Carbon monoxide catalytic conversion test system

By designing a carbon monoxide catalytic conversion testing system, the problem of existing CO detection instruments being unable to detect CO concentration in real time under high-temperature flue gas conditions has been solved. This system enables the analysis of CO catalytic conversion efficiency and the recording of flue gas parameters, and is suitable for testing CO catalytic converters in industries such as steel, coking, power, and cement.

CN121476510APending Publication Date: 2026-02-06SUZHOU KUNSHENG GAS PURIFICATION TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202511884700.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-12-15
Publication Date
2026-02-06

AI Technical Summary

Technical Problem

Existing CO detection instruments cannot detect CO concentration in flue gas in real time under high-temperature flue gas conditions, and cannot provide data such as flue gas flow rate, temperature, and pressure, thus failing to meet the analytical testing needs for CO catalytic conversion efficiency.

Method used

A carbon monoxide catalytic conversion testing system was designed, including a CO catalytic converter, cabinet, flow meter with pipeline, CO sampling cooler and CO sensor, equipped with a human-machine interface screen, which can collect CO concentration in real time and analyze catalytic conversion efficiency, while recording flue gas parameters.

Benefits of technology

It enables real-time detection of CO concentration in high-temperature flue gas environments, provides conversion efficiency analysis of CO catalytic converters, records flue gas parameters, and provides basic data for CO catalytic converter performance. It is applicable to CO catalytic converters of different volumes.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN121476510A_ABST
    Figure CN121476510A_ABST
Patent Text Reader

Abstract

The invention belongs to the technical field of air pollution treatment application, and particularly discloses a carbon monoxide catalytic conversion test system. Comprising a CO catalytic converter, a cabinet, a front-end gas inlet pipeline, a tail-end gas outlet pipeline, a man-machine interaction screen, a flowmeter with a pipeline, a CO sampling cooler with a pipeline at the front end, a CO sensor with a pipeline at the front end, a fan with a pipeline, a CO sampling cooler with a pipeline at the tail end, a CO sensor with a pipeline at the tail end and the like. The carbon monoxide catalytic conversion test system has the beneficial effects that the system is provided with the cooler, so that the system is not limited by the temperature of flue gas, the temperature of sampled flue gas can be reduced to 55 DEG C or below, and the concentration of CO is collected by the CO sensor; the concentration of CO can be collected in real time, and the conversion efficiency of the CO catalytic converter can be analyzed; parameters such as temperature, flow and pressure of flue gas can be recorded at the same time, and basic data are provided for analyzing the performance of the CO catalytic converter; flue gas with different flows can be provided through the frequency conversion fan so as to adapt to CO catalytic converters with different sizes.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of atmospheric pollution treatment and specifically relates to a carbon monoxide catalytic conversion test system. BACKGROUND

[0002] The existing carbon monoxide detection in flue gas is generally performed by installing a special carbon monoxide monitoring instrument on a flue gas pipeline or using a handheld carbon monoxide detector to detect at a flue bypass.

[0003] The carbon monoxide detector: the working temperature range is usually less than 50 DEG C, and it cannot be used in a flue gas environment higher than 50 DEG C, resulting in that the installation position of the CO detector is very limited.

[0004] The handheld carbon monoxide monitor: only the CO concentration in the environment can be monitored, the CO concentration in the flue gas pipeline cannot be detected, and real-time monitoring cannot be achieved.

[0005] The above two commonly used CO detection instruments cannot detect the CO concentration of high-temperature flue gas in the pipeline in real time; even if the CO concentration can be detected, the single detection data cannot be used as a research method to analyze the CO concentration and the catalytic conversion efficiency of CO; meanwhile, these CO detection instruments cannot provide flue gas flow, temperature and pressure data, and do not have the function of analysis and test.

[0006] Therefore, based on the above problems, the application provides a carbon monoxide catalytic conversion test system. SUMMARY

[0007] The application aims to provide a carbon monoxide catalytic conversion test system, which solves the problems of single function, limited detection temperature range and inability to meet the functional technical requirements of CO analysis and test of the existing CO detector in the background art.

[0008] Technical solution: The application provides a carbon monoxide catalytic conversion test system, which comprises a CO catalytic converter and a cabinet, the CO catalytic converter is provided with a front-end air inlet pipeline and a tail-end air outlet pipeline on the end faces of the two ends, a man-machine interaction screen is arranged on the cabinet, a pipeline flow meter is arranged on the front-end air inlet pipeline, a front-end pipeline CO sampling cooler is arranged on the front-end air inlet pipeline, a front-end pipeline CO sensor is connected to the front-end pipeline CO sampling cooler, a pipeline fan is arranged on the tail-end air outlet pipeline, a tail-end pipeline CO sampling cooler is arranged on the tail-end air outlet pipeline, and a tail-end pipeline CO sensor is connected to the tail-end pipeline CO sampling cooler; wherein the pipeline flow meter, the pipeline fan, the front-end pipeline CO sensor and the tail-end pipeline CO sensor are connected with the man-machine interaction screen, the man-machine interaction screen is used for receiving and analyzing the transmission signals of the pipeline flow meter, and the start / stop and rotating speed of the pipeline fan are controlled according to the analyzed signals, and the signals transmitted by the front-end pipeline CO sensor and the tail-end pipeline CO sensor are received and analyzed and displayed.

[0009] The carbon monoxide catalytic conversion test system further comprises a front-end pipeline signal transmission line pressure sensor and a tail-end pipeline signal transmission line temperature sensor arranged on the front-end air inlet pipeline and the tail-end air outlet pipeline respectively, the front-end pipeline signal transmission line pressure sensor and the tail-end pipeline signal transmission line temperature sensor are connected with the man-machine interaction screen, and the man-machine interaction screen simultaneously receives, analyzes and displays the signals transmitted by the front-end pipeline signal transmission line pressure sensor and the tail-end pipeline signal transmission line temperature sensor.

[0010] The carbon monoxide catalytic conversion test system further comprises a front-end pipeline signal transmission line temperature sensor and a tail-end pipeline signal transmission line pressure sensor arranged on the front-end air inlet pipeline and the tail-end air outlet pipeline respectively, the front-end pipeline signal transmission line temperature sensor and the tail-end pipeline signal transmission line pressure sensor are connected with the man-machine interaction screen, and the man-machine interaction screen simultaneously receives, analyzes and displays the signals transmitted by the front-end pipeline signal transmission line temperature sensor and the tail-end pipeline signal transmission line pressure sensor.

[0011] The front-end pipeline CO sampling cooler and the tail-end pipeline CO sampling cooler are respectively used for cooling flue gas extracted from the front-end air inlet pipeline and the tail-end air outlet pipeline to below 55 DEG C.

[0012] Compared with existing technologies, the advantages of the carbon monoxide catalytic conversion testing system of the present invention are as follows: 1. The present invention has a built-in cooler, which is not limited by the flue gas temperature and can reduce the temperature of the sampled flue gas to below 55°C, allowing the CO concentration to be collected by the CO sensor; 2. The present invention can collect the CO concentration in real time and analyze the conversion efficiency of the CO catalytic converter; 3. The present invention can simultaneously record parameters such as flue gas temperature, flow rate, and pressure, providing basic data for analyzing the performance of the CO catalytic converter; 4. The present invention can provide flue gas with different flow rates through a variable frequency fan to adapt to CO catalytic converters of different sizes; 5. The analysis and testing system of the present invention is not affected by the flue gas installation location, and only a 220V power supply is required on site. After the main power is connected, the system works automatically. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a structural block diagram of the carbon monoxide catalytic conversion testing system of the present invention; The numbers in the diagram are as follows: 10-CO catalytic converter, 11-front-end inlet pipe, 12-tail-end outlet pipe, 13-cabinet, 14-human-machine interface screen, 15-with pipe flow meter, 16-with pipe fan, 17-front-end CO sensor with pipe, 18-front-end pressure sensor with signal transmission line, 19-front-end temperature sensor with signal transmission line, 20-tail-end temperature sensor with signal transmission line, 21-tail-end pressure sensor with signal transmission line, 22-tail-end CO sensor with pipe, 23-front-end CO sampling cooler with pipe, 24-tail-end CO sampling cooler with pipe. Detailed Implementation

[0015] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0016] In the description of this invention, it should be noted that the terms "top," "bottom," "one side," "the other side," "front," "rear," "middle part," "inner," "top," and "bottom," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. The terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Furthermore, unless otherwise explicitly specified and limited, the terms "installed," "connected," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal communication of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0017] like Figure 1 The carbon monoxide catalytic conversion testing system shown includes a CO catalytic converter 10 and a cabinet 13. The CO catalytic converter 10 has a front-end inlet pipe 11 and a rear-end outlet pipe 12 on both end faces. A human-machine interface screen 14 is installed on rack 13. The front-end air intake pipe 11 is equipped with a flow meter 15 and a front-end CO sampling cooler 23 with a pipeline. A front-end CO sampling cooler 23 with a pipeline is connected to a front-end CO sensor 17. The tail-end outlet pipe 12 is equipped with a pipe-connected fan 16 and a tail-end pipe-connected CO sampling cooler 24. A CO sampling cooler 24 with a pipe at the tail end is connected to a CO sensor 22 with a pipe at the tail end; The flow meter 15 with duct, the fan 16 with duct, the front-end CO sensor with duct 17, and the rear-end CO sensor with duct 22 are all connected to the human-machine interface screen 14. The human-machine interface screen 14 is used to receive, analyze, and process the signals transmitted by the flow meter 15 with duct, and control the start / stop and speed of the fan 16 with duct based on the analyzed and processed signals. At the same time, it receives, analyzes, and processes the signals transmitted by the front-end CO sensor 17 with duct and the rear-end CO sensor 22 with duct, and displays (the parameters of the flow meter 15 with duct, the parameters of the start / stop and speed of the fan 16 with duct, and the parameters of the front-end CO sensor 17 with duct and the rear-end CO sensor 22 with duct).

[0018] In addition, the preferred carbon monoxide catalytic conversion testing system further includes a front-end pressure sensor 18 with a signal transmission line and a rear-end temperature sensor 20 with a signal transmission line, respectively installed on the front-end air inlet pipe 11 and the rear-end air outlet pipe 12. The front-end pressure sensor 18 and the rear-end temperature sensor 20 with a signal transmission line are respectively connected to the human-machine interface screen 14. The human-machine interface screen 14 simultaneously receives, analyzes, processes, and displays the signals transmitted by the front-end pressure sensor 18 and the rear-end temperature sensor 20 (displaying the parameters of the front-end pressure sensor 18 and the rear-end temperature sensor 20).

[0019] In addition, the preferred carbon monoxide catalytic conversion testing system further includes a front-end temperature sensor 19 with a signal transmission line and a rear-end pressure sensor 21 with a signal transmission line, respectively installed on the front-end air inlet pipe 11 and the rear-end air outlet pipe 12. The front-end temperature sensor 19 and the rear-end pressure sensor 21 with a signal transmission line are respectively connected to the human-machine interface screen 14. The human-machine interface screen 14 simultaneously receives, analyzes, processes, and displays the signals transmitted by the front-end temperature sensor 19 and the rear-end pressure sensor 21 (displaying the parameters of the front-end temperature sensor 19 and the rear-end pressure sensor 21).

[0020] In addition, preferably, the front-end piped CO sampling cooler 23 and the tail-end piped CO sampling cooler 24 are used to cool the flue gas extracted from the front-end inlet pipe 11 and the tail-end outlet pipe 12 to below 55°C, so as to achieve safe and accurate flue gas CO sampling by the front-end piped CO sensor 17 and the tail-end piped CO sensor 22.

[0021] Example The CO catalytic converter 10 is installed on the main flue gas duct via a front-end inlet pipe 11 and a rear-end outlet pipe 12.

[0022] Working principle: The CO concentration in the front-end inlet pipe 11 and the rear-end outlet pipe 12 are detected by the front-end pipe-connected CO sensor 17 and the rear-end pipe-connected CO sensor 22, respectively, to analyze the conversion efficiency of the CO catalytic converter. At the same time, the CO concentration parameter signals from the front-end pipe-connected CO sensor 17 and the rear-end pipe-connected CO sensor 22 are sent to the human-machine interface screen 14 for analysis, processing and display. The human-machine interface screen 14 also analyzes, processes and displays the flue gas pressure and temperature parameter signals detected by the front-end pipe-connected CO sensor 17 and the rear-end pipe-connected CO sensor 22, respectively, by the front-end pipe-connected pressure sensor 18, the rear-end pipe-connected temperature sensor 20, the front-end pipe-connected temperature sensor 19, and the rear-end pipe-connected pressure sensor 21.

[0023] Work process: (1) Install all components, pipe connection, sensor connection, pipe connection and power supply connection (power supply is installed in cabinet 13). (2) Turn on the ducted fan 16 through the human-machine interaction screen 14. According to the flow requirements of the test experiment (the ducted flow meter 15 feeds back the flue gas flow parameter value to the human-machine interaction screen 14), the human-machine interaction screen 14 controls and sets the speed frequency of the ducted fan 16 to obtain the required flue gas flow. (3) Observe whether the display of each instrument is normal. This analysis and testing system will automatically perform detection and analysis.

[0024] The carbon monoxide catalytic conversion testing system of this invention is applied in the pilot-scale analysis of CO catalysts by installing it on flue gas exhaust ducts requiring CO purification. It can be used in industries such as steel, coking, power, and cement. This system is employed when it is necessary to detect the CO concentration in flue gas, especially when it is necessary to detect the change in CO concentration after the installation of a CO catalytic converter, in order to analyze the conversion efficiency of the CO catalytic converter.

[0025] It should be noted that, in this document, terms such as "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0026] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. The carbon monoxide catalytic conversion testing system according to claim 1, characterized in that: The carbon monoxide catalytic conversion test system also includes a front-end pressure sensor (18) with a signal transmission line and a rear-end temperature sensor (20) with a signal transmission line respectively installed on the front-end air inlet pipe (11) and the rear-end air outlet pipe (12). The front-end pressure sensor (18) with a signal transmission line and the rear-end temperature sensor (20) with a signal transmission line are respectively connected to the human-machine interaction screen (14). The human-machine interaction screen (14) simultaneously receives, analyzes, processes and displays the signals transmitted by the front-end pressure sensor (18) with a signal transmission line and the rear-end temperature sensor (20) with a signal transmission line.

2. A carbon monoxide catalytic conversion testing system according to claim 1 or 2, characterized in that: The carbon monoxide catalytic conversion test system also includes a front-end temperature sensor (19) with a signal transmission line and a rear-end pressure sensor (21) with a signal transmission line respectively installed on the front-end air inlet pipe (11) and the rear-end air outlet pipe (12). The front-end temperature sensor (19) with a signal transmission line and the rear-end pressure sensor (21) with a signal transmission line are respectively connected to the human-machine interaction screen (14). The human-machine interaction screen (14) simultaneously receives, analyzes, processes and displays the signals transmitted by the front-end temperature sensor (19) with a signal transmission line and the rear-end pressure sensor (21) with a signal transmission line.

3. The carbon monoxide catalytic conversion testing system according to claim 1, characterized in that: The front-end piped CO sampling cooler (23) and the rear-end piped CO sampling cooler (24) are used to cool the flue gas extracted from the front-end inlet pipe (11) and the rear-end outlet pipe (12) to below 55°C.