Cutting equipment for micro-channel aluminum flat pipe production
The online cooling system solves the problems of machine downtime and high coolant consumption in cutting equipment for microchannel aluminum flat tube production, which require cooling the cutting tools. It achieves efficient and energy-saving cooling, extends tool life, and improves production efficiency.
Patent Information
- Application Number
- CN202511760041.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-27
- Publication Date
- 2026-01-02
AI Technical Summary
Existing cutting equipment for producing microchannel aluminum flat tubes requires machine shutdown and tool disassembly during the cooling process, and consumes a large amount of coolant, resulting in low production efficiency, high costs, and a risk of contamination.
An online cooling system was designed, which uses mechanical linkage and pneumatic valves to control the supply and evaporation of coolant, uniformly coats the coolant with a coating component and uses the latent heat of vaporization to accelerate cooling, and combines a temperature sensor to achieve dynamic energy-saving control.
It achieves cooling without downtime, reduces coolant consumption, improves production efficiency, extends tool life, reduces energy consumption and failure rate, and ensures cutting quality.
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Figure CN121245097A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of micro-channel aluminum flat tube production, in particular to a cutting equipment for micro-channel aluminum flat tube production. BACKGROUND
[0002] The core function of the micro-channel aluminum flat tube cutting machine is to achieve precise length cutting of aluminum flat tubes. The equipment is mainly composed of a cutting base, a processing table, a cutting assembly, and a scrap collecting system. The processing table is fixed at the top end of the cutting base, and the table is provided with sliding rails for the sliding of the cutting assembly. The inside is equipped with multiple sets of positioning plates for symmetrically placing aluminum flat tubes. The multiple sets of positioning plates support batch clamping of aluminum flat tubes. The cutting assembly realizes stable displacement through the sliding rails, ensuring the flatness of the cut to meet the stringent requirements of micro-channel pipe fittings on size tolerance. Some high-end models also integrate hydraulic fixing devices. The electric push rod drives the clamping plate to hold the pipe, further preventing pipe deviation caused by cutting vibration. It is widely used in the fields of automobile air conditioning, commercial heat exchange systems, etc. Its compact structure and automation characteristics significantly reduce the time and labor cost in aluminum flat tube processing.
[0003] A micro-channel aluminum flat tube cutting machine is disclosed in Chinese Patent No. CN222058976U. The cutting assembly is started by the control panel to cut the micro-channel aluminum flat tube. At the same time, the dust collection fan is started by the control panel. The cutting assembly cuts the micro-channel aluminum flat tube and generates debris that falls into the collection hopper through the falling groove. The dust collection fan generates wind power when it is working, which sucks the debris in the collection hopper into the collection cabinet through the dust collection pipeline. The collection assembly can timely and conveniently absorb the debris generated during cutting by the cutting assembly, reduce the accumulation of debris on the processing table, and increase the processing efficiency of the cutting assembly.
[0004] In the existing micro-channel aluminum flat tube cutting equipment, the cooling of the cutting knife mainly depends on air cooling, spraying of coolant, or immersion cooling. These traditional methods have complicated and inefficient operation processes. Whether it is spraying of coolant or immersion cooling, frequent shutdown is required to disassemble the cutting tool for cooling treatment, which seriously interrupts the continuous production rhythm and reduces the overall efficiency. Secondly, the use of coolant brings additional cost and resource waste problems. The consumption of coolant is large during the spraying or immersion process, and it needs to be replenished or replaced regularly, increasing production cost and environmental burden. In addition, excessive residue of coolant can cause pollution risk. After cutting, the cutting tool surface must be scrubbed, otherwise the residue may contaminate the aluminum flat tube or the internal structure of the equipment, affecting product quality and even causing scrap.
[0005] Therefore, the present application provides a micro-channel aluminum flat tube cutting equipment that can cool the cutting tool online and reduce the consumption of coolant. SUMMARY
[0006] A cutting device for micro-channel aluminum flat tube production is designed to solve the problems in the prior art that the cutting tool needs to be stopped, disassembled, and cleaned to prevent contamination, and the coolant is wasted.
[0007] The technical scheme adopted by the present application to solve the technical problems is: a cutting device for micro-channel aluminum flat tube production, comprising a feeding assembly and a transverse cutting machine arranged inside the feeding assembly, a cutter is drivingly connected to the inner side of the transverse cutting machine, an oil pipe is arranged on the inner side of the transverse cutting machine, a mechanical linkage part is fixed to the outer side of the oil pipe, a cooling plate is connected to one side of the mechanical linkage part, a gas pipe for blowing the cutter is arranged on the outer side of the cutter, and a clamping block is fixed to the inner side of the feeding assembly; the mechanical linkage part is connected to the outer side of the oil pipe by means of a movable plate, a pneumatic valve is rotatably connected to the inner side of the movable plate, and the pneumatic valve cooperates with the clamping block to stretch the oil pipe to supplement the coolant and close the cooling plate when the transverse cutting machine moves; the oil pipe is used to deliver the external coolant to a coating part through a feeding groove and a discharging hole arranged in the cooling plate, the coating part applies the coolant to the surface of the cutter, and the evaporation of the coolant is accelerated by airflow after the cutter rotates out of the inner side of the cooling plate, and the latent heat of vaporization is used to improve the cooling rate.
[0008] Further, the oil pipe is fixed to the inner side of the transverse cutting machine, the inner side of the transverse cutting machine is fixed with a base, and the base is located on one side of the oil pipe.
[0009] Further, one side of the movable plate is fixed with an elastic member, and the other end of the elastic member is fixedly connected with the input end of the oil pipe.
[0010] Further, the mechanical linkage part further comprises a support, the support is fixed to one side of the movable plate close to the base, a clamping column is fixed to one side of the support close to the base, a bottom plate is slidingly connected to the outer side of the clamping column, a vertical plate is slidingly connected to one side of the bottom plate away from the oil pipe, a toothed plate is fixed to the inner side of the vertical plate, two gears are meshingly connected to both ends of the toothed plate, two bidirectional threaded rods are fixed to the inner sides of the two gears, and two engaging plates are threadedly connected to the outer sides of the bidirectional threaded rods.
[0011] Further, a wedge-shaped plate is fixed to one side of the bottom plate away from the oil pipe, the wedge-shaped plate is slidingly connected to the inner side of the vertical plate, a support plate is fixed to one side of the base close to the gas pipe, the bidirectional threaded rods are rotatably connected to the inner side of the support plate, and the engaging plates are slidingly connected to one side of the support plate away from the cooling plate.
[0012] Further, two special-shaped plates are fixed to both ends of the cooling plate, a coating part is fixed to the inner side of the cooling plate, guide columns are fixed to the other ends of the special-shaped plates, a feeding groove is formed in one end of the cooling plate, a discharging hole is formed in the interior of the cooling plate, the discharging hole communicates with the feeding groove and the coating part, a connecting pipe is fixed to one end of the cooling plate, and the connecting pipe communicates with the feeding groove.
[0013] Further, the guide column is slidably clamped in the inner side of the engaging plate, and the special-shaped plate is slidably clamped in the inner side of the supporting plate.
[0014] Further, the air pipe is fixedly connected to the base near the cutter, the air pipe is fixed with an air nozzle near the cutter, the base is fixed with a baffle near the cutter, and the air outlet direction of the air nozzle is tangent to the outer side of the cutter.
[0015] Further, the inner side of the pneumatic valve is rotationally connected with a spherical ball, the inside of the base is fixed with a temperature sensor, and the pneumatic valve and the temperature sensor are electrically connected with the processor.
[0016] The beneficial effects of the present application are: (1) The cutting equipment for micro-channel aluminum flat tube production, by on-demand liquid supply and enhanced evaporation mechanism, realizes energy efficiency leap, before use, needs to connect external compressor and coolant storage equipment, combined with the high liquid absorption and liquid retention characteristics of polymer-based coating parts, realizes uniform coating of coolant on the cutter surface, the cooling plate is pressed and pasted on the rotating cutter through mechanical linkage, ensures point-to-point accurate coverage, after coating, the cutter moves out of the cooling area, high-pressure air is guided by the air pipe and sprayed by the air nozzle in the reverse direction of the cutter rotation, forming a shearing airflow to accelerate the evaporation of the coolant, and at the same time, using the latent heat effect of vaporization, the cooling is efficiently realized, compared with the traditional immersion cooling, the amount of coolant is reduced, and the reverse airflow design enhances the chip cleaning effect, avoiding tool wear caused by chip accumulation, under the combined action of the two, the tool life is prolonged, the temperature sensor monitors the tool state in real time, and when the temperature is too high, the processor controls the cooling system to start, forming a "detection - speed reduction - liquid supply - evaporation" closed loop, realizing dynamic energy saving and wear inhibition.
[0017] (2) The cutting equipment for micro-channel aluminum flat tube production, the mechanism is driven by the cooling system through the main motion energy conversion of the cutting machine, without external energy, the movable plate moves with the horizontal cutting machine to produce displacement, when the pneumatic valve is limited by the clamping block, the movable plate stretches the oil pipe and compresses the elastic element, the oil pipe inside inhales the coolant under negative pressure, completes the energy storage, when the movable plate resets, the elastic element releases potential energy and extrudes the oil pipe, the coolant is transported to the coating part through the one-way valve, realizing the conversion of mechanical potential energy and fluid pressure, the linkage mechanism controls the "retreat-pressing" action of the cooling plate through the trajectory switching of the clamping column in the inclined groove / direct groove of the bottom plate, realizes the accurate control of action time sequence and displacement through the mechanical design of inclined groove angle, gear ratio parameters and thread lead, eliminates the need for external drive such as motor and hydraulic pressure, and reduces the failure rate and energy consumption.
[0018] (3) The cutting equipment for micro-channel aluminum flat tube production, by 80% depth control cutting + mechanical pull-off process replaces traditional full-face cutting, the upper and lower disc cutters symmetrically cut into the pipe wall 80% depth to form staggered knife seams, 20% of the uncut material is reserved, and the rear clamping block uniformly pulls to realize the ductility fracture, avoids the problems of flanging, burr and micro-channel collapse caused by full cutting, the flatness of the fracture meets the high-precision welding demand, and the fracture process utilizes the plastic deformation capacity of the material itself to complete the separation, reduces the mechanical extrusion of the cutter to the pipe wall, avoids the fin tearing or flow channel blockage caused by vibration in the traditional cutting, and guarantees the functionality of the flat tube as a heat exchange core component. BRIEF DESCRIPTION OF DRAWINGS
[0019] The application will be further described below in combination with the drawings and examples.
[0020] Figure 1 is a schematic diagram of the three-dimensional structure of the application Figure 1 ; Figure 2 is a schematic diagram of the three-dimensional structure of the application Figure 2 ; Figure 3 is a schematic diagram of the cross-sectional structure of the application; Figure 4 is an enlarged view of A of Figure 3 ; Figure 5 is a schematic diagram of the three-dimensional structure of the transverse cutting machine of the application; Figure 6 is an enlarged view of B of Figure 5 ; Figure 7 is a schematic diagram of the side of the transverse cutting machine of the application; Figure 8 is an enlarged view of C of Figure 7 ; Figure 9 is a schematic diagram of the three-dimensional structure of the mechanical linkage part of the application Figure 1 ; Figure 10 is a schematic diagram of the three-dimensional structure of the mechanical linkage part of the application Figure 2 ; Figure 11 is a schematic diagram of the three-dimensional structure of the oil pipe of the application; Figure 12 is a schematic diagram of the three-dimensional structure of the vertical plate of the application; Figure 13 is a schematic diagram of the three-dimensional structure of the bottom plate of the application; Figure 14 is a schematic diagram of the three-dimensional structure of the cooling plate of the application; Figure 15 is a schematic diagram of the cross-sectional structure of the material conveying groove of the application; Figure 16 Figure is a schematic view of the cross-sectional structure of the discharge hole of the present application; Figure 17 Figure is a schematic view of the cross-sectional structure of the base plate of the present application.
[0021] In the figure: 1, feeding assembly; 2, transverse cutting machine; 3, base; 4, cutter; 5, oil pipe; 6, movable plate; 7, mechanical linkage; 71, pneumatic valve; 72, support; 73, clamping column; 74, base plate; 741, wedge-shaped plate; 75, vertical plate; 76, toothed plate; 77, gear; 78, bidirectional threaded rod; 79, meshing plate; 791, support plate; 8, cooling plate; 81, coating part; 82, special-shaped plate; 83, guide column; 84, material conveying groove; 85, discharge hole; 86, connecting pipe; 9, air pipe; 91, air nozzle; 92, baffle; 10, clamping block. DETAILED DESCRIPTION
[0022] In order to make the technical means, technical features, purposes and effects realized by the present application easy to understand, the present application is further described below in combination with specific embodiments.
[0023] Embodiment: The cutting equipment for micro-channel aluminum flat tube production described in the present application comprises a feeding assembly 1 and a transverse cutting machine 2 arranged inside the feeding assembly 1, and the inner side of the transverse cutting machine 2 is drivingly connected with a cutter 4.
[0024] In the present embodiment, the feeding assembly 1 comprises pneumatic or hydraulic clamping blocks arranged before and after the cutting zone (the area where the transverse cutting machine 2 moves), the clamping block before the cutting zone fixes the pipe, and the clamping block after the cutting zone pulls the pipe at a uniform speed in the rear direction (X-axis direction) to break the pipe, thereby reducing the folding of the cut part by using the toughness of the remaining 20% uncut part to break, which is the prior art and will not be described in detail here; the transverse cutting machine 2 adopts an upper and lower symmetrical double-disc cutter 4 (divided into an upper cutter and a lower cutter), which realizes bidirectional cutting by synchronous rotation, the cutter moves horizontally along the width direction (Y-axis) of the aluminum flat tube through a slide rail, thereby ensuring that the cutting track is perpendicular to the pipe, and the cutter 4 maintains a fixed angle (usually perpendicular to the pipe surface) during the cutting process to avoid deformation caused by rotation and extrusion; the core of the cutting process of the transverse cutting machine 2 is to replace the traditional full-face cutting by precise depth control cutting + mechanical pull-off, thereby maximizing the integrity of the micro-channel structure, the transverse cutting machine 2 controls the cutter 4 to move along the Y-axis from one side of the aluminum flat tube to the other side, the upper cutter cuts downward from the upper surface to 80% of the wall thickness to form an "upper cutter seam" that does not penetrate through, the lower cutter cuts upward from the lower surface to 80% of the wall thickness to form a "lower cutter seam", and the rear clamping part pulls the pipe at a uniform speed in the rear direction (X-axis direction) to break the pipe, and then the cutting direction is alternately cut to circulate.
[0025] Specifically, the air pipe 9 is fixedly connected to the base 3 near the cutter 4, the air pipe 9 is fixed with an air nozzle 91 near the cutter 4, the base 3 is fixed with a baffle 92 near the cutter 4, and the air outlet direction of the air nozzle 91 is tangent to the outer side of the cutter 4.
[0026] In this embodiment, before using the device, the staff first connects the external compressor with the air pipe 9, then connects the connecting pipe 86 with the external coolant storage device, opens the air inlet valve of the compressor to suck in the ambient air, then reduces the volume of the gas through a mechanical device (piston, screw rod, etc.) to increase the pressure, finally inputs the high-pressure air into the air pipe 9 through the air outlet valve, and the high-pressure air is sprayed to the surface of the cutter 4 through the air nozzle 91 under the guidance of the air pipe 9 to clean the surface of the cutter 4. Since the rotation direction of the cutter 4 is opposite to the spraying direction of the high-pressure air, the cleaning effect of the high-pressure air on the cutter 4 is further increased.
[0027] Specifically, the inner side of the transverse cutting machine 2 is provided with the oil pipe 5, the outer side of the oil pipe 5 is fixed with the mechanical linkage part 7, one side of the mechanical linkage part 7 is connected with the cooling plate 8, the outer side of the cutter 4 is provided with the air pipe 9 for blowing the cutter 4, and the inner side of the feeding assembly 1 is fixed with the clamping block 10; the mechanical linkage part 7 is connected with the movable plate 6 through sliding clamping on the outer side of the oil pipe 5, the inner side of the movable plate 6 is rotationally connected with the pneumatic valve 71, and the pneumatic valve 71 cooperates with the clamping block 10 to stretch the oil pipe 5 to supplement the coolant and close the cooling plate 8 when the transverse cutting machine 2 moves; the oil pipe 5 is used for conveying the external coolant to the coating part 81 through the feeding groove 84 and the feeding hole provided in the inner side of the cooling plate 8, the coating part 81 applies the coolant to the surface of the cutter 4, and after the cutter 4 rotates out of the inner side of the cooling plate 8, the coolant is evaporated by cooperating with the airflow to increase the cooling rate by using the latent heat of vaporization, the oil pipe 5 is fixed to the inner side of the transverse cutting machine 2, the inner side of the transverse cutting machine 2 is fixed with the base 3, the base 3 is located on one side of the oil pipe 5, one side of the movable plate 6 is fixed with the elastic part, the elastic part can be a spring or other device capable of providing radial elastic force, and the other end of the elastic part is fixedly connected with the input end of the oil pipe 5.
[0028] In this embodiment, as Figures 1-17As shown, when the movable plate 6 contacts the other end of the oil pipe 5, the clamping column 73 moves to the end of the straight slot inside the bottom plate 74, and then the control pneumatic valve 71 is rotated to the original position. The ball changes the sliding friction of the pneumatic valve 71 with the clamping block 10 to rolling friction, which improves the service life of the pneumatic valve 71. The restriction on the movable plate 6 is removed, and the movable plate 6 is pressed against the oil pipe 5 under the contraction force of the elastic member. The internal space of the oil pipe 5 is reduced, and the coolant enters the feed groove 84 through the connecting pipe 86 and the one-way valve for connecting the connecting pipe 86 and the cooling plate 8 under the action of pressure. Then, after being divided through the discharge hole 85, the coolant infiltrates the coating member 81. When the cutter 4 rotates and passes through the coating member 81, the coolant is evenly applied to the surface of the cutter 4. After the cutter 4 moves out of the coverage range of the coating member 81, the coolant on the surface of the cutter 4 is accelerated to evaporate under the blowing of compressed air. The latent heat of vaporization is used to improve the cooling rate, and the amount of coolant is reduced by more than 70% compared with immersion cooling. If the temperature of the cutter 4 drops below the required temperature, when the movable plate 6 contacts the input end of the oil pipe 5, the rotation speed and moving speed of the cutter 4 are restored. If the temperature of the cutter 4 does not drop to the required temperature, the oil pipe 5 is stretched again to supplement the coolant before the clamping column 73 moves to the inside of the inclined slot of the bottom plate 74. The liquid supply is as required.
[0029] Specifically, the inner side of the pneumatic valve 71 is rotationally connected with a ball, the inside of the base 3 is fixed with a temperature sensor, the pneumatic valve 71 and the temperature sensor are electrically connected with the processor, the mechanical linkage part 7 further includes a support 72, the support 72 is fixed to the side of the movable plate 6 close to the base 3, the side of the support 72 close to the base 3 is fixed with a clamping column 73, the outer side of the clamping column 73 is slidingly clamped with a bottom plate 74, the side of the bottom plate 74 away from the oil pipe 5 is slidingly clamped with a vertical plate 75, the inner side of the vertical plate 75 is fixed with a toothed plate 76, the two ends of the toothed plate 76 are both meshingly connected with a gear 77, the inner sides of the two gears 77 are both fixed with a bidirectional threaded rod 78, the outer side of the bidirectional threaded rod 78 is threadedly connected with two engaging plates 79, the side of the bottom plate 74 away from the oil pipe 5 is fixed with a wedge-shaped plate 741, the wedge-shaped plate 741 is slidingly clamped in the inner side of the vertical plate 75, the side of the base 3 close to the air pipe 9 is fixed with a support plate 791, the inner side of the support plate 791 is rotationally connected with the bidirectional threaded rod 78, the side of the support plate 791 away from the cooling plate 8 is slidingly clamped with the engaging plate 79, the two ends of the cooling plate 8 are both fixed with a special-shaped plate 82, the inner side of the cooling plate 8 is fixed with a coating piece 81, the coating piece 81 can be a polymer matrix composite (such as modified polyimide or hydrophilic modified engineering plastic) or a material that can quickly disperse and evenly coat the tool surface after absorbing the coolant while meeting the high-efficiency heat conduction demand, the other ends of the special-shaped plates 82 are both fixed with a guide column 83, a feeding groove 84 is penetratingly formed in one end of the cooling plate 8, a discharging hole 85 is formed in the inside of the cooling plate 8, the discharging hole 85 communicates the feeding groove 84 and the coating piece 81, one end of the cooling plate 8 is fixed with a connecting pipe 86, the connecting pipe 86 communicates with the feeding groove 84, the guide column 83 is slidingly clamped in the inner side of the engaging plate 79, the special-shaped plate 82 is slidingly clamped in the inner side of the support plate 791.
[0030] In this embodiment, when the temperature sensor inside the base 3 detects that the temperature of the tool 4 exceeds the specified temperature limit, the temperature sensor transmits a signal to the processor, and the processor analyzes and controls the pneumatic valve 71 to rotate ninety degrees (as shown in Figure 4 When the cutter is moved away from the top of the pipe, the cutting speed and the moving speed of the cutter are reduced, the transverse cutting machine 2 moves to drive the oil pipe 5 and the movable plate 6 to move, the movable plate 6 drives the pneumatic valve 71 to move, the ball in the pneumatic valve 71 contacts the clamping block 10, the clamping block 10 limits the movement of the movable plate 6 through the ball and the pneumatic valve 71, the movable plate 6 stretches the oil pipe 5 while stretching the elastic piece, the oil pipe 5 is stretched and its internal space becomes larger, the pressure becomes smaller, and the coolant is sucked from the inside of the external coolant storage device, the coolant enters the inside of the oil pipe 5 under the action of pressure after passing through the one-way valve at the input end of the oil pipe 5; When the movable plate 6 stretches the oil pipe 5, the movable plate 6 moves the clamping column 73 through the support 72, the clamping column 73 moves the bottom plate 74 to the side close to the oil pipe 5 under the action of the inclined groove inside the bottom plate 74, the bottom plate 74 moves the vertical plate 75 to the side away from the connecting pipe 86 through the interaction of the wedge-shaped plate 741 and the vertical plate 75, the vertical plate 75 moves the toothed plate 76 synchronously, the toothed plate 76 rotates the gear 77 through the meshing action, the gear 77 rotates the bidirectional threaded rod 78 inside it, the bidirectional threaded rod 78 moves the meshing plate 79 outside it through the meshing action, the two meshing plates 79 move to the side where the two meshing plates 79 are close to each other, the meshing plate 79 moves the special-shaped plate 82 through the guide column 83, the special-shaped plate 82 moves the cooling plate 8 to the side away from the base 3 first and then to the side close to the cutter 4 under the guidance of the support plate 791, and finally the cooling plate 8 extrudes the coating piece 81 on the surface of the cutter 4. At this time, the clamping column 73 moves into the straight groove inside the bottom plate 74 after moving out of the inclined groove inside the bottom plate 74 (as shown in Figures 1-17 ); The stretching distance of the oil pipe 5 can be determined according to actual needs, as long as the clamping column 73 moves into a distance after the straight line segment, which can make the coating piece 81 inside uniformly infiltrate the coolant; Working principle: Before using the device, the staff first connects the external compressor to the air pipe 9, and then connects the connecting pipe 86 and the external coolant storage equipment, the compressor opens the inlet valve to suck in the ambient air, then reduces the volume of the gas through the mechanical device (piston, screw rod, etc.), increases the pressure, and finally inputs the high-pressure air into the air pipe 9 through the exhaust valve. The high-pressure air is guided by the air pipe 9 to be sprayed to the surface of the cutter 4 through the air nozzle 91, the clamping block before the cutting area fixes the pipe, the transverse cutting machine 2 controls the cutter 4 to move along the Y axis from one side of the aluminum flat tube to the other side, the upper cutter cuts from the upper surface to the lower surface to 80% of the wall thickness, the lower cutter cuts from the lower surface to the upper surface to 80% of the wall thickness, and the rear clamping part uniformly pulls the pipe to make it break in the rear (X axis direction), and then alternately cuts the direction to circulate; When the temperature sensor inside the base 3 detects that the temperature of the cutter 4 exceeds the specified temperature limit, the temperature sensor transmits a signal to the processor, and the processor analyzes and controls the pneumatic valve 71 to rotate. When the cutter moves away from the top of the pipe, the cutter speed and moving speed are reduced, the oil pipe 5 and the movable plate 6 move during the movement of the transverse cutting machine 2, the clamping block 10 limits the movement of the movable plate 6 through the ball and the pneumatic valve 71, the movable plate 6 stretches the oil pipe 5 while stretching the elastic piece, the oil pipe 5 becomes larger in size due to being stretched, and the coolant enters the inside of the oil pipe 5 under the action of the pressure after passing through the one-way valve at the input end of the oil pipe 5; When the movable plate 6 stretches the oil pipe 5, the movable plate 6 moves the clamping column 73 through the support 72, the bottom plate 74 moves the vertical plate 75 through the interaction of the wedge plate 741 and the vertical plate 75, the vertical plate 75 synchronously moves the tooth plate 76, the tooth plate 76 positively rotates the gear 77 through the meshing action, the special-shaped plate 82 moves the cooling plate 8 away from the base 3 first and then moves the cooling plate 8 close to the cutter 4 under the guidance of the support plate 791, finally the cooling plate 8 extrudes the coating piece 81 on the surface of the cutter 4, at this time the clamping column 73 moves out of the inclined slot in the bottom plate 74 and moves into the straight slot in the bottom plate 74; When the movable plate 6 contacts the other end of the oil pipe 5, the control pneumatic valve 71 rotates to the original position, the movable plate 6 extrudes the oil pipe 5 under the contraction force of the elastic member, the internal space of the oil pipe 5 is reduced, the coolant soaks the coating piece 81, and the cutter 4 uniformly spreads the coolant on the surface of the cutter 4 when the cutter 4 rotates and passes through the coating piece 81, and the coolant on the surface of the cutter 4 evaporates under the blowing of the compressed air after the cutter 4 moves out of the coverage range of the coating piece 81; If the temperature of the cutter 4 drops below the required temperature, when the movable plate 6 contacts the input end of the oil pipe 5, the rotation speed and the moving speed of the cutter 4 are restored, and if the temperature of the cutter 4 does not drop to the required temperature, the oil pipe 5 is stretched again to supplement the coolant through the above steps before the clamping column 73 moves to the inside of the inclined slot of the bottom plate 74.
[0031] The above shows and describes the basic principles, main features and advantages of the present application. It should be understood by those skilled in the art that the present application is not limited to the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principles of the present application, and various changes and improvements can be made to the present application without departing from the spirit and scope of the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A cutting device for producing microchannel aluminum flat tubes, comprising a feeding assembly and a transverse cutter disposed therein, characterized in that: The transverse cutting machine has a drive connection to the inner side of the blade, an oil pipe is provided on the inner side of the transverse cutting machine, a mechanical linkage is fixed on the outer side of the oil pipe, a cooling plate is connected to one side of the mechanical linkage, an air pipe for blowing the blade is provided on the outer side of the blade, and a clamping block is fixed on the inner side of the feeding assembly. The mechanical linkage unit utilizes a movable plate that slides and engages with the outside of the oil pipe. A pneumatic valve is rotatably connected to the inside of the movable plate. The pneumatic valve, in conjunction with the locking block, extends the oil pipe by moving the movable plate to replenish coolant and close the cooling plate when the transverse cutting machine moves. The oil pipe delivers external coolant to the coated part through a feed trough and discharge hole located inside the cooling plate. The coated part applies the coolant to the tool surface. After the tool rotates out of the inner side of the cooling plate, the airflow accelerates the evaporation of the coolant, and the latent heat of vaporization is used to increase the cooling rate.
2. The cutting equipment for producing microchannel aluminum flat tubes according to claim 1, characterized in that: The oil pipe is fixed to the inside of the transverse cutting machine, and a base is fixed to the inside of the transverse cutting machine, with the base located on one side of the oil pipe.
3. The cutting equipment for producing microchannel aluminum flat tubes according to claim 1, characterized in that: An elastic element is fixed to one side of the movable plate, and the other end of the elastic element is fixedly connected to the input end of the oil pipe.
4. The cutting equipment for producing microchannel aluminum flat tubes according to claim 1, characterized in that: The mechanical linkage also includes a bracket, which is fixed to the side of the movable plate near the base. A locking pin is fixed to the side of the bracket near the base. A base plate is slidably engaged with the outer side of the locking pin. A vertical plate is slidably engaged with the side of the base plate away from the oil pipe. A toothed plate is fixed to the inner side of the vertical plate. Gears are meshed at both ends of the toothed plate. A bidirectional threaded rod is fixed to the inner side of each of the two gears. Two meshing plates are threadedly connected to the outer side of the bidirectional threaded rod.
5. The cutting equipment for producing microchannel aluminum flat tubes according to claim 4, characterized in that: A wedge plate is fixed to the side of the base plate away from the oil pipe. The wedge plate is slidably engaged with the inside of the vertical plate. A support plate is fixed to the side of the base near the air pipe. A bidirectional threaded rod is rotatably connected to the inside of the support plate. A meshing plate is slidably engaged with the side of the support plate away from the cooling plate.
6. The cutting equipment for producing microchannel aluminum flat tubes according to claim 4, characterized in that: Both ends of the cooling plate are fixed with irregularly shaped plates, the inner side of the cooling plate is fixed with a coating component, and the other end of the irregularly shaped plates is fixed with a guide post. The material conveying trough is opened through one end of the cooling plate, and the material outlet is opened inside the cooling plate. The material outlet connects the material conveying trough and the coating component. One end of the cooling plate is fixed with a connecting pipe, which is connected to the material conveying trough.
7. The cutting equipment for producing microchannel aluminum flat tubes according to claim 6, characterized in that: The guide post is slidably engaged with the inner side of the meshing plate, and the shaped plate is slidably engaged with the inner side of the support plate.
8. The cutting equipment for producing microchannel aluminum flat tubes according to claim 2, characterized in that: The air pipe is fixedly connected to the side of the base near the cutter. An air nozzle is fixed to the side of the air pipe near the cutter. A baffle is fixed to the side of the base near the cutter. The air outlet direction of the air nozzle is tangent to the outside of the cutter.
9. The cutting equipment for producing microchannel aluminum flat tubes according to claim 2, characterized in that: A ball is rotatably connected to the inner side of the pneumatic valve, and a temperature sensor is fixed inside the base. Both the pneumatic valve and the temperature sensor are electrically connected to the processor.
Citation Information
Patent Citations
Cut-off machine for micro-channel aluminum flat pipe production
CN222058976U