An intelligent glue filling and heat dissipation integrated device for a photovoltaic module junction box

Abstract

The application discloses a kind of photovoltaic module junction box intelligent glue filling and heat dissipation integrated device, including processing mechanism, the processing mechanism includes cabinet, the inside of the cabinet is provided with processing mechanism, the processing mechanism includes mounting plate, auxiliary block, stabilizing seat and limit slot, the inside of one of the mounting hole is rotatably connected with single head screw rod, two electromagnetic clutches and two second gears are arranged on the rotating shaft, the threaded end of the single head screw rod is threadedly connected with internal thread pipe, the bottom of the internal thread pipe is fixed with moving rod, the bottom of the sealing gasket is bonded with disc, the present application can automatically process the gelatinous body that solidifies at the outlet of glue filling pipe by setting processing mechanism, and will not interrupt the continuous processing flow of junction box, so as to ensure the processing efficiency of junction box, and then improve the use efficiency of photovoltaic module junction box intelligent glue filling and heat dissipation integrated device.

Description

Technical Field

[0001] This invention relates to the field of photovoltaic module technology, specifically to an integrated intelligent potting and heat dissipation device for photovoltaic module junction boxes. Background Technology

[0002] Photovoltaic modules are mainly composed of photovoltaic cells, tempered glass, EVA film, backsheet, aluminum alloy frame, junction box, busbars and interconnecting bars. The junction box is a small electrical device installed on the backsheet of the photovoltaic module. It is essentially the "current transfer station" and "safety protector" of the photovoltaic module. During the manufacturing process of the junction box, in order to ensure the service life and power generation efficiency of the photovoltaic module, the internal components of the junction box must be sealed with glue using an integrated intelligent potting and heat dissipation device.

[0003] Existing integrated intelligent potting and heat dissipation devices for photovoltaic module junction boxes still have the following shortcomings in practical use:

[0004] After the glue dispensing operation is completed, the glue in the glue dispensing tube of the intelligent glue dispensing and heat dissipation integrated device for photovoltaic module junction boxes will gradually solidify due to the curing conditions. If it is not dealt with in time, the solidified glue will affect the accuracy and smoothness of subsequent glue dispensing, thereby reducing the glue dispensing quality of the junction box. However, the existing device is not equipped with an automatic function to clean the solidified glue, and it needs to be cleaned manually. However, manual cleaning of the glue dispensing tube not only consumes additional labor costs, but also interrupts the continuous processing flow of the junction box, prolongs the production cycle of a single junction box, and ultimately has a significant impact on the overall glue dispensing efficiency.

[0005] Therefore, we propose a new integrated intelligent potting and heat dissipation device for photovoltaic module junction boxes to solve the problems mentioned in the background technology. Summary of the Invention

[0006] The purpose of this invention is to provide an intelligent potting and heat dissipation integrated device for photovoltaic module junction boxes. By setting up a processing mechanism, the solidified glue at the outlet of the potting tube can be automatically processed without interrupting the continuous processing flow of the junction box, thereby ensuring the processing efficiency of the junction box and solving the problems mentioned in the background art.

[0007] To achieve the above objectives, the present invention provides the following technical solution: an integrated intelligent potting and heat dissipation device for photovoltaic module junction boxes, comprising a processing mechanism, wherein the processing mechanism includes a cabinet, and the cabinet is provided with a processing mechanism for quickly cleaning solidified adhesive;

[0008] The processing mechanism includes a mounting plate, an auxiliary block, a stabilizing seat, and a limiting groove. A drive motor is installed on the top of the mounting plate, and three mounting holes are pre-set on the top of the mounting plate. A single-ended screw is rotatably connected inside one of the mounting holes, and a rotating rod is rotatably connected inside another mounting hole. A first gear is fixedly sleeved on the outer surface of both the single-ended screw and the rotating rod. A rotating shaft is rotatably connected inside the middle mounting hole. Two electromagnetic clutches and two second gears are installed on the rotating shaft. An internally threaded tube is threaded onto the threaded end of the single-ended screw. A moving rod is fixedly attached to the bottom of the internally threaded tube. An auxiliary plate is fixedly attached to the outer surface of the auxiliary block. A sealing gasket is in contact with the bottom of the auxiliary plate. A disc is adhered to the bottom of the sealing gasket. A glue-filling tube is fixedly connected to two circular holes at the bottom of the disc.

[0009] Preferably, a connecting frame is added to the top of the mounting plate, the connecting frame is installed with the drive motor, each of the first gears is meshed with the corresponding second gear, the top of the rotating shaft is connected to the output end of the drive motor, and the top of the inner rings of the two electromagnetic clutches are respectively installed with the bottom of the two rings of the rotating shaft.

[0010] Preferably, the bottom of the outer rings of the two electromagnetic clutches are respectively mounted to the top of the two second gears, the bottom end of the moving rod is located inside the circular hole on the auxiliary plate, and the bottom of the moving rod and the bottom of the auxiliary plate are on the same horizontal plane.

[0011] Preferably, the circular holes of the auxiliary block and the auxiliary plate are respectively connected to the two circular holes on the sealing gasket, the two circular holes on the two sealing gaskets are respectively connected to the two circular holes on the disc, and the rotating rod is rotatably connected to the stabilizing seat through a bearing.

[0012] Preferably, a limiting block is fixed to the outer wall of the internally threaded tube, and the limiting block is slidably connected inside the limiting groove. An electromagnet is installed inside one of the mounting holes and the other mounting hole. The magnetic ends of the two electromagnets are magnetically connected to the top of the single-headed screw and the top of the rotating rod, respectively. The top of the rotating rod moves through the bottom of the sealing gasket and the bottom of the auxiliary plate. The bottom of the rotating rod is fixed to the top of the disc.

[0013] Preferably, a controller is installed on the side platform of the cabinet, a shell is added to the side of the cabinet, the bottom of the shell is at the same level as the bottom of the cabinet, an auxiliary shell is fixed to the side of the cabinet, and the interior of the auxiliary shell is connected to the interior of the cabinet and the interior of the shell. The bottom of the auxiliary shell is in contact with the top of the shell, a cover is added to the front opening of the auxiliary shell, two perforated plates are arranged inside the shell, one of the perforated plates is fixedly fitted inside the shell, multiple filter blocks are arranged between the two perforated plates, and adjacent filter blocks are in contact with each other. The multiple filter blocks are all inside the shell, the top of the other perforated plate is in contact with the bottom of the auxiliary shell, and a slide is added to the cabinet, the drive end of the slide is inside the auxiliary shell.

[0014] Preferably, the outer surfaces of the two limiting ends of the slide are slidably connected with perforated blocks. A first connecting plate is installed between the surfaces of the two perforated blocks and the sliding end surface of the slide. The limiting groove is pre-set on the surface of the first connecting plate. A round tube is fixed inside the round hole at the top of the first connecting plate. A first electric actuator is installed on the surface of the first connecting plate. A mounting bracket is installed on the telescopic end of the first electric actuator. The mounting plate is fixed on the surface of the mounting bracket. A connecting block is installed at the bottom of the mounting bracket. The fixed end of the stabilizing seat is fixed on the connecting block. The liquid outlet end of the connecting block is connected to an electric valve. The liquid outlet end of the electric valve is connected to the liquid inlet end of the auxiliary block. A metering pump, a storage tank, and a blower are installed at the bottom of the inner wall of the cabinet. The liquid inlet and outlet ends of the metering pump are both connected to a delivery pipe. The discharge end at the bottom of the storage tank is connected to a manual valve.

[0015] Preferably, the outlet of the manual valve is connected to the inlet of one of the infusion pipes. A partition is fixed inside the cabinet. The outlet of the other infusion pipe is fixedly inserted through the bottom of the partition. The storage tank and the metering pump are both located at the bottom of the partition. A base is installed at the bottom of the partition. The air outlet of the base is movably inserted through the top of the partition. A rubber hose is bonded to the top of the base. A placement frame is bonded to the top of the rubber hose. Two fixing blocks are provided at the top of the placement frame. Two magnetic strips are fixedly embedded in the top of the placement frame. Magnetic strips are also fixedly embedded on the lower side of the two fixing blocks. The two magnetic strips in contact are connected by opposite magnetic poles. A second electric actuator is installed on the top of the partition. The telescopic end of the second electric actuator is installed with the placement frame. Two gas filters are installed on the surface of the internal frame of the cabinet. A second connecting plate is fixed to the inner wall of the cabinet.

[0016] Preferably, the outlet end of another infusion tube is fixedly fitted inside the circular hole on the second connecting plate. An auxiliary rod is installed inside the cabinet, and a delivery tube is wound around the auxiliary rod. The inlet end of the delivery tube is connected to the outlet end of the other infusion tube, and the outlet end of the delivery tube is connected to the inlet end of the circular tube. The outlet end of the blower is connected to a guide tube, and the outlet end of the guide tube movably penetrates the inner wall of the cabinet. The inlet end of the blower is connected to a manifold, and both inlet ends of the manifold are connected to a first connecting pipe. The inlet ends of the two first connecting pipes are respectively connected to the outlet ends of two gas filters. One of the gas filters has an inlet end connected to a three-way pipe, and one inlet end of the three-way pipe is connected to a long pipe. The inlet end of the long pipe is fixedly penetrates the bottom of the partition.

[0017] Preferably, the air inlet of the long tube is located inside the cabinet near the top. The air inlet of another gas filter is connected to a second connecting tube, and the air inlet of the second connecting tube is connected to the air outlet of the base. The liquid outlet of the round tube is connected to a third connecting tube, and the liquid outlet of the third connecting tube is connected to the liquid inlet of the connecting block. A collection shell is installed on the upper side of the base. A mesh cover is installed on the outer wall of the cabinet to prevent foreign objects from entering the interior of the guide tube. Multiple fixing brackets are installed on the bottom of the inner wall of the cabinet to stabilize the other infusion tube and one of the first connecting tubes during operation. Two first perforated plates are fixed on the surface of the first connecting plate, and a limit rod is fixed between the round holes of the two first perforated plates. A second perforated plate is fixed on the surface of the mounting bracket, and the limit rod is movably sleeved inside the round hole of the second perforated plate.

[0018] Compared with the prior art, the beneficial effects of the present invention are:

[0019] 1. In this invention, by setting up a processing mechanism, the solidified glue at the outlet of the glue-filling tube can be automatically processed without interrupting the continuous processing flow of the junction box, thereby ensuring the processing efficiency of the junction box and improving the utilization efficiency of the intelligent glue-filling and heat dissipation integrated device for photovoltaic module junction boxes. When it is necessary to clean the glue-filling tube connected to the auxiliary block, the controller, rotating shaft, electromagnetic clutch, second gear, first gear and mounting hole are used to control which one of the single-head screw and rotating rod can rotate. At the same time, the controller and electromagnet are used to control which one of the single-head screw and rotating rod can be fixed. When the rotating rod rotates, the two glue-filling tubes can be swapped in position through the cooperation of the disc. At the same time, when the single-head screw rotates, the glue in the glue-filling tube can be squeezed out and squeezed into the collection shell for collection through the cooperation of the internal thread tube, limiting groove, limiting block and moving rod.

[0020] 2. In this invention, by setting up a processing mechanism, the junction box can be processed in an integrated manner for potting and heat dissipation, thereby ensuring the service life and power generation efficiency of the photovoltaic modules in the later stage. When it is necessary to pot the inside of the junction box, the junction box inside the placement frame can be fixed by the cooperation of the fixing block and the magnetic strip. Then, the position of the potting tube can be moved by the cooperation of the controller, the slide, the first electric push rod, the mounting bracket, the first perforated plate, the limit rod, the second perforated plate, the connecting block, the electric valve and the processing mechanism. Then, the glue inside the storage tank can be drawn out and transported into the potting tube by the cooperation of the metering pump, the controller, the two delivery pipes, the manual valve for opening the valve, the delivery pipe, the round pipe, the third connecting pipe, the connecting block and the electric valve for opening the valve, the auxiliary block, the round hole on the sealing gasket and the round hole on the disc. At the same time, the potting tube, the slide, the second electric push rod and the placement frame can be used to perform the potting operation on the junction box.

[0021] 3. In this invention, by simultaneously using the shell, perforated plate, and filter block, the low-temperature air entering the auxiliary shell can be filtered and dried. Then, by using the long pipe, three-way pipe, placement frame, rubber hose, base, second connecting pipe, gas filter, two first connecting pipes, guide pipe, start-up blower, and manifold shell, the flowing low-temperature air can carry away the heat distributed inside the cabinet, the auxiliary shell, and the junction box, and return it to the environment. Attached Figure Description

[0022] Figure 1 This is a frontal view of the structure of the intelligent potting and heat dissipation integrated device for photovoltaic module junction boxes according to the present invention;

[0023] Figure 2 This is a partial cross-sectional perspective view from the left side of a photovoltaic module junction box integrated intelligent potting and heat dissipation device according to the present invention.

[0024] Figure 3 This is a frontal view of a portion of the structure of an integrated intelligent potting and heat dissipation device for a photovoltaic module junction box according to the present invention.

[0025] Figure 4 This is a right-side sectional perspective view of a photovoltaic module junction box integrated intelligent potting and heat dissipation device according to the present invention.

[0026] Figure 5 This is a partial perspective view of another angle of the intelligent potting and heat dissipation integrated device for photovoltaic module junction boxes according to the present invention.

[0027] Figure 6 This is a rear-view perspective view of a photovoltaic module junction box intelligent potting and heat dissipation integrated device according to the present invention.

[0028] Figure 7 This is a top-view perspective view of a photovoltaic module junction box intelligent potting and heat dissipation integrated device according to the present invention.

[0029] Figure 8 This is a schematic diagram of the left-side view of the integrated intelligent potting and heat dissipation device for photovoltaic module junction boxes according to the present invention.

[0030] Figure 9 This is a sectional perspective view of the processing mechanism of an integrated intelligent potting and heat dissipation device for photovoltaic module junction boxes according to the present invention.

[0031] Figure 10 This is a sectional perspective view of the processing mechanism of an integrated intelligent potting and heat dissipation device for photovoltaic module junction boxes according to the present invention.

[0032] Figure 11 This invention relates to an integrated intelligent potting and heat dissipation device for photovoltaic module junction boxes. Figure 6 Enlarged 3D view of the structure at point A in the middle;

[0033] Figure 12 This is a cross-sectional perspective view of another part of the processing mechanism of the intelligent potting and heat dissipation integrated device for photovoltaic module junction boxes according to the present invention;

[0034] Figure 13 This is a cross-sectional three-dimensional structural diagram of the placement frame, fixing block, and magnetic strip of the intelligent potting and heat dissipation integrated device for photovoltaic module junction boxes according to the present invention.

[0035] In the diagram: 1. Machining mechanism; 101. Cabinet; 102. Controller; 103. Housing; 104. Auxiliary housing; 105. Housing cover; 106. Perforated plate; 107. Filter block; 108. Slide table; 109. Perforated block; 110. First connecting plate; 111. Round tube; 112. First electric actuator; 113. Mounting bracket; 114. Connecting block; 115. Electric valve; 116. Metering pump; 117. Infusion tube; 118. Storage tank; 119. Manual valve; 120. Base; 121. Rubber hose; 122. Placement frame; 123. Fixing block; 124. Magnetic strip; 125. Second electric actuator; 126. Gas filter; 127. Second connecting plate; 128. Auxiliary rod; 129. Conveying pipe; 130. Blower; 131. Guide pipe; 132. Manifold housing; 13 3. First connecting pipe; 134. T-pipe; 135. Second connecting pipe; 136. Long pipe; 137. Partition plate; 138. Third connecting pipe; 139. Collection shell; 140. Mesh cover; 2. Fixing frame; 3. First perforated plate; 4. Limiting rod; 5. Second perforated plate; 6. Processing mechanism; 601. Mounting plate; 602. Connecting frame; 603. Drive motor; 604. Mounting hole; 605. Single-headed screw; 606. Rotating rod; 607. First gear; 608. Rotating shaft; 609. Electromagnetic clutch; 610. Second gear; 611. Internally threaded pipe; 612. Moving rod; 613. Auxiliary block; 614. Auxiliary plate; 615. Sealing gasket; 616. Disc; 617. Glue-filling tube; 618. Stabilizing seat; 619. Limiting block; 620. Limiting groove; 621. Electromagnet. Detailed Implementation

[0036] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0037] Example 1: Please refer to Figures 1-13As shown, the present invention provides a technical solution: an integrated intelligent potting and heat dissipation device for photovoltaic module junction boxes, including a processing mechanism 1. The processing mechanism 1 includes a cabinet 101, and a processing mechanism 6 is provided inside the cabinet 101. The processing mechanism 6 includes a mounting plate 601, an auxiliary block 613, a stabilizing seat 618, and a limiting groove 620. An auxiliary plate 614 is fixed to the outer surface of the auxiliary block 613. A sealing gasket 615 is in contact with the bottom of the auxiliary plate 614. A disc 616 is adhered to the bottom of the sealing gasket 615. A potting tube 617 is fixedly connected to two circular holes at the bottom of the disc 616. A controller 102 is installed on the side platform of the cabinet 101. A housing 103 is added to the side of the cabinet 101. The bottom of the housing 103 is at the same level as the bottom of the cabinet 101. On a horizontal plane, an auxiliary shell 104 is fixed to the side of the cabinet 101. The interior of the auxiliary shell 104 is connected to the interior of both the cabinet 101 and the shell 103. The bottom of the auxiliary shell 104 contacts the top of the shell 103. A cover 105 is installed at the front opening of the auxiliary shell 104. Two perforated plates 106 are installed inside the shell 103, with one perforated plate 106 fixedly fitted inside the shell 103. Multiple filter blocks 107 are arranged between the two perforated plates 106, with adjacent filter blocks 107 in contact with each other. All filter blocks 107 are located inside the shell 103. The top of the other perforated plate 106 contacts the bottom of the auxiliary shell 104. A slide 108 is installed on the cabinet 101. The drive end of 08 is located inside the auxiliary housing 104. Two perforated blocks 109 are slidably connected to the outer surfaces of the two limiting ends of the slide table 108. A first connecting plate 110 is installed between the surfaces of the two perforated blocks 109 and the sliding end surface of the slide table 108. A round tube 111 is fixed inside the round hole at the top of the first connecting plate 110. A first electric push rod 112 is installed on the surface of the first connecting plate 110. A mounting bracket 113 is installed at the telescopic end of the first electric push rod 112. A connecting block 114 is installed at the bottom of the mounting bracket 113. The liquid outlet end of the connecting block 114 is connected to an electric valve 115. A metering pump 116, a storage tank 118, and a blower 130 are installed at the bottom of the inner wall of the cabinet 101. The inlet and outlet ends of the metering pump 116 are both connected to a delivery pipe 11. 7. A manual valve 119 is connected to the discharge end of the storage tank 118. The liquid outlet of the manual valve 119 is connected to the liquid inlet of one of the infusion pipes 117. A partition 137 is fixed inside the cabinet 101. The liquid outlet of the other infusion pipe 117 is fixedly inserted through the bottom of the partition 137. The storage tank 118 and the metering pump 116 are both located at the bottom of the partition 137. A base 120 is installed at the bottom of the partition 137. The air outlet of the base 120 is movable through the top of the partition 137. A rubber hose 121 is bonded to the top of the base 120. A placement frame 122 is bonded to the top of the rubber hose 121. Two fixing blocks 123 are provided at the top of the placement frame 122. Two magnetic strips 124 are fixedly embedded in the top of the placement frame 122.Meanwhile, magnetic strips 124 are also fixedly embedded on the lower side of the two fixing blocks 123. The two magnetic strips 124 in contact are connected by opposite magnetic poles. A second electric push rod 125 is added to the top of the partition 137. The telescopic end of the second electric push rod 125 is installed with the placement frame 122. Two gas filters 126 are added to the surface of the internal frame of the cabinet 101. A second connecting plate 127 is fixed to the inner wall of the cabinet 101. The outlet end of another infusion tube 117 is fixedly sleeved inside the round hole on the second connecting plate 127. An auxiliary rod 128 is added inside the cabinet 101. A delivery pipe 129 is wound around 28. The inlet end of the delivery pipe 129 is connected to the outlet end of another delivery pipe 117. The outlet end of the delivery pipe 129 is connected to the inlet end of the circular pipe 111. The outlet end of the blower 130 is connected to a guide pipe 131. The outlet end of the guide pipe 131 movably penetrates the inner wall of the cabinet 101. The inlet end of the blower 130 is connected to a manifold 132. Both inlets of the manifold 132 are connected to first connecting pipes 133. The inlets of the two first connecting pipes 133 are respectively connected to the outlet ends of two gas filters 126. One of the gas filters... The air inlet of filter 126 is connected to a three-way pipe 134. One air inlet of the three-way pipe 134 is connected to a long pipe 136. The air inlet of the long pipe 136 is fixedly inserted through the bottom of the partition 137. The air inlet of the long pipe 136 is located inside the cabinet 101 near the top. The air inlet of the other gas filter 126 is connected to a second connecting pipe 135. The air inlet of the second connecting pipe 135 is connected to the air outlet of the base 120. The liquid outlet of the round pipe 111 is connected to a third connecting pipe 138. The liquid outlet of the third connecting pipe 138 is connected to the liquid inlet of the connecting block 114. A collection shell 139 is installed on the upper side of the 120. A mesh cover 140 is installed on the outer wall of the cabinet 101 to prevent foreign objects from entering the interior of the guide tube 131. Multiple fixing brackets 2 are installed on the bottom of the inner wall of the cabinet 101 to ensure stability when another infusion tube 117 and one of the first connecting tubes 133 are in operation. Two first perforated plates 3 are fixed to the surface of the first connecting plate 110. A limit rod 4 is fixed between the round holes of the two first perforated plates 3. A second perforated plate 5 is fixed to the surface of the mounting bracket 113, and the limit rod 4 is movably sleeved inside the round hole of the second perforated plate 5.

[0038] In this embodiment, when it is necessary to perform a potting operation inside the junction box, first remove the two fixing blocks 123. After removing the fixing blocks 123, place the junction box inside the placement frame 122, and then reset the fixing blocks 123 to fix the junction box inside the placement frame 122. After the junction box is placed, press the start button on the controller 102. The slide 108 will then start. The sliding end of the started slide 108 will move the first connecting plate 110 and all the components mounted on it simultaneously through the cooperation of the two perforated blocks 109. When one of the potting tubes 617 moves to directly above the junction box inside the placement frame 122, the slide 108 will close, and then the first connecting plate 110 will start. The electric actuator 112, when activated, will drive the connecting block 114 to move stably through the mounting bracket 113, the first perforated plate 3, the limit rod 4, and the second perforated plate 5. Simultaneously, the moving connecting block 114 will also drive the electric valve 115 and the processing mechanism 6 to move. When the outlet end of one of the dispensing tubes 617 is at the same level as the top of the junction box, the first electric actuator 112 is paused. Then, the metering pump 116 is activated and the valve of the electric valve 115 is opened. The metering pump 116, activated at this time, will draw out the glue inside the storage tank 118 through the two infusion tubes 117 and the manually operated valve 119, first delivering it to the inside of the delivery pipe 129, then to the inside of the circular pipe 111, and finally to... The adhesive is fed into the third connecting pipe 138, then into the connecting block 114, then into the electric valve 115 (which opens the valve), then into the auxiliary block 613, and finally into the corresponding dispensing pipe 617 through the corresponding holes on the sealing gasket 615 and the disc 616. Finally, it is poured into the junction box. When dispensing begins inside the junction box, the slide table 108 and the second electric push rod 125 move one of the dispensing pipes 617 and the placement frame 122 to complete the dispensing operation. Simultaneously, the blower 130 is activated by the controller 102. The activated blower 130 then draws suction from the air inlet near the bottom of the front of the housing 103, subsequently obtaining… The suction housing 103 draws in low-temperature air from the environment through its air inlet. This air is then filtered and dried by multiple filter blocks 107. The processed air first enters the auxiliary housing 104, then the cabinet 101. From there, the air enters the long pipe 136, the three-way pipe 134, and the placement frame 122. Simultaneously, the air entering the placement frame 122 first flows into the rubber hose 121, then into the base 120, and finally into the second connecting pipe 135. As this airflow enters its corresponding gas filter 126, the gas filter 126 filters out impurities from the air.The processed air is then discharged back into the environment through two first connecting pipes 133, a guide pipe 131, a activated blower 130, and a manifold 132. This utilizes flowing, low-temperature air to remove heat distributed inside the cabinet 101, the auxiliary shell 104, and the junction box. When the junction box has completed the glue-filling process, all activated components are shut down, and the glue-filling pipe 617 is returned to its original position. The glue-filled junction box can then be removed from the placement frame 122. This method allows for intelligent glue-filling and heat dissipation integrated processing of the junction box, thereby improving the efficiency of the device.

[0039] Example 2: According to Figures 1-11As shown, the processing mechanism 1 includes a cabinet 101, inside which is a processing mechanism 6. The processing mechanism 6 is used to quickly clean solidified adhesive. The processing mechanism 6 includes a mounting plate 601, an auxiliary block 613, a stabilizing seat 618, and a limiting groove 620. A drive motor 603 is installed on the top of the mounting plate 601. The top of the mounting plate 601 has three mounting holes 604. A single-headed screw 605 is rotatably connected inside one mounting hole 604, and a rotating rod 606 is rotatably connected inside another mounting hole 604. A first gear 607 is fixedly sleeved on the outer surface of both the single-headed screw 605 and the rotating rod 606. A rotating shaft 608 is rotatably connected inside the middle mounting hole 604. Two electromagnetic clutches are installed on the rotating shaft 608. The device consists of a 609 and two second gears 610. A threaded end of a single-headed screw 605 is threaded with an internally threaded tube 611. A moving rod 612 is fixed to the bottom of the internally threaded tube 611. An auxiliary plate 614 is fixed to the outer surface of an auxiliary block 613. A sealing gasket 615 contacts the bottom of the auxiliary plate 614. A disc 616 is adhered to the bottom of the sealing gasket 615. A glue-filling tube 617 is fixedly connected to two circular holes at the bottom of the disc 616. A connecting frame 602 is added to the top of the mounting plate 601 and is installed with the drive motor 603. Each first gear 607 meshes with its corresponding second gear 610. The top of the rotating shaft 608 is connected to the output end of the drive motor 603. The tops of the inner rings of the two electromagnetic clutches 609 are respectively connected to the rotating shaft. The bottoms of the two rings of 608 are mounted together, the bottoms of the outer rings of the two electromagnetic clutches 609 are respectively mounted to the tops of the two second gears 610, the bottom end of the moving rod 612 is inside the round hole on the auxiliary plate 614, and the bottom of the moving rod 612 is at the same level as the bottom of the auxiliary plate 614. The round hole of the auxiliary block 613 and the round hole on the auxiliary plate 614 are respectively connected to the two round holes on the sealing gasket 615, and the two round holes on the two sealing gaskets 615 are respectively connected to the two round holes on the disc 616. The rotating rod 606 is rotatably connected to the stable seat 618 through the bearing. The outer wall of the internal threaded tube 611 is fixed with a limit block 619, which is slidably connected inside the limit groove 620 and inside one of the mounting holes 604. Electromagnets 621 are installed inside both the mounting hole 604 and the other mounting hole 604. The magnetic ends of the two electromagnets 621 are magnetically connected to the top of the single-headed screw 605 and the top of the rotating rod 606, respectively. The top of the rotating rod 606 moves through the bottom of the sealing gasket 615 and the bottom of the auxiliary plate 614. The bottom of the rotating rod 606 is fixed to the top of the disc 616. A controller 102 is installed on the side platform of the cabinet 101. A slide table 108 is installed on the cabinet 101. The outer surfaces of the two limit ends of the slide table 108 are slidably connected to perforated blocks 109. A first connecting plate 110 is installed between the surfaces of the two perforated blocks 109 and the sliding end surface of the slide table 108. A limit groove 620 is pre-set on the surface of the first connecting plate 110.A first electric actuator 112 is mounted on the surface of the first connecting plate 110. A mounting bracket 113 is mounted on the telescopic end of the first electric actuator 112. A mounting plate 601 is fixed to the surface of the mounting bracket 113. A connecting block 114 is mounted on the bottom end of the mounting bracket 113. The fixed end of the stabilizing seat 618 is fixed to the connecting block 114. An electric valve 115 is connected to the liquid outlet end of the connecting block 114. The liquid outlet end of the electric valve 115 is connected to the liquid inlet end of the auxiliary block 613. A partition 137 is fixed inside the cabinet 101. A base 120 is mounted on the bottom of the partition 137. A collection shell 139 is mounted on the upper side of the base 120.

[0040] In this embodiment, when it is necessary to clean the glue-filling tube 617 connected to the auxiliary block 613, the controller 102 activates the drive motor 603, the corresponding electromagnetic clutch 609 on the rotating rod 606, and the corresponding electromagnet 621 on the single-head screw 605, while simultaneously deactivating the corresponding electromagnet 621 on the rotating rod 606. The activated drive motor 603 then drives the rotating shaft 608 to rotate. Subsequently, the rotating shaft 608, through the activated electromagnetic clutch 609, drives the corresponding second gear 610 to rotate. When the second gear 610 rotates, the first gear 607 meshing with it also moves. The rotating first gear 607, in conjunction with the corresponding mounting hole 604, drives the rotating rod 606 to rotate. As the rotating rod 606 rotates, it drives the disc 616, the sealing gasket 615 adhered to it, and the glue-filling tube 617 fixed thereon to rotate. When the two glue-filling tubes 617 have swapped positions, the controller 102 will shut down the previously activated electromagnet 621 and the previously activated electromagnet... The clutch 609 is activated, and then the previously closed electromagnet 621 is activated to fix the rotating rod 606. At the same time, the corresponding electromagnetic clutch 609 on the single-headed screw 605 is activated. At this time, the drive motor 603, which continues to start, will drive the single-headed screw 605 to rotate. When the single-headed screw 605 rotates, the rotating single-headed screw 605 will drive the moving rod 612 to move vertically downward through the cooperation of the limiting groove 620, the limiting block 619 and the internal thread tube 611. At this time, the moving rod 612 will completely fill the glue inside the glue tube 617. The glue is extruded and squeezed into the collection shell 139 for collection. When the glue inside the dispensing tube 617 is cleaned, the controller 102 will reverse the output of the drive motor 603 to reset the moving rod 612 to its original position. At the same time, the corresponding electromagnet 621 on the single-head screw 605 will be turned off, and the corresponding electromagnet 621 on the rotating rod 606 will be turned on. In this way, the glue solidified at the outlet of the dispensing tube 617 can be automatically processed without interrupting the continuous processing flow of the junction box.

[0041] The overall effect and working principle of the mechanism are as follows: When in use, open the cabinet door of the cabinet 101, and at the same time remove the breather valve at the top inlet of the storage tank 118. Then inject an appropriate amount of glue into the inside of the storage tank 118, and after completion, install the breather valve back in its original position. At the same time, open the valve of the manual valve 119, and then open the controller 102 to enter the initial interface.

[0042] When it is necessary to apply glue to the inside of the junction box, first remove the two fixing blocks 123. After removing the fixing blocks 123, place the junction box into the placement frame 122, and then reset the fixing blocks 123 to secure the junction box inside the placement frame 122. After the junction box is placed, press the start button on the controller 102. The slide table 108 will then start. The sliding end of the slide table 108 will move the first connecting plate 110 and all the components mounted on it simultaneously through the two perforated blocks 109. When one of the glue-applying tubes 617 moves directly above the junction box inside the placement frame 122, the slide table 108 will close, and the first electric push rod 112 will be activated. The activated first electric push rod 112 will move the connecting block 114 stably through the mounting bracket 113, the first perforated plate 3, the limit rod 4, and the second perforated plate 5. At the same time, the moving connecting block 114 will also move the electric valve 115 and the processing mechanism 6 simultaneously. When the outlet end of one of the dispensing tubes 617 is at the same level as the top of the junction box, the first electric actuator 112 is paused. Then, the metering pump 116 is started and the electric valve 115 is opened. The metering pump 116, in conjunction with the two delivery tubes 117 and the manually operated valve 119, draws the adhesive from the storage tank 118, first delivering it to the delivery tube 129, then to the round tube 111, then to the third connecting tube 138, and finally to... The glue is fed into the inside of the connecting block 114, then into the electric valve 115 that opens the valve, then into the auxiliary block 613, and then into the corresponding potting tube 617 through the corresponding round hole on the sealing gasket 615 and the corresponding round hole on the disc 616. Finally, it is poured into the inside of the junction box. When the glue is poured into the inside of the junction box, one of the potting tubes 617 and the placement frame 122 are moved by the sliding table 108 and the second electric push rod 125 to complete the glue pouring operation inside the junction box.

[0043] Simultaneously, the blower 130 is activated via the controller 102. The activated blower 130 draws in suction from the air inlet near the bottom of the housing 103. This suction draws in low-temperature air from the environment, which is then filtered and dried by multiple filter blocks 107. The processed air then enters the auxiliary housing 104, then the cabinet 101. From there, the air inside the cabinet 101 enters the long pipe 136, the three-way pipe 134, and the placement frame 122, simultaneously entering the placement frame. The air inside 122 first enters the rubber hose 121, then the base 120, and then the second connecting pipe 135. When the air is delivered into the corresponding gas filter 126, the gas filter 126 will filter out the impurities in the delivered air. The treated air will then be discharged back into the environment through the two first connecting pipes 133, the guide pipe 131, the started blower 130, and the manifold 132. In other words, the flowing low-temperature air carries away the heat distributed inside the cabinet 101, the auxiliary shell 104, and the junction box.

[0044] When the junction box has finished the glue-filling operation, turn off all the started components and return the glue-filling tube 617 to its original position. Then, remove the glue-filled junction box from the placement frame 122.

[0045] When it is necessary to clean the glue-dispensing tube 617 connected to the auxiliary block 613, the controller 102 activates the drive motor 603, the corresponding electromagnetic clutch 609 on the rotating rod 606, and the corresponding electromagnet 621 on the single-head screw 605, while simultaneously deactivating the electromagnet 621 on the rotating rod 606. The activated drive motor 603 then drives the rotating shaft 608 to rotate. The rotating shaft 608, in turn, drives the corresponding second gear 610 to rotate through the activated electromagnetic clutch 609. When the second gear 610 rotates, the first gear 607 meshing with it also moves. The rotating first gear 607, in conjunction with the corresponding mounting hole 604, drives the rotating rod 606 to rotate. When the rotating rod 606 rotates, it drives the disc 616, the sealing gasket 615 adhered to it, and the glue-dispensing tube 617 fixed thereon to rotate. When the two glue-dispensing tubes 617 have swapped positions, the controller 102... The controller will deactivate the previously activated electromagnet 621 and the previously activated electromagnetic clutch 609, and then activate the previously deactivated electromagnet 621 to fix the rotating rod 606. At the same time, the corresponding electromagnetic clutch 609 on the single-headed screw 605 will be activated. The drive motor 603, which continues to start, will drive the single-headed screw 605 to rotate. When the single-headed screw 605 rotates, it will drive the moving rod 612 to move vertically downward through the limit groove 620, the limit block 619 and the internal thread tube 611. The moving rod 612 will squeeze all the glue inside the glue tube 617 and squeeze it into the collection shell 139 for collection. When the glue inside the glue tube 617 is cleaned, the controller 102 will reverse the output of the drive motor 603 to reset the moving rod 612 to its original position. At the same time, the corresponding electromagnet 621 on the single-headed screw 605 will be deactivated, and the corresponding electromagnet 621 on the rotating rod 606 will be activated.

[0046] The mounting bracket 2 consists of two parts, namely the "fixed end" and the "moving end", which are connected by screws. Similarly, the stabilizing base 618 is also connected by screws.

[0047] The wiring diagram between the controller 102, slide table 108, first electric actuator 112, electric valve 115, metering pump 116, second electric actuator 125, blower 130, drive motor 603, electromagnetic clutch 609 and electromagnet 621 is a publicly disclosed technology in this field. The model can be selected according to the actual situation, so the control method and wiring of these components will not be described in detail here.

[0048] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A photovoltaic module junction box intelligent potting and heat dissipation integrated device, comprising a processing mechanism (1), characterized in that: The processing mechanism (1) includes a cabinet (101), and a processing mechanism (6) is provided inside the cabinet (101). The processing mechanism (6) is used to quickly clean up solidified glue. The processing mechanism (6) includes a mounting plate (601), an auxiliary block (613), a stabilizing seat (618), and a limiting groove (620). A drive motor (603) is provided on the top of the mounting plate (601). Three mounting holes (604) are pre-set on the top of the mounting plate (601). A single-headed screw (605) is rotatably connected inside one of the mounting holes (604), and a rotating rod (606) is rotatably connected inside the other mounting hole (604). A first gear (607) is fixedly sleeved on the outer surface of the single-headed screw (605) and the outer surface of the rotating rod (606). The middle mounting hole (604) The internal rotating connection of the single-head screw (605) is a rotating shaft (608), on which two electromagnetic clutches (609) and two second gears (610) are provided. The threaded end of the single-head screw (605) is threaded with an internal threaded tube (611). The bottom of the internal threaded tube (611) is fixed with a moving rod (612). The outer surface of the auxiliary block (613) is fixed with an auxiliary plate (614). The bottom of the auxiliary plate (614) is in contact with a sealing gasket (615). The bottom of the sealing gasket (615) is bonded with a disc (616). The bottom of the disc (616) has two round holes that are fixedly connected with glue-filling tubes (617). A connecting bracket (602) is installed on the top of the mounting plate (601). The connecting bracket (602) is installed with the drive motor (603). Each of the first gears (607) is meshed with the corresponding second gear (610). The top of the rotating shaft (608) is connected to the output end of the drive motor (603). The top of the inner rings of the two electromagnetic clutches (609) are respectively installed with the bottom of the two rings of the rotating shaft (608). The bottom of the outer rings of the two electromagnetic clutches (609) are respectively installed with the top of the two second gears (610). The bottom of the moving rod (612) is located inside the round hole on the auxiliary plate (614). At the same time, the bottom of the moving rod (612) and the bottom of the auxiliary plate (614) are on the same horizontal plane. The round hole of the auxiliary block (613) and the round hole on the auxiliary plate (614) are respectively connected with the two round holes on the sealing gasket (615). The two circular holes on the two sealing gaskets (615) are connected to the two circular holes on the disc (616). The rotating rod (606) is rotatably connected to the stable seat (618) through the bearing. The outer wall of the internal threaded tube (611) is fixed with a limit block (619). The limit block (619) is slidably connected to the inside of the limit groove (620). Electromagnets (621) are installed inside one of the mounting holes (604) and the other mounting hole (604). The magnetic ends of the two electromagnets (621) are magnetically connected to the top of the single-head screw (605) and the top of the rotating rod (606) respectively. The top of the rotating rod (606) moves through the bottom of the sealing gasket (615). The top of the rotating rod (606) moves through the bottom of the auxiliary plate (614). The bottom of the rotating rod (606) and the top of the disc (616) are fixed together.

2. The integrated intelligent potting and heat dissipation device for photovoltaic module junction boxes according to claim 1, characterized in that: A controller (102) is installed on the side platform of the cabinet (101). A housing (103) is added to the side of the cabinet (101). The bottom of the housing (103) is at the same level as the bottom of the cabinet (101). An auxiliary shell (104) is fixed to the side of the cabinet (101). The interior of the auxiliary shell (104) is connected to the interior of the cabinet (101) and the interior of the housing (103). The bottom of the auxiliary shell (104) is in contact with the top of the housing (103). A cover (105) is added to the front opening of the auxiliary shell (104). (103) has two perforated plates (106) inside, and one of the perforated plates (106) is fixedly sleeved inside the housing (103). Multiple filter blocks (107) are arranged between the two perforated plates (106), and two adjacent filter blocks (107) are in contact with each other. The multiple filter blocks (107) are all inside the housing (103). The top of the other perforated plate (106) is in contact with the bottom of the auxiliary housing (104). A slide (108) is installed on the cabinet (101), and the driving end of the slide (108) is inside the auxiliary housing (104).

3. The integrated intelligent potting and heat dissipation device for photovoltaic module junction boxes according to claim 2, characterized in that: Two perforated blocks (109) are slidably connected to the outer surfaces of the two limiting ends on the slide table (108). A first connecting plate (110) is installed between the surfaces of the two perforated blocks (109) and the sliding end surface of the slide table (108). The limiting groove (620) is preset on the surface of the first connecting plate (110). A round tube (111) is fixed inside the round hole at the top of the first connecting plate (110). A first electric push rod (112) is installed on the surface of the first connecting plate (110). A mounting bracket (113) is installed on the telescopic end of the first electric push rod (112). The mounting plate (601) is fixed on the mounting bracket (113). On the surface, a connecting block (114) is installed at the bottom of the mounting bracket (113). The fixed end of the stabilizing seat (618) is fixed on the connecting block (114). The liquid outlet end of the connecting block (114) is connected to an electric valve (115). The liquid outlet end of the electric valve (115) is connected to the liquid inlet end of the auxiliary block (613). A metering pump (116), a storage tank (118), and a blower (130) are installed at the bottom of the inner wall of the cabinet (101). The liquid inlet end and the liquid outlet end of the metering pump (116) are both connected to a delivery pipe (117). The bottom discharge end of the storage tank (118) is connected to a manual valve (119).

4. The integrated intelligent potting and heat dissipation device for photovoltaic module junction boxes according to claim 3, characterized in that: The outlet of the manual valve (119) is connected to the inlet of one of the infusion pipes (117). A partition (137) is fixed inside the cabinet (101). The outlet of the other infusion pipe (117) is fixedly connected through the bottom of the partition (137). The storage tank (118) and the metering pump (116) are both located at the bottom of the partition (137). A base (120) is installed at the bottom of the partition (137). The air outlet of the base (120) is movable through the top of the partition (137). A rubber hose (121) is glued to the top of the base (120). A placement frame (12) is glued to the top of the rubber hose (121). 2) The top of the placement frame (122) is provided with two fixing blocks (123). The top of the placement frame (122) is fixedly embedded with two magnetic strips (124). At the same time, the bottom sides of the two fixing blocks (123) are also fixedly embedded with magnetic strips (124). The two magnetic strips (124) that are in contact are connected by opposite magnetic poles. The top of the partition (137) is equipped with a second electric push rod (125). The telescopic end of the second electric push rod (125) is installed with the placement frame (122). The surface of the internal frame of the cabinet (101) is equipped with two gas filters (126). The inner wall of the cabinet (101) is fixed with a second connecting plate (127).

5. The integrated intelligent potting and heat dissipation device for photovoltaic module junction boxes according to claim 4, characterized in that: The outlet end of another infusion tube (117) is fixedly sleeved inside the round hole on the second connecting plate (127). An auxiliary rod (128) is installed inside the cabinet (101). A delivery tube (129) is wound around the auxiliary rod (128). The inlet end of the delivery tube (129) is connected to the outlet end of the other infusion tube (117). The outlet end of the delivery tube (129) is connected to the inlet end of the round tube (111). The outlet end of the blower (130) is connected to a guide tube (131). The outlet end of the guide tube (131) movably passes through the cabinet. The inner wall of (101) has a blower (130) whose air inlet end is connected to a manifold (132). Both air inlets of the manifold (132) are connected to a first connecting pipe (133). The air inlets of the two first connecting pipes (133) are respectively connected to the air outlets of two gas filters (126). One of the gas filters (126) has an air inlet connected to a three-way pipe (134). One of the air inlets of the three-way pipe (134) is connected to a long pipe (136). The air inlet of the long pipe (136) is fixedly inserted through the bottom of the partition (137).

6. The integrated intelligent potting and heat dissipation device for photovoltaic module junction boxes according to claim 5, characterized in that: The air inlet of the long tube (136) is located inside the cabinet (101) near the top. The air inlet of another gas filter (126) is connected to a second connecting tube (135). The air inlet of the second connecting tube (135) is connected to the air outlet of the base (120). The liquid outlet of the round tube (111) is connected to a third connecting tube (138). The liquid outlet of the third connecting tube (138) is connected to the liquid inlet of the connecting block (114). A collection shell (139) is installed on the upper side of the base (120). A mesh cover (140) is installed on the outer wall of the cabinet (101). The mesh cover (140) is used to prevent foreign objects from entering the interior of the guide tube (131). Multiple fixing brackets (2) are installed on the bottom of the inner wall of the cabinet (101). The fixing brackets (2) are used to stabilize another infusion tube (117) and one of the first connecting tubes (133) during operation. Two first perforated plates (3) are fixed on the surface of the first connecting plate (110). A limiting rod (4) is fixed between the round holes of the two first perforated plates (3). A second perforated plate (5) is fixed on the surface of the mounting bracket (113). The limiting rod (4) is movably sleeved inside the round hole of the second perforated plate (5).

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