A UPS production transportation platform, a UPS power supply system and a production method

Abstract

The application provides a UPS production transportation platform, a UPS power supply system and a production method, and relates to the field of UPS production transportation. The UPS production transportation platform comprises a mounting frame, a first conveying roller structure, a temporary storage table and a second conveying roller structure. The first conveying roller structure is mounted on the mounting frame, and the first conveying roller structure is sequentially provided with a feeding area, a working area and a discharging area. The temporary storage table comprises a support and the second conveying roller structure. The second conveying roller structure is mounted on the support. The UPS production transportation platform provided by the application can feed a cabinet on the temporary storage table to the feeding area through the pushing device, so that one loading and unloading tool can complete feeding and discharging by configuring a group of workers. The first station of the working area does not need to wait for the feeding time, and the conveying device can automatically convey the carrying plate after discharging to the feeding area, thereby improving the assembly efficiency of the UPS.

Description

Technical Field

[0001] This invention relates to the field of UPS production and transportation, and in particular to a UPS production transportation platform, a UPS power supply system, and a production method. Background Technology

[0002] UPS is an abbreviation for Uninterruptible Power Supply, which is an energy storage and conversion device that can immediately provide continuous and stable power to electrical equipment when the mains power is interrupted.

[0003] In UPS (Uninterruptible Power Supply) production scenarios, UPS production transport platforms are conveying equipment used to transport UPS components to different workstations and assemble the components into finished products.

[0004] In the prior art, the transport platform for UPS production includes a conveyor roller platform, a manual hydraulic lifting forklift, and a support plate. Multiple storage racks are set on both sides of the conveyor roller platform to store corresponding assembly parts. The manual hydraulic lifting forklift is used to transport the cabinet to the conveyor roller platform and to unload the assembled cabinet. The conveyor roller platform is used to transport the cabinet to different workstations. The support plate is placed on the conveyor roller platform to support the cabinet, thereby ensuring that the cabinet can be transported smoothly and that the cabinet is more stable and does not move during subsequent assembly.

[0005] Because the conveyor roller platform has multiple workstations and is quite long, in order to ensure work efficiency, two manual hydraulic lifting forklifts are usually needed for loading and unloading the cabinet. This means that two groups of personnel are required to be stationed at the loading and unloading ends of the conveyor roller platform to load materials after unloading. Setting up two manual hydraulic lifting forklifts and correspondingly configuring two groups of personnel is costly.

[0006] If only one manual hydraulic lifting forklift is set up, after unloading, the forklift needs to be pushed from the unloading end to the loading end for loading. This means that the first assembly station needs to wait for loading, which reduces assembly efficiency. At the same time, after unloading, the load-bearing plate needs to be manually moved to the loading end for use, which is cumbersome and reduces work efficiency. There is still room for improvement in how to improve the assembly efficiency of the UPS.

[0007] Therefore, it is necessary to provide a transportation platform for UPS production to solve the above-mentioned technical problems. Summary of the Invention

[0008] This invention provides a transport platform for UPS production, which solves the problem of reducing waiting time for loading materials and further improving the efficiency of UPS assembly.

[0009] To solve the above-mentioned technical problems, the present invention provides a UPS production transportation platform, comprising: a mounting frame;

[0010] A first conveyor roller structure is mounted on the mounting frame, and a feeding area, a working area and a discharging area are sequentially arranged on the first conveyor roller structure.

[0011] A temporary storage platform, comprising a support and a second conveyor roller structure, wherein the second conveyor roller structure is mounted on the support and is disposed adjacent to the first conveyor roller structure, and one end of the second conveyor roller structure is aligned with the feeding area;

[0012] Multiple support plates are placed on the first conveyor roller structure or the second conveyor roller structure to support the cabinet;

[0013] A conveying device is mounted on the mounting frame and located below the first conveying roller structure; the conveying device is used to convey the bearing plate.

[0014] A pushing device is used to push the cabinet on the temporary storage platform to the loading area.

[0015] Preferably, a sliding cavity is provided through the bracket, and the pushing device includes a push cylinder, a driving arm, a connecting arm and a first push plate. The push cylinder is installed on the mounting frame and located below the second conveying roller structure. The driving arm is installed at the output end of the push cylinder. The bottom end of the connecting arm is connected to the driving arm, and the top end of the connecting arm passes through the bracket through the sliding cavity and is connected to the first push plate.

[0016] Preferably, the pushing device further includes a slide bar, which is mounted on the mounting frame and arranged parallel to the push cylinder, and the driving arm is sleeved on the slide bar.

[0017] Preferably, the UPS production transport platform further includes a support platform, which includes a placement plate and four support columns. The placement plate is located at the discharge end of the conveying device and aligned with the other end of the second conveying roller structure. The four support columns are respectively installed at the four corners of the bottom of the placement plate.

[0018] The conveyor belt of the conveyor device is equipped with multiple drive blocks at intervals.

[0019] Preferably, the support column includes a support cylinder and an inner column, the inner column is slidably installed in the support cylinder, and the top end of the inner column is connected to the placement plate;

[0020] The UPS production transport platform also includes a pusher and a lifting device. The lifting device is used to lift the placement plate so that the top of the placement plate is flush with the conveying surface of the second conveying roller structure. The pusher is used to push the bearing plate on the placement plate onto the second conveying roller structure.

[0021] Preferably, each of the support cylinders has a strip-shaped opening, and the bearing platform also includes a drive frame, the four ends of which are respectively connected to the four inner columns through the corresponding strip-shaped openings;

[0022] The lifting component is a lifting frame. One end of the lifting component is connected to the drive arm, and the other end of the lifting component is set as an inclined surface, with the bottom end of the inclined surface extending to the bottom of the drive frame.

[0023] Preferably, the pusher device includes an L-shaped arm, a fixed arm, and a second pusher plate. The L-shaped arm is arranged adjacent to the placement plate, one end of the L-shaped arm is connected to the drive arm, the fixed arm is horizontally installed at the other end of the L-shaped arm and suspended above the bracket, and the second pusher plate is vertically slidably installed on the fixed arm.

[0024] Preferably, the push plate device includes a plurality of positioning pins, the bottom ends of which pass through the fixed arm and are connected to the second push plate.

[0025] The present invention also provides a method for manufacturing a UPS power supply system, comprising the following steps:

[0026] S1. Component Design and Preparation: First, complete the electrical and structural design of the UPS power system, and then obtain the components of the UPS power system.

[0027] S2. Prefabrication of core components: Preparing the circuit control module of the UPS power supply system;

[0028] S3. Assembly of the complete unit: The circuit board modules and other components of the UPS power system are assembled using the UPS production transport platform described above.

[0029] S4. Testing and Debugging: Perform basic function tests and performance tests on the assembled UPS power supply system.

[0030] The present invention also provides a UPS power supply system, wherein the UPS power supply system is manufactured using the manufacturing method of the UPS power supply system, wherein the UPS power supply system includes: a rectifier charging component, an inverter, a battery pack, a switch structure, and a cabinet;

[0031] The rectifier and charging component is used to convert AC mains power into DC mains power to charge the battery pack and power the inverter. The inverter is used to convert DC mains power into AC mains power. The battery pack is used to store electrical energy. The switching structure is used to quickly switch to AC mains bypass power supply when the UPS power system fails or is overloaded. The cabinet is used to house the rectifier and charging component, the inverter, the battery pack and the switching structure.

[0032] Compared with related technologies, the UPS production transportation platform provided by this invention has the following advantages:

[0033] This invention provides a transportation platform for UPS production. By setting up a temporary storage platform, two support plates are placed on the temporary storage platform to store two cabinets. One cabinet can be stored in the loading area. When a cabinet is assembled in the work area, the cabinet is transported to the unloading area. At this time, the cabinet in the loading area is transported to the work area for assembly. The workers use loading and unloading tools to unload the cabinets in the unloading area. At the same time, a pushing device can load a cabinet from the temporary storage platform to the loading area.

[0034] After unloading is completed, the staff can go to the temporary storage platform, load a cabinet onto the platform, and then return to the unloading area to wait for the next unloading. Thus, only one loading and unloading tool and one group of staff are needed to complete loading and unloading, and the first workstation in the work area does not need to wait for loading.

[0035] Meanwhile, after the loading and unloading tools remove the cabinet from the unloading area, the bearing plate located on the first conveyor roller structure in the unloading area is removed. Then, the bearing plate is placed on the conveying device below the first conveyor roller structure. The conveying device transports the bearing plate to the loading area, and then the bearing plate is placed on the temporary storage platform. This eliminates the need for manual handling of the bearing plate to the loading area, greatly shortening the waiting time for the bearing plate to be transported and achieving quick and convenient transport of the bearing plate; thereby improving the efficiency of the UPS assembly. Attached Figure Description

[0036] Figure 1 This is a schematic diagram of the structure of the rack loading and UPS production transportation platform provided by the present invention.

[0037] Figure 2 This is a schematic diagram of the structure of the UPS production transportation platform provided by the present invention;

[0038] Figure 3 A schematic diagram showing the division of the loading area, working area, and unloading area of ​​the UPS production transport platform provided by the present invention;

[0039] Figure 4 A partial structural schematic diagram of the UPS production transportation platform provided by the present invention;

[0040] Figure 5 for Figure 4 The diagram shown is a schematic of the UPS production transport platform after the first and second conveyor roller structures have been removed.

[0041] Figure 6 This is a schematic diagram of the structure of the support platform provided by the present invention;

[0042] Figure 7 This is a schematic diagram of the conveying device for transporting the carrier plate provided by the present invention, wherein... Figure 7 Image (a) is a schematic diagram showing the state of the conveyor plate approaching the support platform. Figure 7 (b) is a schematic diagram showing the conveying device transporting the bearing plate to the bearing platform;

[0043] Figure 8 This invention provides a schematic diagram of the state of the cabinet being transported from the temporary storage platform to the first conveyor roller structure, wherein... Figure 8 (a) is a schematic diagram showing the rack in the temporary storage area. Figure 8 (b) is a schematic diagram showing the state in which the pushing device pushes the support plate to move the cabinet to the first conveyor roller structure;

[0044] Figure 9 This is a schematic diagram illustrating the working principle of the pusher plate device and lifting component provided by the present invention, wherein... Figure 9 Image (a) is a schematic diagram showing the movement of the support plate onto the support platform. Figure 9 (b) is a schematic diagram showing the lifting component raising the placement plate to the same height as the conveying surface of the second conveying roller structure. Figure 9 Image (c) is a schematic diagram showing the second pusher plate falling to one side of the support plate. Figure 9 (d) is a schematic diagram of the pusher device pushing the carrier plate onto the second conveyor roller structure.

[0045] Numbering on the map:

[0046] 1. Mounting bracket; 11. Partition; 12. Support plate;

[0047] 2. Structure of the first conveyor roller;

[0048] 3. Support plate; 31. Protrusion;

[0049] 4. Conveying device; 41. Conveyor belt; 411. Drive block;

[0050] 5. Temporary storage platform; 51. Support frame; 52. Second conveyor roller structure;

[0051] 511, Sliding cavity; 521, Roller;

[0052] 6. Pushing device; 61. Push cylinder; 62. Drive arm; 63. Connecting arm; 64. First push plate; 65. Slide rod;

[0053] 7. Support platform; 71. Placement plate; 72. Support column; 73. Drive frame;

[0054] 711. Convex shaft; 721. Support cylinder; 722. Inner column; 723. Strip-shaped opening;

[0055] 8. Push plate device; 81. L-shaped arm; 82. Fixed arm; 83. Second push plate; 84. Positioning pin;

[0056] 9. Lifting component; 91. Inclined surface;

[0057] 10. Cabinet; 20. Loading area; 30. Working area; 40. Unloading area. Detailed Implementation

[0058] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.

[0059] This invention provides a transportation platform for UPS production.

[0060] Please refer to the following: Figures 1 to 3 In one embodiment of the present invention, the UPS production transport platform includes: a mounting frame 1;

[0061] A first conveying roller structure 2 is mounted on the mounting frame 1. The first conveying roller structure 2 is sequentially provided with a feeding area 20, a working area 30 and a discharging area 40.

[0062] The temporary storage platform 5 includes a support 51 and a second conveying roller structure 52. The second conveying roller structure 52 is mounted on the support 51 and is arranged adjacent to the first conveying roller structure 2. One end of the second conveying roller structure 52 is aligned with the feeding area 20.

[0063] Multiple support plates 3 are placed on the first conveying roller structure 2 or the second conveying roller structure 52 to support the cabinet 10.

[0064] A conveying device 4 is installed on the mounting frame 1 and located below the first conveying roller structure 2. The conveying device 4 is used to convey the bearing plate 3.

[0065] Pushing device 6, which is used to push the cabinet 10 on the temporary storage platform 5 to the loading area 20.

[0066] The temporary storage platform 5 can hold at least two server racks 10, and in this embodiment, it can hold two server racks 10.

[0067] By setting up a temporary storage platform 5, two support plates 3 are placed on the temporary storage platform 5 to store two cabinets 10, and one cabinet 10 can be stored in the loading area 20. So when one cabinet 10 in the working area 30 is completed and assembled, the cabinet 10 is transported to the unloading area 40. At this time, the cabinet 10 in the loading area 20 is transported to the working area 30 for assembly. The workers use loading and unloading tools to unload the cabinet 10 in the unloading area 40. At the same time, the pushing device 6 can load one cabinet 10 from the temporary storage platform 5 to the loading area 20. The second conveying roller structure 52 transports another cabinet 10 to be aligned with the loading area 20.

[0068] After unloading is completed, the staff can go to the temporary storage platform 5, load a cabinet 10 onto the temporary storage platform 5, and then return to the unloading area 40 to wait for the next unloading. Thus, only one loading and unloading tool and one group of staff are needed to complete loading and unloading, and the first workstation in the work area 30 does not need to wait for loading.

[0069] Meanwhile, after the loading and unloading tools unload the cabinet 10 from the unloading area 40, the bearing plate 3 located on the unloading area 40 is removed, and then the bearing plate 3 is placed on the conveying device 4 below the first conveying roller structure 2. The conveying device 4 then conveys the bearing plate 3 to the loading area 20, and then places the bearing plate 3 on the temporary storage platform 5. This eliminates the need for manual handling of the bearing plate 3 to the loading area 20, greatly shortening the waiting time for the bearing plate 3 to be conveyed, and achieving quick and convenient conveying of the bearing plate 3; thereby improving the efficiency of the UPS.

[0070] In this embodiment, both sides of the working area 30 in the first conveyor roller structure 2 are provided with placement racks. The placement racks are used to place UPS assembly parts, such as circuit boards, battery packs, rectifiers, chargers, inverters, switch structures, cooling fans, and various connecting lines. The working area 30 is provided with multiple workstations, and the corresponding placement racks of each workstation store the corresponding parts, so that the parts are assembled into the cabinet 10 in sequence to form a complete UPS.

[0071] The loading and unloading equipment includes manual hydraulic lifting forklifts or automatic forklifts, such as... Figure 1 A base is fixedly installed at the bottom of the cabinet 10. The base has two rectangular through holes for mounting with the forks of a manual hydraulic lifting forklift or an automatic forklift, enabling the lifting cabinet 10 to move. The base is usually preferably made of wood.

[0072] In this embodiment, as Figure 7A partition 11 is provided in the middle of the mounting frame 1. The first conveying roller structure 2 is located above the partition 11, and the conveying device 4 is located below the partition 11. A support plate 12 is installed in the middle of the partition 11 through a connecting block. An installation cavity is formed between the support plate 12 and the two sides of the mounting frame 1.

[0073] The first conveying roller structure 2 includes a drive device, a transmission device, multiple drive rods, and multiple drive rollers. The two ends of the multiple drive rods are rotatably connected to both sides of the mounting frame 1 and pass through the bottom of the support plate 12. The multiple drive rollers are respectively installed at both ends of the drive rods and located in the mounting cavity. The top of the drive rollers is slightly higher than the top of the support plate 12. The two ends of the bearing plate 3 are located on the drive rollers. The drive device is used to drive one of the drive rods to rotate, and the transmission device is used to drive and connect multiple drive rods. The transmission device can be multiple sets of belts and pulleys, multiple sets of chains and sprockets, or multiple sets of synchronous pulleys and synchronous belts to realize the transmission connection of adjacent drive rods.

[0074] In other embodiments, the partition 11 and the support plate 12 may be omitted, and the number of driving rollers and driving rods may be the same, and their lengths may be approximately the same as those of the driving rods.

[0075] In this embodiment, the structure of the temporary storage platform 5 is similar to that of the mounting frame 1 and the first conveying roller structure 2. The difference is that there is no partition 11. The middle part of the bracket 51 is convex, forming a support plate 12 and a mounting cavity with the side plates on both sides. The second conveying roller structure 52 is the same as the first conveying roller structure 2. The roller 521 in the second conveying roller structure 52 is the driving roller in the first conveying roller structure 2.

[0076] Preferably, in the part where the second conveyor roller structure 52 overlaps with the first conveyor roller structure 2, one end of the drive rod in the second conveyor roller structure 52 is also rotatably mounted on the mounting frame 1, thereby reducing the distance between the second conveyor roller structure 52 and the first conveyor roller structure 2 and reducing the distance that the pushing device 6 pushes the cabinet 10 to the loading area 20.

[0077] In other embodiments, similarly, the convex part can be omitted, and the number of driving rollers and driving rods can be the same, and their lengths can be approximately the same as those of the driving rods.

[0078] Among them, the conveying device 4 is a belt conveyor, or it can be a chain conveyor, etc.

[0079] Please see Figure 4 and Figure 5In this embodiment, a sliding cavity 511 is provided through the bracket 51. The pushing device 6 includes a push cylinder 61, a driving arm 62, a connecting arm 63, and a first push plate 64. The push cylinder 61 is installed on the mounting frame 1 and located below the second conveying roller structure 52. The driving arm 62 is installed at the output end of the push cylinder 61. The bottom end of the connecting arm 63 is connected to the driving arm 62. The top end of the connecting arm 63 passes through the bracket 51 via the sliding cavity 511 and is connected to the first push plate 64.

[0080] When it is necessary to transport the cabinet 10 on the second conveyor roller structure 52 to the loading area 20 of the first conveyor roller structure 2, the push cylinder 61 moves towards the loading area 20 by driving the arm 62. The arm 62 drives the first push plate 64 to push the bearing plate 3 corresponding to the loading area 20 through the connecting arm 63. The bearing plate 3 drives the cabinet 10 to move to the loading area 20, thereby realizing the loading of the cabinet 10.

[0081] By installing the push cylinder 61 below the mounting bracket 1, the push cylinder 61 is hidden below the mounting bracket 1, thereby reducing the occupation of the work space area.

[0082] The mounting bracket 1 has a fixing plate at its bottom, and the push cylinder 61 is horizontally mounted on the fixing plate.

[0083] In this embodiment, the distance between the rollers 521 located on both sides of the sliding cavity 511 is slightly larger than the distance between other rollers 521, and the corresponding length of the belt, chain, or synchronous belt in the transmission device between the two rollers 521 is set accordingly. Alternatively, the distance between adjacent rollers 521 is set to be greater than the width of the groove of the sliding cavity 511.

[0084] Please see Figure 2 A protrusion 31 is provided on one side of the support plate 3. When placed, the protrusion 31 is placed on the side facing the first push plate 64, thereby increasing the contact area between the support plate 3 and the first push plate 64 and improving the stability during pushing.

[0085] Preferably, multiple positioning shafts are provided on the first push plate 64, and multiple insertion holes are opened on the protrusion 31 corresponding to the positioning shafts. When the first push plate 64 pushes the bearing plate 3, the positioning shafts are inserted into the insertion holes, thereby further improving the stability during pushing.

[0086] Among them, the height of protrusion 31 is not higher than the height of the bottom of the inner wall of the rectangular through hole opened on the base of cabinet 10.

[0087] Among them, push cylinder 61 is an electric push rod, a pneumatic cylinder, or a hydraulic cylinder.

[0088] In other embodiments, the pushing device 6 includes a mounting plate, a pushing cylinder 61, and a pushing block. The mounting plate is mounted on the side of the bracket 51 away from the first conveying roller structure 2, the pushing cylinder 61 is mounted on the mounting plate, and the pushing block is mounted on the output end of the pushing cylinder 61.

[0089] Please see Figure 5 In a preferred embodiment, the pushing device 6 further includes a slide rod 65, which is mounted on the mounting frame 1 and arranged parallel to the push cylinder 61. The driving arm 62 is sleeved on the slide rod 65.

[0090] By setting the slide bar 65, when the push cylinder 61 pushes the drive arm 62 to move, the drive arm 62 moves along the slide bar 65, thereby improving the stability of the movement of the drive arm 62.

[0091] Preferably, there are multiple sliding rods 65, and in this embodiment there are two, which are installed on the fixing plate at the bottom of the mounting bracket 1 and located on both sides of the push cylinder 61.

[0092] Please see Figure 4 and Figure 5 In this embodiment, the UPS production transportation platform also includes a support platform 7, which includes a placement plate 71 and four support columns 72. The placement plate 71 is located at the discharge end of the conveying device 4 and is aligned with the other end of the second conveying roller structure 52. The four support columns 72 are respectively installed at the four corners of the bottom of the placement plate 71.

[0093] Multiple drive blocks 411 are installed at intervals on the conveyor belt 41 of the conveying device 4.

[0094] In this embodiment, the discharge end of the conveying device 4 is the end closest to the feeding area 20.

[0095] By setting up a support platform 7 located at the discharge end of the conveying device 4, after the conveying device 4 conveys the support plate 3 to the loading area 20 of the first conveying roller structure 2, the conveying device 4 continues to convey the support plate 3, while simultaneously driving the block 411 to push the support plate 3 so that it can enter the placement plate 71 of the support platform 7 more stably. Figure 7 (a) and Figure 7 In section (b), by conveying the support plate 3 to the support platform 7, it is convenient to subsequently load the support plate 3 to the temporary storage platform 5 by manual or automatic feeding equipment.

[0096] The spacing between adjacent driving blocks 411 is the same as or slightly larger than the width of the bearing platform 7.

[0097] The top surface of the placement plate 71 is level with or slightly lower than the conveying surface of the conveyor belt 41 in the conveying device 4 (e.g., 0.5 to 2 cm).

[0098] Please see Figures 4 to 6 In a preferred embodiment, the support column 72 includes a support cylinder 721 and an inner column 722. The inner column 722 is slidably mounted on the support cylinder 721, and the top end of the inner column 722 is connected to the placement plate 71.

[0099] The UPS production transport platform also includes a pusher plate device 8 and a lifting member 9. The lifting member 9 is used to lift the placement plate 71 so that the top of the placement plate 71 is flush with the conveying surface of the second conveying roller structure 52. The pusher plate device 8 is used to push the bearing plate 3 on the placement plate 71 onto the second conveying roller structure 52.

[0100] By setting the support column 72 to be telescopic, that is, the placement plate 71 can be raised and lowered. The lifting member 9 is used to raise the placement plate 71 to the same height as the conveying surface of the second conveying roller structure 52. At this time, the push plate device 8 can automatically push the bearing plate 3 onto the second conveying roller structure 52, thereby realizing the automatic loading of the bearing plate 3 onto the second conveying roller structure 52, reducing the use of manpower and improving the loading efficiency of the bearing plate 3.

[0101] The bottom of the support cylinder 721 is equipped with a support plate, which is installed on the working ground to improve the stability of the support for the placement plate 71.

[0102] Multiple convex shafts 711 are provided on the side of the placement plate 71 away from the conveying device 4, which can limit the bearing plate 3 and prevent it from moving out of the placement plate 71.

[0103] Please see Figure 5 As an optional embodiment, each of the support cylinders 721 is provided with a strip-shaped opening 723, and the bearing platform 7 also includes a drive frame 73. The four ends of the drive frame 73 are respectively connected to the four inner columns 722 through the corresponding strip-shaped openings 723.

[0104] The lifting member 9 is a lifting frame. One end of the lifting member 9 is connected to the driving arm 62, and the other end of the lifting member 9 is set as an inclined surface 91. The bottom end of the inclined surface 91 extends to the bottom of the driving frame 73.

[0105] After the UPS is assembled in the work area 30, the first conveyor roller structure 2 conveys the cabinets 10 of each station to the next station. The completed UPS is conveyed to the unloading area 40, and at the same time, the cabinets 10 located in the loading area 20 are conveyed to the first station in the work area 30.

[0106] At this time, the pushing device 6 pushes a cabinet 10 to the loading area 20.

[0107] During this process, the push cylinder 61 drives the connecting arm 63 and the first push plate 64 in sequence through the drive arm 62 to push the corresponding bearing plate 3, thereby driving the cabinet 10 to load materials to the loading area 20.

[0108] At the same time, the drive arm 62 drives the lifting component 9 (lifting frame) to move accordingly. The inclined surface 91 of the lifting component 9 (lifting frame) interacts with the drive frame 73, gradually lifting the inner column 722. The inner column 722 drives the placement plate 71 to move upward. When the drive frame 73 moves to the horizontal plane of the lifting component 9 (lifting frame), as... Figure 9 (a) to Figure 9 In the middle (b), the top of the placement plate 71 is flush with the conveying surface of the second conveying roller structure 52;

[0109] When the pushing device 6 pushes the support plate 3 to move the cabinet 10 to the loading area 20, such as Figure 8 In state (b), at this time, as Figure 9 In the middle (c), the lifting component 9 (lifting frame) supports the drive frame 73. The subsequent push plate device 8 pushes the bearing plate 3 located on the placement plate 71 to the second conveying roller structure 52. Then, the push cylinder 61 pushes the drive arm 62 to its original position, while simultaneously driving the lifting component 9 (lifting frame) to gradually separate from the drive frame 73. After separation, the placement plate 71, the drive frame 73, and multiple inner columns 722 slide down to their original height by gravity.

[0110] Subsequently, the staff used loading and unloading tools to load a cabinet 10 onto the support plate 3. The second conveyor roller structure 52 transported the support plate 3, driving the cabinet 10 to align with the loading area 20.

[0111] After unloading, the bearing plate 3 is placed on the conveying device 4 and transported to the placement plate 71.

[0112] Thus, by using the pushing device 6 in conjunction with the lifting component 9 (lifting frame), the placement plate 71 can be raised and lowered simultaneously without the need for an additional lifting device for raising and lowering the placement plate 71.

[0113] In this embodiment, there are two lifting components 9 (lifting frames), which are installed at intervals on the drive arm 62, so that the drive frame 73 can be supported from both sides, thereby improving the stability of the support;

[0114] Corresponding to Figure 6 The drive frame 73 includes two assembly arms and two support plates. The two assembly arms are installed at both ends of the two support plates. The two support plates are parallel and spaced apart. The two ends of the two assembly arms are connected to four inner columns 722. The two support plates are aligned with the two lifting components 9 (lifting frames). The bottom of the assembly arm facing the lifting component 9 (lifting frame) is set to be inclined to facilitate interaction with the inclined surface 91 of the lifting component 9 (lifting frame).

[0115] The bottom of the lifting component 9 (lifting frame) is in contact with the working ground. A slide rail can be installed on the working ground, and the lifting component 9 (lifting frame) is slidably installed on the slide rail.

[0116] The bottom end of the inner column 722 extends into the support plate at the bottom of the support cylinder 721. When the drive frame 73 is raised to the horizontal part of the lifting member 9 (lifting frame), part of the inner column 722 is still located inside the support cylinder 721, thereby maintaining a limit in the horizontal direction.

[0117] As another optional embodiment, the lifting component 9 includes an assembly plate and a lifting cylinder. The lifting cylinder is mounted on the ground via the assembly plate and is located below the placement plate 71. The output shaft of the lifting cylinder is connected to the bottom center of the placement plate 71.

[0118] Please refer to it again. Figure 4 and Figure 5 As an optional embodiment, the pusher device 8 includes an L-shaped arm 81, a fixed arm 82, and a second pusher 83. The L-shaped arm 81 is arranged adjacent to the placement plate 71. One end of the L-shaped arm 81 is connected to the driving arm 62. The fixed arm 82 is horizontally installed at the other end of the L-shaped arm 81 and suspended above the bracket 51. The second pusher 83 is vertically slidably installed on the fixed arm 82.

[0119] In this embodiment, the length of the inclined surface 91 of the lifting member 9 after projection is less than half of the total length of the lifting member 9 after projection, and is preferably one-third to one-quarter of the total length of the lifting member 9.

[0120] During the process of the pushing device 6 pushing a bearing plate 3 to move the cabinet 10 to the loading area 20, the driving arm 62 drives the lifting component 9 (lifting frame) to lift the driving frame 73. The driving frame 73 drives the placement plate 71 to move upward through the inner column 722, so that the bearing plate 3 is aligned with the conveying surface of the second conveying roller structure 52. At the same time, the driving arm 62 drives the L-shaped arm 81 to move accordingly. The L-shaped arm 81 drives the second push plate 83 to move accordingly through the fixed arm 82. When the placement plate 71 is raised to its highest point, the bearing plate 3 and the second push plate 83 act together to lift the second push plate 83. Figure 9 In section (b), after the cabinet 10 is loaded into the loading area 20, the second push plate 83 is offset from the support plate 3. The second push plate 83 descends under gravity, aligning its end with that of the support plate 3. Figure 9 (c)

[0121] Subsequently, during the process of the push cylinder 61 pushing the driving arm 62 to move to the starting position, the driving arm 62 drives the lifting member 9 (lifting frame) to gradually separate from the driving frame 73. At the same time, the L-shaped arm 81 follows the movement. The L-shaped arm 81 drives the second push plate 83 to push the carrier plate 3 towards the second conveying roller structure 52 through the fixed arm 82. When the driving arm 62 moves to the starting position, the second push plate 83 simultaneously pushes the carrier plate 3 to move onto the second conveying roller structure 52, as shown in Figure 9 (d) in

[0122] Therefore, the output end of the push cylinder 61 in the pushing device 6 realizes pushing the cabinet 10 into the feeding area 20 in the retracted state, and the push cylinder 61 realizes driving the push plate device 8 to automatically feed the carrier plate 3 onto the second conveying roller structure 52 in the state where the output end is pushed out.

[0123] Moreover, by combining the push plate device 8, the lifting member 9 and the pushing device 6, the arrangement of the equipment is more concentrated, reducing the occupation of the site.

[0124] The second push plate 83 is aligned with the middle position of the carrier plate 3. Alternatively, protrusions 31 can be provided on both sides of the carrier plate 3 to increase the contact area between the second push plate 83 and the carrier plate 3.

[0125] Among them, when the lifting member 9 (lifting frame) gradually separates from the driving frame 73, when the inclined surface 91 of the lifting member 9 (lifting frame) acts on the driving frame 73 and causes the driving frame 73 to gradually descend, at this time, the push plate device 8 has already pushed the carrier plate 3 to be more than half located on the second conveying roller structure 52, and the second push plate 83 assists in limiting the carrier plate 3. Therefore, the carrier plate 3 will not descend and can be stably pushed onto the second conveying roller structure 52.

[0126] Among them, a groove is provided on one side of the bracket 51 facing the placement plate 71. The top end of the L-shaped arm 81 extends above the bracket 51 through the groove. At the same time, a flange is provided at the top of the fixed arm 82. The second push plate 83 is slidably installed on the flange and is located on the front side of the fixed arm 82. The bottom part of the second push plate 83 is located on the second conveying roller structure 52, so as to ensure that the carrier plate 3 is pushed onto the second conveying roller structure 52.

[0127] As another optional method of this embodiment, the push plate device 8 includes an assembly frame, an electric push rod and a push plate. The assembly frame is installed on the working ground and is located on the side of the placement plate 71 away from the temporary storage table 5. The electric push rod is installed on the assembly frame, and the push plate is installed at the output end of the electric push rod.

[0128] As an optional method of this embodiment, the push plate device 8 includes a plurality of positioning pins 84. The bottom ends of the plurality of positioning pins 84 all penetrate through the fixed arm 82 and are connected to the second push plate 83.

[0129] By setting the positioning pin 84, when the second push plate 83 is lifted by the upward-moving support plate 3, the second push plate 83 can push the positioning pin 84 to move upward accordingly; when it is misaligned with the support plate 3, the second push plate 83 and the positioning pin 84 automatically descend by gravity.

[0130] The end cap at the top of the positioning pin 84 can limit the second push plate 83 in the vertical direction.

[0131] In one embodiment, a spring can be fitted on the positioning pin 84 and between the second push plate 83 and the fixed arm 82, so that the elastic potential energy of the spring can assist the second push plate 83 to move down to its original height.

[0132] As another alternative to this embodiment, a connecting rod can be installed on the fixed arm 82, a slide cylinder can be installed on the second push plate 83, and a piston block can be connected to the bottom of the connecting rod after passing through the slide cylinder.

[0133] Preferably, two guide blocks are provided at intervals on the top of the bracket 51 and on the side near the placement plate 71. The distance between the two guide blocks is slightly greater than the width of the bearing plate 3. During the process of the pusher device 8 pushing the bearing plate 3 into the second conveying roller structure 52, the movement direction of the bearing plate 3 is limited.

[0134] The working principle of the UPS production transportation platform provided by this invention is as follows:

[0135] After the UPS is assembled in the work area 30, the first conveyor roller structure 2 conveys the cabinets 10 of each station to the next station. The completed UPS is conveyed to the unloading area 40, and at the same time, the cabinets 10 located in the loading area 20 are conveyed to the first station in the work area 30.

[0136] At this time, the pushing device 6 pushes a cabinet 10 to the loading area 20.

[0137] During this process, the push cylinder 61 drives the connecting arm 63 and the first push plate 64 in sequence through the drive arm 62 to push the corresponding bearing plate 3, thereby driving the cabinet 10 to load materials to the loading area 20.

[0138] At the same time, the drive arm 62 drives the lifting component 9 (lifting frame) to move accordingly. The inclined surface 91 of the lifting component 9 (lifting frame) interacts with the drive frame 73, gradually lifting the inner column 722. The inner column 722 drives the placement plate 71 to move upward. When the drive frame 73 moves to the horizontal plane of the lifting component 9 (lifting frame), as... Figure 9 (a) to Figure 9 In the middle (b), the top of the placement plate 71 is flush with the conveying surface of the second conveying roller structure 52;

[0139] Meanwhile, the driving arm 62 drives the L-shaped arm 81 to move accordingly. The L-shaped arm 81 drives the second push plate 83 to move accordingly through the fixed arm 82. When the placement plate 71 is lifted to the highest position, the bearing plate 3 moves upward and acts on the second push plate 83, lifting the second push plate 83, as shown in Figure 9 in (b). When the cabinet 10 is loaded into the loading area 20, the second push plate 83 is offset from the bearing plate 3. The second push plate 83 drops by gravity, aligning the end of the second push plate 83 with the bearing plate 3, as shown in Figure 9 in (c);

[0140] Subsequently, during the process of the push cylinder 61 pushing the driving arm 62 to move to the starting position, the driving arm 62 drives the lifting member 9 (lifting frame) to gradually separate from the driving frame 73. Meanwhile, the driving arm 62 drives the L-shaped arm 81 to move accordingly. The L-shaped arm 81 drives the second push plate 83 through the fixed arm 82 to push the bearing plate 3 towards the second conveying roller structure 52. When the driving arm 62 moves to the starting position, the second push plate 83 simultaneously pushes the bearing plate 3 to move onto the second conveying roller structure 52. At the same time, the lifting member 9 (lifting frame) separates from the driving frame 73, and the placement plate 71, the driving frame 73, and multiple inner columns 722 slide down by gravity to the original height, as shown in Figure 9 in (d).

[0141] Therefore, in the retracted state of the output end of the push cylinder 61 in the pushing device 6, the cabinet 10 is pushed into the loading area 20. In the state where the output end of the push cylinder 61 is extended, it drives the push plate device 8 to automatically load the bearing plate 3 onto the second conveying roller structure 52. During this process, it can drive the lifting member 9 to automatically lift the placement plate 71 to align the height of the bearing plate 3 with the conveying surface height of the second conveying roller structure 52.

[0142] The present invention also provides a production method for a UPS power supply system.

[0143] A production method for a UPS power supply system includes the following steps:

[0144] S1. Component design and preparation: First, complete the electrical and structural design of the UPS power supply system, and then obtain the components of the UPS power supply system;

[0145] S2. Core component prefabrication: Fabricate the circuit control module of the UPS power supply system;

[0146] S3. Assembly of the whole unit: Use the UPS production transportation platform described above to assemble the circuit board module and other components of the UPS power supply system;

[0147] S4. Testing and debugging: Conduct basic function tests and performance tests on the assembled UPS power supply system.

[0148] The components of a UPS power system include a cabinet 10, circuit board modules, battery packs, rectifiers, chargers, inverters, switching structures, cooling fans, and various connecting lines and basic electronic components.

[0149] A circuit board module is a circuit control module of the entire UPS power system formed by soldering corresponding electronic components onto a circuit board according to design requirements.

[0150] As described above, the circuit control module, battery pack, rectifier, charger, inverter, switch structure, cooling fan, and various connecting lines are then assembled with the cabinet 10 using the UPS production transport platform.

[0151] After assembly, testing is performed, including testing basic functions such as power-on and switching between AC and battery modes; then, high-temperature full-load aging tests are conducted to identify potential problems; finally, high voltage and other performance tests are performed to ensure compliance with safety standards.

[0152] The specific structure of the UPS production transportation platform is as described in the above embodiments. Since the UPS power supply system production method adopts all the technical solutions of all the above embodiments, it has at least all the beneficial effects brought about by the technical solutions of the above embodiments, which will not be elaborated here.

[0153] The present invention also provides a UPS power supply system.

[0154] A UPS power supply system is manufactured using the manufacturing method of the UPS power supply system, wherein the UPS power supply system includes: a rectifier charging component, an inverter, a battery pack, a switch structure, and a cabinet 10.

[0155] The rectifier charging component is used to convert AC mains power into DC mains power to charge the battery pack and power the inverter. The inverter is used to convert DC mains power into AC mains power. The battery pack is used to store electrical energy. The switching structure is used to quickly switch to AC mains bypass power supply when the UPS power system fails or is overloaded. The cabinet 10 is used to house the rectifier charging component, the inverter, the battery pack and the switching structure.

[0156] The rectifier charging component includes a charger and a rectifier, which are integrated components with a single design.

[0157] The UPS power system also includes a circuit control module, a cooling fan, and various connecting lines. The cooling fan is used to dissipate heat from the electrical components of the UPS power system during operation, ensuring the normal operation of the UPS power system.

[0158] The connecting lines are used to electrically connect the various components; the switch structure also includes switches for turning the UPS power system on and off.

[0159] The circuit control module is used to coordinate the overall operation of the UPS, control power supply switching, manage battery charging and discharging, and implement various protection measures.

[0160] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structural or procedural transformations made based on the content of the present invention specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of the present invention.

Claims

1. A transport platform for UPS production, characterized in that, include: Mounting rack; A first conveyor roller structure is mounted on the mounting frame, and a feeding area, a working area and a discharging area are sequentially arranged on the first conveyor roller structure. A temporary storage platform, comprising a support and a second conveyor roller structure, wherein the second conveyor roller structure is mounted on the support and is disposed adjacent to the first conveyor roller structure, and one end of the second conveyor roller structure is aligned with the feeding area; Multiple support plates are placed on the first conveyor roller structure or the second conveyor roller structure to support the cabinet; A conveying device is mounted on the mounting frame and located below the first conveying roller structure; the conveying device is used to convey the bearing plate. A pushing device, the pushing device being used to push the cabinet on the temporary storage table to the loading area; The pushing device includes a push cylinder and a drive arm, wherein the drive arm is installed at the output end of the push cylinder; A support platform, comprising a placement plate and four support columns, wherein the placement plate is located at the discharge end of the conveying device; A lifting member is used to lift the placement plate so that the top of the placement plate is flush with the conveying surface of the second conveying roller structure. The support platform also includes a drive frame, and the lifting member is a lifting frame. One end of the lifting member is connected to the drive arm, and the other end of the lifting member is set as an inclined surface, with the bottom end of the inclined surface extending to the bottom of the drive frame.

2. The UPS production transport platform according to claim 1, characterized in that, The bracket has a through-hole, and the pushing device also includes a connecting arm and a first push plate. The push cylinder is installed on the mounting frame and located below the second conveying roller structure. The bottom end of the connecting arm is connected to the driving arm, and the top end of the connecting arm passes through the bracket through the sliding cavity and is connected to the first push plate.

3. The UPS production transport platform according to claim 2, characterized in that, The pushing device also includes a slide bar, which is mounted on the mounting frame and arranged parallel to the push cylinder, and the driving arm is sleeved on the slide bar.

4. The UPS production transport platform according to claim 2, characterized in that, The placement plate is aligned with the other end of the second conveying roller structure, and the four support columns are respectively installed at the four corners of the bottom of the placement plate; The conveyor belt of the conveyor device is equipped with multiple drive blocks at intervals.

5. The UPS production transport platform according to claim 4, characterized in that, The support column includes a support cylinder and an inner column, the inner column is slidably installed in the support cylinder, and the top end of the inner column is connected to the placement plate; The UPS production transport platform also includes a pusher device, which is used to push the carrier plate on the placement plate onto the second conveyor roller structure.

6. The UPS production transport platform according to claim 5, characterized in that, Each of the support cylinders has a slot, and the four ends of the drive frame are connected to the four inner columns through the corresponding slots.

7. The UPS production transport platform according to claim 5, characterized in that, The pusher device includes an L-shaped arm, a fixed arm, and a second pusher plate. The L-shaped arm is arranged adjacent to the placement plate. One end of the L-shaped arm is connected to the drive arm. The fixed arm is horizontally installed at the other end of the L-shaped arm and suspended above the bracket. The second pusher plate is vertically slidably installed on the fixed arm.

8. The UPS production transport platform according to claim 7, characterized in that, The push plate device includes multiple positioning pins, the bottom ends of which pass through the fixed arm and are connected to the second push plate.

9. A method for manufacturing a UPS power supply system, characterized in that, Includes the following steps: S1. Component Design and Preparation: First, complete the electrical and structural design of the UPS power system, and then obtain the components of the UPS power system. S2. Prefabrication of core components: Preparing the circuit control module of the UPS power supply system; S3. Assembly of the complete unit: The circuit board modules and other components of the UPS power system are assembled using the UPS production transport platform as described in any one of claims 1-8. S4. Testing and Debugging: Perform basic function tests and performance tests on the assembled UPS power supply system.

10. A UPS power supply system, characterized in that, The UPS power system is manufactured using the manufacturing method of the UPS power system as described in claim 9, wherein the UPS power system includes: a rectifier charging component, an inverter, a battery pack, a switch structure, and a cabinet. The rectifier and charging component is used to convert AC mains power into DC mains power to charge the battery pack and power the inverter. The inverter is used to convert DC mains power into AC mains power. The battery pack is used to store electrical energy. The switching structure is used to quickly switch to AC mains bypass power supply when the UPS power system fails or is overloaded. The cabinet is used to house the rectifier and charging component, the inverter, the battery pack and the switching structure.

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