Multifunctional metal material testing device
The electromagnetic three-stage separation component solves the problem of difficult chip separation in high-value metal material testing, achieving efficient chip separation and high-purity recovery, simplifying the processing flow, reducing costs and energy consumption, and ensuring the accuracy of test results.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-17
- Publication Date
- 2026-04-14
AI Technical Summary
In existing technologies, when magnetic and non-magnetic wear debris generated from high-value metal material experiments are collected together, they are easily mixed due to electrostatic adsorption, making effective separation impossible. This increases subsequent processing costs and energy consumption, and may also reduce the purity of the recovered material.
An electromagnetic three-stage separation assembly, including an electromagnetic separation structure, a weak magnetic separation structure, and a moving adsorption structure, is adopted to achieve dynamic separation of grinding debris, ensuring effective separation of magnetic and non-magnetic grinding debris during the test and reducing reliance on subsequent complex sorting processes.
It achieves efficient and precise sorting of grinding debris, ensuring the high purity and value of recycled materials, simplifying the recycling process, reducing processing costs and energy consumption, and ensuring the stability and accuracy of test results.
Smart Images

Figure CN121856079A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of metal material performance testing technology, specifically a multifunctional metal material testing device. Background Technology
[0002] As core basic materials in strategic fields such as aerospace, high-end equipment manufacturing, and new energy, the mechanical properties, environmental corrosion resistance, and fatigue life of metallic materials directly determine the reliability and service safety of end products. As modern industry develops towards high precision, high load, and extreme working conditions, the requirements for the comprehensive performance of metallic materials continue to increase. Traditional single-parameter, discrete testing devices are no longer able to meet the needs of multi-dimensional performance collaborative testing of materials under complex working conditions.
[0003] After the metal material is manufactured, it needs to undergo comprehensive testing on the final product or samples taken from the product. During friction and wear testing of the metal material, the sliding, rolling, or impact contact between the sample and the wear material continuously generates wear debris. The randomness of debris generation and removal means that completely different results can be obtained under the same parameters, leading to invalid or misleading test results. To solve the problem of wear debris interference, existing technologies commonly use vacuum adsorption to remove and collect it, ensuring accuracy during testing and avoiding secondary contamination. However, this method still has the following problems: For samples made of high-value metallic materials (such as special alloys, precious metal coating materials, etc.), the abrasive shavings generated in the test have extremely high recycling value. Existing technology collects magnetic and non-magnetic abrasive shavings together in the same container. Although there are devices for separating magnetic and non-magnetic abrasive shavings, in actual use, when the abrasive shavings generated in the test are collected in the collection tube, the magnetic and non-magnetic abrasive shavings mix and experience severe friction and collision. They are easily mixed due to electrostatic adsorption, making it impossible to effectively separate the generated strong magnetic and weak magnetic abrasive shavings. This further leads to the need for complex physical sorting processes (such as magnetic separation, eddy current separation, etc.) in the subsequent recycling process. This not only significantly increases the cost and energy consumption of subsequent processing, but may also reduce the purity of the recycled abrasive shavings due to cross-contamination. Summary of the Invention
[0004] The purpose of this invention is to provide a multifunctional metal material testing device to address the aforementioned issues raised in the background art. For samples made of high-value metal materials (such as special alloys, precious metal coating materials, etc.), the resulting abrasive shavings have extremely high recycling value. Existing technologies collect magnetic and non-magnetic abrasive shavings together in the same container. Although devices exist for separating magnetic and non-magnetic abrasive shavings, in actual use, when the abrasive shavings are collected in the collection tube, the magnetic and non-magnetic abrasive shavings experience intense friction and collision, easily forming a mixture due to electrostatic adsorption. This makes it impossible to effectively separate the generated strong and weak magnetic abrasive shavings, further requiring subsequent recycling processes to rely on complex physical sorting techniques (such as magnetic separation, eddy current separation, etc.). This not only significantly increases the cost and energy consumption of subsequent processing but may also reduce the purity of the recycled abrasive shavings due to cross-contamination.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a multifunctional metal material testing device, comprising: A workbench, used for performing multifunctional tests on metallic materials; An electromagnetic three-stage separation component is symmetrically arranged on the top of the worktable, and it is used to distinguish between magnetic metal materials, non-magnetic metal materials and weakly magnetic materials when collecting them. A set of electromagnetic three-stage separation components includes; A fixing block, wherein a first sliding groove is provided on the top of the fixing block; Chip collection channel, which is used to transport magnetic and non-magnetic metal materials; A weak magnetic separation structure is set at the bottom of the chip collection channel to separate weak magnetic materials from strong magnetic materials, further reducing the need for complex physical sorting processes in subsequent recycling steps. An electromagnetic separation structure is installed inside the chip collection channel to separate magnetic metal materials from non-magnetic metal materials. Without interfering with the friction and wear test, it achieves dynamic separation of magnetic and non-magnetic wear chips, ensuring the accuracy of the test and improving the purity of high-value wear chip recovery. A movable adsorption structure is set at the top of the first sliding groove to track the sample and the grinding material, and to suck up the grinding debris in time to avoid contamination caused by the flow of grinding debris with the outside air.
[0006] Preferably, the weak magnetic separation structure further includes a separation box and a set of weak magnetic rollers. The outer surface of the separation box is provided with a U-shaped plate, and the outer surface of the U-shaped plate is provided with a servo motor. The outer surfaces of the set of weak magnetic rollers are all fixedly installed with gears. The output end of the servo motor is fixedly installed with the outer surface of one of the gears. The inner wall of the separation box is fixedly installed with a sliding plate. The top of the separation box is fixedly connected to the bottom of the chip collection channel.
[0007] Preferably, the electromagnetic separation structure further includes a conveying pipe, one end of which is fixedly connected to the top of the chip collection channel. The inner surface of the chip collection channel is provided with a slot and a second sliding groove. An adsorption plate is fixedly installed on the inner surface of the slot, and a scraper is slidably connected to the inner surface of the second sliding groove.
[0008] Preferably, the movable adsorption structure further includes a sliding block, the bottom of which is slidably connected to the top of the first sliding groove, and a feed inlet is fixedly installed on the top of the sliding block.
[0009] Preferably, a position sensor is fixedly installed on the outer surface of the feed inlet, the outer surface of the feed inlet is fixedly connected to the other end of the conveying pipe, a moving block is fixedly installed on the outer surface of the sliding block, a limit block is slidably connected to the inner surface of the moving block, and the outer surface of the limit block is fixedly connected to the outer surface of the worktable.
[0010] Preferably, the bottom of the fixed block is fixedly installed with the top of the workbench, the outer surface of the chip collection channel is fixedly installed with the outer surface of the moving block, the bottom of the chip collection channel is fixedly connected to a connecting pipe, and an electric three-way valve is provided on the outer surface of the connecting pipe.
[0011] Preferably, a connecting plate is fixedly connected to the bottom of the movable block, a set of collection boxes are symmetrically fixedly installed on the outer surface of the connecting plate, and a first air pump is provided on the outer surface of the connecting pipe. The outer surface of the first air pump is fixedly installed with the outer surface of the connecting plate.
[0012] Preferably, an air pipe is fixedly connected to the outer surface of the separation box near the lower part, a second air pump is provided on the outer surface of the air pipe, a weak magnetic box is fixedly connected to one end of the air pipe, the outer surface of the weak magnetic box is fixedly installed to the outer surface of the connecting plate, and the top of the weak magnetic box is fixedly installed to the bottom of the second air pump.
[0013] Preferably, the outer surface of each of the electromagnetic three-stage separation components is provided with an anti-static component; it is used to remove static electricity from the stored grinding debris to prevent secondary pollution caused by subsequent airflow. A set of the static elimination components includes a liquid storage tank, and an infusion pipe is fixedly connected to the outer surface of the liquid storage tank near the lower part. A water pump is provided on the outer surface of the infusion pipe.
[0014] Preferably, a base is fixedly installed at the bottom of the water pump, the outer surface of the base is fixedly installed with the outer surface of the separation box, one end of the infusion tube slides through the top of the collection box and extends downwards, one end of the infusion tube is fixedly connected to an atomizing nozzle, and the outer surface of the storage tank is fixedly installed with the outer surface of the chip collection channel.
[0015] Compared with the prior art, the beneficial effects of the present invention are: In this invention, a three-stage electromagnetic separation structure is employed to achieve precise sorting of grinding debris instantaneously. The first stage, a strong magnetic field, efficiently captures strongly magnetic grinding debris. The second stage, an adjustable magnetic field, is designed for the precise separation of weakly magnetic grinding debris. The third stage collects high-purity non-magnetic grinding debris. During this process, the adsorption plate and scraper work together to ensure effective adsorption and smooth removal of magnetic grinding debris. This dynamic separation mechanism eliminates the risk of severe friction and collision between grinding debris of different properties, which would otherwise easily lead to electrostatic adsorption and the formation of a mixture. This fundamentally ensures the high purity and value of the recovered material. Furthermore, by placing the sorting step in advance and integrating it into the experimental process, it eliminates the need for subsequent complex independent sorting processes, thereby significantly simplifying the recovery process and greatly reducing the overall investment in equipment, energy consumption, and costs.
[0016] In this invention, the electromagnetic separation structure does not interfere with the contact between the sample and the grinding material. Combined with the moving adsorption structure, it tracks the test position and promptly draws in the grinding debris. This not only avoids the interference of random grinding debris residue on the test, but also continues the advantage of vacuum adsorption to remove grinding debris, ensuring the stability and reliability of the test results under the same parameters. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the front view of a multifunctional metal material testing device according to the present invention; Figure 2 This is a schematic diagram of the structure of a portion of the electromagnetic three-stage separation component in a multifunctional metal material testing device of the present invention; Figure 3 This is a cross-sectional view of the electromagnetic separation structure in a multifunctional metal material testing device of the present invention; Figure 4 This is a schematic diagram of the electromagnetic separation structure and the weak magnetic separation structure in a multifunctional metal material testing device of the present invention; Figure 5 This is a cross-sectional view of the weak magnetic separation structure and the electromagnetic separation structure in a multifunctional metal material testing device of the present invention; Figure 6 This is a schematic diagram of another part of the electromagnetic three-stage separation component in the multifunctional metal material testing device of the present invention; Figure 7 This is a schematic diagram of the static elimination component in a multifunctional metal material testing device of the present invention; Figure 8 This is a planar sectional view of some of the static elimination components in a multifunctional metal material testing device of the present invention.
[0018] In the diagram: 1. Workbench; 2. Electromagnetic three-stage separation assembly; 201. Fixed block; 202. First sliding groove; 203. Sliding block; 204. Feed inlet; 205. Position sensor; 206. Conveying pipe; 207. Chip collection channel; 208. Limiting block; 209. Moving block; 210. Slot; 211. Adsorption plate; 212. Second sliding groove; 213. Scraper; 214. Connecting plate; 215. Collection box; 216. Connecting pipe; 217. Electric three-way valve; 218. First air pump; 219. Separation box; 220. U-shaped plate; 221. Servo motor; 222. Gear; 223. Weakening magnetic roller; 224. Slide plate; 225. Air pipe; 226. Second air pump; 227. Weakening magnetic box; 3. Static elimination assembly; 301. Liquid storage tank; 302. Infusion pipe; 303. Water pump; 304. Base; 305. Atomizing nozzle. Detailed Implementation
[0019] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0020] Example 1, such as Figure 1 As shown: A multifunctional metal material testing device, comprising: Workbench 1 is used for multifunctional testing of metallic materials; Electromagnetic three-stage separation component 2 is symmetrically arranged on the top of the workbench 1, and is used to distinguish between magnetic metal materials, non-magnetic metal materials and weakly magnetic materials when collecting them. A set of electromagnetic three-stage separation components 2 includes; The fixing block 201 has a first sliding groove 202 on its top. Chip collection channel 207 is used to transport magnetic metal materials and non-magnetic metal materials; The weak magnetic separation structure is located at the bottom of the chip collection channel 207 to separate weak magnetic materials from strong magnetic materials, further reducing the need for complex physical sorting processes in subsequent recycling steps. The electromagnetic separation structure, located inside the chip collection channel 207, is used to separate magnetic metal materials from non-magnetic metal materials. It achieves dynamic separation of magnetic and non-magnetic wear chips without interfering with the friction and wear test, ensuring the accuracy of the test and improving the purity of high-value wear chip recovery. A movable adsorption structure, positioned at the top of the first sliding groove 202, is used to track the sample and the grinding material, promptly sucking in the grinding debris to prevent contamination caused by the debris flowing with the outside air. The weak magnetic separation structure further includes a separation box 219 and a set of weak magnetic rollers 223. A U-shaped plate 220 is provided on the outer surface of the separation box 219, and a servo motor 221 is provided on the outer surface of the U-shaped plate 220. Gears 222 are fixedly installed on the outer surface of each set of weak magnetic rollers 223. The output end of the servo motor 221 is fixedly installed on the outer surface of one of the gears 222. A sliding plate 224 is fixedly installed on the inner wall of the separation box 219. The top of 19 is fixedly connected to the bottom of the chip collection channel 207. The electromagnetic separation structure further includes a conveying pipe 206, one end of which is fixedly connected to the top of the chip collection channel 207. The inner surface of the chip collection channel 207 is provided with a slot 210 and a second sliding groove 212. An adsorption plate 211 is fixedly installed on the inner surface of the slot 210, and a scraper 213 is slidably connected to the inner surface of the second sliding groove 212. The movable adsorption structure further includes a sliding block 203, the bottom of which is slidably connected to the top of the first sliding groove 202. A feed inlet 204 is fixedly installed on the top of the sliding block 203. Position sensors 205 are fixedly installed on the outer surface of the feed inlet 204. The outer surface of the feed inlet 204 is fixedly connected to the other end of the conveying pipe 206. A moving block 209 is fixedly installed on the outer surface of the sliding block 203. A limit block 208 is slidably connected to the inner wall of the moving block 209. The outer surface of the limit block 208 is fixedly connected to the outer surface of the worktable 1. The bottom of the fixed block 201 is fixedly installed to the top of the worktable 1. The outer surface of the chip collection channel 207 is fixedly installed to the outer surface of the moving block 209. A connecting pipe 216 is fixedly connected to the bottom of the chip collection channel 207. An electric three-way valve 217 is provided on the outer surface of the connecting pipe 216. A connecting plate 214 is fixedly connected to the bottom of 209. A set of collection boxes 215 are symmetrically fixedly installed on the outer surface of the connecting plate 214. A first air pump 218 is provided on the outer surface of the connecting pipe 216. The outer surface of the first air pump 218 is fixedly installed on the outer surface of the connecting plate 214. An air pipe 225 is fixedly connected to the lower part of the outer surface of the separation box 219. A second air pump 226 is provided on the outer surface of the air pipe 225. One end of the air pipe 225 is fixedly connected to a weak magnetic box 227. The outer surface of the weak magnetic box 227 is fixedly installed on the outer surface of the connecting plate 214. The top of the weak magnetic box 227 is fixedly installed on the bottom of the second air pump 226.
[0021] The overall effect achieved by Embodiment 1 is that, before the friction and wear test is started on the workbench 1, the sensing unit of this device, such as... Figure 2As shown, the position sensor 205 is activated to begin initial calibration and continuous monitoring of the clamping position of the metal material sample. When the testing machine starts running and the sample and the mating material enter a friction state, the external controller will simultaneously issue a command to start the first air pump 218 to work immediately, forming a stable negative pressure adsorption force field at the feed inlet 204 of the device. At the same time, the position sensor 205 continuously locks onto and tracks the dynamic contact area of the friction pair, feeding back the real-time position signal to the controller. Based on this signal, the controller drives the electromagnetic linear drive module, causing the sliding block 203 to reciprocate within the first sliding groove 202 through electromagnetic force, thereby driving the feed inlet 204 to achieve intelligent following. The feed inlet 204 can dynamically and continuously adjust its spatial position to ensure that its adsorption end face is always precisely aligned with and covers the instantaneous source of grinding debris. Throughout the tracking process, the sliding unit, through an auxiliary moving component, allows the moving block 209 to slide on the limiting block 208, effectively eliminating gaps and wobbling during movement and ensuring extreme stability and position control accuracy in the tracking process. Thus, the metal grinding debris generated during friction, which is a mixture of magnetic and non-magnetic materials, is effectively captured by the negative pressure of the feed inlet 204 the moment it is generated, preventing its scattering. The grinding debris group is then fed into the negative pressure conveying pipe 206 and converges into the chip collection channel 207. Figure 3 As shown, within the chip collection channel 207, the device performs its crucial magnetic separation function. The controller energizes the set of magnetic adsorption plates 211 pre-embedded in the slot 210, generating an adjustable gradient magnetic field. When the mixed grinding chips flow through this magnetic field, all ferromagnetic metal chips are subjected to a strong magnetic force and are quickly adsorbed and fixed onto the specially designed adsorption plates 211. Non-magnetic metal chips, however, are unaffected by the magnetic field and continue to flow through the channel with the main airflow. Before the non-magnetic metal material mixture falls into the separation box 219, such as... Figure 4 - Figure 5 As shown, the weak magnetic roller 223 is pre-started and establishes a magnetic field. Simultaneously, the servo motor 221 mounted on the U-shaped plate 220 starts working, its output driving the drive gear 222 to rotate. Through the meshing gear system 222, power is synchronously transmitted to the other two driven gears 222, thereby driving the three weak magnetic rollers 223 to rotate synchronously. The falling non-magnetic metal material mixture is first guided by the inclined slide plate 224 and concentrated onto the surface of the rotating weak magnetic roller 223. The material then slides down the roller surface under the action of gravity and roller surface friction. During this process, the weakly magnetic metal material mixed in is adsorbed and captured on the roller surface due to the magnetic field of the weak magnetic roller 223, thus achieving separation. Figure 6As shown, the material is ultimately transported to a dedicated non-magnetic wear debris collection box 215 via a subsequent connecting pipe 216 for temporary storage. Then, the second air pump 226 is activated, causing the air pipe 225 to generate suction while simultaneously closing the weak magnetic roller 223, causing the weak magnetic metal material to fall off. The air pipe 225 then draws the weak magnetic metal material into the weak magnetic box 227. After the friction and wear test is completed, the controller initiates the final wear debris recovery program. This program first cuts off the power supply to the magnetic adsorption plate 211, causing its magnetic field to instantly dissipate, thus releasing the magnetic wear debris from its confinement. Immediately afterwards, the controller simultaneously executes two actions: one is to switch the airflow path via an electric triple-jet switch. The valve 217 opens a new conveying channel for magnetic abrasive debris; secondly, the second electromagnetic drive module is activated to drive a wear-resistant scraper 213 made of titanium alloy to scrape the surface of the adsorption plate 211 along the second sliding groove 212. The titanium alloy scraper 213 ensures extremely high wear resistance and structural strength while avoiding the introduction of impurities due to its own wear. The scraper 213 thoroughly and cleanly scrapes away the magnetic abrasive debris that has been freed from the magnetic force from the surface of the adsorption plate 211. Under the action of gravity and auxiliary airflow, these abrasive debris fall into the connecting pipe 216 below, which has been switched, and are finally transported to the dedicated magnetic abrasive debris collection box 215.
[0022] Preferably, following the technical solution described in Embodiment 1 above, to address the problem of secondary pollution caused by air carrying grinding debris during the subsequent processing of grinding debris, a solution is proposed, specifically, as follows: Figure 6 and Figure 7 As shown: The outer surface of a set of electromagnetic three-stage separation components 2 is provided with an anti-static component 3; it is used to remove static electricity from the stored grinding debris to prevent secondary pollution caused by subsequent airflow. A set of static elimination components 3 includes a liquid storage tank 301. A liquid infusion pipe 302 is fixedly connected to the outer surface of the liquid storage tank 301 near the lower part. A water pump 303 is provided on the outer surface of the liquid infusion pipe 302. A base 304 is fixedly installed at the bottom of the water pump 303. The outer surface of the base 304 is fixedly installed with the outer surface of the separation box 219. One end of the liquid infusion pipe 302 slides through the top of the collection box 215 and extends to the lower part. One end of the liquid infusion pipe 302 is fixedly connected to an atomizing nozzle 305. The outer surface of the liquid storage tank 301 is fixedly installed with the outer surface of the chip collection channel 207.
[0023] The overall effect is that after magnetic and non-magnetic wear debris are separately collected, the system initiates the final dust control procedure, such as... Figure 6 As shown, a micro water pump 303 extracts the special antistatic agent prepared in the storage tank 301 and delivers it to the atomizing unit of the target collection box 215 through the infusion tube 302. At the instant the command to open the cover of the collection box 215 is given, as... Figure 7As shown, the atomizing nozzle 305 sprays milliliters of antistatic agent into the sealed space inside the box in the form of an extremely fine dry mist. This special reagent has extremely high volatility and can quickly vaporize and act on the surface of the grinding debris upon contact. Its core mechanism is to neutralize the electrostatic charge carried on the surface of the grinding debris particles, thereby eliminating the fundamental force that causes the particles to repel each other and easily disperse. After losing electrostatic support, the repulsive force between the grinding debris disappears, and the particles settle naturally under the action of gravity and tend to accumulate stably. Because the amount of reagent is precisely controlled at an extremely low level and evaporates rapidly, the whole process is a completely "dry" operation, with no liquid residue wetting the grinding debris. This fundamentally ensures the original physical state and subsequent utilization value of the recycled material, and effectively solves the problem of grinding debris dispersion that may be caused by the convection of internal and external air when the collection box 215 is opened, eliminating secondary pollution and material loss in this critical link. The base 304 is used to fix the water pump 303.
[0024] The working principle of the entire equipment is as follows: Before the friction and wear test is started, the position sensor 205 of the device is activated, and the clamping position of the metal material sample is initially calibrated and continuously monitored. After the testing machine is running, the sample and the mating material enter a friction state. The external controller synchronously sends a command to start the air pump 218, forming a stable negative pressure adsorption force field at the feed inlet 204. At the same time, the position sensor 205 continuously locks the dynamic contact area of the friction pair and feeds back the real-time position signal to the controller, which drives the electromagnetic linear drive module to make the sliding block 203 reciprocate in the first sliding groove 202, driving the feed inlet 204 to intelligently follow. During this process, the moving block 209 moves through the auxiliary moving component. Sliding on the limiting block 208 eliminates movement gaps and wobbling, ensuring that the adsorption end face of the feed inlet 204 is always precisely aligned with and covers the source of grinding debris. The mixed grinding debris generated by friction is captured by negative pressure at the moment of its formation and gathers to the chip collection channel 207 via the negative pressure conveying pipe 206. The controller powers the magnetic adsorption plate 211 group in the slot 210 to generate an adjustable gradient magnetic field. Magnetic grinding debris is adsorbed and fixed on the adsorption plates 211 on both sides of the channel, while non-magnetic grinding debris is sent to the special collection box 215 for temporary storage via the airflow and connecting pipe 216. Subsequently, the weak magnetic roller 223 is pre-activated and establishes a magnetic field. At the same time, the output end of the servo motor 221 drives the drive gear 222 to rotate, which is connected to the gear 223. Power is transmitted to two other driven gears 222, driving three weak magnetic rollers 223 to rotate synchronously. The falling non-magnetic metal material mixture is guided by the slide plate 224 and transported to the surface of the rotating weak magnetic rollers 223. During this process, the weak magnetic metal material is attracted and captured on the roller surface by the magnetic field of the weak magnetic rollers 223, thus achieving separation. Subsequently, the second air pump 226 is started, causing the air pipe 225 to generate suction and simultaneously closing the weak magnetic rollers 223, causing the weak magnetic metal material to fall. The air pipe 225 then draws the weak magnetic metal material into the weak magnetic box 227. After the test, the controller starts the recovery program, first cutting off the power supply to the magnetic adsorption plate 211. As the magnetic field dissipates, the electric three-way valve 217 is switched to open a new channel. At the same time, the second electromagnetic drive module is activated, driving the titanium alloy wear-resistant scraper 213 to scrape along the second sliding groove 212 for its entire stroke, completely scraping away the magnetic grinding debris. Under the action of gravity and auxiliary airflow, the debris is sent into the magnetic collection box 215. Finally, the dust prevention program is activated. The micro water pump 303 draws out the antistatic agent from the storage tank 301 and sends it to the atomization unit through the infusion pipe 302. The moment the collection box 215 is opened, the atomizing nozzle 305 sprays in an extremely fine dry mist to neutralize the static electricity on the surface of the grinding debris, preventing it from drifting away. The reagent evaporates quickly without residue, ensuring the original state and utilization value of the recovered grinding debris and preventing secondary pollution and material loss.
[0025] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A multifunctional metal material testing device, characterized in that, include: The workbench (1) is used to perform multifunctional tests on metal materials; The electromagnetic three-stage separation component (2) is symmetrically arranged on the top of the workbench (1) and is used to distinguish between magnetic metal materials, non-magnetic metal materials and weakly magnetic materials when collecting them. A set of electromagnetic three-stage separation components (2) includes; A fixing block (201) has a first sliding groove (202) on its top. The chip collection channel (207) is used to transport magnetic and non-magnetic metal materials; A weak magnetic separation structure is set at the bottom of the chip collection channel (207) to separate weak magnetic materials from strong magnetic materials, further reducing the need for complex physical sorting processes in subsequent recycling steps; An electromagnetic separation structure is set inside the chip collection channel (207) to separate magnetic metal materials from non-magnetic metal materials. Without interfering with the friction and wear test, it realizes the dynamic separation of magnetic and non-magnetic wear chips, which not only ensures the accuracy of the test, but also improves the purity of high-value wear chip recycling. The movable adsorption structure is set at the top of the first sliding groove (202) to track the sample and the grinding material, and to suck up the grinding debris in time to avoid the grinding debris from being contaminated by the flow of the outside air.
2. The multifunctional metal material testing device according to claim 1, characterized in that: The weak magnetic separation structure further includes a separation box (219) and a set of weak magnetic rollers (223). The outer surface of the separation box (219) is provided with a U-shaped plate (220). The outer surface of the U-shaped plate (220) is provided with a servo motor (221). The outer surface of the set of weak magnetic rollers (223) is fixedly installed with gears (222). The output end of the servo motor (221) is fixedly installed with the outer surface of one of the gears (222). The inner wall of the separation box (219) is fixedly installed with a sliding plate (224). The top of the separation box (219) is fixedly connected to the bottom of the chip collection channel (207).
3. The multifunctional metal material testing device according to claim 1, characterized in that: The electromagnetic separation structure further includes a conveying pipe (206), one end of which is fixedly connected to the top of the chip collection channel (207). The inner wall of the chip collection channel (207) is provided with a slot (210) and a second sliding groove (212). An adsorption plate (211) is fixedly installed on the inner wall of the slot (210), and a scraper (213) is slidably connected to the inner wall of the second sliding groove (212).
4. The multifunctional metal material testing device according to claim 1, characterized in that: The movable adsorption structure further includes a sliding block (203), the bottom of which is slidably connected to the top of the first sliding groove (202), and a feed inlet (204) is fixedly installed on the top of the sliding block (203).
5. The multifunctional metal material testing device according to claim 4, characterized in that: Position sensors (205) are fixedly installed on the outer surface of the feed inlet (204). The outer surface of the feed inlet (204) is fixedly connected to the other end of the conveying pipe (206). A moving block (209) is fixedly installed on the outer surface of the sliding block (203). A limit block (208) is slidably connected to the inner wall of the moving block (209). The outer surface of the limit block (208) is fixedly connected to the outer surface of the worktable (1).
6. The multifunctional metal material testing device according to claim 1, characterized in that: The bottom of the fixed block (201) is fixedly installed with the top of the workbench (1), the outer surface of the chip collection channel (207) is fixedly installed with the outer surface of the moving block (209), the bottom of the chip collection channel (207) is fixedly connected to the connecting pipe (216), and the outer surface of the connecting pipe (216) is provided with an electric three-way valve (217).
7. The multifunctional metal material testing device according to claim 6, characterized in that: The bottom of the movable block (209) is fixedly connected to a connecting plate (214), and a set of collection boxes (215) are symmetrically fixedly installed on the outer surface of the connecting plate (214). The outer surface of the connecting pipe (216) is provided with a first air pump (218), and the outer surface of the first air pump (218) is fixedly installed with the outer surface of the connecting plate (214).
8. The multifunctional metal material testing device according to claim 2, characterized in that: An air pipe (225) is fixedly connected to the outer surface of the separation box (219) near the bottom. A second air pump (226) is provided on the outer surface of the air pipe (225). One end of the air pipe (225) is fixedly connected to a weak magnetic box (227). The outer surface of the weak magnetic box (227) is fixedly installed on the outer surface of the connecting plate (214). The top of the weak magnetic box (227) is fixedly installed on the bottom of the second air pump (226).
9. The multifunctional metal material testing device according to claim 1, characterized in that: Each of the three electromagnetic separation components (2) is provided with an antistatic component (3) on its outer surface; it is used to remove static electricity from the stored grinding debris to prevent secondary pollution caused by subsequent airflow. A set of the static elimination components (3) includes a liquid storage tank (301), and a liquid infusion pipe (302) is fixedly connected to the outer surface of the liquid storage tank (301) near the lower part. A water pump (303) is provided on the outer surface of the liquid infusion pipe (302).
10. A multifunctional metal material testing device according to claim 9, characterized in that: The bottom of the water pump (303) is fixedly installed with a base (304). The outer surface of the base (304) is fixedly installed with the outer surface of the separation box (219). One end of the infusion tube (302) slides through the top of the collection box (215) and extends downwards. One end of the infusion tube (302) is fixedly connected to an atomizing nozzle (305). The outer surface of the storage tank (301) is fixedly installed with the outer surface of the chip collection channel (207).