Frame assembling assembly line

Abstract

The invention discloses a framing assembly line which comprises an on-line unit and an off-line unit, and the on-line unit comprises an on-line adhesive tape penetrating unit, an on-line cache unit and an on-line debugging unit which are connected in sequence. The off-line unit comprises an off-line batching and framing unit connected to the side face of the on-line adhesive tape penetrating unit, a line pressing unit connected to the side face of the on-line temporary storage unit and a packaging unit connected to the end of the on-line debugging unit; compared with the prior art, the method has the advantages that off-line operation is adopted for framing and line pressing, on-line operation is adopted for adhesive tape penetrating and debugging, mutual interference and influence between procedures and between stations in the procedures are avoided, and the operation efficiency is improved; and 2) the on-line cache unit is a double-layer roller machine, and the line pressing unit is an electric lifting workbench, so that the space is saved, and the realization of off-line and on-line on the same station is ensured.

Description

Technical Field

[0001] This invention relates to the field of frame assembly technology, and more specifically to a frame assembly production line. Background Technology

[0002] With societal development, people are demanding higher quality of life and paying increasing attention to personalization and aesthetics in home decoration. Aluminum frames are favored due to their superior material and attractive appearance. However, current aluminum frame assembly processes still face many challenges, significantly impacting product quality and production efficiency. The main problems are as follows:

[0003] 1) The aluminum frame assembly process is complex and involves many steps, including material preparation, gluing, wire pressing, debugging, and packaging. This not only occupies a large area, but also requires frequent transfers between different processes, which can easily cause interference and increase production difficulty.

[0004] 2) Existing aluminum frame assembly processes often require a large amount of manual labor, resulting in high labor intensity. Especially in the debugging and packaging stages, workers need to move back and forth between different equipment, which is both time-consuming and tiring.

[0005] In summary, traditional aluminum frame assembly processes can no longer meet current societal needs and require improvement and innovation. This invention aims to provide an efficient aluminum frame assembly process to solve many problems existing in current technologies. Summary of the Invention

[0006] In view of the above situation and to overcome the shortcomings of the prior art, the present invention provides a frame assembly line to solve the above problems.

[0007] To achieve the above objectives, the present invention provides a frame assembly line, comprising an online unit and an offline unit. The online unit includes an online gluing strip unit, an online buffer unit, and an online debugging unit connected in sequence. The offline unit includes an offline dispensing and frame assembly unit connected to the side of the online gluing strip unit, a pressing unit connected to the side of the online buffer unit, and a packaging unit connected to the end of the online debugging unit.

[0008] The online buffer unit is a double-layer roller mill, and a belt conveyor is provided on the first layer of the double-layer roller mill;

[0009] The pressing unit is an electrically operated lifting worktable;

[0010] The online debugging unit includes a semi-automatic 360° rotating shuttle connected between the online cache unit and the packaging unit, as well as several debugging lines.

[0011] The present invention has the following advantages compared with the prior art:

[0012] 1) The frame assembly and pressing are carried out offline, while the gluing and debugging are carried out online. There is no interference or impact between processes and between workstations within a process, thus improving work efficiency.

[0013] 2) The online buffer unit is a double-layer roller machine, and the pressing unit is an electric lifting worktable, which saves space and ensures that the offline and online processes can be completed at the same workstation.

[0014] 3) The debugging process is designed with four lines as buffer bins. Operators can move on each line but the workpieces do not move, which realizes online buffering and online operation, and saves on equipment hardware investment.

[0015] 4) From the pressing to the debugging process, a semi-automatic 90° rotating shuttle car is used to reduce the labor intensity of the operators. Attached Figure Description

[0016] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used in conjunction with embodiments of the invention to explain the invention and do not constitute a limitation thereof. In the drawings:

[0017] Figure 1 This is a schematic diagram of the structure of the present invention.

[0018] Figure 2 This is a schematic diagram of one working state of the online caching unit and the pressure line unit of the present invention.

[0019] Figure 3 This is a schematic diagram of another working state of the online caching unit and the pressure line unit of the present invention.

[0020] Figure 4 This is a schematic diagram of the semi-automatic 90° flip-over shuttle vehicle of the present invention.

[0021] Figure 5 This is a schematic diagram of the debugging line structure of the present invention. Detailed Implementation

[0022] To facilitate understanding of the present invention, a more complete description will be given below with reference to the accompanying drawings. Preferred embodiments of the invention are shown in the drawings. However, the invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a thorough and complete understanding of the disclosure of the invention.

[0023] It should be noted that when a component is said to be "fixed to" another component, it can be directly attached to the other component or there may be an intervening component. When a component is said to be "connected to" another component, it can be directly connected to the other component or there may be an intervening component. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0025] The following is in conjunction with the appendix Figure 1-5 The specific embodiments of the present invention will be described in further detail below.

[0026] Depend on Figure 1-5 The present invention discloses a frame assembly line, comprising an online unit and an offline unit. The online unit includes an online gluing strip unit 30, an online buffer unit 40, and an online debugging unit 60 connected in sequence. The offline unit includes an offline material dispensing and frame assembly unit connected to the side of the online gluing strip unit 30, a crimping unit 50 connected to the side of the online buffer unit 40, and a packaging unit 70 connected to the end of the online debugging unit 60. During processing, workers place the assembled aluminum frames onto the online gluing strip unit 30, which moves the aluminum frames. During the movement of the aluminum frames, workers on the side of the online gluing strip unit 30 perform gluing strip insertion and corner glue application. Then, the aluminum frames continue to be conveyed through the online gluing strip unit 30 and enter the online buffer unit 40, where manual crimping is performed by the crimping unit 50. After the crimping is completed, the aluminum frames enter the online debugging unit 60 for debugging, and after debugging, they enter the packaging unit 70 for packaging.

[0027] The online buffer unit 40 is a double-layer roller machine, and the pressing unit 50 is an electric lifting worktable. The first layer of the double-layer roller machine is equipped with a belt conveyor 80. The aluminum frame with the rubber strip is inserted into the online buffer unit 40 and transferred to the pressing unit 50 by the belt conveyor 80. The worker performs the pressing operation on the line. After the pressing is completed, the electric lifting worktable rises, and then the worker pushes the pressed aluminum frame back to the upper layer of the online buffer unit 40 and continues to move through the upper layer of the online buffer unit 40.

[0028] The online debugging unit 60 includes a semi-automatic 90° flip-over shuttle 61 connected between the online buffer unit 40 and the packaging unit 70, and several debugging lines 62. The semi-automatic 90° flip-over shuttle 61 is used to receive aluminum frames transported from the upper layer of the online buffer unit 40, flip the aluminum frames 90° to make them stand up, and then move them to the debugging lines 62 to be arranged. On the debugging lines 62, workers perform debugging work before packaging. After the debugging is completed, the aluminum frames are sent to the packaging unit 70 for packaging.

[0029] The number of double-layer roller machines is 2-3, and photoelectric switches 41 and vertically lifting baffles 42 are installed at both ends of the double-layer roller machines. The double-layer roller machines are for temporarily storing aluminum frames. When the double-layer roller machines are full of aluminum frames, the baffles 42 can prevent aluminum frames from continuing to enter.

[0030] The number of debugging lines 62 is 4, and the debugging lines 62 are Figure 5 The track structure shown.

[0031] The offline batching and framing unit includes a batching and scanning unit 10 and an offline framing unit 20 connected between the batching and scanning unit 10 and the online adhesive stripping unit 30. In the batching and scanning unit 10, workers perform operations such as batching, applying end sealant, and inserting corner codes. In the offline framing unit 20, workers perform framing operations. The assembled aluminum frames are pushed into the online adhesive stripping unit 30 for conveying and enter the adhesive stripping process.

[0032] Specifically, the semi-automatic 90° tilting shuttle 61 is rotatably mounted with a frame support 62. The bottom of the frame support 62 is equipped with moving wheels. A telescopic cylinder 63 connects the frame support 62 and the semi-automatic 90° tilting shuttle 61. After the aluminum frame enters the frame support 62, the extension of the telescopic cylinder 63 can drive the frame support 62 to tilt 90°. Then, the moving wheels allow the aluminum frame to enter the test line 62 for testing.

[0033] The frame support 62 is equipped with rollers 64, which allow the standing aluminum frames to be pushed sequentially to the packaging unit 70 via the rollers 64. The semi-automatic 90° flip-over shuttle 61 connected between the online buffer unit 40 and the debugging line 60 serves as a transitional transfer.

[0034] The workflow of the assembly line according to the present invention is as follows:

[0035] ① The offline assembly is completed through the ingredient scanning unit 10 and the offline assembly unit 20 and then uploaded to the online adhesive strip unit 30.

[0036] ② The online adhesive strip unit 30 performs online adhesive strip insertion and corner glue application, and then enters the first layer of the online buffer unit 40;

[0037] ③ The pressing unit 50 is connected to the offline pressing unit via the belt conveyor 80 for pressing. After completion, the pressing unit 50 rises and puts the aluminum frame onto the second layer of the online buffer unit 40.

[0038] ④ The aluminum frame enters the debugging line 62 via a semi-automatic 90° rotating shuttle 61 for online debugging and caching;

[0039] ⑤ The adjusted aluminum frame moves within the adjustment line 62 and is packaged through the packaging unit 70.

[0040] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structural or procedural transformations made based on the content of the present invention's specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of the present invention.

Claims

1. A frame assembly line, characterized in that, It includes an online unit and an offline unit. The online unit includes an online gluing strip unit (30), an online buffer unit (40), and an online debugging unit (60) connected in sequence. The offline unit includes an offline ingredient assembly frame unit connected to the side of the online gluing strip unit (30), a pressing unit (50) connected to the side of the online buffer unit (40), and a packaging unit (70) connected to the end of the online debugging unit (60). The online buffer unit (40) is a double-layer roller mill, and a belt conveyor (80) is provided on the first layer of the double-layer roller mill; The pressing unit (50) is an electric lifting worktable; The online debugging unit (60) includes a semi-automatic 90° flip-over shuttle (61) connected between the online buffer unit (40) and the packaging unit (70) and several debugging lines (62).

2. The assembly line according to claim 1, characterized in that, The number of double-layer roller machines is 2-3, and photoelectric switches (41) and vertically lifting baffles (42) are installed at both ends of the double-layer roller machines.

3. The assembly line according to claim 1, characterized in that, The number of the debugging lines (62) is 4.

4. The assembly line according to claim 1, characterized in that, The offline ingredient assembly unit includes an ingredient barcode scanning unit (10) and an offline assembly unit (20) connected between the ingredient barcode scanning unit (10) and the online adhesive strip unit (30).

5. A frame assembly line according to claim 1, characterized in that, The semi-automatic 90° tilting shuttle vehicle (61) is rotatably mounted with a frame support (62), and a telescopic cylinder (63) is connected between the frame support (62) and the semi-automatic 90° tilting shuttle vehicle (61).

6. A frame assembly line according to claim 5, characterized in that, The frame support (62) is equipped with rollers (64).

7. A frame assembly line according to claim 5, characterized in that, The test line (62) is a track structure.

Images