Mixing device for high-copper tailings slurry
By introducing an automated detection and mixing system into the high-copper tailings mortar mixing device, the problems of uneven mixing and clumping caused by substandard raw material moisture content were solved, achieving efficient mortar quality control and improved fluidity.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-28
- Publication Date
- 2026-03-17
AI Technical Summary
During the mixing process of high copper tailings mortar, if the moisture content of the raw materials does not meet the standard, the mixing will be uneven, affecting the mortar performance and application effect, and problems such as clumping are likely to occur.
The mixing device is equipped with a servo motor-driven stirring rod, worm gear reducer, and detection frame. Automated detection is performed through sampling pipes, sampling sleeves, and weight sensing elements. Combined with heating wires and high-pressure water guns, it achieves precise control and cleaning of mortar moisture content. The stirring rod and flexible rod body improve fluidity.
Automated sampling and testing of high-copper tailings mortar has been achieved, improving mixing uniformity and stirring efficiency, ensuring mortar quality and fluidity, and avoiding clumping problems.
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Figure CN121004675B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of mortar preparation technology, specifically to a mixing device for high-copper tailings mortar. Background Technology
[0002] High-copper tailings slurry, also known as high-copper tailings slurry, is an industrial waste primarily originating from the copper mine beneficiation process. During copper ore beneficiation, after most of the valuable minerals are extracted, the remaining slag is called tailings. These tailings may still contain a certain amount of valuable minerals. Over a long period of sedimentation and solidification, the tailings accumulated in tailings ponds form a cement-like substance. This substance can be used to manufacture building materials such as cement and concrete. Because this building material contains a certain amount of copper minerals, it is called high-copper tailings slurry. Using high-copper tailings slurry as a building material can effectively reduce construction waste emissions, lower environmental pollution, conserve resources, and reduce the production costs of building materials.
[0003] In the production of high-copper tailings mortar, various raw materials first need to be mixed together in a certain proportion. These raw materials typically include tailings, cement, water, and other additives. Depending on different production requirements, the proportions of various raw materials need to be precisely controlled to ensure that the performance and quality of the final product meet the requirements. After mixing the various raw materials together, they need to be stirred and mixed. The purpose of stirring is to ensure that the various raw materials are fully and evenly mixed to ensure the performance and quality of the product. During the stirring process, the stirring time and speed need to be controlled to avoid over-stirring or under-stirring. However, in the actual mixing process, high-copper tailings mortar often has a substandard moisture content in the raw materials. This is mainly due to improper control of the ratio between the added water and the raw materials, resulting in excessively high or low humidity in the high-copper tailings mortar. Substandard moisture content will affect the uniformity of mixing and the fluidity of the mortar, and will also affect the performance and use effect of the mortar, leading to problems such as caking and deterioration. This will have an adverse effect on the mixing effect of high-copper tailings mortar. Therefore, we propose a mixing device for high-copper tailings mortar. Summary of the Invention
[0004] The purpose of this invention is to provide a mixing device for high copper tailings slurry to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a mixing device for high copper tailings mortar, comprising a mixing mechanism, wherein a servo motor is fixedly installed on one side of the mixing mechanism, and a stirring rod is fixedly connected to the output end of the servo motor; the end of the stirring rod penetrates the side wall of the mixing mechanism and is rotatably connected to the inner wall of the other side of the mixing mechanism; a detection frame is fixedly installed on one side of the mixing mechanism, and a sampling pipe is fixedly installed on one side of the mixing mechanism; one end of the sampling pipe penetrates the outer wall of the detection frame and extends into the interior.
[0006] A worm gear reducer is fixedly installed at the bottom of the detection frame, and the output end of the worm gear reducer penetrates through the outer wall of the bottom of the detection frame and extends into its interior. A drive shaft is fixedly installed at one end of the worm gear reducer located inside the detection frame. Multiple guide mechanisms are fixedly installed on the outside of the drive shaft. A sliding sleeve is slidably sleeved on the outside of each guide mechanism, and a sampling sleeve is provided on the side of the sliding sleeve opposite to the drive shaft. A connecting piece is provided between the sampling sleeve and the sliding sleeve. One of the sampling sleeves is located below the end of the sampling pipe and on the discharge trajectory of the sampling pipe. A weight sensing element is fixedly installed on the inner wall of the detection frame, and the weight sensing element is located below the end of the sampling pipe. Multiple heating wires are installed on the inner wall of the detection frame, and a solenoid valve is also installed on the sampling pipe.
[0007] Preferably, the connector includes a connecting shaft fixedly installed on the outer wall of the sampling sleeve, wherein a rotating shaft is fixedly installed at the end of the connecting shaft away from the sampling sleeve, and the end of the rotating shaft is located inside the sliding sleeve and rotatably connected to its inner wall. A meshing gear is also fixedly installed on the outer side of the rotating shaft, and a torsion spring is connected between the meshing gear and the end of the sliding sleeve.
[0008] Multiple meshing tooth rows are fixedly installed on the inner wall of the top of the detection frame, and each meshing tooth row is located on the movement trajectory of the meshing gear. A return spring is sleeved on the outer side of the guide mechanism and is located above the sliding sleeve.
[0009] Preferably, the inner wall of the detection frame is provided with an annular groove and a trapezoidal groove connected to the annular groove, wherein the sampling pipe is located above the straight surface of the trapezoidal groove and the weight sensing element is located below the straight surface of the trapezoidal groove. Each sampling sleeve is equipped with a sliding shaft that limits sliding within the annular groove and the trapezoidal groove, and the sliding shaft is rotatably connected to the outer wall of the sampling sleeve.
[0010] Preferably, a guide sleeve is fixedly installed on the bottom inner wall of the detection frame, and the guide sleeve is located below one of the meshing tooth rows. A collection sleeve is slidably connected to the inner wall of the guide sleeve. The collection sleeve penetrates the bottom inner wall of the detection frame and extends to the outside. The collection sleeve is fixedly connected to the bottom of the detection frame by bolts.
[0011] Preferably, a high-pressure water gun is installed inside the detection frame, and the high-pressure water gun is located on the movement trajectory of the sampling sleeve.
[0012] Preferably, limiting sleeves are fixedly installed on both inner walls of the mixing mechanism, and the stirring rod is limited to rotate within the limiting sleeve. A fixing frame is symmetrically fixedly installed on the outer wall of the stirring rod, wherein multiple extension frames are fixedly installed on the outer side of the fixing frame. An annular frame is fixedly connected to the side of the fixing frame close to the limiting sleeve, and the annular frame is rotatably connected to the outer wall of the limiting sleeve.
[0013] Preferably, an annular toothed rack is fixedly installed on the outer wall of the limiting sleeve, and multiple drive gears are provided inside the annular frame. The drive gears are meshed with the annular toothed rack. Each drive gear is equipped with a transmission shaft that is rotatably connected to the inner wall of the annular frame. The end of the transmission shaft passes through the inner wall of the annular frame and the inner wall of the extension frame in sequence, and the transmission shaft is rotatably connected to the inner wall of the extension frame.
[0014] Preferably, the extension frame is equipped with a plurality of extension shafts rotatably connected to its inner wall. The ends of the extension shafts penetrate the inner wall of the extension frame and extend to the outside. Chain wheels are installed on the outer sides of the plurality of extension shafts and the transmission shafts, and the plurality of chain wheels are connected to each other by a chain.
[0015] Preferably, a mixing shaft is fixedly connected between the extending shafts, and a connecting sleeve is fixedly installed on the outside of the mixing shaft. An annular electromagnetic component is fixedly installed inside the connecting sleeve, and a pair of magnetic panels are slidably connected inside the connecting sleeve. The pair of magnetic panels are distributed on both sides of the annular electromagnetic component, and the annular electromagnetic component generates a repulsive force on the magnetic panels when energized. A fixing shaft is fixedly installed on the side of the magnetic panel away from the annular electromagnetic component, and the end of the fixing shaft passes through the connecting sleeve and extends to the outside.
[0016] Preferably, a flexible rod is connected between two adjacent fixed shafts, and a buffer spring is connected between the magnetic panel and the inner wall of the connecting sleeve, with the buffer spring sleeved on the outside of the fixed shaft.
[0017] Compared with the prior art, the beneficial effects of the present invention are:
[0018] 1. This invention utilizes a sampling pipe to sample mortar within the mixing mechanism, collects the sampled mortar under the action of a sampling sleeve, and simultaneously detects the weight of the sampled mortar under the action of a weight sensing element. A heating wire is used to dry the mortar. The moisture content of the mortar can be effectively measured based on the difference in the detection results. Simultaneously, a worm gear reducer controls the drive shaft to rotate in a directional manner, driving the sampling sleeve to rotate synchronously under the action of a guide mechanism, sliding sleeve, and connecting parts. This allows for the replacement of multiple sampling sleeves, achieving the purpose of multiple sampling and testing of the mortar within the mixing mechanism, facilitating effective handling of the mortar during the mixing process by the operators.
[0019] 2. This invention utilizes trapezoidal and annular grooves to change the position of the sampling sleeve. Under the action of meshing gears, the meshing gears drive the sampling sleeve to rotate through the rotating shaft and connecting shaft. Simultaneously, under the action of the guide sleeve and collecting sleeve, the dried mortar inside the sampling sleeve is collected. Furthermore, a high-pressure water gun can be used to clean the inner wall of the sampling sleeve, thereby enabling automated sampling and testing of mortar in the mixing mechanism, thus improving the efficiency and accuracy of mortar testing.
[0020] 3. This invention utilizes a stirring rod to drive the fixed frame to rotate, so that the extended frame and the annular frame on the fixed frame rotate synchronously. Under the action of the annular gear rack, the drive gear drives the transmission shaft to rotate. Utilizing the transmission action of the chain wheel and chain, the mixing shaft can rotate, and through the connecting sleeve on it, it can drive the flexible rod to mix the mortar in the mixing mechanism. At the same time, under the action of the annular electromagnetic component and magnetic panel, the deformation degree of the flexible rod can be controlled, which can fully change the fluidity of the mortar, thereby improving the mixing quality and efficiency. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the overall structure of the present invention;
[0022] Figure 2 This is a partial cross-sectional view of the mixing mechanism of the present invention;
[0023] Figure 3 This is a schematic diagram of the detection frame structure of the present invention;
[0024] Figure 4 This is a schematic diagram of the internal structure of the detection frame of the present invention;
[0025] Figure 5 This is a schematic diagram of the drive shaft and its connecting components of the present invention;
[0026] Figure 6 This is a schematic diagram showing the structural separation between the sampling sleeve, connector, and sliding sleeve of the present invention;
[0027] Figure 7 This is a schematic diagram of a partial cross-sectional view of the detection frame of the present invention;
[0028] Figure 8 This is a frontal schematic diagram of the internal structure of the detection frame of the present invention;
[0029] Figure 9 This is a schematic diagram of the stirring rod structure of the present invention;
[0030] Figure 10 This is a schematic diagram of the fixed frame, the extended frame, and the ring frame structure of the present invention;
[0031] Figure 11 This is a schematic diagram of the structure of the fixing frame and its connecting components of the present invention;
[0032] Figure 12 This is a schematic diagram of the extended frame structure of the present invention;
[0033] Figure 13 This is a schematic diagram of the ring-shaped frame structure of the present invention;
[0034] Figure 14 This is a schematic diagram of the mixing shaft and its mechanical components according to the present invention;
[0035] Figure 15 This is a schematic diagram of the internal structure of the connecting sleeve of the present invention.
[0036] In the diagram: 1-Mixing mechanism; 2-Servo motor; 3-Stirring rod; 31-Fixed frame; 32-Extension frame; 33-Annular frame; 331-Drive gear; 34-Transmission shaft; 35-Extension shaft; 351-Mixing shaft; 352-Connecting sleeve; 353-Annular electromagnetic assembly; 354-Magnetic panel; 355-Fixed shaft; 356-Flexible rod; 357-Buffer spring; 36-Chain wheel; 4-Detection frame; 41-Heating wire; 42-Meshing gear row; 43-Annular 44-Trapezoidal tank; 5-Sampling pipe; 51-Solenoid valve; 6-Worm gear reducer; 61-Drive shaft; 62-Guide mechanism; 63-Sliding sleeve; 64-Sampling sleeve; 641-Sliding shaft; 65-Connecting piece; 651-Connecting shaft; 652-Rotating shaft; 653-Meshing gear; 654-Torsion spring; 66-Weight sensing element; 67-Reset spring; 7-Guide sleeve; 71-Collection sleeve; 8-High-pressure water gun; 9-Limiting sleeve; 91-Annular gear rack. Detailed Implementation
[0037] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0038] Please see the appendix Figure 1-15 This invention provides a technical solution: a mixing device for high-copper tailings mortar. This invention addresses the technical problems raised in the background art by making corresponding improvements, including a mixing mechanism 1. Further, the mixing mechanism 1 in this invention includes a main body (containing an inlet and an outlet), a ladder, and a support, as detailed in the attached figure. Figure 1 As shown, a servo motor 2 is fixedly installed on one side of the mixing mechanism 1, and a stirring rod 3 is fixedly connected to the output end of the servo motor 2. The end of the stirring rod 3 passes through the side wall of the mixing mechanism 1 and is rotatably connected to the inner wall of the other side of the mixing mechanism 1. Further, a limiting sleeve 9 is fixedly installed on both sides of the mixing mechanism 1, and the stirring rod 3 is limited to rotate inside the limiting sleeve 9. A detection frame 4 is fixedly installed on the outer wall of one side of the mixing mechanism 1, and a sampling pipe 5 is fixedly installed on one side of the mixing mechanism 1. One end of the sampling pipe 5 passes through the outer wall of the detection frame 4 and extends into the interior. Further, a solenoid valve 51 is installed on the sampling pipe 5, and the solenoid valve 51 is controlled by the central control program. A worm gear reducer 6 is fixedly installed at the bottom of the detection frame 4, and the output end of the worm gear reducer 6 penetrates through the outer wall of the bottom of the detection frame 4 and extends into the interior. A drive shaft 61 is fixedly installed at one end of the worm gear reducer 6 located inside the detection frame 4. Multiple guide mechanisms 62 are fixedly installed on the outside of the drive shaft 61. It should be noted that the guide mechanism 62 in this invention includes two fixed plates fixedly installed on the outside of the drive shaft 61. Further, one fixed plate is fixedly installed on the top of the drive shaft 61, and the other fixed plate is installed near the bottom of the drive shaft 61. A guide shaft connects the two, as detailed below. Figure 5As shown, each guide mechanism 62 is slidably sleeved with a sliding sleeve 63 on its outer side. A return spring 67 is sleeved on the outer side of the guide mechanism 62 and positioned above the sliding sleeve 63, allowing the sliding sleeve 63 to slide at its upper limit on the guide shaft. A sampling sleeve 64 is located on the side of the sliding sleeve 63 away from the drive shaft 61. A connecting member 65 is provided between the sampling sleeve 64 and the sliding sleeve 63. As a further limitation of the invention, the connecting member 65 includes a connecting shaft 651 fixedly installed on the outer wall of the sampling sleeve 64. A rotating shaft 652 is also fixedly installed at the end of the connecting shaft 651 away from the sampling sleeve 64. The end of the rotating shaft 652 is located inside the sliding sleeve 63 and rotatably connected to its inner wall. A meshing gear 653 is fixedly installed on the outside of the moving shaft 652. A torsion spring 654 is connected between the meshing gear 653 and the end of the sliding sleeve 63. One of the sampling sleeves 64 is located below the end of the sampling pipe 5 and on the discharge trajectory of the sampling pipe 5. A weight sensing element 66 is fixedly installed on the inner wall of the detection frame 4 and is located below the end of the sampling pipe 5. Multiple heating wires 41 are installed on the inner wall of the detection frame 4. Multiple meshing tooth rows 42 are fixedly installed on the top inner wall of the detection frame 4, and each meshing tooth row 42 is located on the movement trajectory of the meshing gear 653. To further explain, there are two meshing tooth rows 42, and the length of the first meshing tooth row 42 is greater than the length of the second meshing tooth row 42.
[0039] It should be noted that the present invention uses a sampling method to detect the moisture content of the high copper tailings slurry in the mixing mechanism 1. The weight sensing element 66 is used to detect the weight of the high copper tailings slurry at the initial stage (i.e., immediately after sampling). Subsequently, the heating wire 41 is activated to dry the slurry. The dried slurry is then detected again by the weight sensing element 66. The moisture content of the slurry can be obtained based on the two measurement results. Furthermore, the relative humidity of the slurry can be measured by means of the capacitance volume effect. Since this method of relative humidity measurement is a conventional technology that uses the characteristic that the capacitance value of a capacitor sensor changes with the relative humidity of the environment, the capacitance of the humidity-sensitive capacitor is small when the relative humidity is low; when the relative humidity increases, the capacitance of the humidity-sensitive capacitor also increases. Therefore, by measuring the change in capacitance, the relative humidity in the environment can be calculated. Therefore, the present invention does not describe it in detail.
[0040] Furthermore, in the process of detecting the moisture content of high copper tailings slurry, the preferred detection time periods are the early, middle, and late stages of mixing. This invention further improves upon this by providing an annular groove 43 and a trapezoidal groove 44 connected to the annular groove 43 on the inner wall of the detection frame 4. The sampling pipe 5 is located above the vertical surface of the trapezoidal groove 44, and the weight sensing element 66 is located below the vertical surface of the trapezoidal groove 44 (as shown in the attached diagram). Figure 8As shown), each sampling sleeve 64 has a sliding shaft 641 installed on its outer wall, which is limited and slides within the annular groove 43 and the trapezoidal groove 44. The sliding shaft 641 is rotatably connected to the outer wall of the sampling sleeve 64. A guide sleeve 7 is fixedly installed on the bottom inner wall of the detection frame 4, and the guide sleeve 7 is located below one of the meshing tooth rows 42. A collection sleeve 71 is slidably connected to the inner wall of the guide sleeve 7. The collection sleeve 71 penetrates the bottom inner wall of the detection frame 4 and extends to the outside. The collection sleeve 71 is fixedly connected to the bottom of the detection frame 4 by bolts. A high-pressure water gun 8 is installed inside the detection frame 4, and the high-pressure water gun 8 is located on the movement trajectory of the sampling sleeve 64.
[0041] Specifically, in conjunction with the appendix Figure 1-8 As shown, during the mixing process of the mixing mechanism 1, the material inside the mixing mechanism 1 enters the detection frame 4 through the sampling pipe 5 by controlling the solenoid valve 51. Under the action of the sampling pipe 5, the material flows to the sampling sleeve 64 located below the sampling pipe 5 (and on the discharge trajectory of the sampling pipe 5). Then, the weight sensing element 66 detects the weight of the sampling sleeve 64. After the detection data is constant, multiple heating wires 41 are activated to raise the temperature inside the detection frame 4, and the high copper tailings slurry is dried. The weight of the dried high copper tailings slurry is reduced. The weight of the high copper tailings slurry is detected by the weight sensing element 66, and the moisture content of the slurry can be obtained from the two measurement results. After the test is completed, if the measurement result is normal, the mixing mechanism 1 continues to work. If the measurement result is abnormal, the operator needs to add the corresponding material into the mixing mechanism 1.
[0042] After sampling and testing are completed, the worm gear reducer 6 is started, and its output end controls the drive shaft 61 to rotate. This causes multiple guide mechanisms 62 on the drive shaft 61 to rotate synchronously, and consequently, the sliding sleeve 63, which is slidably connected to the guide mechanisms 62, rotates synchronously with them. The sampling sleeve 64 rotates with the sliding sleeve 63 under the action of the connecting shaft 651 and the rotating shaft 652. Further, the rotating shaft 652 in this invention is a damping shaft. It should be noted that the preferred number of guide mechanisms 62 in this invention is N (N≥4). (See attached diagram.) Figure 8As shown, the sampling sleeve 64 located below the sampling pipe 5 has its sliding shaft 641 located at the straight surface of the trapezoidal groove 44. The sliding shafts 641 corresponding to the remaining sampling sleeves 64 are located in the annular groove 43. When the worm gear reducer 6 starts, multiple sampling sleeves 64 rotate with the rotation of the drive shaft 61. That is, the sampling sleeve 64 initially located below the sampling pipe 5 will enter the annular groove 43 under the action of the trapezoidal groove 44. At this time, the height of the sampling sleeve 64 changes, and correspondingly, one of the sampling sleeves 64 adjacent to it will rotate. Under the action of the trapezoidal groove 44, it enters below the sampling pipe 5 (and is located on the discharge trajectory of the sampling pipe 5—that is, the position before the sampling sleeve 64 rotates). When the sliding shaft 641 is located in the annular groove 43 and the sampling sleeve 64 rotates with the drive shaft 61, the meshing gear 653 on the rotating shaft 652 will mesh with the meshing gear row 42. That is, the meshing gear 653 is driven by the meshing to rotate the rotating shaft 652 in a directional manner within the sliding sleeve 63. At the same time, the connecting shaft 651 connected to the rotating shaft 652 and the sampling sleeve 64 rotate synchronously with it. Figure 3-5 and attached Figure 7 As shown, one of the sampling sleeves 64 rotates 90° under the action of the meshing gear 653 and the meshing gear rack 42 (when it rotates to 90°, the worm gear reducer 6 stops starting). During the rotation from 0° to 90°, the sampling sleeve 64 is located in the feeding area of the guide sleeve 7, and the dried mortar in the sampling sleeve 64 will fall into the collecting sleeve 71 for collection under the action of gravity. At the same time, the other sampling sleeve 64 adjacent to the sampling sleeve 64 (located directly above the guide sleeve 7) (the other sampling sleeve 64 away from the discharge trajectory of the sampling pipe 5) is tilted and located on the spray trajectory of the high-pressure water gun 8. To further explain, the meshing gear 653 on the sampling sleeve 64 located directly above the guide sleeve 7 is still in a meshing state with the meshing gear rack 42. Therefore, when the worm gear reducer 6 starts, the meshing gear... 653 will still rotate under the meshing action of the meshing gear row 42, that is, it will continue to rotate after rotating 90°. When it moves to the spray trajectory of the high-pressure water gun 8, the sampling sleeve 64 is set at an angle. The high-pressure water gun 8 cleans the sampling sleeve 64. To further explain, a water tank needs to be set inside the detection frame 4 to collect and guide the water flow from the high-pressure water gun 8. Since the water tank is an existing technology structure and a common knowledge mechanism, this invention does not describe it in detail. After cleaning, the sampling sleeve 64 is dried under the heating condition of the heating wire 41. Then, when the worm gear reducer 6 continues to rotate, the meshing gear 653 corresponding to the cleaned sampling sleeve 64 will mesh with another meshing gear row 42. The sampling sleeve 64 continues to rotate, and its opening returns to the initial position (i.e., the opening is upward).
[0043] To further explain, if the moisture content of the high-copper tailings mortar does not meet the standard before sampling and testing, mortar clumping is likely to occur during the mixing process. Although the mortar preparation quality is improved after adding materials, the previously clumped mortar is still prone to clumping during subsequent mixing. Therefore, this invention makes corresponding improvements. A fixing frame 31 is symmetrically fixedly installed on the outer wall of the stirring rod 3. Multiple extension frames 32 are fixedly installed on the outer side of the fixing frame 31. An annular frame 33 is fixedly connected to the side of the fixing frame 31 close to the limiting sleeve 9, and the annular frame 33 is rotatably connected to the outer wall of the limiting sleeve 9. An annular toothed row 91 is fixedly installed on the outer wall of the limiting sleeve 9. That is, the annular frame 33 is used to adjust the annular toothed row. The toothed rack 91 is protected to prevent it from being exposed to the mortar environment. Multiple drive gears 331 are installed inside the annular frame 33, and all drive gears 331 are meshed with the annular toothed rack 91. Each drive gear 331 has a transmission shaft 34 rotatably connected to the inner wall of the annular frame 33. The end of the transmission shaft 34 passes through the inner walls of the annular frame 33 and the extension frame 32, and is rotatably connected to the inner wall of the extension frame 32. Therefore, when the servo motor 2 controls the stirring rod 3 to rotate, the fixed frame 31 on the outside of the stirring rod 3 drives the extension frame 32 and the annular frame 33 to rotate. Simultaneously, the annular frame 33 rotates at its limit on the outer wall of the limiting sleeve 9. The drive gear 331 inside the annular frame 33 is engaged with the annular gear rack 91. As the annular frame 33 rotates with the fixed frame 31, the drive gear 331 inside rotates due to the meshing action of the annular gear rack 91, thereby driving the transmission shaft 34 to rotate. Multiple extension shafts 35 are rotatably connected to the inner wall of the extension frame 32. The ends of the extension shafts 35 penetrate the inner wall of the extension frame 32 and extend to the outside. Chain wheels 36 are installed on the outer sides of the multiple extension shafts 35 and the transmission shaft 34, and the multiple chain wheels 36 are connected by chains. A mixing shaft 351 is fixedly connected between the extension shafts 35, and a connecting... The sleeve 352 has an annular electromagnetic component 353 fixedly installed inside. A pair of magnetic panels 354 are slidably connected inside the sleeve 352. The pair of magnetic panels 354 are distributed on both sides of the annular electromagnetic component 353. When the annular electromagnetic component 353 is energized, it generates a repulsive force on the magnetic panels 354. A fixed shaft 355 is fixedly installed on the side of the magnetic panel 354 away from the annular electromagnetic component 353. The end of the fixed shaft 355 passes through the sleeve 352 and extends to the outside. A flexible rod 356 is connected between two adjacent fixed shafts 355. A buffer spring 357 is connected between the magnetic panel 354 and the inner wall of the sleeve 352. The buffer spring 357 is sleeved on the outside of the fixed shaft 355.
[0044] Specifically, in conjunction with the appendix Figure 2 and attached Figure 9-15 As shown, the servo motor 2 starts, and its output drives the stirring rod 3 to rotate (the stirring rod 3 rotates within the limiting sleeve 9). During the rotation of the stirring rod 3, the fixed frame 31 on it drives the extension frame 32 and the annular frame 33 to rotate synchronously. Since the annular gear rack 91 is fixedly installed on the outer wall of the limiting sleeve 9, the drive gear 331 inside the annular frame 33 will rotate due to the meshing action of the annular gear rack 91. At this time, the drive gear 331 will drive the transmission shaft 34 to rotate. Thus, under the transmission action of the chain wheel 36 and the chain, the transmission shaft 34 drives the extension shaft 35 to rotate, so that the extension shaft 35 drives the mixing shaft 351 to rotate. That is, when the stirring rod 3 rotates, the multiple mixing shafts 351 on it will rotate around their own center line as the axis to improve the mixing efficiency and quality. At the same time, when the mixing shaft 351 rotates, the connecting sleeve 352 on it will... The fixed shaft 355 drives the flexible rod 356 to rotate. Since the flexible rod 356 and the stirring blades on the stirring rod 3 have different shapes, the fluid flowability can be altered to improve mixing quality and efficiency. After stirring for a certain time, the annular electromagnetic component 353 can be energized, causing it to generate a repulsive force on the magnetic panel 354. This causes the magnetic panel 354 to drive the fixed shaft 355 in a directional motion. Because both ends of the flexible rod 356 are connected to the ends of the fixed shaft 355, the flexible rod 356 can deform when the fixed shaft 355 is displaced, thus changing its shape and altering the mortar fluid flowability. This effectively stirs agglomerated mortar. Furthermore, the degree of deformation of the flexible rod 356 is controlled by the current supplied to the annular electromagnetic component 353, thereby effectively controlling the mortar flowability by changing the degree of deformation of the flexible rod 356.
[0045] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0046] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A mixing device for high-copper tailings slurry, comprising a mixing mechanism (1), and one side of the mixing mechanism (1) is fixedly installed with a servo motor (2), and the output end of the servo motor (2) is fixedly connected with a stirring rod (3), and the end of the stirring rod (3) penetrates through the side wall of the mixing mechanism (1) and is rotatably connected with the other side inner wall of the mixing mechanism (1), characterized in that: One side of the mixing mechanism (1) is fixedly installed with a detection frame (4), and one side of the mixing mechanism (1) is fixedly installed with a sampling pipeline (5), one end of the sampling pipeline (5) penetrates through the outer wall of the detection frame (4) and extends to the inside; The bottom of the detection frame (4) is fixedly installed with a worm gear reducer (6), and the output end of the worm gear reducer (6) penetrates through the outer wall of the bottom of the detection frame (4) and extends to the inside, one end of the output end of the worm gear reducer (6) located in the detection frame (4) is fixedly installed with a driving shaft body (61), a plurality of guide mechanisms (62) are fixedly installed on the outer side of the driving shaft body (61), a sliding sleeve (63) is slidably sleeved on the outer side of each guide mechanism (62), and a sampling sleeve (64) is arranged on the side of the sliding sleeve (63) away from the driving shaft body (61), a connecting piece (65) is arranged between the sampling sleeve (64) and the sliding sleeve (63), one of the sampling sleeves (64) is located below the end of the sampling pipeline (5) and on the discharging track of the sampling pipeline (5), a weight sensing element (66) is fixedly installed on the inner wall of the detection frame (4), and the weight sensing element (66) is located below the end of the sampling pipeline (5), a plurality of heating wires (41) are installed on the inner wall of the detection frame (4), and an electromagnetic valve (51) is further installed on the sampling pipeline (5).
2. A mixing device for high-copper tailings paste according to claim 1, characterized in that: The connecting piece (65) comprises a connecting shaft body (651) fixedly installed on the outer side wall of the sampling sleeve (64), wherein a rotating shaft body (652) is further fixedly installed on the end of the connecting shaft body (651) away from the sampling sleeve (64), and the end of the rotating shaft body (652) is located in the inside of the sliding sleeve (63) and is rotatably connected with the inner wall thereof, and an engagement gear (653) is further fixedly installed on the outer side of the rotating shaft body (652), and a torsional spring (654) is connected between the engagement gear (653) and the end of the sliding sleeve (63). A plurality of engagement tooth rows (42) are fixedly installed on the top inner wall of the detection frame (4), and each engagement tooth row (42) is located on the movement track of the engagement gear (653), a reset spring (67) is sleeved on the outer side of the guide mechanism (62), and the reset spring (67) is arranged above the sliding sleeve (63).
3. A mixing device for high-copper tailings paste according to claim 2, characterized in that: The inner wall of the detection frame (4) is provided with an annular groove body (43) and a trapezoidal groove body (44) communicating with the annular groove body (43), the sampling pipeline (5) is located above the straight running face of the trapezoidal groove body (44), the weight sensing element (66) is located below the straight running face of the trapezoidal groove body (44), a sliding shaft body (641) is installed on the outer wall of each sampling sleeve (64) and limits sliding in the annular groove body (43) and the trapezoidal groove body (44), and the sliding shaft body (641) is rotatably connected with the outer wall of the sampling sleeve (64).
4. A mixing device for high-copper tailings paste according to claim 3, characterized in that: The bottom inner wall of the detection frame (4) is fixedly installed with a guide sleeve (7), and the guide sleeve (7) is located below one of the meshing tooth rows (42), the inner wall of the guide sleeve (7) is slidably connected with a collection sleeve (71), the collection sleeve (71) penetrates through the bottom inner wall of the detection frame (4) and extends to the outside, and the collection sleeve (71) is fixedly connected with the bottom of the detection frame (4) by bolts.
5. A mixing device for high-copper tailings paste according to claim 4, characterized in that: The inside of the detection frame (4) is provided with a high-pressure water gun (8), and the high-pressure water gun (8) is located on the movement track of the sampling sleeve (64).
6. A mixing device for high-copper tailings paste according to claim 1, characterized in that: The inner walls of the two sides of the mixing mechanism (1) are fixedly installed with a limiting sleeve (9), and the stirring rod (3) is limited to rotate in the limiting sleeve (9). The outer wall of the stirring rod (3) is fixedly installed with a fixed frame body (31) symmetrically, a plurality of extension frame bodies (32) are fixedly installed on the outer side of the fixed frame body (31), a ring-shaped frame body (33) is fixedly connected to one side of the fixed frame body (31) close to the limiting sleeve (9), and the ring-shaped frame body (33) is rotatably connected with the outer wall of the limiting sleeve (9).
7. A mixing device for high-copper tailings paste according to claim 6, characterized in that: The outer wall of the limiting sleeve (9) is fixedly installed with a ring-shaped tooth row (91), a plurality of drive gears (331) are arranged in the ring-shaped frame body (33), and the drive gears (331) are in meshing state with the ring-shaped tooth row (91). A transmission shaft body (34) rotatably connected with the inner wall of the ring-shaped frame body (33) is arranged in each drive gear (331), the end of the transmission shaft body (34) penetrates the inner walls of the ring-shaped frame body (33) and the extension frame body (32) in sequence, and the transmission shaft body (34) is rotatably connected with the inner wall of the extension frame body (32).
8. A mixing device for high-copper tailings paste according to claim 7, characterized in that: A plurality of extension shaft bodies (35) rotatably connected with the inner wall of the extension frame body (32) are arranged in the extension frame body (32), the ends of the extension shaft bodies (35) penetrate the inner wall of the extension frame body (32) and extend to the outside, chain wheels (36) are arranged on the outer sides of the extension shaft bodies (35) and the transmission shaft body (34), and the chain wheels (36) are drivingly connected by a chain.
9. A mixing device for high-copper tailings paste according to claim 8, characterized in that: A mixing shaft body (351) is fixedly connected between the extension shaft bodies (35), a connecting sleeve (352) is fixedly installed on the outer side of the mixing shaft body (351), a ring-shaped electromagnetic assembly (353) is fixedly installed in the connecting sleeve (352), a pair of magnetic panels (354) are slidably connected in the connecting sleeve (352), the magnetic panels (354) are arranged on the two sides of the ring-shaped electromagnetic assembly (353), the ring-shaped electromagnetic assembly (353) generates a repulsive force on the magnetic panels (354) when electrified, and a fixed shaft body (355) is fixedly installed on the side of the magnetic panel (354) away from the ring-shaped electromagnetic assembly (353), and the end of the fixed shaft body (355) penetrates the connecting sleeve (352) and extends to the outside.
10. A mixing device for high-copper tailings paste according to claim 9, characterized in that: Two adjacent fixed shaft bodies (355) are connected with flexible rod bodies (356), the magnetic panel (354) is connected with buffer springs (357) between the inner wall of the connecting sleeve (352), and the buffer springs (357) are arranged outside the fixed shaft bodies (355).
Citation Information
Patent Citations
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