Anti-sticking device for frying rice crust

Abstract

The invention provides an anti-sticking device for rice crust frying, the anti-sticking device comprises a conveying mesh belt and a plurality of scraping plates, fisheye holes are uniformly punched in the surface of each scraping plate, the invention relates to the technical field of food production equipment.The contact area of rice crust products and the scraping plates is reduced through the corrugated scraping plates and the fisheye hole structures, and the anti-sticking effect of the rice crust products is improved. The products can be timely separated from the conveying mesh belt in the frying process, and the problem of repeated frying caused by the fact that a traditional plane scraping plate easily adsorbs the products is effectively solved; the hot air separation mechanism is used for recycling hot air generated in the frying process, so that the separation effect of the rice crust and the mesh belt is enhanced, the heat energy is recycled, the oil temperature is ensured to be in a proper state, the phenomena of gelatinization and black residues of the product caused by excessive frying are avoided, and the quality characteristics of uniform color and crisp taste of the product are ensured.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of food production equipment, and in particular to a sticking prevention device for rice crust frying. BACKGROUND

[0002] In the field of food frying processing, the traditional frying production line generally adopts a flat net belt scraper structure, which has a serious product sticking problem in actual production. Because the contact area between the flat scraper and the conveying net belt is large, the semi-finished product is easily adhered to the surface of the scraper during frying, resulting in that the product cannot be normally output according to the set time. This sticking phenomenon can cause the product to be repeatedly fried in high-temperature oil, which not only makes the product overcooked, the color darker, and the taste harder, but also significantly accelerates the oxidative deterioration of edible oil, generating a large amount of black residue and polar compounds. SUMMARY

[0003] The present application provides a sticking prevention device for rice crust frying, comprising a conveying net belt and a plurality of scrapers, the plurality of scrapers are uniformly arranged on the surface of the conveying net belt by bolts, the scrapers are of a corrugated structure, and the extension direction of the scrapers forms an 80° angle with the running direction of the conveying net belt, the surface of each scraper is uniformly punched with fish eye holes, and a hot gas separation mechanism is arranged above the conveying net belt to recycle the hot gas generated during frying, thereby further improving the separation effect between the rice crust and the conveying net belt.

[0004] Preferably, the hot gas separation mechanism comprises a hot gas adsorption box, a circulating fan, an air suction pipe, an aeration pipe, a plurality of air pipes and an exhaust pipe, the hot gas adsorption box is located above the conveying net belt, the circulating fan is fixedly arranged at the top of the hot gas adsorption box, one end of the air suction pipe is fixedly connected with the air inlet of the circulating fan, the other end of the air suction pipe is fixedly connected with the top of the hot gas adsorption box, the aeration pipe is located below the conveying net belt, the plurality of air pipes are fixedly arranged on the top of the aeration pipe and communicate with the aeration pipe, one end of the exhaust pipe is fixedly connected with the air outlet of the circulating fan, and the other end of the exhaust pipe is fixedly connected with one end of the aeration pipe.

[0005] Preferably, the fish eye hole has a diameter of 3-8mm, a hole spacing of 10-20mm, and an arc-shaped flange structure at the edge of the fish eye hole, and the flange height is 1-3mm.

[0006] Preferably, the transition curve between the wave crest and the wave trough of the corrugated structure adopts a smooth circular arc transition, and the curvature radius is 5-15mm.

[0007] Preferably, the spacing between adjacent scrapers is 200-500mm.

[0008] Preferably, the length of the aeration pipe is greater than the width of the conveying net belt

[0009] The present application provides a kind of sticking prevention device for pot bottom frying by improvement, compared with prior art, with the following improvements and advantages: the present application reduces the contact area of pot bottom product and scraping plate by corrugated scraping plate and fish eye hole structure, so that the product can be separated from the conveying mesh belt in time during frying process, effectively solving the problem of repeated frying caused by the adsorption of traditional flat scraping plate to product;The hot gas separation mechanism recycles the hot gas generated during frying, which not only enhances the separation effect of pot bottom and mesh belt, but also realizes heat recycling, ensures the oil temperature in a suitable state, avoids the gelatinization and black slag phenomenon caused by excessive frying of product, and ensures the uniform color and crisp taste of product. BRIEF DESCRIPTION OF DRAWINGS

[0010] In order to more clearly illustrate the specific embodiments of the present application or the technical solutions in the prior art, the drawings needed in the description of specific embodiments or prior art will be briefly introduced below. Obviously, the drawings in the following description are some embodiments of the present application, and those skilled in the art can obtain other drawings according to these drawings without creative labor.

[0011] Figure 1 It is the front view structural schematic diagram of the present application;

[0012] Figure 2 It is the axonometric structural schematic diagram of the scraping plate of the present application;

[0013] Figure 3 It is the top view structural schematic diagram of the aeration pipe and the air pipe of the present application;

[0014] Figure 4 It is the front view structural schematic diagram of the aeration pipe and the air pipe of the present application.

[0015] Explanation of reference signs:

[0016] 1, conveying mesh belt;2, scraping plate;3, fish eye hole;4, hot gas adsorption box;5, circulating fan;6, suction pipe;7, aeration pipe;8, air pipe;9, exhaust pipe. DETAILED DESCRIPTION

[0017] The technical solutions of the present application will be described below in conjunction with examples, obviously, the described examples are part of the examples of the present application, not all examples. Based on the examples in the present application, all other examples obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0018] In the description of the present application, it needs to be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.

[0019] In the description of the present application, it needs to be understood that the terms "first", "second" are only for description purpose, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise specifically limited. In addition, the terms "mounting", "connecting", "connecting" should be broadly understood, for example, it can be fixed connection, or detachable connection, or integral connection; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through intermediate medium, or the communication between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0020] Please refer to Figures 1-4 The present application provides a technical solution: a kind of anti-sticking device for pot bottom frying, including conveying mesh belt 1 and multiple scrapers 2, multiple scrapers 2 are evenly arranged on the surface of conveying mesh belt 1 by bolt, scraper 2 is corrugated structure, and the extension direction of scraper 2 and the running direction of conveying mesh belt 1 form 80 ° angle, the surface of each scraper 2 is uniformly stamped with fish eye 3, the top of conveying mesh belt 1 is provided with hot gas generated when frying is recycled, to further improve the separation effect of pot bar and conveying mesh belt 1 between hot gas separation mechanism.

[0021] Specifically, the hot gas separation mechanism includes a hot gas adsorption box 4, a circulating fan 5, an exhaust pipe 6, an aeration pipe 7, multiple ventilation pipes 8, and an exhaust pipe 9. The hot gas adsorption box 4 is located above the conveyor belt 1 and is fixed to the outer shell of the conveyor belt 1. The circulating fan 5 is fixedly installed on the top of the hot gas adsorption box 4. One end of the exhaust pipe 6 is fixedly connected to the air inlet of the circulating fan 5, and the other end of the exhaust pipe 6 is fixedly connected to the top of the hot gas adsorption box 4. The aeration pipe 7 is located below the conveyor belt 1 and is connected to the outer shell of the conveyor belt 1. Multiple ventilation pipes 8 are fixedly installed on the top of the aeration pipe 7 and are connected to the aeration pipe 7. One end of the exhaust pipe 9 is fixedly connected to the exhaust port of the circulating fan 5, and the other end of the exhaust pipe 9 is fixedly connected to one end of the aeration pipe 7.

[0022] Specifically, the diameter of the fisheye hole 3 is 3-8mm, the spacing between the holes is 10-20mm, and the edge of the fisheye hole 3 has an arc-shaped flange structure with a flange height of 1-3mm.

[0023] Specifically, the transition surface between the crests and troughs of the corrugated structure adopts a smooth circular arc transition with a curvature radius of 5-15mm.

[0024] Specifically, the spacing between adjacent scraper blades 2 is 200-500mm.

[0025] Specifically, the length of the aeration pipe 7 is greater than the width of the conveyor belt 1.

[0026] Working principle: First, when the conveyor belt 1 carries the rice crackers into the frying area, the corrugated scraper 2 and all its stamped fish-eye holes 3 effectively reduce the contact area between the rice crackers and the scraper 2, allowing the product to be output in a timely manner according to the set time during the frying process, ensuring the product quality and oil index are normal. Second, the high-temperature hot air generated during the frying process is collected by the hot air adsorption box 4. Through the action of the circulating fan 5, the hot air enters the circulating fan 5 through the exhaust pipe 6, and then is transported to the aeration pipe 7 through the exhaust pipe 9. Next, the hot air is sprayed upward from the aeration pipe 7 through multiple air vents 8, forming a uniform airflow that impacts the bottom of the conveyor belt, producing an aeration effect. Combined with the continuous movement of the conveyor belt 1, it can act on every part of the conveyor belt 1, causing the hot air to mix with the hot oil and impact the rice crackers, further improving the separation effect between the rice crackers and the conveyor belt 1.

[0027] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, and not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A non-stick device for deep-frying rice crusts, characterized in that, The device includes a conveyor belt (1) and multiple scraper blades (2). The multiple scraper blades (2) are evenly arranged on the surface of the conveyor belt (1) by bolts. The scraper blades (2) have a corrugated structure, and the extension direction of the scraper blades (2) forms an 80° angle with the running direction of the conveyor belt (1). Each scraper blade (2) has fish-eye holes (3) evenly punched on its surface. A hot gas separation mechanism is provided above the conveyor belt (1) to recover and utilize the hot gas generated during frying, thereby further improving the separation effect between the rice crust and the conveyor belt (1).

2. The anti-sticking device for deep-frying rice crusts according to claim 1, characterized in that, The hot gas separation mechanism includes a hot gas adsorption box (4), a circulating fan (5), an exhaust pipe (6), an aeration pipe (7), multiple ventilation pipes (8), and an exhaust pipe (9). The hot gas adsorption box (4) is located above the conveyor belt (1). The circulating fan (5) is fixedly installed on the top of the hot gas adsorption box (4). One end of the exhaust pipe (6) is fixedly connected to the air inlet of the circulating fan (5), and the other end of the exhaust pipe (6) is fixedly connected to the top of the hot gas adsorption box (4). The aeration pipe (7) is located below the conveyor belt (1). Multiple ventilation pipes (8) are fixedly installed on the top of the aeration pipe (7), and the ventilation pipes (8) are connected to the aeration pipe (7). One end of the exhaust pipe (9) is fixedly connected to the exhaust port of the circulating fan (5), and the other end of the exhaust pipe (9) is fixedly connected to one end of the aeration pipe (7).

3. The anti-sticking device for deep-frying rice crusts according to claim 1, characterized in that, The diameter of the fisheye hole (3) is 3-8mm, the spacing between the holes is 10-20mm, and the edge of the fisheye hole (3) has an arc-shaped flange structure with a flange height of 1-3mm.

4. The anti-sticking device for deep-frying rice crusts according to claim 1, characterized in that, The transition surface between the crests and troughs of the corrugated structure adopts a smooth circular arc transition with a radius of curvature of 5-15mm.

5. The anti-sticking device for deep-frying rice crusts according to claim 1, characterized in that, The spacing between adjacent scraper blades (2) is 200-500mm.

6. The anti-sticking device for deep-frying rice crusts according to claim 2, characterized in that, The length of the aeration pipe (7) is greater than the width of the conveyor belt (1).

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