Heat preservation type fabricated wallboard structure

Abstract

The invention belongs to the technical field of building construction, and discloses a heat preservation type fabricated wallboard structure which comprises a wall body, and vertical through openings are formed in the two transverse ends of each building block so as to form a plurality of connecting channels; the plurality of first reinforcing ribs are respectively fixed in the plurality of connecting channels; the plurality of first concrete bodies are respectively formed by pouring concrete into the plurality of connecting channels, and the formed first concrete bodies, the corresponding first reinforcing ribs and the building blocks are anchored into a whole; and the thermal insulation decorative layer is fixed on the side surface of the wall body. The main body part of the wall body is formed by the building blocks, so that the production flexibility of the main body part of the wall body can be improved, and walls of various specifications can be flexibly adjusted according to the use amount of the building blocks; all the building blocks are anchored into a whole through the multiple first reinforcing ribs and the multiple first concrete bodies, and therefore the formed wall is stable in structure, high in strength and not prone to deformation due to vibration.

Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of building construction, and particularly relates to a thermal insulation type fabricated wallboard structure. BACKGROUND

[0002] The thermal insulation type fabricated wallboard is a kind of advanced building peripheral protection component which integrates efficient thermal insulation performance and rapid assembly construction advantages. It is produced by standardization prefabrication in a factory, and the core structure is usually composed of high-strength weather-resistant surface layer material (such as fiber cement board, metal plate or concrete plate) and high-performance thermal insulation core material (such as polystyrene foam EPS / XPS, polyurethane PU, rock wool or vacuum insulation panel VIP) which are combined by reliable process (such as continuous pouring, adhesive composite or mechanical connection) to form a "sandwich" sandwich structure with excellent thermal performance, effectively block the thermal bridge, significantly improve the building energy saving effect (usually can reach the passive house or super low energy consumption building standard), and at the same time have excellent fireproofing (especially when A-grade non-combustible core material is selected), sound insulation, waterproof and moisture-proof, durability and impact resistance and other comprehensive physical properties. Its biggest feature is high integration and modularization. The wallboard completes the processes of thermal insulation, finishing and even pre-buried pipelines and connecting parts in the factory, and the quality is stable and controllable. After being transported to the construction site, it only needs simple and efficient mechanical lifting and reliable dry connection (such as bolts, special clamps or pre-embedded steel grouting, etc.) to quickly complete the wall installation, greatly shortening the construction period (more than 50% of time can be saved compared with traditional masonry), reducing on-site wet work and construction waste (60%-80% reduction), significantly improving construction efficiency and building industrialization level, and reducing comprehensive construction cost and labor dependence. In addition, it has high flatness, rich and diverse finishing (can preform various textures, colors or stone-like effects), can effectively improve the building facade quality, and meet the increasingly stringent energy saving, safety, environmental protection (carbon emission reduction) and sustainable development requirements of building envelope in different climate zones. It is an ideal wall solution for promoting the development of modern green building, fabricated building and realizing the transformation and upgrading of the building industry.

[0003] In the prior art, the wall of the fabricated thermal insulation type wallboard is composed of a plurality of blocks, which is only constrained by concrete adhesion, and the forming strength is not enough, and is easy to be deformed or even collapsed by vibration. Therefore, the present application provides a thermal insulation type fabricated wallboard structure to solve the above problems. SUMMARY

[0004] In order to solve the above problems, the present application provides a thermal insulation type fabricated wallboard structure, which solves the problem of insufficient forming strength of the wall, which is easy to be deformed or even collapsed by vibration.

[0005] The present application is realized by the following scheme: a thermal insulation type fabricated wallboard structure, comprising: The wall body comprises a plurality of block rows and a plurality of first adhesive layers, the plurality of block rows are vertically spaced, the plurality of first adhesive layers are respectively connected between every two adjacent block rows, each block row comprises a plurality of blocks and a plurality of second adhesive layers, the plurality of second adhesive layers are respectively connected between every two adjacent blocks, and the two ends of each block in the transverse direction are provided with vertical through holes; the blocks in every two adjacent block rows are arranged in a staggered manner, so that the two through holes on each block in one block row are respectively communicated with adjacent two through holes on corresponding blocks in the other block row to form a plurality of connecting channels; A plurality of first reinforcing ribs are respectively fixed in the plurality of connecting channels. A plurality of first concrete bodies are respectively formed by pouring concrete into the plurality of connecting channels, and the first concrete bodies are formed in an integral whole with corresponding first reinforcing ribs and blocks. A thermal insulation and decoration layer is fixed on the side surface of the wall body.

[0006] The thermal insulation and decoration layer comprises a waterproof layer, a thermal insulation layer and a decoration layer, the waterproof layer is coated on the side surface of the wall body, the thermal insulation layer is fixed on the outer side of the waterproof layer, and the decoration layer is fixed on the outer side of the thermal insulation layer.

[0007] The thermal insulation and decoration layer further comprises an adhesive layer coated between the waterproof layer and the thermal insulation layer, and the waterproof layer and the thermal insulation layer are adhesively fixed.

[0008] The decoration layer comprises a plurality of decoration plates, and a expansion joint is formed between every two adjacent decoration plates.

[0009] The thermal insulation and decoration layer further comprises a plurality of reinforcing members for reinforcing the connection between the plurality of decoration plates and the thermal insulation layer.

[0010] The plurality of decoration plates are arranged in the transverse direction, each reinforcing member comprises two U-shaped plates, the two U-shaped plates are fixed on the surface of the thermal insulation layer and the U-shaped grooves of the two U-shaped plates are oppositely arranged to respectively allow the two ends of the corresponding decoration plate to be inserted, and the two ends of the decoration plate are in interference fit with the two U-shaped grooves.

[0011] The decoration plate comprises a gypsum layer and a veneer layer, the gypsum layer is coated on the outer side of the thermal insulation layer and is used for leveling, and the veneer layer is formed on the surface of the gypsum layer.

[0012] The further improvement of the heat preservation type fabricated wallboard structure is that the wall body is provided with a window opening for installing a window.

[0013] The further improvement of the heat preservation type fabricated wallboard structure is that a horizontal beam is fixed above the window opening and located at the top of the window, and used for supporting the blocks above the window opening.

[0014] The further improvement of the heat preservation type fabricated wallboard structure is that the horizontal beam comprises a U-shaped beam, a second reinforcing rib and a second concrete body, the U-shaped beam is fixed to the inner top wall of the window opening, and the U-shaped groove of the U-shaped beam is upwardly open, the second reinforcing rib is fixed in the U-shaped groove, and both ends of the second reinforcing rib extend into the wall body through the U-shaped groove, and the second concrete body is formed by pouring concrete into the U-shaped groove, and the second concrete body is anchored with the second reinforcing rib and the wall body as a whole.

[0015] Compared with the prior art, the heat preservation type fabricated wallboard structure has the following beneficial effects: The heat preservation type fabricated wallboard structure can improve the production flexibility of the main part of the wall body, and can flexibly adjust the wall body of various specifications according to the use amount of the blocks, and the first reinforcing rib and the first concrete body can anchor all the blocks as a whole, so that the formed wall body structure is stable and has high strength and is not easy to deform under vibration. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 The overall structure of the heat preservation type fabricated wallboard structure is shown.

[0017] Figure 2 The overall structure of the heat preservation type fabricated wallboard structure is shown. Figure 1 The enlarged schematic view of A in the heat preservation type fabricated wallboard structure is shown.

[0018] In the figure: 1, block; 2, through opening; 3, first reinforcing rib; 4, first concrete body; 5, waterproof layer; 6, adhesive layer; 7, thermal insulation layer; 8, gypsum layer; 9, finish layer; 10, U-shaped plate; 11, window; 111, rectangular frame; 112, rubber pad; 113, glass; 12, U-shaped beam; 13, second reinforcing rib. DETAILED DESCRIPTION

[0019] In order to solve the problem that the wall body forming strength is not enough and is easy to deform or even collapse under vibration, the heat preservation type fabricated wallboard structure is provided. The heat preservation type fabricated wallboard structure will be further described below in combination with the drawings.

[0020] Referring to Figures 1-2 The heat preservation type fabricated wallboard structure comprises: The wall body comprises a plurality of block rows and a plurality of first adhesive layers, the plurality of block rows are arranged vertically and spaced apart, the plurality of first adhesive layers are respectively connected between every two adjacent block rows, each block row comprises a plurality of blocks 1 and a plurality of second adhesive layers, the plurality of second adhesive layers are respectively connected between every two adjacent blocks 1, both ends of each block 1 along the transverse direction are provided with through openings 2 penetrating along the vertical direction, the blocks 1 in every two adjacent block rows are arranged in a staggered manner, so that two through openings 2 on each block 1 in one block row are respectively communicated with two adjacent through openings 2 on corresponding blocks 1 in the other block row, to form a plurality of connecting channels; A plurality of first reinforcing ribs 3 are respectively fixed in the plurality of connecting channels; A plurality of first concrete bodies 4 are respectively formed by pouring concrete into the plurality of connecting channels, and the first concrete bodies 4 formed are anchored with the corresponding first reinforcing ribs 3 and blocks 1 to form an integral whole; and A thermal decoration layer is fixed on the side surface of the wall body.

[0021] Specifically, in the embodiment, the first adhesive layer and the second adhesive layer are both mortar concrete; Further, the blocks 1 located at the edge of the wall body can be finally ensured to be leveled by cutting the protruding blocks 1; By using the blocks 1 to form the main part of the wall body, the production flexibility of the main part of the wall body can be improved, and for various specifications of the wall body, the use amount of the blocks 1 can be flexibly adjusted; by arranging the blocks 1 in the adjacent block rows in a staggered manner and communicating the through openings 2 on the blocks 1, the first reinforcing ribs 3 and the first concrete bodies 4 can be connected and fixed in series, so as to strengthen the connection strength between all the blocks 1, to ensure the overall strength of the wall body.

[0022] The thermal decoration layer comprises a waterproof layer 5, a thermal insulation layer 7 and a decoration layer, the waterproof layer 5 is coated on the side surface of the wall body, the thermal insulation layer 7 is fixed on the outer side of the waterproof layer 5, and the decoration layer is fixed on the outer side of the thermal insulation layer 7.

[0023] The thermal decoration layer further comprises an adhesive layer 6 coated between the waterproof layer 5 and the thermal insulation layer 7, for adhesively fixing the waterproof layer 5 and the thermal insulation layer 7.

[0024] The decoration layer comprises a plurality of decorative plates, and a expansion joint is formed between every two adjacent decorative plates.

[0025] Specifically, the adhesive layer 6 can be polyurethane structural adhesive, which has dense micropores and has the effects of thermal insulation and waterproofing; the thermal insulation layer 7 can be rock wool board, which has good thermal insulation effect and is non-combustible and has good fire safety; By using the above design, the expansion joint can reduce the influence of temperature stress on the decorative plates and prevent cracking.

[0026] The thermal insulation decorative layer further comprises a plurality of reinforcing members for reinforcing the connection between the plurality of decorative plates and the thermal insulation layer 7.

[0027] The plurality of decorative plates are arranged in the transverse direction, each of the reinforcing members comprises two U-shaped plates 10 fixed to the surface of the thermal insulation layer 7, and the U-shaped grooves of the two U-shaped plates 10 are oppositely arranged to respectively allow the two ends of the corresponding decorative plate in the transverse direction to be inserted thereinto, and the two ends of the decorative plate in the transverse direction are in interference fit with the two U-shaped grooves.

[0028] By adopting the above design, the ends of the decorative plate are inserted into the U-shaped grooves of the U-shaped plates 10, and the two are in interference fit, and the U-shaped plates 10 are fixed to the thermal insulation layer 7, so that the installation of the decorative plate can be further reinforced.

[0029] The decorative plate comprises a gypsum layer 8 and a veneer layer 9, the gypsum layer 8 is coated on the outer side of the thermal insulation layer 7 for leveling, and the veneer layer 9 is formed on the surface of the gypsum layer 8.

[0030] By adopting the above design, the gypsum layer 8 is used for leveling to ensure that the surface of the formed veneer layer 9 is flat and the appearance is improved, and the veneer layer 9 can be processed by a sandblasting process.

[0031] The wall body further comprises a window 11, and a window opening is formed in the wall body for installing the window 11.

[0032] The upper side of the window opening is fixed with a transverse beam located at the top of the window 11 for supporting the block 1 above the window opening.

[0033] The transverse beam comprises a U-shaped beam 12, a second reinforcing rib 13 and a second concrete body, the U-shaped beam 12 is fixed to the inner top wall of the window opening, the U-shaped groove of the U-shaped beam 12 opens upward, the second reinforcing rib 13 is fixed in the U-shaped groove, the two ends of the second reinforcing rib 13 extend into the wall body through the U-shaped groove, and the second concrete body is formed by pouring concrete into the U-shaped groove, and the second concrete body is anchored with the second reinforcing rib 13 and the wall body to form an integral whole.

[0034] Specifically, referring to Figure 2 As shown in the figure, in the embodiment, the window 11 comprises a rectangular frame 111, a rubber pad 112 and a glass 113, the rectangular frame 111 is fixed in the window opening, a slot is formed in the inner wall of the rectangular frame 111 for installing the glass 113, and the rubber pad 112 is arranged between the inner wall of the slot and the glass 113 to reduce the stress concentration phenomenon caused by the rigid contact between the glass 113 and the rectangular frame 111.

[0035] By adopting the above design, the transverse beam can support the block 1 above the window opening to ensure stable and balanced stress, and the second reinforcing rib 13 and the second concrete body can be anchored with the surrounding blocks 1 to form an integral whole to ensure the stability of the window opening.

[0036] It is to be noted that, as used in this specification and the appended claims, the singular forms "a," "an," and "the" include plural referents unless the context clearly dictates otherwise. Thus, for example, reference to "a component" can include a combination of two or more components. Additionally, the terms "comprises," "comprising," "includes," "including," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. Furthermore, the terms "first," "second," "third," "fourth," etc. are used herein to denote different units and do not require or imply any actual relationship between such units.

[0037] The above detailed description has shown, described, and pointed out, by way of various embodiments, the manner in which the application can be performed. However, it is understood that various omissions and changes in the form and details of the application can be made by those skilled in the art without departing from the spirit of the application, and the general principles and other aspects of the application can be implemented to the full extent indicated by the claims. Thus, the present application is not intended to be limited to the embodiments described herein but is to be accorded the full scope inherent to it.

Claims

1. A thermal mass fabricated wall panel structure, characterized by, The wall body comprises a plurality of block rows and a plurality of first adhesive layers, the plurality of block rows are vertically spaced, the plurality of first adhesive layers are respectively connected between every two adjacent block rows, each block row comprises a plurality of blocks and a plurality of second adhesive layers, the plurality of second adhesive layers are respectively connected between every two adjacent blocks, each block is provided with a through hole penetrating vertically at both ends in the transverse direction, the blocks in every two adjacent block rows are arranged in a staggered manner, so that the two through holes on each block in one block row are respectively communicated with the adjacent two through holes on the corresponding two blocks in the other block row to form a plurality of connecting channels; a plurality of first reinforcing bars are respectively fixed in the plurality of connecting channels; a plurality of first concrete bodies are respectively formed by pouring concrete into the plurality of connecting channels, and the formed first concrete bodies are anchored with the corresponding first reinforcing bars and blocks to form an integral whole; and a thermal insulation and decoration layer is fixed on the side surface of the wall body. The thermal insulation and decoration layer comprises a waterproof layer, a thermal insulation layer and a decoration layer, the waterproof layer is coated on the side surface of the wall body, the thermal insulation layer is fixed on the outer side of the waterproof layer, and the decoration layer is fixed on the outer side of the thermal insulation layer.

2. The thermal mass wall panel structure of claim 1, wherein, The thermal insulation and decoration layer further comprises an adhesive layer coated between the waterproof layer and the thermal insulation layer, for adhesively fixing the waterproof layer and the thermal insulation layer.

3. The thermal mass wall panel assembly of claim 2, wherein, The decoration layer comprises a plurality of decoration plates, and a expansion joint is formed between every two adjacent decoration plates.

4. The thermal mass wall panel assembly of claim 2, wherein, The thermal insulation and decoration layer further comprises a plurality of reinforcing members for reinforcing the connection between the plurality of decoration plates and the thermal insulation layer.

5. The thermal mass wall panel assembly of claim 4, wherein the thermal mass wall panel assembly is a thermal mass wall panel assembly. The plurality of decoration plates are arranged in the transverse direction, each reinforcing member comprises two U-shaped plates, the two U-shaped plates are fixed on the surface of the thermal insulation layer, and the U-shaped grooves of the two U-shaped plates are oppositely arranged to respectively receive the two ends of the corresponding decoration plate in the transverse direction, and the two ends of the decoration plate are in interference fit with the two U-shaped grooves.

6. The thermal mass wall panel assembly of claim 5, wherein the thermal mass wall panel assembly is a thermal mass wall panel assembly. The decoration plate comprises a gypsum layer and a veneer layer, the gypsum layer is coated on the outer side of the thermal insulation layer for leveling, and the veneer layer is formed on the surface of the gypsum layer.

7. The thermal mass wall panel assembly of claim 4, wherein the thermal mass wall panel assembly is a wall panel assembly. The wall body is further provided with a window, and a window opening is formed in the wall body for installing the window.

8. The thermal mass wall panel assembly of claim 1, wherein, A horizontal beam is fixed above the window opening and located at the top of the window, for supporting the blocks above the window opening.

9. The thermal mass wall panel assembly of claim 8, wherein, The horizontal beam comprises a U-shaped beam, a second reinforcing bar and a second concrete body, the U-shaped beam is fixed on the inner top wall of the window opening, the U-shaped groove of the U-shaped beam is upwardly open, the second reinforcing bar is fixed in the U-shaped groove, and both ends of the second reinforcing bar extend out of the U-shaped groove and into the wall body, and the second concrete body is formed by pouring concrete into the U-shaped groove, and the formed second concrete body is anchored with the second reinforcing bar and the wall body to form an integral whole.

10. The thermal mass wall panel assembly of claim 9, wherein, ​

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