Intelligent regulation and control type mining area dust sampling device
By using the switching and cleaning components of the intelligent controllable dust sampling device in the mining area, the problems of dust adhesion and filter membrane contamination have been solved, enabling multi-point sampling and inner wall cleaning, ensuring the accuracy of sampling data and automated control, and improving dust sampling efficiency.
Patent Information
- Application Number
- CN202511927420.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-19
- Publication Date
- 2026-03-03
AI Technical Summary
In existing dust sampling devices used in mining areas, dust easily adheres to the sampling tube wall during use, leading to inaccurate data collection. The filter membrane is also prone to dust contamination during replacement, affecting measurement accuracy, and manual replacement of the filter membrane is required.
An intelligent controllable dust sampling device for mining areas was designed, comprising a switching component and a cleaning component. Through the switching of six sampling tubes in conjunction with the cleaning component, multi-point sampling and inner wall cleaning are achieved. A brush block and scraper block structure is used to perform dual cleaning of the inner wall of the sampling tube. Combined with an automated control system, sampling accuracy is ensured.
It improves the accuracy and uniformity of sampling data, avoids the influence of dust adsorption, realizes an automated dust sampling process, and can quickly calculate dust concentration.
Smart Images

Figure CN121595260A_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the technical field of dust sampling and detection, and more specifically, it relates to an intelligent control type dust sampling device for mining areas. Background Technology
[0002] A dust sampler is a portable device used to collect dust samples from dusty air. Measuring the concentration of dust in the air is necessary not only for safety management but also to provide a scientific basis for researching dust prevention, reduction, and removal measures. Using a sampler to measure dust is a widely recognized method with high accuracy. It is widely used in disease prevention, environmental monitoring, occupational safety, safety supervision, military, scientific research and teaching, metallurgy, petrochemicals, railways, building materials, and other sectors for health monitoring and evaluation. It is specifically used to determine the average dust concentration in the air within production workshops. However, existing dust sampling and detection technologies have the following shortcomings: 1. In the existing technology, when the intelligent control type dust sampling device in the mining area is used to sample dust, the high adhesiveness of the dust makes it easy for the dust to adhere to the wall of the intake sampling tube after long-term use. This results in the inaccurate amount of dust collected by the filter membrane, thus making the data collected each time less accurate.
[0003] 2. A Chinese patent with application number CN202310699952.6 discloses a dust sampler for smoke and dust detection, which includes a sampler body and a collection channel. The outer wall of the sampler body is provided with a cleaning channel, and a cleaning component is provided in the cleaning channel. A switcher is rotatably installed on the outer wall of the sampler body, and multiple detachable sampling tubes are arranged in a circumferential array in the switcher. The sampling tubes can switch and connect between the cleaning channel and the collection channel as the sampler body rotates. The dust sampler for smoke and dust detection provided by this invention can realize the rapid switching of the sampling pipeline and can clean the inner wall of the used sampling pipeline, thereby improving the accuracy of dust sampling. However, this dust sampler only cleans the inner wall of the sampling tube by means of a flexible air bladder, which is not enough to clean the dust adsorbed on the inner wall of the sampling tube. The inner wall of the sampling tube is not cleaned properly, resulting in inaccurate dust retention by the filter membrane and thus insufficient accuracy of the dust collection data each time.
[0004] 3. In the existing technology, the intelligent control type dust sampling device for mining areas requires manual replacement of the filter membrane during use. During the replacement process, the filter membrane is easily contaminated with dust from the environment, which can affect the accuracy of dust concentration measurement.
[0005] Therefore, in view of this, we will study and improve the existing structure and its shortcomings, and provide an intelligent control type dust sampling device for mining areas, in order to achieve a more practical and valuable purpose. Summary of the Invention
[0006] This invention provides an intelligent controllable dust sampling device for mining areas, which overcomes the above-mentioned defects in the prior art.
[0007] The purpose and effectiveness of this intelligent controllable dust sampling device for mining areas are achieved through the following specific technical means: A smart, controllable dust sampling device for mining areas includes a sampler body. A control panel is located on one side of the sampler body. A fixed cylinder is fixed to one end of the sampler body, and a cover plate is fixed to one end of the fixed cylinder. An air inlet pipe is fixed to the cover plate. A switching component is located inside the fixed cylinder. A sampling component is located on the upper side of the sampler body. A control module is located on the lower side of the sampler body. An air box is fixed to one end of the sampler body. A cleaning component is located at the lower end of the air box. An air pump is fixed to the air box. An air pipe connects the air inlet of the air pump to the sampling component, and the air outlet of the air pump is connected to the interior of the air box. The air box is equipped with a flow meter on its upper side; the cleaning component includes a cylinder, which is fixed to the lower end of the air box. A piston rod is slidably provided inside the cylinder, and a movable cylinder is fixed to one end of the piston rod. An annular frame is fixed to the outside of the movable cylinder, and a first annular bladder is fixed to one side of the annular frame. A first brush block and a second brush block are slidably provided at intervals inside the annular frame. The first brush block and the second brush block are located on both sides of the first annular bladder. A plurality of first elastic hollow members are connected between one side of the first brush block and one side of the first annular bladder, and a plurality of second elastic hollow members are connected between one side of the second brush block and the other side of the first annular bladder.
[0008] A further technical solution is provided whereby a first one-way valve is connected to the interior of the first annular bladder and the interior of the movable cylinder, a plurality of first nozzles are provided at intervals on the outer side of the first annular bladder, a first through hole is provided on the side of each first elastic hollow member that is offset from the direction of the movable cylinder, and a second through hole is provided on the side of each second elastic hollow member that is offset from the direction of the movable cylinder.
[0009] In a further technical solution, a second annular bladder is fixedly provided inside the annular frame on one side deviating from the direction of the first annular bladder. A scraper and a wiping block are slidably provided inside the annular frame at intervals. The scraper and the wiping block are located on both sides of the second annular bladder. A fourth elastic hollow member is connected between one side of the scraper and one side of the second annular bladder. A plurality of third elastic hollow members are connected between one side of the wiping block and the other side of the second annular bladder.
[0010] In a further technical solution, a second one-way valve is provided inside the second annular bladder and inside the movable cylinder, a second nozzle is provided on the side of the second annular bladder that is away from the direction of the movable cylinder, a third through hole is provided on the side of each of the fourth elastic hollow components that is away from the direction of the movable cylinder, and a fourth through hole is provided on the side of each of the third elastic hollow components that is away from the direction of the movable cylinder.
[0011] A further technical solution is provided where the interior of the gas box is connected to one side of the interior of the cylinder, and the interior of the gas box is connected to the other side of the interior of the cylinder via a connecting pipe. A first solenoid valve is provided inside the connecting port, and a second solenoid valve is provided inside the connecting pipe and the interior of the gas box.
[0012] In a further technical solution, the inner wall of the cylinder is provided with an internal threaded ring, one end of the piston rod is in threaded contact with the inner side of the internal threaded ring, the piston rod is provided with a connecting channel inside, the inside of the connecting channel is connected to the inside of the cylinder with a pressure stabilizing valve, and the outer side of the piston rod at the end away from the pressure stabilizing valve is provided with several through ports.
[0013] In a further technical solution, the switching component includes a rotating shaft, which is rotatably connected inside the fixed cylinder. Several partitions are fixedly provided on the outside of the rotating shaft. Several sampling chambers are provided inside the fixed cylinder through the partitions. Two fixed plates are symmetrically fixed inside each sampling chamber, and a sampling tube is fixed between every two fixed plates.
[0014] In a further technical solution, a first stepper motor is fixedly installed at one end of the fixed cylinder, the output end of the first stepper motor is fixedly connected to one end of the rotating shaft, and a drain outlet is provided on the lower side of the end of the fixed cylinder facing the cover plate.
[0015] In a further technical solution, the sampling component includes a housing, the upper side of which is fixed to the upper inner side of the sampler body. A circular plate is rotatably provided inside the housing, and several placement slots are arranged in a circumferential array on the circular plate. A protective ring is placed inside each placement slot, and a filter membrane is fixedly provided inside each protective ring. An inlet is provided in the middle of the upper side of the sampler body, and the inlet is interconnected with the interior of the housing. An outlet is provided on one side of the sampler body, and a connecting frame is provided between the interior of the housing and the outlet. The interior of the housing is interconnected with the interior of the trachea.
[0016] In a further technical solution, the lower inner side of the connecting frame has an inclined structure, and a second stepper motor is fixedly provided on one side of the housing. The output end of the second stepper motor is fixedly connected to one side of the circular plate.
[0017] Compared with the prior art, the present invention has the following beneficial effects: This invention discloses an intelligent controllable dust sampling device for mining areas, comprising a switching component and a sampling component. The switching component allows for the switching of six sampling tubes, which, in conjunction with the rotation of a circular plate in the sampling component, move several filter membranes and protective rings sequentially, corresponding to and communicating with the gas pipes. This enables multi-point sampling of the mining area, improving the uniformity and comprehensiveness of the sampling and preventing dust adsorbed on the inner wall of the sampling tubes from affecting the accuracy of dust sampling. The six sampling tubes then move sequentially to one side of a cleaning component, where the cleaning component cleans the inner walls of the six sampling tubes sequentially, maintaining their cleanliness and preventing interference with the collected samples that could lead to errors in the detection results. Finally, the rotating circular plate moves the used protective rings and filter membranes to the side towards the connecting frame. Under the weight of the protective rings and filter membranes, the used filter membranes and protective rings move into the connecting frame, allowing them to be discharged through the connecting frame and outlet for drying and weighing. The mass of collected dust is calculated by the difference between the initial and final weighings. At the same time, by combining the flow rate and sampling time during the sampling process, the concentration of dust contained in the collected air can be calculated, thus enabling faster and more accurate environmental dust sampling.
[0018] This invention discloses an intelligent controllable dust sampling device for mining areas, which includes a cleaning component. The piston rod in the cleaning component moves and rotates, driving a movable cylinder to move and rotate. This movement and rotation of the movable cylinder, in turn, drives a first brush block and a second brush block to move and rotate, achieving a dual cleaning effect on the inner wall of the sampling tube, removing dust adsorbed on the inner wall. Furthermore, the sliding engagement of the first and second brush blocks within an annular frame, along with the positioning of a first annular bladder and the elasticity of the first and second elastic hollow components, allows the first and second brush blocks to move back and forth within the annular frame, further enhancing the cleaning effect on the inner wall of the sampling tube. Next, the movement of the first and second brush blocks within the annular frame compresses the first annular bladder, causing the cleaning solution within the bladder to be sprayed through a first nozzle onto the inner wall of the sampling tube. This dissolves and separates the highly adhesive dust adsorbed on the inner wall of the sampling tube, further improving the cleaning effect. Then, the first annular bladder is compressed to generate elastic force, causing the first and second brush blocks to move away from each other. The first annular bladder elastically resets and draws the cleaning solution from the movable cylinder into the first annular bladder through the first one-way valve, replenishing the cleaning solution in the first annular bladder. Finally, the first and second brush blocks move back and forth within the annular frame, compressing the first and second elastic hollow components, thereby ejecting the air inside the first and second elastic hollow components through the first and second through holes respectively. This disperses the cleaning solution on the inner wall of the sampling tube, increasing the contact area between the cleaning solution and the inner wall of the sampling tube. Furthermore, the movement of the first and second brush blocks compresses or stretches the first and second elastic hollow components, generating elastic force, which causes the first and second brush blocks to move back and forth within the annular frame under the action of the elastic force of the first and second elastic hollow components. So that during the elastic recovery process of the first and second elastic hollow parts, the air inside the first and second elastic hollow parts can be filled through the first and second through holes respectively, so that the first and second elastic hollow parts can be sprayed again to improve the cleaning effect.
[0019] This invention discloses an intelligent controllable dust sampling device for mining areas. The moving and rotating cylinder drives the scraper and wiping blocks to move and rotate, achieving scraping and wiping of the inner wall of the sampling tube, removing and cleaning the dust and solution adsorbed on the inner wall. Furthermore, the scraper and wiping blocks slide within an annular frame, with a second annular bladder for positioning, and the elasticity of the third and fourth elastic hollow components, allowing the scraper and wiping blocks to move back and forth within the annular frame, thus improving the cleaning effect on the inner wall of the sampling tube. Next, the movement of the scraper and wiping blocks within the annular frame compresses the second annular bladder, thereby spraying the cleaning solution inside the second annular bladder through a second nozzle onto the inner wall of the sampling tube, further dissolving and separating the highly adhesive dust adsorbed on the inner wall of the sampling tube. Finally, the scraper and wiping block move back and forth within the annular frame to squeeze the third and fourth elastic hollow parts, thereby ejecting the air inside the third and fourth elastic hollow parts through the third and fourth through holes respectively, so as to further disperse the cleaning solution on the inner wall of the sampling tube and further expand the contact area between the cleaning solution and the inner wall of the sampling tube. Attached Figure Description
[0020] To more clearly illustrate the technical solutions in the embodiments of the invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0022] Figure 1 This is a schematic diagram of the isometric structure of the present invention; Figure 2 This is a schematic diagram of the left-side structure of the present invention; Figure 3 for Figure 2 Schematic diagram of the cross-sectional structure at point AA; Figure 4 for Figure 3 A partial enlarged view of the structure at point D; Figure 5 for Figure 3 A magnified view of the structure at point E in the middle; Figure 6 for Figure 5 A magnified view of the structure at point F in the middle; Figure 7 This is a front view structural diagram of the present invention; Figure 8 for Figure 7Schematic diagram of the cross-sectional structure at point BB; Figure 9 This is a top view of the structure of the present invention; Figure 10 for Figure 9 Schematic diagram of the cross-sectional structure at the CC section.
[0023] Explanation of reference numerals in the attached figures: Sampler body 10, control panel 11, fixed cylinder 13, cover plate 14, air inlet pipe 15, inlet 16, control module 17, rotating shaft 18, partition plate 19, sampling chamber 20, sampling tube 21, fixed plate 22, drain port 23, first stepper motor 24, housing 25, second stepper motor 26, air pipe 27, air pump 28, air box 29, placement slot 30, protective ring 31, filter membrane 32, connecting frame 33, outlet 34, flow meter 35, cylinder 41, connection port 42, first solenoid valve 43, connecting pipe 44, second solenoid valve 45, movable 46. Plug rod, 47. Connecting channel, 48. Pressure regulating valve, 49. Internal threaded ring, 50. Through port, 51. Movable cylinder, 52. Annular frame, 53. First annular bladder, 54. Second annular bladder, 55. First one-way valve, 56. Second one-way valve, 57. First nozzle, 58. Second nozzle, 59. First brush block, 60. Second brush block, 61. Scraper block, 62. Wiping block, 63. First elastic hollow component, 64. Second elastic hollow component, 65. Third elastic hollow component, 66. Fourth elastic hollow component, 67. First through hole, 68. Second through hole, 69. Third through hole, 70. Circular plate, 71. Detailed Implementation
[0024] The embodiments of the present invention will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of the invention.
[0025] In the description of this invention, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0026] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0027] As attached Figure 1 To be continued Figure 10 As shown: This invention provides an intelligent controllable dust sampling device for mining areas.
[0028] See attached document Figure 1 To be continued Figure 10 The sampler includes a main body 10, a control panel 11 on one side of the main body 10, a fixed cylinder 13 fixed to one end of the main body 10, a cover plate 14 fixed to one end of the fixed cylinder 13, an air inlet pipe 15 fixed to the cover plate 14, a switching component inside the fixed cylinder 13, a sampling component on the upper side of the inside of the main body 10, a control module 17 on the lower side of the inside of the main body 10, an air box 29 fixed to one end of the inside of the main body 10, a cleaning component at the lower end of the air box 29, an air pump 28 fixed to the air box 29, an air pipe 27 connecting the air inlet of the air pump 28 to the sampling component, and an air outlet communicating with the inside of the air box 29. The upper side of the air box 29 is equipped with... The device includes a flow meter 35; the cleaning assembly includes a cylinder 41, which is fixed to the lower end of the air box 29. A piston rod 46 is slidably disposed inside the cylinder 41. A movable cylinder 51 is fixed to one end of the piston rod 46. An annular frame 52 is fixed to the outside of the movable cylinder 51. A first annular bladder 53 is fixed to one side of the annular frame 52. A first brush block 59 and a second brush block 60 are slidably disposed at intervals inside the annular frame 52. The first brush block 59 and the second brush block 60 are located on both sides of the first annular bladder 53. A plurality of first elastic hollow parts 63 are connected between one side of the first brush block 59 and one side of the first annular bladder 53. A plurality of second elastic hollow parts 64 are connected between one side of the second brush block 60 and the other side of the first annular bladder 53.
[0029] Preferred options are shown in the appendix. Figure 1 To be continued Figure 10 The interior of the first annular bladder 53 is connected to the interior of the movable cylinder 51 by a first one-way valve 55. The outer side of the first annular bladder 53 is provided with a plurality of first nozzles 57 at intervals. Each first elastic hollow member 63 is provided with a first through hole 67 on the side away from the direction of the movable cylinder 51. Each second elastic hollow member 64 is provided with a second through hole 68 on the side away from the direction of the movable cylinder 51.
[0030] Preferred options are shown in the appendix. Figure 1 To be continued Figure 10 A second annular bladder 54 is fixedly provided inside the annular frame 52 on one side away from the direction of the first annular bladder 53. A scraper block 61 and a wiping block 62 are slidably provided inside the annular frame 52 at intervals. The scraper block 61 and the wiping block 62 are located on both sides of the second annular bladder 54. A fourth elastic hollow member 66 is provided between one side of the scraper block 61 and one side of the second annular bladder 54. A plurality of third elastic hollow members 65 are provided between one side of the wiping block 62 and the other side of the second annular bladder 54.
[0031] Preferred options are shown in the appendix. Figure 1 To be continued Figure 10 The interior of the second annular bladder 54 is connected to the interior of the movable cylinder 51 by a second one-way valve 56. The second annular bladder 54 is provided with a second nozzle 58 on the side that is away from the direction of the movable cylinder 51. Each fourth elastic hollow component 66 is provided with a third through hole 69 on the side that is away from the direction of the movable cylinder 51. Each third elastic hollow component 65 is provided with a fourth through hole 70 on the side that is away from the direction of the movable cylinder 51.
[0032] Preferred options are shown in the appendix. Figure 1 To be continued Figure 10 The interior of the gas box 29 is connected to the interior of the cylinder 41 on one side by a connection port 42. The interior of the gas box 29 is connected to the interior of the cylinder 41 on the other side by a connection pipe 44. The interior of the connection port 42 is equipped with a first solenoid valve 43. The interior of the connection pipe 44 is connected to the interior of the gas box 29 by a second solenoid valve 45.
[0033] Preferred options are shown in the appendix. Figure 1 To be continued Figure 10 The inner wall of the cylinder 41 is provided with an internal threaded ring 49. One end of the piston rod 46 is in contact with the inner thread of the internal threaded ring 49. The piston rod 46 is provided with a connecting channel 47. The inside of the connecting channel 47 is connected to the inside of the cylinder 41 and a pressure regulating valve 48 is provided. The outer side of the piston rod 46 at the end that is away from the pressure regulating valve 48 is provided with several ports 50.
[0034] Preferred options are shown in the appendix. Figure 1 To be continued Figure 10 The switching assembly includes a rotating shaft 18, which is rotatably connected inside the fixed cylinder 13. Several partitions 19 are fixedly provided on the outside of the rotating shaft 18. Several sampling chambers 20 are provided inside the fixed cylinder 13 through the partitions 19. Two fixed plates 22 are symmetrically fixed inside each sampling chamber 20. A sampling tube 21 is fixed between every two fixed plates 22.
[0035] Preferred options are shown in the appendix. Figure 1 To be continued Figure 10One end of the fixed cylinder 13 is fixedly provided with a first stepper motor 24. The output end of the first stepper motor 24 is fixedly connected to one end of the rotating shaft 18. A drain outlet 23 is provided on the lower side of the end of the fixed cylinder 13 facing the cover plate 14.
[0036] Preferred options are shown in the appendix. Figure 1 To be continued Figure 10 The sampling assembly includes a housing 25, the upper side of which is fixed to the upper inside of the sampler body 10. A circular plate 71 is rotatably provided inside the housing 25. Several placement slots 30 are arranged in a circular array on the circular plate 71. A protective ring 31 is placed inside each placement slot 30. A filter membrane 32 is fixed inside each protective ring 31. An inlet 16 is provided in the middle of the upper side of the sampler body 10. The inlet 16 is interconnected with the inside of the housing 25. An outlet 34 is provided on one side of the sampler body 10. A connecting frame 33 is provided between the inside of the housing 25 and the outlet 34. The inside of the housing 25 is interconnected with the inside of the air tube 27.
[0037] Preferred options are shown in the appendix. Figure 1 To be continued Figure 10 The lower inner side of the connecting frame 33 has a sloping structure, and a second stepper motor 26 is fixedly installed on one side of the housing 25. The output end of the second stepper motor 26 is fixedly connected to one side of the circular plate 71.
[0038] Specific usage of this invention: The control module 17 in the main body 10 of the sampler has an intelligent control system that can automatically adjust parameters such as sampling flow rate and sampling time to adapt to different mining environments and sampling needs, thereby intelligently controlling the main body 10 of the sampler. Operators can preset programs on the control module 17 through the control panel 11 to achieve automation and precision in the sampling process.
[0039] First, the staff places the sampler body 10 in the mining area. The intelligent control system in the control module 17 starts the air pump 28. The air pump 28 draws air from outside the sampler body 10 through the air inlet pipe 15 and the sampling pipe 21, allowing it to impact, diffuse, and adhere to the surface of the filter membrane 32, thus trapping dust or biological particles in the air on the surface of the filter membrane 32. Next, the air enters the air pump 28 through the air pipe 27, and then enters the air chamber 29 from inside the air pump 28. The intelligent control system in the control module 17 automatically adjusts the start time of the air pump 28 to control the sampling time, and the flow meter 35 detects the air flow rate entering the air chamber 29 to automatically adjust the sampling flow rate.
[0040] Secondly, the used filter membrane 32 is located inside the lower part of the housing 25. The operator places the new protective ring 31 and filter membrane 32 into the corresponding placement slot 30 through the inlet 16. The intelligent control system in the control module 17 starts the second stepper motor 26, which rotates the circular plate 71. This rotation moves the used filter membrane 32 to the outlet 34, whereby, under the weight of the protective ring 31 and filter membrane 32, they move into the connecting frame 33, allowing them to be discharged through the connecting frame 33 and outlet 34. Simultaneously, the rotation of the circular plate 71 moves the new filter membrane 32 and protective ring 31 into the air pipe 27 for dust sampling at other sampling points. The operator then dries and weighs the used filter membrane 32 and protective ring 31, calculating the mass of collected dust by comparing the weights before and after weighing. At the same time, by combining the flow rate and sampling time during the sampling process, the concentration of dust contained in the collected air can be calculated.
[0041] Next, to ensure uniformity and comprehensiveness of the data collection, multiple sampling points are required, resulting in frequent and repeated sampling. The staff places the sampler body 10 at other sampling points. The intelligent control system in the control module 17 starts the first stepper motor 24, which in turn rotates the rotating shaft 18. This rotation of the shaft 18 then rotates the six partitions 19, which in turn rotate the six sampling chambers 20 and sampling tubes 21, causing the six sampling tubes 21 to move sequentially to the upper side. One end of the upper sampling tube 21 is then connected to the air inlet pipe 15, and the other end is connected to the filter membrane 32. This allows the six sampling tubes 21 to sequentially connect to the filter membrane 32, facilitating multi-point sampling of the mining area, improving the uniformity and comprehensiveness of the data collection, and preventing dust adsorbed on the inner wall of the sampling tubes 21 from affecting the accuracy of dust sampling. Simultaneously, the six sampling tubes 21 move sequentially to one side of the cleaning component, allowing the dust-laden sampling tubes 21 to move to the lower part of the fixed cylinder 13.
[0042] Then, the intelligent control system in control module 17 controls the opening of the first solenoid valve 43, allowing air from the air box 29 to enter the cylinder 41 through the connection port 42. The air in the cylinder 41 pushes the piston rod 46 to move. The piston rod 46 moves by engaging with the inner thread of the internal threaded ring 49 at one end, causing it to move and rotate. The movement and rotation of the piston rod 46 drives the movable cylinder 51 to move and rotate, which in turn drives the first brush block 59 and the second brush block 60 to move and rotate, achieving a dual cleaning effect on the inner wall of the sampling tube 21, removing dust adsorbed on the inner wall. Furthermore, the sliding engagement of the first brush block 59 and the second brush block 60 within the annular frame 52, the positioning by the first annular bladder 53, and the elasticity of the first elastic hollow component 63 and the second elastic hollow component 64 allow the first brush block 59 and the second brush block 60 to move back and forth within the annular frame 52, improving the cleaning effect on the inner wall of the sampling tube 21. Next, the first brush block 59 and the second brush block 60 move within the annular frame 52, squeezing the first annular bladder 53. This forces the cleaning solution within the first annular bladder 53 to be sprayed through the first nozzle 57 onto the inner wall of the sampling tube 21, dissolving and separating the highly adhesive dust adsorbed on the inner wall of the sampling tube 21, thereby further improving the cleaning effect on the inner wall of the sampling tube 21. Then, the first annular bladder 53 compresses, generating elasticity, causing the first brush block 59 and the second brush block 60 to move away from each other. The first annular bladder 53 elastically resets, drawing the cleaning solution from the movable cylinder 51 into the first annular bladder 53 through the first one-way valve 55, replenishing the cleaning solution within the first annular bladder 53. Finally, the first brush block 59 and the second brush block 60 move back and forth within the annular frame 52, compressing the first elastic hollow component 63 and the second elastic hollow component 64. This forces the air inside the first elastic hollow component 63 and the second elastic hollow component 64 to be ejected through the first through hole 67 and the second through hole 68, respectively. This disperses the cleaning solution on the inner wall of the sampling tube 21, increasing the contact area between the cleaning solution and the inner wall of the sampling tube 21. Furthermore, the movement of the first brush block 59 and the second brush block 60 compresses or stretches the first elastic hollow component 63 and the second elastic hollow component 64, generating elastic force. Under the elastic force of the first elastic hollow component 63 and the second elastic hollow component 64, both the first brush block 59 and the second brush block 60 can move back and forth within the annular frame 52. So that during the elastic recovery process of the first elastic hollow component 63 and the second elastic hollow component 64, the air inside the first elastic hollow component 63 and the second elastic hollow component 64 can be replenished through the first through hole 67 and the second through hole 68 respectively, so that the first elastic hollow component 63 and the second elastic hollow component 64 can be sprayed again to improve the cleaning effect.
[0043] Simultaneously, the moving and rotating cylinder 51 drives the scraper 61 and wiping block 62 to move and rotate, thereby scraping and wiping the inner wall of the sampling tube 21, removing and cleaning the dust and solution adsorbed on the inner wall of the sampling tube 21. Furthermore, the sliding cooperation of the scraper 61 and wiping block 62 within the annular frame 52, the positioning of the second annular bladder 54, and the elasticity of the third and fourth elastic hollow components 65 and 66 allow the scraper 61 and wiping block 62 to move back and forth within the annular frame 52, improving the cleaning effect on the inner wall of the sampling tube 21. Next, the movement of the scraper 61 and wiping block 62 within the annular frame 52 compresses the second annular bladder 54, causing the cleaning solution inside the second annular bladder 54 to be sprayed through the second nozzle 58 onto the inner wall of the sampling tube 21, further dissolving and separating the highly adhesive dust adsorbed on the inner wall of the sampling tube 21. Then, the second annular bladder 54 is compressed to generate elasticity, causing the scraper 61 and the wiping block 62 to move away from each other. The second annular bladder 54 elastically resets and draws the cleaning solution from the movable cylinder 51 into the second annular bladder 54 through the second one-way valve 56, replenishing the cleaning solution in the second annular bladder 54. Finally, the scraper 61 and the wiping block 62 move back and forth within the annular frame 52, squeezing the third elastic hollow member 65 and the fourth elastic hollow member 66, thereby ejecting the air inside the third elastic hollow member 65 and the fourth elastic hollow member 66 through the third through hole 69 and the fourth through hole 70, respectively, to further disperse the cleaning solution on the inner wall of the sampling tube 21 and further increase the contact area between the cleaning solution and the inner wall of the sampling tube 21. Furthermore, the movement of the scraper block 61 and the wiping block 62 compresses or stretches the third elastic hollow member 65 and the fourth elastic hollow member 66 respectively, generating elastic force. Under the elastic force of the third elastic hollow member 65 and the fourth elastic hollow member 66, both the scraper block 61 and the wiping block 62 can move back and forth within the annular frame 52. This allows the air inside the third elastic hollow member 65 and the fourth elastic hollow member 66 to be replenished through the third through hole 69 and the fourth through hole 70 respectively during the elastic recovery process.
[0044] Finally, when the piston rod 46 moves the movable cylinder 51 above the drain port 23, the impurities inside the sampling tube 21 are discharged through the drain port 23. At this time, after the piston rod 46 moves to one side and stops inside the cylinder 41, the air pressure inside the cylinder 41 continuously increases, thereby increasing the pressure on the pressure regulating valve 48. After the pressure on the pressure regulating valve 48 reaches a certain level, the pressure regulating valve 48 opens, allowing the air inside the cylinder 41 to enter the connecting channel 47 through the pressure regulating valve 48. The air in the connecting channel 47 is sprayed out through several ports 50 to dry the inner wall of the sampling tube 21. Next, the intelligent control system in the control module 17 controls the first solenoid valve 43 to close and the second solenoid valve 45 to open. The air inside the air box 29 enters the cylinder 41 through the connecting pipe 44, thereby causing the piston rod 46 and the movable cylinder 51 to move and reset, so that the movable cylinder 51 can be disengaged from the inside of the sampling tube 21. This allows the clean sampling tube 21 to be moved to the upper side, avoiding interference with the collected samples and preventing errors in the test results. It enables multi-point sampling in the mining area, improving the uniformity and comprehensiveness of the sampling and preventing dust adsorbed on the inner wall of the sampling tube 21 from affecting the accuracy of dust sampling.
[0045] The present invention discloses an intelligent controllable dust sampling device for mining areas, comprising a switching component and a sampling component. The switching component allows six sampling tubes 21 to switch back and forth, coordinating with the rotation of a circular plate 71 in the sampling component. This rotation causes several filter membranes 32 and protective rings 31 to move sequentially, corresponding to and communicating with the air pipes 27. This enables multi-point sampling of the mining area, improving the uniformity and comprehensiveness of the sampling and preventing dust adsorbed on the inner wall of the sampling tubes 21 from affecting the accuracy of dust sampling. Furthermore, the six sampling tubes 21 are sequentially moved to one side of a cleaning component, whereby the cleaning component sequentially cleans the inner walls of the six sampling tubes 21. To maintain the cleanliness of the six sampling tubes 21 and avoid interference with the collected samples that could lead to errors in the test results, the circular plate 71 is rotated to move the used protective ring 31 and filter membrane 32 to one side of the connecting frame 33. Under the weight of the protective ring 31 and filter membrane 32, the used filter membrane 31 and protective ring 31 are moved into the connecting frame 33, allowing them to be discharged through the connecting frame 33 and outlet 34 for drying and weighing. The difference in weight before and after weighing is used to calculate the mass of collected dust. Simultaneously, by combining the flow rate and sampling time during the sampling process, the concentration of dust in the collected air can be calculated, enabling faster and more accurate environmental dust sampling.
[0046] The present invention discloses an intelligent controllable dust sampling device for mining areas, which includes a cleaning component. The piston rod 46 in the cleaning component moves and rotates, causing the movable cylinder 51 to move and rotate. The movable cylinder 51, in turn, moves and rotates the first brush block 59 and the second brush block 60, achieving a dual cleaning effect on the inner wall of the sampling tube 21, removing dust adsorbed on the inner wall. Furthermore, the sliding engagement of the first brush block 59 and the second brush block 60 within the annular frame 52, the positioning by the first annular bladder 53, and the elasticity of the first elastic hollow component 63 and the second elastic hollow component 64 allow the first brush block 59 and the second brush block 60 to move back and forth within the annular frame 52, thereby improving the cleaning effect on the inner wall of the sampling tube 21. Next, the first brush block 59 and the second brush block 60 move within the annular frame 52, squeezing the first annular bladder 53. This forces the cleaning solution within the first annular bladder 53 to be sprayed through the first nozzle 57 onto the inner wall of the sampling tube 21, dissolving and separating the highly adhesive dust adsorbed on the inner wall of the sampling tube 21, thereby further improving the cleaning effect on the inner wall of the sampling tube 21. Then, the first annular bladder 53 compresses, generating elasticity, causing the first brush block 59 and the second brush block 60 to move away from each other. The first annular bladder 53 elastically resets, drawing the cleaning solution from the movable cylinder 51 into the first annular bladder 53 through the first one-way valve 55, replenishing the cleaning solution within the first annular bladder 53. Finally, the first brush block 59 and the second brush block 60 move back and forth within the annular frame 52, compressing the first elastic hollow component 63 and the second elastic hollow component 64. This forces the air inside the first elastic hollow component 63 and the second elastic hollow component 64 to be ejected through the first through hole 67 and the second through hole 68, respectively. This disperses the cleaning solution on the inner wall of the sampling tube 21, increasing the contact area between the cleaning solution and the inner wall of the sampling tube 21. Furthermore, the movement of the first brush block 59 and the second brush block 60 compresses or stretches the first elastic hollow component 63 and the second elastic hollow component 64, generating elastic force. Under the elastic force of the first elastic hollow component 63 and the second elastic hollow component 64, the first brush block 59 and the second brush block 60 move back and forth within the annular frame 52. So that during the elastic recovery process of the first elastic hollow component 63 and the second elastic hollow component 64, the air inside the first elastic hollow component 63 and the second elastic hollow component 64 can be replenished through the first through hole 67 and the second through hole 68 respectively, so that the first elastic hollow component 63 and the second elastic hollow component 64 can be sprayed again to improve the cleaning effect.
[0047] This invention discloses an intelligent controllable dust sampling device for mining areas. The movable cylinder 51 moves and rotates, causing the scraper 61 and wiping block 62 to move and rotate, thus scraping and wiping the inner wall of the sampling tube 21, removing and cleaning the dust and solution adsorbed on the inner wall. Furthermore, the scraper 61 and wiping block 62 slide within the annular frame 52, with the second annular bladder 54 positioned and the third and fourth elastic hollow components 65 and 66 providing elasticity. This allows the scraper 61 and wiping block 62 to move back and forth within the annular frame 52, improving the cleaning effect on the inner wall of the sampling tube 21. Next, the movement of the scraper 61 and wiping block 62 within the annular frame 52 compresses the second annular bladder 54, causing the cleaning solution inside the second annular bladder 54 to be sprayed through the second nozzle 58 onto the inner wall of the sampling tube 21, further dissolving and separating the highly adhesive dust adsorbed on the inner wall of the sampling tube 21. Finally, the scraper 61 and the wiping block 62 move back and forth within the annular frame 52 to squeeze the third elastic hollow component 65 and the fourth elastic hollow component 66, thereby expelling the air inside the third elastic hollow component 65 and the fourth elastic hollow component 66 through the third through hole 69 and the fourth through hole 70, respectively, so as to further disperse the cleaning solution on the inner wall of the sampling tube 21 and further expand the contact area between the cleaning solution and the inner wall of the sampling tube 21.
[0048] The embodiments of the present invention are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the invention to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical application of the invention, and to enable those skilled in the art to understand the invention and to design various embodiments with various modifications suitable for a particular purpose.
Claims
1. A smart controllable dust sampling device for mining areas, characterized in that: The sampler includes a main body (10), a control panel (11) on one side of the main body (10), a fixed cylinder (13) fixed at one end of the main body (10), a cover plate (14) fixed at one end of the fixed cylinder (13), an air inlet pipe (15) fixed on the cover plate (14), a switching component inside the fixed cylinder (13), a sampling component on the upper side inside the main body (10), a control module (17) on the lower side inside the main body (10), an air box (29) fixed at one end inside the main body (10), a cleaning component at the lower end of the air box (29), an air pump (28) fixed on the air box (29), an air pipe (27) connecting the air inlet of the air pump (28) to the sampling component, and an air outlet of the air pump (28) communicating with the interior of the air box (29). The upper side of the air box (29) is equipped with... Flow meter (35); The cleaning assembly includes a cylinder (41), which is fixed to the lower end of the air box (29). A piston rod (46) is slidably provided inside the cylinder (41). A movable cylinder (51) is fixed to one end of the piston rod (46). An annular frame (52) is fixed to the outside of the movable cylinder (51). A first annular bladder (53) is fixed to one side of the annular frame (52). A first brush block (59) and a second brush block (60) are slidably provided at intervals inside the annular frame (52). The first brush block (59) and the second brush block (60) are located on both sides of the first annular bladder (53). A plurality of first elastic hollow parts (63) are connected between one side of the first brush block (59) and one side of the first annular bladder (53). A plurality of second elastic hollow parts (64) are connected between one side of the second brush block (60) and the other side of the first annular bladder (53).
2. The intelligent control type dust sampling device for mining areas according to claim 1, characterized in that: The interior of the first annular bladder (53) is connected to the interior of the movable cylinder (51) by a first one-way valve (55). The outer side of the first annular bladder (53) is provided with a plurality of first nozzles (57) at intervals. Each of the first elastic hollow members (63) is provided with a first through hole (67) on the side away from the movable cylinder (51). Each of the second elastic hollow members (64) is provided with a second through hole (68) on the side away from the movable cylinder (51).
3. The intelligent control type dust sampling device for mining areas according to claim 1, characterized in that: A second annular bladder (54) is fixedly provided inside the annular frame (52) on one side away from the direction of the first annular bladder (53). A scraper (61) and a wiping block (62) are slidably provided inside the annular frame (52) at intervals. The scraper (61) and the wiping block (62) are located on both sides of the second annular bladder (54). A fourth elastic hollow member (66) is connected between one side of the scraper (61) and one side of the second annular bladder (54). A plurality of third elastic hollow members (65) are connected between one side of the wiping block (62) and the other side of the second annular bladder (54).
4. The intelligent control type dust sampling device for mining areas according to claim 3, characterized in that: The interior of the second annular bladder (54) is connected to the interior of the movable cylinder (51) and a second one-way valve (56) is provided. The second annular bladder (54) is provided with a second nozzle (58) on the side away from the movable cylinder (51). Each of the fourth elastic hollow members (66) is provided with a third through hole (69) on the side away from the movable cylinder (51). Each of the third elastic hollow members (65) is provided with a fourth through hole (70) on the side away from the movable cylinder (51).
5. The intelligent control type dust sampling device for mining areas according to claim 1, characterized in that: The interior of the gas box (29) is connected to one side of the interior of the cylinder (41) by a connection port (42), and the interior of the gas box (29) is connected to the other side of the interior of the cylinder (41) by a connection pipe (44). The interior of the connection port (42) is provided with a first solenoid valve (43), and the interior of the connection pipe (44) is connected to the interior of the gas box (29) by a second solenoid valve (45).
6. The intelligent control type dust sampling device for mining areas according to claim 5, characterized in that: The inner wall of the cylinder (41) is provided with an internal threaded ring (49). One end of the piston rod (46) is in contact with the inner thread of the internal threaded ring (49). The piston rod (46) is provided with a connecting channel (47). The inside of the connecting channel (47) is connected to the inside of the cylinder (41) and a pressure regulating valve (48) is provided. The piston rod (46) is provided with several ports (50) on the outer side of the end that is away from the pressure regulating valve (48).
7. The intelligent control type dust sampling device for mining areas according to claim 1, characterized in that: The switching assembly includes a rotating shaft (18) which is rotatably connected inside the fixed cylinder (13). Several partitions (19) are fixedly provided on the outside of the rotating shaft (18). Several sampling chambers (20) are provided inside the fixed cylinder (13) through the partitions (19). Two fixed plates (22) are symmetrically fixed inside each sampling chamber (20). A sampling tube (21) is fixed between every two fixed plates (22).
8. The intelligent control type dust sampling device for mining areas according to claim 7, characterized in that: One end of the fixed cylinder (13) is fixedly provided with a first stepper motor (24), the output end of the first stepper motor (24) is fixedly connected to one end of the rotating shaft (18), and a drain port (23) is provided on the lower side of the end of the fixed cylinder (13) facing the cover plate (14).
9. The intelligent control type dust sampling device for mining areas according to claim 1, characterized in that: The sampling assembly includes a housing (25), the upper side of which is fixed to the upper inside of the sampler body (10). A circular plate (71) is rotatably provided inside the housing (25). Several placement slots (30) are arranged in a circular array on the circular plate (71). A protective ring (31) is placed inside each placement slot (30). A filter membrane (32) is fixed inside each protective ring (31). An inlet (16) is provided in the middle of the upper side of the sampler body (10). The inlet (16) is connected to the inside of the housing (25). An outlet (34) is provided on one side of the sampler body (10). A connecting frame (33) is provided between the inside of the housing (25) and the outlet (34). The inside of the housing (25) is connected to the inside of the air tube (27).
10. The intelligent control type dust sampling device for mining areas according to claim 9, characterized in that: The lower inner side of the connecting frame (33) has a sloping structure, and a second stepper motor (26) is fixedly provided on one side of the housing (25). The output end of the second stepper motor (26) is fixedly connected to one side of the circular plate (71).
Citation Information
Patent Citations
A dust sampler for smoke and dust detection
CN116519394B