Storage battery feeding system for adding acid into storage battery

Abstract

The invention discloses a storage battery feeding system for storage battery acid adding, and relates to the technical field of storage battery acid adding. The storage battery conveying device comprises a storage battery conveyor, a conveying line A and a conveying line B, the conveying line A comprises a first conveying mechanism A, a first conveying mechanism B and a first conveying mechanism C which are linearly arranged; the conveying line B comprises a conveying mechanism II A and a conveying mechanism II B which are linearly arranged; the pushing mechanism A is used for pushing the storage battery on the first conveying mechanism A to the second conveying mechanism A; a shifting mechanism A and a shifting mechanism B are respectively arranged at the tail ends of the conveying mechanism I C and the conveying mechanism II B; acid adding conveying lines are arranged at the tail ends of the conveying mechanism I C and the conveying mechanism II B respectively. By arranging the conveying line A and the conveying line B side by side, double-line parallel processing is achieved, the utilization rate of the equipment is increased, and the conveying line A and the conveying line B conduct feeding on the two acid adding equipment correspondingly.

Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of battery acid adding, and particularly relates to a battery feeding system for battery acid adding. BACKGROUND

[0002] Lead-acid batteries need to use acid adding equipment when adding acid. The acid adding mechanism of the existing acid adding equipment generally comprises an acid injection head. When working, a conveying belt first conveys the battery to be injected with acid to the acid adding position of the acid adding mechanism, that is, directly below the acid injection head, the acid injection head corresponds to the acid injection hole of the battery to be injected with acid, then the acid injection head is lowered into the acid injection hole to complete the acid adding process, and after the acid injection is completed, the conveying belt outputs the battery after the acid injection is completed. In the prior art, the battery feeding system usually adopts a single conveying line. The single-line conveying is prone to form a bottleneck, which cannot handle multiple batteries in parallel, prolongs the production cycle, and sequentially completes the film tearing and acid pot placing operations on the conveying line, thereby increasing the waiting time and affecting the production efficiency. SUMMARY

[0003] The purpose of the present application is to provide a battery feeding system for battery acid adding, which realizes double-line parallel operation by arranging conveying line A and conveying line B side by side, thereby solving the problems in the prior art.

[0004] To solve the above technical problems, the present application is realized by the following technical scheme:

[0005] The present application is a battery feeding system for battery acid adding, which comprises a battery conveyor, and conveying line A and conveying line B arranged side by side. Conveying line A comprises linearly arranged conveying mechanism one A, conveying mechanism one B and conveying mechanism one C. Conveying line B comprises linearly arranged conveying mechanism two A and conveying mechanism two B. The battery feeding system further comprises a pushing mechanism A arranged to push the battery on conveying mechanism one A to conveying mechanism two A. The ends of conveying mechanism one C and conveying mechanism two B are respectively provided with a material pushing mechanism A and a material pushing mechanism B. Acid adding conveying lines are arranged at the ends of conveying mechanism one C and conveying mechanism two B. The end of the battery conveyor is provided with a pushing mechanism B arranged to push the battery on the battery conveyor to conveying mechanism one A. By arranging conveying line A and conveying line B side by side, double-line parallel processing is realized, the utilization rate of the equipment is improved, and conveying line A and conveying line B respectively feed two acid adding equipment. At the same time, the material pushing mechanism A and the material pushing mechanism B in the present application respectively push the battery before acid adding to the acid adding conveying line, thereby reducing manual intervention.

[0006] Further, the feeding method of the battery feeding system comprises the following steps:

[0007] Step 1: The battery conveyor pushes a row of batteries to conveying mechanism one A.

[0008] Step 2, the batteries conveyed on conveying mechanism A are directly conveyed to conveying mechanism B, or are pushed to conveying mechanism B by pushing mechanism A;

[0009] Step 3, film tearing and acid pot placing operations are performed on the batteries on conveying mechanism A and conveying mechanism B, and after the film tearing and acid pot placing operations are completed, the batteries on conveying mechanism B and conveying mechanism A are conveyed to conveying mechanism C and conveying mechanism B respectively;

[0010] Step 4, the batteries with acid pots are pushed to corresponding acid adding conveying lines by pushing mechanism A and pushing mechanism B.

[0011] Further, the conveying direction of the battery conveyor and conveying line A is perpendicular to the conveying direction of the acid adding conveying line and conveying line A; the battery conveyor (4) is arranged perpendicularly to conveying line A, and the acid adding conveying line is perpendicular to conveying line A, so that the space layout is optimized. The perpendicular direction reduces the turning distance and ensures smooth transition of the batteries.

[0012] Further, the pushing mechanism A and the pushing mechanism B are the same in structure and each include a cross beam fixed on a rack by a stand A, two stands B are arranged at the two ends of the cross beam, a telescopic cylinder A is mounted on one of the stands B, a guide rail A is mounted on the upper surface of the cross beam, a sliding block A is connected to the guide rail A, a push block is connected to the sliding block A through a connecting frame A, and the output end of the telescopic cylinder A is connected to the sliding block A; a protective cover is fixed to the top of the two stands B, and a limiting baffle is further connected between the two stands A.

[0013] Further, the pushing mechanism A includes a rectangular frame fixed above conveying mechanism A and conveying mechanism B by a stand C;

[0014] Two guide rails B are arranged on the upper surfaces of the two sides of the rectangular frame in the length direction perpendicular to the conveying direction of conveying mechanism A, sliding blocks B are arranged on the guide rails B in a matched manner, a moving beam is connected between the two sliding blocks B, and a push plate is connected to the bottom side of the moving beam through a connecting frame B.

[0015] A fixing seat is further mounted on the rectangular frame, and a telescopic cylinder B is mounted on the fixing seat and connected to one side of the moving beam.

[0016] Further, the telescopic direction of the telescopic cylinder B is perpendicular to the conveying direction of conveying mechanism A, and the telescopic direction of the telescopic cylinder B is perpendicular to the conveying direction of conveying mechanism A, so that the pushing force directly acts on the side surface of the battery, and sliding or overturning is avoided.

[0017] Further, a detection mechanism is arranged to detect whether the battery is stored on the conveying mechanism two A and the conveying mechanism one B, the detection mechanism, the pushing mechanism A, the conveying line A and the conveying line B are connected to the controller, the detection mechanism is arranged to monitor the presence of the battery on the conveying mechanism two A and the conveying mechanism one B, so as to avoid empty load or overload, to reduce the downtime of the production line in real time, to dynamically adjust the path and to improve the resource utilization.

[0018] Further, the detection mechanism comprises an image acquisition module arranged above the conveying mechanism two A and the conveying mechanism one B, or the detection mechanism comprises two pressure sensors arranged below the conveying mechanism two A and the conveying mechanism one B.

[0019] Further, the feeding method of the battery feeding system comprises the following steps:

[0020] Stp1, the battery conveyor pushes a row of batteries onto the conveying mechanism one A;

[0021] Stp2, when the detection mechanism detects that there is no battery on the conveying mechanism two A and there is a battery on the conveying mechanism one B, the pushing mechanism A is used to push the row of batteries conveyed on the conveying mechanism one A to the conveying mechanism two A;

[0022] or when the detection mechanism detects that there is a battery on the conveying mechanism two A and there is no battery on the conveying mechanism one B, the row of batteries conveyed on the conveying mechanism one A is directly conveyed to the conveying mechanism one B;

[0023] or when the detection mechanism detects that there is no battery on the conveying mechanism two A and the conveying mechanism one B, the row of batteries conveyed on the conveying mechanism one A is directly conveyed to the conveying mechanism one B, or the pushing mechanism A is used to push the row of batteries conveyed on the conveying mechanism one A to the conveying mechanism two A;

[0024] or when the detection mechanism detects that there is a battery on the conveying mechanism two A and the conveying mechanism one B, waiting is performed;

[0025] Stp3, the batteries on the conveying mechanism two A and the conveying mechanism one B are subjected to film tearing and acid pot placing operations, and after the film tearing and acid pot placing operations are completed, the batteries on the conveying mechanism one B and the conveying mechanism two A are conveyed to the conveying mechanism one C and the conveying mechanism two B respectively;

[0026] Stp4, the batteries with acid pots are pushed to the corresponding acid adding conveying lines by the pushing mechanism A and the pushing mechanism B.

[0027] The present application has the following beneficial effects:

[0028] The application realizes double-line parallel operation by arranging the conveying line A and the conveying line B side by side, reduces the process waiting time by double-line design, and improves the overall production efficiency; the battery is intelligently distributed by the cooperation of the pushing mechanism A and the detection mechanism, thereby reducing the empty load rate of the equipment; meanwhile, the battery conveyor is arranged vertically with the conveying line A, and the acid feeding conveying line is vertically arranged, thereby shortening the conveying path.

[0029] Of course, implementing any product of the application does not necessarily require achieving all the advantages described above at the same time. BRIEF DESCRIPTION OF DRAWINGS

[0030] In order to more clearly illustrate the technical solutions of the embodiments of the application, the following will briefly introduce the drawings needed to be used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the application, and for those skilled in the art, other drawings can also be obtained from these drawings without creative labor.

[0031] Figure 1 It is a structure schematic diagram of the battery feeding system of the application;

[0032] Figure 2 It is a cooperation schematic diagram of the conveying line A and the conveying line B of the application Figure One ;

[0033] Figure 3 It is Figure 2 a local enlarged view of A in the figure;

[0034] Figure 4 It is a cooperation schematic diagram of the conveying line A and the conveying line B of the application Figure Two ;

[0035] Figure 5 It is Figure 4 a local enlarged view of B in the figure;

[0036] In the drawings, the component list represented by each number is as follows:

[0037] 1-conveying mechanism one A, 2-conveying mechanism two A, 3-pushing mechanism A, 4-battery conveyor, 10-pushing mechanism A, 11-conveying mechanism one B, 12-conveying mechanism one C, 20-pushing mechanism B, 21-conveying mechanism two B, 30-stand C, 31-rectangular frame, 32-guiding slide rail B, 33-slide block B, 34-moving beam, 35-telescopic cylinder B, 36-connecting frame B, 37-pushing plate, 38-fixing seat, 101-stand A, 102-stand B, 103-telescopic cylinder A, 104-limiting baffle, 105-protective cover, 106-guiding slide rail A, 107-pushing block. DETAILED DESCRIPTION

[0038] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0039] In the description of this invention, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "around", etc., which indicate orientation or positional relationship, are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as limiting this invention.

[0040] Example 1:

[0041] Please see Figures 1-5 As shown, the present invention is a battery feeding system for adding acid to a storage battery, including a battery conveyor 4 for transporting storage batteries. The battery conveyor 4 is used to simultaneously transport batteries such as… Figure 1 The diagram shows a series of batteries 100, with conveyor lines A and B arranged side-by-side at the end of a battery conveyor 4. Conveyor line A includes a linearly arranged conveyor mechanism A1, conveyor mechanism B11, and conveyor mechanism C12. Conveyor line B includes a linearly arranged conveyor mechanism A2 and conveyor mechanism B21. To facilitate the transfer of batteries 100, a pushing mechanism B is provided at the end of the battery conveyor 4, and a pushing mechanism A3 is provided above conveyor mechanism A1 and conveyor mechanism A2. The conveying directions of the battery conveyor 4 and conveyor line A are perpendicular.

[0042] Specifically, during use, the pushing mechanism B is used to push the battery 100 located thereon onto the conveying mechanism A1; and the pushing mechanism A3 is used to push the battery 100 located on the conveying mechanism A1 onto the conveying mechanism A2.

[0043] Meanwhile, acid-adding conveyor lines are respectively set at the ends of conveyor C12 and conveyor B21. The conveying directions of the acid-adding conveyor lines and conveyor line A are perpendicular. Material-pushing mechanisms A10 and B20 are respectively set at the ends of conveyor C12 and conveyor B21. The setting of material-pushing mechanisms A10 and B20 facilitates the pushing of the batteries 100 located on conveyor C12 and conveyor B21 to the corresponding acid-adding conveyor lines.

[0044] The battery feeding method based on this battery feeding system includes:

[0045] Step 1: The battery conveyor 4 pushes a row of batteries 100 onto the conveyor mechanism A1;

[0046] Step 2: Directly transport a row of batteries 100 on conveying mechanism A1 to conveying mechanism B11, or push the row of batteries 100 on conveying mechanism A1 to conveying mechanism A2 via pushing mechanism A3.

[0047] Step 3: On conveyor mechanism A2 and conveyor mechanism B11, the battery 100 is peeled off and pressed to place the acid tank. After the peeling off and pressing of the acid tank is completed, the battery 100 on conveyor mechanism B11 and conveyor mechanism A2 is conveyed to conveyor mechanism C12 and conveyor mechanism B21 respectively.

[0048] Step 4: Push the battery 100 containing the acid tank to the corresponding acid feeding conveyor line through feeding mechanism A10 and feeding mechanism B20 respectively.

[0049] Example 2, based on Example 1, further includes a detection mechanism to facilitate control of the movement of the pushing mechanism A3 according to requirements, specifically for detecting whether the battery 100 is stored on the second conveying mechanism A2 and the first conveying mechanism B11. Based on this detection mechanism, the feeding method includes:

[0050] Stp1, the battery conveyor 4 pushes a row of batteries 100 onto the conveyor mechanism A1;

[0051] Stp2. When the detection mechanism detects that there is no battery 100 on the second conveyor A2 and there is a battery 100 on the first conveyor B11, the pushing mechanism A3 will push a row of batteries 100 on the first conveyor A1 to the second conveyor A2.

[0052] Or, when the detection mechanism detects that there is a battery 100 on the second conveyor A2 and no battery 100 on the first conveyor B11, the battery 100 on the first conveyor A1 will be directly conveyed to the first conveyor B11.

[0053] Or, when the detection mechanism detects that there are no batteries 100 on both conveying mechanism A2 and conveying mechanism B11, the battery 100 on conveying mechanism A1 is directly conveyed to conveying mechanism B11, or the battery 100 on conveying mechanism A1 is moved to conveying mechanism A2 by the pushing mechanism A3.

[0054] Alternatively, if the testing agency detects that both conveyor mechanism A2 and conveyor mechanism B11 have batteries 100, it may wait.

[0055] Stp3, tear film and press the acid pot on the conveying mechanism two A2 and conveying mechanism one B11 on the battery 100, complete the tear film and press the acid pot operation on the battery 100 on the conveying mechanism one B11 and conveying mechanism two A2 respectively to conveying mechanism one C12 and conveying mechanism two B21;

[0056] Stp4, the battery 100 with acid pot is pushed to the corresponding acid adding conveying line through the material pushing mechanism A10 and the material pushing mechanism B20 respectively.

[0057] On the basis of the above, in order to facilitate automatic control, the detection mechanism, the pushing mechanism A3, the conveying line A and the conveying line B are connected with the controller.

[0058] It can be known that, on the basis of examples one and two, Figures 4-5 The material pushing mechanism A10 and the material pushing mechanism B20 are provided with the same structure, which includes a cross beam fixed on the rack through a stand column A101, a stand column B102 is arranged at both ends of the cross beam, a telescopic cylinder A103 is installed on one stand column B102, a guide rail A106 is installed on the upper surface of the cross beam, a sliding block A is connected on the guide rail A106, the sliding block A is connected with a push block 107 through a connecting frame A, and the output end of the telescopic cylinder A103 is connected on the sliding block A; a protective cover 105 is fixed on the top of the two stand columns B102, and a limiting baffle 104 is further connected between the two stand columns A101.

[0059] It can be known that, on the basis of examples one and two, Figures 2-3The pushing mechanism A3 comprises a rectangular frame 31 fixed above the conveying mechanism one A1 and the conveying mechanism two A2 through a stand C30; the guiding slide rails B32 perpendicular to the conveying direction of the conveying mechanism one A1 are arranged on the upper surfaces of the two sides of the rectangular frame 31 respectively, the slide blocks B33 are arranged on the guiding slide rails B32 in a matched mode, the moving beam 34 is connected between the two slide blocks B33, the push plate 37 is connected to the bottom side of the moving beam 34 through the connecting frame B36; the fixed seat 38 is further arranged on the rectangular frame 31, the telescopic cylinder B35 connected to one side of the moving beam 34 is arranged on the fixed seat 38; the telescopic direction of the telescopic cylinder B35 is perpendicular to the conveying direction of the conveying mechanism one A1; the telescopic cylinder B35 is retracted to drive the moving beam 34 to move along the guiding slide rails B32, and the push plate 37 contacts the side of the storage battery 100 through the connecting frame B(36) to drive the storage battery 100 to move.

[0060] The application further provides two specific modes of the detection mechanism.

[0061] Mode one: the detection mechanism comprises an image acquisition module arranged above the conveying mechanism two A2 and the conveying mechanism one B11, the image acquisition module is arranged above, recognizes the outline of the storage battery 100, and detects whether the conveying mechanism two A2 and the conveying mechanism one B11 place the storage battery 100.

[0062] Mode two: the detection mechanism comprises two pressure sensors arranged below the conveying mechanism two A2 and the conveying mechanism one B11, the pressure sensors are arranged in the conveying mechanism two A2 and the conveying mechanism one B11, and when the storage battery 100 is placed on the conveying mechanism two A2 and the conveying mechanism one B11, the pressure sensors detect the pressure signal.

[0063] In the description of the present specification, the description of the terms "one embodiment", "an example", "a specific example" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are contained in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily mean the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0064] The preferred embodiments of the application disclosed above are only used to help explain the application. The preferred embodiments do not describe all the details and limit the application to the specific embodiments. Obviously, according to the content of the present specification, many modifications and changes can be made. The present specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the application, so that the persons skilled in the art can well understand and utilize the application. The application is limited by the claims and the entire scope and equivalents thereof.

Claims

1. A battery feeding system for adding acid to a storage battery, characterized in that: This includes a battery conveyor (4), and conveyor lines A and B arranged side by side; The conveyor line A includes a linearly arranged conveyor mechanism A (1), a conveyor mechanism B (11), and a conveyor mechanism C (12); The conveyor line B includes a linearly arranged conveyor mechanism A (2) and a conveyor mechanism B (21); It also includes a pushing mechanism A(3) for pushing the battery (100) located on the first conveying mechanism A(1) onto the second conveying mechanism A(2); The ends of the conveying mechanism C (12) and the conveying mechanism B (21) are respectively provided with a feeding mechanism A (10) and a feeding mechanism B (20); An acid-adding conveying line is respectively provided at the ends of the conveying mechanism C (12) and the conveying mechanism B (21); The battery conveyor (4) is provided with a pushing mechanism B at its end for pushing the battery (100) located thereon onto the conveying mechanism A (1).

2. The battery feeding system for adding acid to a storage battery according to claim 1, characterized in that, The battery feeding system includes the following feeding method: Step 1: The battery conveyor (4) pushes a row of batteries (100) onto the conveying mechanism A (1); Step 2: Directly transport a row of batteries (100) on conveying mechanism A (1) to conveying mechanism B (11), or push the row of batteries (100) on conveying mechanism A (1) to conveying mechanism A (2) via pushing mechanism A (3); Step 3: On conveying mechanism A (2) and conveying mechanism B (11), the battery (100) is peeled off and pressed to place the acid pot. After the peeling off and pressing to place the acid pot are completed, the battery (100) on conveying mechanism B (11) and conveying mechanism A (2) is conveyed to conveying mechanism C (12) and conveying mechanism B (21) respectively. Step 4: Push the battery (100) containing the acid tank to the corresponding acid conveying line through the feeding mechanism A (10) and feeding mechanism B (20).

3. A battery feeding system for adding acid to a storage battery according to claim 1 or 2, characterized in that, The conveying directions of the battery conveyor (4) and the conveying line A are perpendicular, and the conveying direction of the acid adding conveyor line and the conveying line A are perpendicular.

4. A battery feeding system for adding acid to a storage battery according to claim 1 or 2, characterized in that, The feeding mechanism A (10) and feeding mechanism B (20) have the same structure, both including a crossbeam fixed to the frame by a column A (101), with columns B (102) respectively set at both ends of the crossbeam, a telescopic cylinder A (103) installed on one of the columns B (102), a guide rail A (106) installed on the upper surface of the crossbeam, a slider A connected to the guide rail A (106), a push block (107) connected to the slider A through a connecting frame A, and the output end of the telescopic cylinder A (103) connected to the slider A; The tops of the two columns B (102) are fixed with protective covers (105), and the two columns A (101) are connected with limit baffles (104).

5. A battery feeding system for adding acid to a storage battery according to claim 1 or 2, characterized in that, The pushing mechanism A (3) includes a rectangular frame (31) fixed above the conveying mechanism A (1) and the conveying mechanism A (2) by a column C (30); The upper surfaces of both sides of the rectangular frame (31) are respectively provided with guide rails B (32) perpendicular to the conveying direction of the conveying mechanism A (1) in the length direction. Slider B (33) is provided on the guide rails B (32). A moving beam (34) is connected between the two sliders B (33). A push plate (37) is connected to the bottom side of the moving beam (34) through a connecting frame B (36). A fixed seat (38) is also installed on the rectangular frame (31), and a telescopic cylinder B (35) with its conveying end connected to one side of the moving beam (34) is installed on the fixed seat (38).

6. A battery feeding system for adding acid to a storage battery according to claim 5, characterized in that, The telescopic cylinder B (35) extends in a direction perpendicular to the conveying direction of the conveying mechanism A (1).

7. A battery feeding system for adding acid to a storage battery according to claim 1, characterized in that, It also includes a detection mechanism for whether a battery (100) is stored on a useful detection conveying mechanism A (2) and a conveying mechanism B (11).

8. A battery feeding system for adding acid to a storage battery according to claim 7, characterized in that, The detection mechanism includes an image acquisition module installed above the conveying mechanism A (2) and the conveying mechanism B (11); or the detection mechanism includes two pressure sensors installed below the conveying mechanism A (2) and the conveying mechanism B (11).

9. A battery feeding system for adding acid to a storage battery according to claim 7 or 8, characterized in that, The battery feeding system includes the following feeding method: Stp1, the battery conveyor (4) pushes a row of batteries (100) onto the conveying mechanism A (1); Stp2. When the detection mechanism detects that there is no battery (100) on the second conveyor A (2) and there is a battery (100) on the first conveyor B (11), the pushing mechanism A (3) pushes a row of batteries (100) on the first conveyor A (1) to the second conveyor A (2). Or when the detection mechanism detects that there is a battery (100) on the conveying mechanism A (2) and there is no battery (100) on the conveying mechanism B (11), the battery (100) on the conveying mechanism A (1) will be directly conveyed to the conveying mechanism B (11). Or when the detection mechanism detects that there are no batteries (100) on both the second conveying mechanism A (2) and the first conveying mechanism B (11), the battery (100) on the first conveying mechanism A (1) is directly conveyed to the first conveying mechanism B (11), or the battery (100) on the first conveying mechanism A (1) is moved to the second conveying mechanism A (2) by the pushing mechanism A (3); Or, when the detection agency detects that both conveyor mechanism A (2) and conveyor mechanism B (11) have batteries (100), it shall wait; Stp3, perform the film removal and pressing placement of the acid pot on the second conveyor A (2) and the first conveyor B (11). After the film removal and pressing placement of the acid pot are completed, the battery (100) on the first conveyor B (11) and the second conveyor A (2) are respectively conveyed to the first conveyor C (12) and the second conveyor B (21). Stp4, the storage battery (100) containing the acid tank is pushed to the corresponding acid conveying line through the feeding mechanism A (10) and feeding mechanism B (20).

10. A battery feeding system for adding acid to a storage battery according to claim 7 or 8, characterized in that, The detection mechanism, the pushing mechanism A(3), the conveyor line A and the conveyor line B are all connected to the controller.

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