A tool for cleaning zinc residue at the bottom of a zinc pot

By designing a zinc slag tooling at the bottom of the zinc pot, and utilizing the squeezing of triangular push blocks and the impact of impact rods, combined with a vibration separation mechanism, the problem of incomplete cleaning of zinc slag at the bottom of the zinc pot and waste of zinc liquid was solved, achieving efficient cleaning and resource recovery.

CN121653548BActive Publication Date: 2026-05-01DALIAN SHENGGUANG TECH DEV CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
DALIAN SHENGGUANG TECH DEV CO LTD
Filing Date
2026-02-06
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

Existing technologies for cleaning zinc dross at the bottom of zinc pots suffer from poor cleaning results, significant resource waste, and safety hazards, and the zinc liquid within the dross is difficult to recover.

Method used

A tooling for cleaning zinc dross at the bottom of a zinc pot is used, comprising a zinc pot body, a first pusher plate, a second pusher plate, a tilting dross collection structure, and a vibration separation mechanism. Through the squeezing of triangular pushers, the impact of impact rods, and vibration separation, the zinc dross is thoroughly cleaned and the zinc liquid is recovered.

Benefits of technology

It improves the thoroughness and adaptability of cleaning the bottom of the zinc pot, reduces the waste of molten zinc, and lowers resource costs and safety hazards.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN121653548B_ABST
    Figure CN121653548B_ABST
Patent Text Reader

Abstract

A kind of tooling for cleaning zinc residue at the bottom of zinc pot belongs to the technical field of zinc residue processing.The present application includes zinc pot body, first push plate is slidably connected in the interior of zinc pot body, and second push plate is slidably connected at the top of first push plate, and force storage scraping mechanism is arranged at the bottom of first push plate, and the triangular bevel of triangular push block is used to extrude zinc residue, so that the root of adhesion of zinc residue is removed, so that it is free to drift in zinc liquid after adhesion state is separated, so that the bottom of zinc pot body is effectively cleaned, when encountering extremely dense adhesion layer that is ineffective to remove, impact lever will be triggered to pop out along guide hole at high speed, to impact slag layer with instantaneous huge kinetic energy, and the instantaneous impact force is directly applied to the adhesion part of zinc residue and zinc pot body, to break the dense structure, so that stubborn adhesion is broken, intelligent processing from conventional push shovel to automatic impact is realized, and the thoroughness of cleaning and the adaptability to complex working conditions are significantly improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This invention relates to the field of zinc dross treatment technology, and in particular to a tooling for cleaning zinc dross from the bottom of a zinc pot. Background Technology

[0002] The hot-dip galvanizing process involves heating zinc ingots to a molten state in a zinc pot using internally heated ceramics. After the steel wire that has undergone pickling is introduced into the molten zinc, the zinc liquid can adhere evenly to the workpiece, providing a physical barrier and electrochemical protection, thus extending the service life of the workpiece. The production temperature of galvanized workpieces reaches 460 degrees Celsius, and various zinc dross will be formed during the production process.

[0003] A large amount of zinc dross will accumulate at the bottom of the zinc pot. If it is not cleaned, it will affect the galvanizing quality of other steel materials. If the zinc dross is carried up or rolled into the parts, it will cause defects such as burrs, bumps and scratches in the coating. At the same time, the deposited zinc dross will change the shape of the bottom of the pot and the flow of zinc liquid, affecting the uniformity of the coating.

[0004] Existing technologies mostly use rigid scrapers or buckets for scraping. However, the zinc slag at the bottom will bond firmly to the bottom of the pot after long-term sintering, forming a dense layer with high hardness. When simple cleaning operations encounter such hard and sticky blocks, the equipment will either be overloaded and shut down due to excessive resistance, or the area can only be bypassed, leaving cleaning dead corners. This will require more intensive manual intervention later, resulting in poor cleaning effect and safety hazards. At the same time, a large amount of zinc liquid often remains in the zinc slag. This zinc liquid is scooped out along with the zinc slag. After cooling, the zinc liquid becomes waste residue, increasing resource waste and solid waste disposal costs. Summary of the Invention

[0005] The purpose of this invention is to solve the problems mentioned in the background art, and to propose a tooling for cleaning zinc dross from the bottom of a zinc pot.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a tooling for cleaning zinc slag at the bottom of a zinc pot, comprising a zinc pot body, wherein a first push plate is slidably connected inside the zinc pot body, and a second push plate is slidably connected to the top of the first push plate, and a slag-collecting structure is provided inside the first push plate.

[0007] The bottom of the first push plate is provided with a power-storing scraping mechanism. The power-storing scraping mechanism includes a retrieval plate located below the first push plate. The top of the retrieval plate is rotatably connected to the bottom of the first push plate. Several sleeves are fixedly connected to the side wall of the retrieval plate, and a sleeve rod is slidably connected inside the sleeve. A first spring is fixedly connected to the end of the sleeve rod, and the end of the first spring away from the sleeve rod is fixedly connected to the inside of the sleeve. An impact rod is slidably connected through the inside of each of the sleeves, and a square block is fixedly connected to the outer wall of the impact rod. A second spring is fixedly connected to the side of the square block facing the first spring, and the end of the second spring away from the square block is fixedly connected to the inside of the sleeve. A triangular plate is fixedly connected to the inner wall of the sleeve. A triangular push block is fixedly connected to the end of the sleeve rod. The outer wall of the triangular push block is slidably connected to the bottom of the inner wall of the zinc pot body, and a through hole is opened through the inside of the triangular push block.

[0008] The second spring has an inclined design with uneven horizontal heights at both ends, and the interior of the through hole is connected to the interior of the sleeve rod.

[0009] Furthermore, the end of the first spring away from the sleeve rod is fixedly connected to the inside of the sleeve, the outer wall of the end of the impact rod is slidably connected to the inner wall of the through hole, the outer wall of the square block is slidably connected to the inner wall of the sleeve rod, and the side wall of the square block corresponds to the inclined surface of the outer wall of the triangular plate.

[0010] Furthermore, the tilting slag collection structure includes a slider, and a connecting block is fixedly connected inside the slider. Two limiting plates are rotatably connected to the top of the connecting block via a torsion spring. A fixing block is fixedly connected to the top of the slider, and a protrusion is slidably connected through the inside of the fixing block. A third spring is fixedly connected to one end of the protrusion inside the fixing block, and the end of the third spring away from the protrusion is fixedly connected to the inside of the fixing block. A U-shaped frame is slidably connected through the inside of the first push plate, and a fourth spring is fixedly connected to the inner wall of the U-shaped frame. The bottom end of the fourth spring is fixedly connected to the bottom of the first push plate. An L-shaped rod is fixedly connected to the side wall of the slider, and the outer wall of the L-shaped rod is slidably connected through the inside of the first push plate.

[0011] The first push plate has a first groove on its side, the outer wall of the slider is slidably connected to the inner wall of the first groove, the inner wall of the first groove has a positioning groove, the outer wall of the limiting plate corresponds to the inner wall of the positioning groove, and one end of the L-shaped rod that passes through the interior of the first push plate corresponds to the top of the retrieval plate.

[0012] Furthermore, the inner wall of the zinc pot body is provided with a first limiting groove, the end slope of the protrusion corresponds to the inner wall of the first limiting groove, the bottom of the inner wall of the zinc pot body is provided with an installation groove, and the inner wall of the installation groove is rotatably connected to a flipping block by a torsion spring, and the bottom of the U-shaped frame corresponds to the top of the flipping block.

[0013] Furthermore, a vibration separation mechanism is provided on the top of the first push plate. The vibration separation mechanism includes a guide rod. A tension spring is fixedly connected to the top of the first push plate. A guide groove is provided inside the second push plate corresponding to the position of the guide rod. The outer wall of the guide rod is slidably connected to the inner wall of the guide groove. The end of the tension spring away from the first push plate is fixedly connected to the inside of the second push plate.

[0014] Furthermore, a motor is fixedly installed on the side wall of the zinc pot body, and the output shaft of the motor is fixedly connected to a reciprocating lead screw. A movable frame is rotatably connected to the outside of the reciprocating lead screw through a reciprocating groove.

[0015] Furthermore, the inner wall of the movable frame is provided with a second sliding groove, and the side walls of the first push plate and the second push plate are slidably connected to the inner wall of the second sliding groove. The inner wall of the second sliding groove is provided with a second limiting groove, and the end slope of the protrusion corresponds to the inner wall of the second limiting groove.

[0016] Furthermore, an electric push rod is fixedly installed on the top of the movable frame, and the output shaft of the electric push rod is fixedly connected to a mounting bracket, the bottom of which is fixedly connected to the top of the first push plate.

[0017] Compared with existing technologies, the above solution has the following advantages:

[0018] 1. When cleaning zinc dross, the triangular bevel of the triangular pusher block is used to squeeze the zinc dross in contact with it. The first part of the squeeze is the contact point between the zinc dross and the bottom of the zinc pot body, which removes the root of the zinc dross adhering to it. After it is detached from the adhering state, it floats freely in the zinc liquid. Then, the translation of the first pusher plate and the second pusher plate inside the zinc pot body will gradually compress the space for the zinc dross to move, thus effectively cleaning the bottom of the zinc pot body.

[0019] If the triangular pusher fails to remove the zinc slag, the impact rod is triggered to propel the hard zinc slag layer forward at high speed along the through hole. The instantaneous impact force directly acts on the part of the zinc slag that is adhered to the zinc pot body, effectively impacting and breaking the dense structure and removing its adhesion. This achieves automatic impact treatment at local extreme resistance points during the cleaning of the zinc pot body, thereby improving the thoroughness of the cleaning and adaptability to different working conditions.

[0020] 2. When retrieving zinc slag, the protrusion slides into the fixed block when squeezed, which compresses the third spring and disengages it from the first limiting groove. Then, the retrieval plate, in conjunction with the first push plate, lifts the entire zinc slag in one go, avoiding the problem of zinc slag scattering back to the bottom of the pot due to misalignment of the retrieval tool with the slag pile or shaking during retrieval, thus significantly improving cleaning efficiency.

[0021] 3. During the lifting process of zinc slag, the zinc slag moves synchronously through the cooperation of the first push plate and the scooping plate. The sudden upward acceleration will generate an upward inertial impact on the entire zinc slag. By setting multiple second limit grooves, the zinc slag pile is subjected to multiple vertical vibration forces, which realizes the separation of the residual zinc liquid on the zinc slag. Then, the liquid zinc that is shaken off falls back to the zinc pot body, so that the zinc liquid is retained as much as possible and sent back to the production cycle, reducing the amount of zinc liquid wasted by each scooping and cleaning, and saving raw material costs in production. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall structure proposed in this invention;

[0023] Figure 2 This is a schematic diagram of the internal structure of the zinc pot body proposed in this invention;

[0024] Figure 3 This is a schematic diagram showing the structural connection of the salvage plate and the triangular pusher block proposed in this invention;

[0025] Figure 4 The present invention proposes Figure 3 Enlarged view of point A;

[0026] Figure 5 This is a schematic diagram showing the structural connection between the zinc pot body and the mounting bracket proposed in this invention;

[0027] Figure 6 The present invention proposes Figure 5 Enlarged view of point B;

[0028] Figure 7 This is a schematic diagram of the transmission structure of the flipping block and the limiting plate proposed in this invention;

[0029] Figure 8 This is a schematic diagram of the structural connection between the first push plate and the movable frame proposed in this invention.

[0030] The labels in the attached diagram are as follows: 1. Zinc pot body; 2. First push plate; 3. Second push plate; 4. Power-saving scraping mechanism; 5. First chute; 6. Tilting slag collection structure; 7. Vibration separation mechanism; 8. First limiting groove; 9. Mounting groove; 10. Tilting block; 11. Motor; 12. Reciprocating screw; 13. Movable frame; 14. Second chute; 15. Electric push rod; 16. Mounting frame; 401. Retrieving plate; 402. Sleeve; 403. Sleeve rod; 404. First spring; 4 05. Impact rod; 406. Square block; 407. Second spring; 408. Triangular plate; 409. Triangular push block; 410. Through hole; 601. Slider; 602. Connecting block; 603. Limiting plate; 604. Positioning groove; 605. Fixing block; 606. Protrusion; 607. Third spring; 608. U-shaped frame; 609. Fourth spring; 610. L-shaped rod; 701. Guide rod; 702. Tension spring; 703. Guide groove; 704. Second limiting groove. Detailed Implementation

[0031] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0032] In the description of this invention, it should be understood that the terms "upper," "lower," "top surface," "bottom surface," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the indicated position or element must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, the terms "first" and "second" are only used to distinguish an entity or operation from another entity or operation, and do not require or imply any actual relationship, order, or relative importance between these entities or operations.

[0033] Example 1, please refer to Figures 1-4 A tooling for cleaning zinc slag from the bottom of a zinc pot includes a zinc pot body 1. A first push plate 2 is slidably connected inside the zinc pot body 1, and a second push plate 3 is slidably connected to the top of the first push plate 2. A slag-collecting structure 6 is provided inside the first push plate 2. A motor 11 is fixedly installed on the side wall of the zinc pot body 1, and a reciprocating screw 12 is fixedly connected to the output shaft of the motor 11. A movable frame 13 is rotatably connected to the outside of the reciprocating screw 12 through a reciprocating groove. An electric push rod 15 is fixedly installed on the top of the movable frame 13, and a mounting frame 16 is fixedly connected to the output shaft of the electric push rod 15. The bottom of the mounting frame 16 is fixedly connected to the top of the first push plate 2.

[0034] The bottom of the first push plate 2 is provided with a power-accumulating scraping mechanism 4. The power-accumulating scraping mechanism 4 includes a retrieval plate 401 located below the first push plate 2. The top of the retrieval plate 401 is rotatably connected to the bottom of the first push plate 2. Several sleeves 402 are fixedly connected to the side wall of the retrieval plate 401, and a sleeve rod 403 is slidably connected inside the sleeve 402. A first spring 404 is fixedly connected to the end of the sleeve rod 403, and the end of the first spring 404 away from the sleeve rod 403 is fixedly connected to the inside of the sleeve 402. The inside of each of the sleeves 402 is slidably connected with a... Impact rod 405, and a square block 406 is fixedly connected to the outer wall of impact rod 405. A second spring 407 is fixedly connected to the side of square block 406 facing the first spring 404. The end of the second spring 407 away from square block 406 is fixedly connected to the inside of sleeve 402. A triangular plate 408 is fixedly connected to the inner wall of sleeve 402. A triangular push block 409 is fixedly connected to the end of sleeve rod 403. The outer wall of triangular push block 409 is slidably connected to the bottom of the inner wall of zinc pot body 1. A through hole 410 is opened through the inside of triangular push block 409.

[0035] The second spring 407 has an inclined design with inconsistent horizontal heights at both ends, and the interior of the through hole 410 is connected to the interior of the sleeve 403.

[0036] Furthermore, the end of the first spring 404 away from the sleeve rod 403 is fixedly connected to the inside of the sleeve 402, the outer wall of the end of the impact rod 405 is slidably connected to the inner wall of the through hole 410, the outer wall of the square block 406 is slidably connected to the inner wall of the sleeve rod 403, and the side wall of the square block 406 corresponds to the inclined surface of the outer wall of the triangular plate 408.

[0037] In this embodiment, during the galvanizing process, the molten zinc in the zinc pot body 1 reacts with the processing components to generate zinc dross, mainly composed of iron-zinc intermetallic compounds. This dross deposits at the bottom of the zinc pot body 1, forming a hard accumulation layer. To prevent the zinc dross from affecting product quality in subsequent processing, it needs to be cleaned regularly. First, the drive motor 11 rotates the reciprocating screw 12 connected to its output shaft. The reciprocating groove on the outer wall of the reciprocating screw 12 drives the movable frame 13 to move horizontally above the zinc pot body 1. Then, the movable frame 13 drives the electric push rod 15, the mounting frame 16, and the second push plate 3 to move synchronously. Simultaneously, the second push plate 3 will drive the first push plate 2 and the energy-saving scraping mechanism 4 to move. During this process, the scooping plate 401 will drive the triangular push block 409 to slide against the bottom of the zinc pot body 1. Through the triangular inclined edge of the triangular push block 409, the zinc dross in contact is squeezed. The first part squeezed is the contact point between the zinc dross and the bottom surface of the zinc pot body 1, thereby removing the root of the zinc dross adhesion. After it is detached from the adhesion state, it floats freely in the zinc liquid. Then, the translation of the first push plate 2 and the second push plate 3 inside the zinc pot body 1 will gradually compress the space for the zinc dross to move, thereby effectively cleaning the bottom of the zinc pot body 1.

[0038] Because the zinc slag at the bottom of the zinc pot body 1, after long-term sintering, forms a high-hardness, dense layer at the adhesion point with the zinc pot body 1, when encountering such hard, adhered blocks during cleaning, if the triangular push block 409 fails to remove them, it will also be subjected to a counterforce. The triangular push block 409 will then drive the sleeve rod 403 to slide inwards into the sleeve 402, simultaneously compressing the first spring 404. During this process, the sleeve rod 403 will also cause the square block 406 to shift. The square block 406 moves in the same direction... When the impact rod 405 is displaced, the second spring 407 is also compressed. Then, when the sleeve rod 403 slides to the designated position inside the sleeve 402, the side wall of the square block 406 will contact the inclined surface of the triangular plate 408. Then, the movement of the square block 406 driven by the sleeve rod 403 will cause it to slide along the inclined surface of the triangular plate 408. Then, the square block 406 will drive the impact rod 405 to deflect, and then its end will gradually move towards the through hole 410. During the process, the second spring 407 is gradually compressed.

[0039] When the square block 406 slides along the outer wall of the triangular plate 408 to the designated position, the two ends of the impact rod 405 will be in a horizontal state. At the same time, the square block 406 will disengage from the sleeve rod 403 and will no longer be limited by it. Then, the elastic potential energy stored in the second spring 407 will be released instantly, thereby driving the square block 406 to drive the impact rod 405, which is rigidly connected to it, to pop forward at high speed along the through hole 410. Then, the end of the impact rod 405 will impact the hard zinc slag accumulation layer in front with huge kinetic energy. The instantaneous impact force will directly act on the part of the zinc slag that is stuck to the zinc pot body 1, which can effectively impact and break the dense structure and break its sticky state. This realizes the automatic impact treatment of local extreme resistance points in the cleaning operation of the zinc pot body 1, thereby improving the thoroughness of cleaning and adaptability to different working conditions.

[0040] After impacting the zinc dross, the triangular push block 409 is no longer squeezed and limited. At the same time, under the elastic force of the first spring 404, the sleeve rod 403 is automatically reset. The inclined design of the second spring 407 causes the square block 406 to be re-locked at the end of the sleeve rod 403, completing the preparation for the next trigger.

[0041] Example 2, please refer to Figures 1-7 Based on Embodiment 1, in this embodiment, the flipping slag collection structure 6 includes a slider 601, and a connecting block 602 is fixedly connected inside the slider 601. Two limiting plates 603 are rotatably connected to the top of the connecting block 602 via a torsion spring. A fixing block 605 is fixedly connected to the top of the slider 601, and a protrusion 606 is slidably connected through the inside of the fixing block 605. A third spring 607 is fixedly connected to one end of the protrusion 606 inside the fixing block 605, and the end of the third spring 607 away from the protrusion 606 is fixedly connected inside the fixing block 605. A U-shaped frame 608 is slidably connected through the inside of the first push plate 2, and a fourth spring 609 is fixedly connected to the inner wall of the U-shaped frame 608. The bottom end of the fourth spring 609 is fixedly connected to the bottom of the first push plate 2. An L-shaped rod 610 is fixedly connected to the side wall of the slider 601, and the outer wall of the L-shaped rod 610 is slidably connected through the inside of the first push plate 2.

[0042] Furthermore, a first sliding groove 5 is provided on the side of the first push plate 2, the outer wall of the slider 601 is slidably connected to the inner wall of the first sliding groove 5, a positioning groove 604 is provided on the inner wall of the first sliding groove 5, the outer wall of the limiting plate 603 corresponds to the inner wall of the positioning groove 604, one end of the L-shaped rod 610 that penetrates the interior of the first push plate 2 corresponds to the top of the retrieval plate 401, a first limiting groove 8 is provided on the inner wall of the zinc pot body 1, the end slope of the protrusion 606 corresponds to the inner wall of the first limiting groove 8, an installation groove 9 is provided at the bottom of the inner wall of the zinc pot body 1, and a flipping block 10 is rotatably connected to the inner wall of the installation groove 9 by a torsion spring, the bottom of the U-shaped frame 608 corresponds to the top of the flipping block 10.

[0043] In this embodiment, when the first push plate 2 and the second push plate 3 are moved to the other end inside the zinc pot body 1, all the zinc dross will be pushed together during this process. When it is necessary to remove the zinc dross, the mounting frame 16 is lifted by driving the electric push rod 15. Then, the mounting frame 16 drives the first push plate 2, the second push plate 3 and the energy-saving scraping mechanism 4 to move synchronously. Then, the energy-saving scraping mechanism 4 will lift the zinc dross. During this process, the protrusion 606 is constantly sliding on the inner wall of the first limiting groove 8 due to the elastic force of the third spring 607. At this time, the slider 601 will not move with the first push plate 2. Then, it will move relative to the first slide groove 5, causing the L-shaped rod 610 to move into the interior of the first push plate 2. At this time, the part protruding from the bottom of the first push plate 2 will contact and press against the top of the retrieval plate 401. Then, the retrieval plate 401 will be squeezed and its rotation connection point with the first push plate 2 will flip. At this time, the angle between the retrieval plate 401 and the first push plate 2 will become smaller, so that the scraper triangular push block 409 will automatically change from a horizontal scraping and pushing working posture to an inward tilting scooping state.

[0044] Then, the continued upward movement of the first push plate 2 will cause the limiting plate 603 to engage inside the positioning groove 604, thus locking the state of the retrieval plate 401. Then, the limiting plate 603 will drive the slider 601 to move synchronously. When the protrusion 606 is squeezed, it will slide into the fixed block 605, causing the third spring 607 to be compressed and thus disengaged from the first limiting groove 8. After that, the retrieval plate 401, in conjunction with the lifting of the first push plate 2, can remove all the zinc dross cleaned in this operation in one go, avoiding the problem of zinc dross scattering back to the bottom of the pot due to misalignment of the retrieval tool and the dross pile or shaking during retrieval. The cleaning efficiency is significantly improved.

[0045] During the process of controlling the first push plate 2 to move down and reset after the staff cleans up the zinc slag, the connecting torsion spring of the flip block 10 can ensure that the flip block 10 is in an upward position. Then, when the protrusion 606 moves down to the corresponding position of the first limiting groove 8, the elastic force of the third spring 607 drives the protrusion 606 to re-lock into the first limiting groove 8. At the same time, the U-shaped frame 608 will be squeezed by the flip block 10 and slide towards the positioning groove 604. Then its end will contact and squeeze the outer wall of the limiting plate 603, causing the limiting plate 603 to disengage from the locking state of the positioning groove 604.

[0046] Example 3, please refer to Figures 1-8Based on Embodiment 2, in this embodiment, a vibration separation mechanism 7 is provided on the top of the first push plate 2. The vibration separation mechanism 7 includes a guide rod 701. A tension spring 702 is fixedly connected to the top of the first push plate 2. A guide groove 703 is opened inside the second push plate 3 corresponding to the position of the guide rod 701. The outer wall of the guide rod 701 is slidably connected to the inner wall of the guide groove 703. The end of the tension spring 702 away from the first push plate 2 is fixedly connected to the inside of the second push plate 3.

[0047] Furthermore, the inner wall of the movable frame 13 is provided with a second sliding groove 14, and the side walls of the first push plate 2 and the second push plate 3 are slidably connected to the inner wall of the second sliding groove 14. The inner wall of the second sliding groove 14 is provided with a second limiting groove 704, and the end slope of the protrusion 606 corresponds to the inner wall of the second limiting groove 704.

[0048] In this embodiment, during the process of lifting and dredging zinc dross, the first push plate 2 and the second push plate 3 slide along the inner wall of the second chute 14. When the zinc dross floats out of the zinc liquid pool, the protrusion 606, which has detached from the first limiting groove 8, contacts and adheres to the inner wall of the second limiting groove 704. At this time, the first push plate 2 is stopped from moving upward by the locking of the second limiting groove 704. Then, the continuous upward movement of the second push plate 3 causes the guide rod 701 to slide inside the guide groove 703, and the tension spring 702 is stretched. Afterward, the stretching force of the tension spring 702 gradually increases and exceeds the elastic force of the third spring 607. At this time, the protrusion 606 is pressed down again. The zinc slag retracts and disengages from the second limiting groove 704. At this time, the tension spring 702 will quickly stretch and drive the first push plate 2 to adhere to the second push plate 3. Due to the cooperation of the first push plate 2 and the scooping plate 401, the zinc slag moves synchronously. The sudden upward acceleration will generate an upward inertial impact on the entire zinc slag. By setting multiple second limiting grooves 704, the zinc slag pile is subjected to multiple vertical vibration forces, which realizes the separation of the residual zinc liquid on the zinc slag. Then, the liquid zinc that is shaken off falls back to the zinc pot body 1, so that the zinc liquid is retained as much as possible and sent back to the production cycle, reducing the amount of zinc liquid wasted by each scooping and cleaning, and saving production costs.

[0049] It should be noted that all the devices in this application are common devices on the market, and can be selected according to the needs of specific use. The circuit connection relationship of each device is a simple series and parallel connection circuit. There is no innovation in the circuit connection part. Those skilled in the art can easily implement it. It belongs to the prior art and will not be described in detail.

[0050] While the present invention has been disclosed above, it is not limited thereto. Any person skilled in the art can make various modifications and alterations without departing from the spirit and scope of the invention; therefore, the scope of protection of the present invention should be determined by the scope defined in the claims.

Claims

1. A tooling for cleaning zinc dross from the bottom of a zinc pot, comprising a zinc pot body (1), characterized in that: The zinc pot body (1) is slidably connected to a first push plate (2), and the top of the first push plate (2) is slidably connected to a second push plate (3). The first push plate (2) is provided with a flipping slag collection structure (6). The bottom of the first push plate (2) is provided with a power-storing scraping mechanism (4). The power-storing scraping mechanism (4) includes a retrieval plate (401) located below the first push plate (2). The top of the retrieval plate (401) is rotatably connected to the bottom of the first push plate (2). A plurality of sleeves (402) are fixedly connected to the side wall of the retrieval plate (401), and a sleeve rod (403) is slidably connected inside the sleeve (402). A first spring (404) is fixedly connected to the end of the sleeve rod (403), and the end of the first spring (404) away from the sleeve rod (403) is fixedly connected to the inside of the sleeve (402). The interiors of the plurality of sleeves (402) are all slidably connected through each other. There is an impact rod (405), and a square block (406) is fixedly connected to the outer wall of the impact rod (405). A second spring (407) is fixedly connected to the side of the square block (406) facing the first spring (404). The end of the second spring (407) away from the square block (406) is fixedly connected to the inside of the sleeve (402). A triangular plate (408) is fixedly connected to the inner wall of the sleeve (402). A triangular push block (409) is fixedly connected to the end of the sleeve rod (403). The outer wall of the triangular push block (409) is slidably connected to the bottom of the inner wall of the zinc pot body (1). A through hole (410) is opened through the inside of the triangular push block (409). The second spring (407) is an inclined design with inconsistent horizontal heights at both ends, and the interior of the through hole (410) is connected to the interior of the sleeve (403); The outer wall of the end of the impact rod (405) is slidably connected to the inner wall of the through hole (410), the outer wall of the square block (406) is slidably connected to the inner wall of the sleeve rod (403), and the side wall of the square block (406) corresponds to the inclined surface of the outer wall of the triangular plate (408). The flipping slag collection structure (6) includes a slider (601), and a connecting block (602) is fixedly connected inside the slider (601). Two limiting plates (603) are rotatably connected to the top of the connecting block (602) via a torsion spring. A fixing block (605) is fixedly connected to the top of the slider (601), and a protrusion (606) is slidably connected through the interior of the fixing block (605). A third spring (607) is fixedly connected to one end of the protrusion (606) located inside the fixing block (605), and the third spring ( One end of the slide block (607) away from the protrusion (606) is fixedly connected to the inside of the fixed block (605). A U-shaped frame (608) is slidably connected through the inside of the first push plate (2). A fourth spring (609) is fixedly connected to the inner wall of the U-shaped frame (608). The bottom end of the fourth spring (609) is fixedly connected to the bottom of the first push plate (2). An L-shaped rod (610) is fixedly connected to the side wall of the slider (601). The outer wall of the L-shaped rod (610) is slidably connected through the inside of the first push plate (2). The first push plate (2) has a first groove (5) on its side. The outer wall of the slider (601) is slidably connected to the inner wall of the first groove (5). The inner wall of the first groove (5) has a positioning groove (604). The outer wall of the limiting plate (603) corresponds to the inner wall of the positioning groove (604). One end of the L-shaped rod (610) that penetrates the interior of the first push plate (2) corresponds to the top of the retrieval plate (401). The inner wall of the zinc pot body (1) is provided with a first limiting groove (8), the end slope of the protrusion (606) corresponds to the inner wall of the first limiting groove (8), the bottom of the inner wall of the zinc pot body (1) is provided with an installation groove (9), and the inner wall of the installation groove (9) is rotatably connected to a flipping block (10) by a torsion spring, and the bottom of the U-shaped frame (608) corresponds to the top of the flipping block (10). The top of the first push plate (2) is provided with a vibration separation mechanism (7), the vibration separation mechanism (7) includes a guide rod (701), a tension spring (702) is fixedly connected to the top of the first push plate (2), a guide groove (703) is opened in the interior of the second push plate (3) corresponding to the position of the guide rod (701), the outer wall of the guide rod (701) is slidably connected to the inner wall of the guide groove (703), and the end of the tension spring (702) away from the first push plate (2) is fixedly connected to the interior of the second push plate (3).

2. The tooling for cleaning zinc dross from the bottom of a zinc pot according to claim 1, characterized in that, A motor (11) is fixedly installed on the side wall of the zinc pot body (1), and a reciprocating screw (12) is fixedly connected to the output shaft of the motor (11). A movable frame (13) is rotatably connected to the outside of the reciprocating screw (12) through a reciprocating groove.

3. The tooling for cleaning zinc dross from the bottom of a zinc pot according to claim 2, characterized in that, The inner wall of the movable frame (13) is provided with a second sliding groove (14). The side walls of the first push plate (2) and the second push plate (3) are slidably connected to the inner wall of the second sliding groove (14). The inner wall of the second sliding groove (14) is provided with a second limiting groove (704). The end slope of the protrusion (606) corresponds to the inner wall of the second limiting groove (704).

4. The tooling for cleaning zinc dross from the bottom of a zinc pot according to claim 3, characterized in that, An electric push rod (15) is fixedly installed on the top of the movable frame (13), and the output shaft of the electric push rod (15) is fixedly connected to a mounting bracket (16). The bottom of the mounting bracket (16) is fixedly connected to the top of the first push plate (2).

Citation Information

Patent Citations

  • Novel hot-dip galvanizing pot

    CN108930010A

  • Automatic hot-dip galvanizing method and intelligent processing system

    CN112458389A