature line of the first pattern or the extension line of the first alignment mark. The second alignment mark can be a printed mark or a marked mark.

[0111] In some embodiments, the second alignment mark is printed on the printing table by a flat screen silk screen printing.

[0112] In some embodiments, the second alignment mark is marked on the printing table by hand.

[0113] In some embodiments, the second alignment mark is marked on the reference area on the printing platform by using a laser alignment tool.

[0114] In some embodiments, the second alignment mark is marked on the reference area on the printing platform by marking one or more same second alignment marks continuously.

[0115] For example, one, two, three, four, five, six, seven, eight, or the like same second alignment marks can be marked continuously.

[0116] In some embodiments, the woven pre-product fixed on the reference area according to the second alignment mark on the reference area on the printing platform can be one or more cycle lengths of the woven pre-product.

[0117] For example, the woven pre-product can be one, two, three, four, five, six, seven, eight, or the like same cycle lengths of the woven pre-product.

[0118] In some embodiments, the woven pre-product fixed on the reference area according to the second alignment mark on the reference area on the printing platform can be the first and second cycle lengths, the fifth and sixth cycle lengths, the ninth and tenth cycle lengths, or the thirteenth and fourteenth cycle lengths, and the like of the woven pre-product, and then the second pattern is printed on the corresponding positions of the cycle lengths; the woven pre-product fixed on the reference area according to the second alignment mark again, this time corresponding to the third and fourth cycle lengths, the seventh and eighth cycle lengths, the eleventh and twelfth cycle lengths, or the fifteenth and sixteenth cycle lengths, and the like of the woven pre-product, and then the second pattern is printed on the corresponding positions of the cycle lengths, and so on, until the second pattern is printed on all cycle lengths of the woven pre-product.

[0119] In some embodiments, the step of printing the second pattern on each cycle area of the strip-shaped woven pre-product comprises:

[0120] S31, making a printing film: the patterns or texts in the second pattern to be printed are made on different films according to colors and corresponding positions respectively, and a printing film is made;

[0121] S32, making a printing template: the patterns or texts on the printing film are imaged on a resin plate or a metal plate to make a printing template; or the patterns or texts on the printing film are exposed and developed on a screen plate to make a printing template;

[0122] S33, making a second alignment mark: after cleaning the printing platform, a reference area is marked on the printing platform according to the width of the woven pre-product, and N second alignment marks are marked on the reference area or the edge of the reference area according to N first patterns or N first alignment marks as a reference.

[0123] S34, setting adhesive for fixing the woven pre-product in the demarcated reference area;

[0124] S35, fixing the woven pre-product: taking the N second alignment marks as the alignment reference, making the N second alignment marks and the corresponding N first patterns or N first alignment marks on the woven pre-product correspondingly coincide, and then fixing the woven pre-product on the demarcated reference area on the printing platform by the adhesive in the form of continuous N weaving cycle lengths or interval weaving cycle lengths.

[0125] S36, printing the woven pre-product: taking the N first patterns or N first alignment marks as the reference, printing the second patterns on the woven pre-product in the N weaving cycle lengths by the printing template.

[0126] In one of the embodiments, the adhesive is set in the demarcated reference area on the printing platform, which is printing adhesive, spraying adhesive or double-sided adhesive tape for fixing the woven pre-product.

[0127] In some of the embodiments, the first pattern feature line is taken as the reference for alignment when printing the second pattern.

[0128] In some of the embodiments, the first alignment mark is taken as the reference for alignment when printing the second pattern.

[0129] In some of the embodiments, the second pattern is printed on the woven pre-product by pad printing.

[0130] In some of the embodiments, the second pattern is printed on the woven pre-product by walk table flat screen silk printing.

[0131] In some of the embodiments, the second pattern is printed on the woven pre-product by flexographic printing.

[0132] In some of the embodiments, the woven pre-product strip is packaged as the required printed woven label strip after the defects are selected.

[0133] In some of the embodiments, the woven pre-product strip is cut into multiple woven labels, the defects are selected, and then packaged as the printed woven label.

[0134] In some of the embodiments, the woven pre-product strip is processed by laser cutting, the defects are selected, and then packaged as the printed woven label.

[0135] In some of the embodiments, the woven pre-product strip is processed by laser cutting, the defects are selected, and then packaged as the printed woven label.

[0136] In some embodiments, the cutting processing equipment is used to slit the woven label pre-product strip.

[0137] Further, the cutting processing equipment is at least one of a laser cutting machine, an electro-chrome hot cutting processing machine, or a die cutting machine.

[0138] In a second aspect of the present application, a woven label is provided, which is produced by the production method of the first aspect.

[0139] The woven label is a cloth label containing text, letters, or a LOGO pattern, etc. set on a textile product such as clothes, trousers, and home textiles, etc. for distinguishing the source of the textile product.

[0140] In a third aspect of the present application, a textile product is provided, which comprises the woven label of the second aspect.

[0141] The textile product includes, but is not limited to, clothes, hats, headscarves, scarves, towels, belts, gloves, socks, shoes, eye masks, masks, bags, and luggage.

[0142] In order to make the purpose, technical solutions and advantages of the present application more concise and clear, the present application is described by the following specific embodiments, but the present application is not limited to these embodiments. The embodiments described below are only good embodiments of the present application, which can be used to describe the present application, and cannot be understood as limiting the scope of the present application. It should be noted that any modification, equivalent replacement, and improvement, etc. made within the spirit and principles of the present application should be included in the protection scope of the present application.

[0143] In order to better illustrate the present application, the content of the present application is further described below in combination with embodiments. The following are specific embodiments.

[0144] Pre-folding length: refers to the original length of the woven label before folding, processing, etc. It is also the cycle length woven on the woven label machine.

[0145] Post-folding length: refers to the final visible length actually sewn to the product such as clothes or accessories after the woven label completes the folding, hemming, and setting processes, etc.

[0146] Embodiment 1

[0147] Please refer to Figure 1 The production method of the woven label in this embodiment includes the following steps:

[0148] (1) Sub-graph

[0149] Please refer to Figure 2 The trademark pattern is divided into a part that needs to be woven (first pattern) and a part that needs to be printed (second pattern).

[0150] (2) Writing flower

[0151] Determine the weaving machine is a crochet machine (flat machine), please refer to Figure 3 , the width of the woven pre-product is 20mm, the length after folding is 58mm, the length before folding is 70mm, and the first alignment mark is added, the distance between the two mark lines along the length direction of the first alignment mark is 62mm; fill in the weaving mark pattern software to weave a 75D polyester FDY white warp yarn with a 50D non-hot melt polyester DTY blue weft yarn and a 50D non-hot melt polyester DTY white weft yarn into a weft surface organization and interweave the weaving pattern (first pattern) and the first alignment mark, the interweaving method of the 75D polyester FDY white warp yarn with a 50D white polyester hot melt weft yarn is a warp surface organization, and it is wrapped in the middle by the interweaving of the 50D non-hot melt polyester DTY blue weft yarn and the 50D non-hot melt polyester DTY white weft yarn, the interweaving method of the selvedge organization is a warp surface diagonal, the interweaving order of the three weft yarns and the row machine weft density of the crochet machine are 26 wefts / cm, and the conversion of the flat pattern to the weaving machine signal is completed for the part to be woven (the first pattern), and then it is converted into a weaving document that can be read by the crochet machine.

[0152] (3) Make a film:

[0153] Use a pad printer to print, according to the printing principle and printing range of the pad printer, refer to Figure 2 The second pattern to be printed is made into two weaving cycle long filaments corresponding to the printed pattern by a film making machine.

[0154] (4) Make a pad printing metal template:

[0155] According to the two weaving cycle long filaments corresponding to the printed pattern, a CNC machining center (computer numerical control machining center) is used to make a pad printing metal template for pad printing two weaving cycle lengths at a time, and the pad printing metal template has a pattern corresponding to the mirror image of the second pattern.

[0156] (5) Weaving

[0157] Read the weaving document into the crochet machine, put the 75D polyester FDY white warp yarn beam on the warp beam, put the 50D non-hot melt polyester DTY blue weft yarn, the 50D non-hot melt polyester DTY white weft yarn and the 50D white polyester hot melt weft yarn on the weft beam according to the order and put them into the corresponding weft beam and introduce them into the weft yarn traction device;

[0158] Introduce the weaving mark cloth surface into the weaving machine roller, the introduction element and the ironing plate, the row machine weft density is 28 wefts / cm, the warp yarn tension is 40g, start the crochet machine to weave, the ironing plate is closely attached to the woven pre-product, the woven pre-product is heat set, and 15 woven pre-products with a width of 20mm and a cycle length of 70mm are woven on the crochet machine (refer to Figure 3), namely: 15 same marks are woven at the same time along the width direction, wherein the ironing plate temperature is set to 125°C, the heat setting time is 35 seconds, and the pressure is 0.3 MPa.

[0159] (6) Printing

[0160] a. Fix the aforementioned transfer printing metal mold on the transfer printing machine;

[0161] b. Make the second alignment mark: after cleaning the workbench of the transfer printing machine, mark out two second alignment marks with a width of 20 mm and a length of 2 weaving cycle lengths on the corresponding work area of the workbench of the transfer printing machine according to the width of the weaving pre-product, and mark out the corresponding two second alignment marks with a distance of 62 mm on the upper and lower edges of the reference area according to the first alignment mark; Figure 3

[0162] c. Set the adhesive: set double-sided tape with a width of 20 mm and a length of 2 weaving cycle lengths (140 mm) in the reference area with a width of 20 mm and a length of 2 weaving cycle lengths, and remove the release paper of the double-sided tape;

[0163] d. Fix the weaving pre-product: fix the weaving pre-product on the printing workbench in a strip, align the first cycle length first alignment mark and the second cycle length first alignment mark of the weaving pre-product with the first cycle length second alignment mark and the second cycle length second alignment mark marked on the workbench of the transfer printing machine respectively, and then stick the back of the weaving pre-product with a length of 2 weaving cycle lengths with the set double-sided tape to prevent the weaving pre-product from moving during printing;

[0164] e. Print the weaving pre-product: start the transfer printing machine, print the corresponding mirror image pattern on 2 weaving cycle lengths using the transfer printing metal mold, and repeat steps c and d using the unwinding device, alignment device and winding device of the transfer printing machine until all weaving cycle lengths are printed with the second pattern to obtain a weaving and printing pre-product strip with weaving patterns (first pattern) and printed patterns (second pattern) (see Figure 4 ).

[0165] (7) Processing

[0166] Take the weaving and printing pre-product strip after printing, adjust the pre-folding length of the cutting and folding machine to 70 mm and the post-folding length to 58 mm, use the electric eye to track the first alignment mark, and perform cutting and folding processing to obtain a plurality of woven and printed trademarks.

[0167] (8) Product packaging

[0168] Perform quality inspection on the woven and printed trademarks, and then package the products after removing the defective products.

[0169] Example 2

[0170] ​Please refer to Figure 1 The production method of the woven and printed badge provided by the embodiment comprises the following steps:

[0171] (1) Sub-graph

[0172] Please refer to Figure 5 The badge pattern is divided into a part that needs to be woven (first pattern) and a part that needs to be printed (second pattern).

[0173] (2) Write flower

[0174] Refer to Figure 6 The weaving machine is determined to be a computerized selvedge machine (flat machine), the weaving pre-product width is 67 mm, the length is 67 mm, the finished product width is 64 mm, the finished product length is 64 mm, and the first alignment mark is added, the interval between the two mark lines in the length direction of the first alignment mark is 67 mm. In the weaving mark writing software, fill in the interlacing organization of 75D polyester FDY black warp yarn, 1 75D polyester DTY non-hot melt blue weft yarn and 1 75D polyester DTY non-hot melt white weft yarn as weft satin and interweave the weaving pattern (first pattern) and the first alignment mark, the interlacing organization of 75D polyester FDY black warp yarn and 1 75D nylon black hot melt weft yarn is weft satin and is located on the back of the weaving pre-product, the interlacing order of the three weft yarns, and the row machine weft density of the computerized selvedge machine is 38 weft / cm, and the part that needs to be woven (the first pattern) is converted into a flat graph to a weaving machine signal, and then converted into a writing document that can be read by the computerized selvedge machine.

[0175] (3) Make a film:

[0176] Use the walking table screen printing:

[0177] a. Make a printing pattern film: according to the factory walking table printing principle and the printing range, refer to Figure 5 Make a net plate on the film machine that needs to be printed (second pattern), print 2 strips at a time, and each strip prints 3 weaving cycle lengths corresponding to the printing pattern film;

[0178] b. Make a weaving pre-product alignment film: make a walking table printing contrast area, print 2 strips at a time, and each strip prints 3 weaving cycle lengths, and the second alignment mark (interval is 67 mm) corresponding to the first alignment mark is printed thereon to obtain the weaving pre-product alignment film.

[0179] (4) Make a printing screen plate and a weaving pre-product alignment screen plate:

[0180] a. Make a printing screen plate: make a printing screen plate according to the aforementioned printing pattern film.

[0181] b. Making the woven pre-product alignment net board: making the woven pre-product alignment net board according to the foregoing woven pre-product alignment film.

[0182] (5) Weaving

[0183] Read the pattern document on the computerized selvedge machine, install the 75D black polyester FDY warp beam, install 1 75D non-hot melt blue polyester weft, 1 75D non-hot melt white polyester weft and 1 75D black nylon hot melt weft on the weft beam, and introduce the corresponding weft accumulator in sequence;

[0184] Introduce the woven label cloth face into the loom cylinder, guide element and ironing plate, set the loom weft density to 38 wefts / cm, the warp tension to 45g, start the computerized selvedge machine for weaving, the ironing plate is in close contact with the woven pre-product, and the woven pre-product is heat set, 15 pieces of woven pre-product with a width of 67mm and a repeat length of 67mm are woven on the computerized selvedge machine (see Figure 6 ), that is, 15 identical woven labels are simultaneously woven in the width direction on the computerized selvedge machine, wherein the ironing plate temperature is 135℃, the heat setting time is 60 seconds, and the pressure is 0.4MPa.

[0185] (6) Printing

[0186] a. Adjust the screen printing positioning module on the platform (screen printing machine platform) according to the size of the foregoing printing net board;

[0187] b. Making alignment marks: clean the working area of the platform, print the reference area and the second alignment mark with a corresponding interval of 67mm on the working area of the platform using the foregoing woven pre-product alignment net board, the reference area corresponds to the width of 67mm of the woven pre-product, and the second alignment mark with an interval of 67mm corresponds to the first alignment mark with a repeat interval of 67mm on the woven pre-product;

[0188] c. Setting the adhesive: print the pressure-sensitive adhesive on the reference area for fixing the woven pre-product;

[0189] d. Fixing the woven pre-product: fix the woven pre-product every 3 repeat lengths, that is, on the nth net printing position of the platform, take 2 pieces of woven pre-product woven by the computerized selvedge machine, align the first alignment mark of the (6n-5)th repeat length, the first alignment mark of the (6n-4)th repeat length and the first alignment mark of the (6n-3)th repeat length of each piece with the second alignment mark of the 1st repeat length, the second alignment mark of the 2nd repeat length and the second alignment mark of the 3rd repeat length on the nth net printing position of the platform respectively, and then stick the back of the woven pre-product with a continuous 3-woven repeat length with pressure-sensitive adhesive;

[0190] e. Printing the woven pre-product: through the printing screen board made, the second pattern on the printing screen board is printed on the woven pre-product fixed on each screen printing position with ink, and the second pattern is printed on the corresponding position of each weaving cycle length of the woven pre-product;

[0191] f. Re-fixing the woven pre-product: still fixing the woven pre-product at intervals of 3 continuous cycle lengths, that is, on the n screen printing position of the walking table: the first pair of position marks of the (6n-2)th cycle length, the first pair of position marks of the (6n-1)th cycle length and the first pair of position marks of the (6n)th cycle length of each strip of the woven pre-product printed in the above e step are respectively aligned with the second pair of position marks of the 1st cycle length, the second pair of position marks of the 2nd cycle length and the second pair of position marks of the 3rd cycle length on the n screen printing position of the walking table, and then the back of the woven pre-product of 3 continuous weaving cycle lengths is adhered with pressure-sensitive adhesive;

[0192] g. Re-printing the woven pre-product: through the printing screen board made, the ink on the printing screen board (with the second pattern) is printed on the woven pre-product fixed on each screen printing position, and the second pattern is printed on the corresponding position of each weaving cycle length of the woven pre-product, that is, the printing of the second pattern on all weaving cycle lengths is completed.

[0193] After completing all the above steps, a woven and printed pre-product strip with a width of 67 mm and a length of 67 mm with woven patterns (first pattern) and printed patterns (second pattern) is obtained (for reference Figure 7 ).

[0194] Regarding the above steps d~g, it is understood that the 67 mm wide woven pre-product is fixed and printed twice on the printing workbench:

[0195] The first time of fixing and printing (step d and step e), the 1st, 2nd and 3rd cycle lengths are fixed, the 4th, 5th and 6th cycle lengths are not fixed, the 7th, 8th and 9th cycle lengths are fixed, the 10th, 11th and 12th cycle lengths are not fixed, and so on…, 3 fixed and 3 not fixed, a total of 6, every 6 is a group, that is, the 1st group n is 1, the 2nd group n is 2, the 3rd group n is 3, and so on…, therefore, the 1st cycle length fixed belongs to the 1st group, at this time n=1, that is, 6*1-5=1, the 2nd is 6*1-4=2, the 3rd is 6*1-3=3. The 7th cycle length fixed belongs to the 2nd group, at this time n=2, that is, 6*2-5=7, the 8th cycle length is 6*2-4=8, the 9th cycle length is 6*2-3=9, and so on…

[0196] The first, second and third cycle longs are not fixed, the fourth, fifth and sixth cycle longs are fixed, the seventh, eighth and ninth cycle longs are not fixed, the tenth, eleventh and twelfth cycle longs are fixed, and so on, 3 fixed and 3 not fixed, a total of 6, every 6 is a group, that is, the first group n is 1, the second group n is 2, the third group n is 3, and so on, therefore, the fixed fourth cycle long belongs to the first group, at this time n = 1, that is, 6 * 1 - 2 = 4, the fifth is 6 * 1 - 1 = 5, and the sixth is 6 * 1 = 6. The fixed tenth cycle long belongs to the second group, at this time n = 2, that is, 6 * 2 - 2 = 10, the eleventh cycle long is 6 * 2 - 1 = 11, and the twelfth cycle long is 6 * 2 = 12, and so on.

[0197] (7) Cutting processing

[0198] Take the woven and printed pre-product strip, call the cutting file LS67 on the laser cutting machine, track the woven and printed pre-product strip first alignment mark to take a photo and cut, and cut to obtain a plurality of woven and printed circular badges with a width of 64 mm and a length of 64 mm.

[0199] (8) Product packaging

[0200] The plurality of badges are subjected to quality inspection, and after removing the defective products, they are packaged.

[0201] Example 3

[0202] Example 3 is basically the same as Example 1, except that 150D white polyester hot melt weft yarn is used instead of 50D white polyester hot melt weft yarn.

[0203] Example 4

[0204] Example 4 is basically the same as Example 1, except that the heat setting temperature is 150°C.

[0205] Comparative Example 1

[0206] Comparative Example 1 is basically the same as Example 1, except that 50D white polyester hot melt weft yarn is omitted (only 75D polyester FDY white warp yarn and one 50D non-hot melt polyester DTY blue weft yarn and one 50D non-hot melt polyester DTY white weft yarn are interwoven to form a weft surface organization and interweave a weaving pattern (first pattern) and first alignment mark, without 75D polyester FDY white warp yarn and one 50D white polyester hot melt weft yarn interwoven in the middle).

[0207] The woven and printed badges or woven and printed badges produced in each example and comparative example are subjected to qualification rate, production efficiency and processing cost test, and the test results are shown in Table 1.

[0208] Table 1

[0209]

[0210] From the above table 1, it can be seen that the comparative example 1 and the example 1 are compared, the hot melt yarn is added during weaving to stabilize the shape and size of the woven preform, and the first alignment mark is aligned and fixed, the position accuracy of the weaving pattern (the first pattern) and the printing pattern (the second pattern) is improved, and then the weaving mark qualified rate is improved; the woven preform woven with the first pattern is printed in the form of a strip on the printing workbench, and after printing, it is also taken off from the printing workbench in the form of a strip, and the weaving mark production efficiency is high.

[0211] Moreover, when the fineness of the hot melt yarn is 30D~100D, the temperature of the heat setting treatment is 120℃~140℃, and the time of the heat setting treatment is 20s~80s, the weaving mark qualified rate produced is higher.

[0212] The technical features of the above-described embodiments can be combined arbitrarily, and to make the description concise, all possible combinations of the technical features in the above-described embodiments are not described, however, as long as the combinations of the technical features do not exist contradictions, they should be considered as the scope of the description.

[0213] The above-described embodiments only express several implementation manners of the present application, the description is more specific and detailed, but it should not be understood as the limitation of the patent scope of the application. It should be pointed out that for ordinary skilled in the art, without departing from the concept of the present application, a number of variations and improvements can be made, which all belong to the protection scope of the present application. Therefore, the patent protection scope of the present application should be subject to the appended claims.

Claims

1. A method for producing woven labels, characterized in that, Includes the following steps: S1: Multiple repetitive areas are woven along the length direction by the warp and weft systems to obtain a strip-shaped woven pre-finished product. The repetitive areas include a first pattern and a first alignment mark. Hot melt yarn is added and heat setting treatment is performed in the step of weaving the first pattern and the first alignment mark. S2: Using the first alignment mark as the alignment reference, the second pattern is printed in each of the said cyclic areas to obtain the woven pre-finished strip.

2. The method for producing woven labels as described in claim 1, characterized in that, The process includes step S3 after step S2: using the first alignment mark as the alignment reference, the loop area in the woven pre-printed strip is folded or cut into individual woven labels.

3. The method for producing woven labels as described in claim 1, characterized in that, At least one of the following conditions must be met: (1) The thickness of the hot melt yarn is 30D~300D; (2) The melting point of the hot melt yarn is 70℃~130℃; (3) The hot melt yarn includes at least one of polyester hot melt yarn, nylon hot melt yarn and TPU hot melt yarn; (4) The temperature of the heat setting treatment is 90℃~150℃; (5) The pressure of the heat setting treatment is 0.1 MPa to 0.6 MPa; (6) The heat setting time is 20s~300s.

4. The method for producing a woven label according to any one of claims 1 to 3, characterized in that, In S1, the first pattern and the first alignment mark are mainly formed by interlacing a warp system, a non-thermal melt weft system and a thermal melt weft system. The thermal melt weft system uses thermal melt yarn, and the non-thermal melt weft system uses non-thermal melt yarn.

5. The method for producing woven labels as described in claim 4, characterized in that, The interlacing layer of the warp system and the heat-melting weft system is located on the back side of the interlacing layer of the warp system and the non-heat-melting weft system; or, the interlacing layer of the warp system and the non-heat-melting weft system wraps around the interlacing layer of the warp system and the heat-melting weft system.

6. The method for producing a woven label as described in any one of claims 1 to 3, characterized in that, The first alignment mark may be located at the junction of different interlacing methods on the woven pre-finished product; and / or The first alignment mark may be located on the feature line of the first pattern; and / or The first alignment mark may be located on the extension line of the feature line of the first pattern; and / or The loop area includes a retention area and a cutting area arranged adjacent to each other. The retention area corresponds to the woven label, and the first alignment mark is located in the cutting area.

7. The method for producing a woven label as described in any one of claims 1 to 3, characterized in that, The first alignment mark includes marking lines located at the four corners of the loop area, and the marking lines are all located in the cutting area of ​​the loop area.

8. The method for producing a woven label as described in any one of claims 1 to 3, characterized in that, In step S2, the woven pre-finished product is fixed on the designated reference area of ​​the printing worktable using the first alignment mark as the alignment reference. Multiple second alignment marks are set in the reference area, and the woven pre-finished product is fixed on the printing worktable using the multiple second alignment marks as the alignment reference.

9. A woven label, characterized in that, It is produced using the manufacturing method of any one of claims 1 to 8.

10. A textile product, characterized in that, Includes the woven label as described in claim 9.

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