Heat preservation rubber and plastic plate molding press and thickness control pressing head thereof
By using a fan to adsorb odorous gases and a ring-shaped adsorption bed, combined with temperature control and hydraulic adjustment of the molding head height, the problems of odor emission and fixed molding head height in rubber and plastic board molding machines are solved, thereby improving air quality and increasing molding efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- WINCELL INSULATION CO LTD
- Filing Date
- 2026-03-31
- Publication Date
- 2026-05-05
AI Technical Summary
Existing thermal insulation rubber and plastic board molding machines emit odors from the rubber materials during use, affecting air quality and the health of workers. At the same time, the fixed height of the press head makes it inconvenient to adjust the thickness of the finished product, and the disassembly and assembly process is cumbersome, affecting molding efficiency.
The system employs a fan to adsorb odorous gases and uses an annular adsorption bed to adsorb odors. It combines temperature control and hydraulic adjustment of the molding head height, and achieves flexible adjustment of the molding head height through a hydraulic cylinder and motor-driven limit assembly.
It effectively adsorbs odorous gases, improves air quality, enhances molding efficiency and molding quality, simplifies pressure head height adjustment, and improves the ease of operation and stability of the equipment.
Smart Images

Figure CN121973377A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of rubber and plastic sheet production and processing technology, specifically to a thermal insulation rubber and plastic sheet molding machine and its thickness control pressure head. Background Technology
[0002] Thermal insulation rubber-plastic composite board is a commonly used insulation material, composed of rubber and plastic. It possesses excellent thermal insulation performance and elasticity, and can be used for thermal insulation of buildings, pipes, and equipment. A molding machine is a piece of equipment used to process rubber and plastic materials, shaping the softened material into the desired shape and size through the pressure and form of a mold. Molding machines are frequently used in the production and processing of thermal insulation rubber-plastic composite boards. First, the raw materials are heated to a certain temperature, then the softened rubber and plastic mixture is placed into the mold of the molding machine, followed by the application of pressure and temperature to shape it.
[0003] In existing technologies, during the use of thermal insulation rubber and plastic board molding machines, workers place the heated and softened rubber and plastic raw materials into a mold, and then mold them using a pressure head. However, rubber materials themselves have a certain odor (a unique smell of rubber). During the molding process, this odor will diffuse outwards and into the air, causing a decline in air quality and adversely affecting the health of workers, easily leading to symptoms such as respiratory discomfort and nausea. The pressure head used to mold the rubber and plastic raw materials is generally fixed by bolts, and its height is relatively fixed. Therefore, the thickness of the molded rubber and plastic finished product is also relatively fixed. When it is necessary to adjust the molding thickness of the rubber and plastic finished product, it is generally done by replacing pressure heads of different heights. The disassembly and assembly process is relatively troublesome, time-consuming, and affects the molding efficiency of the rubber and plastic board.
[0004] Therefore, we propose a thermal insulation rubber and plastic board molding machine and its thickness control head to solve the problems mentioned above. Summary of the Invention
[0005] The purpose of this invention is to provide a thermal insulation rubber and plastic board molding machine and its thickness control pressure head, so as to solve the problems mentioned in the background art. During the use of the thermal insulation rubber and plastic board molding machine, the rubber material will produce an odor, which will be released into the air, causing a decline in air quality and adversely affecting the health of workers. In addition, the height of the pressure head is relatively fixed, so the thickness of the molded rubber and plastic product is also relatively fixed. When it is necessary to adjust the molding thickness of the rubber and plastic product, it is generally necessary to replace the pressure head with one of different heights. The disassembly and assembly process is relatively troublesome, time-consuming, and affects the molding efficiency of the rubber and plastic board.
[0006] To achieve the above objectives, the first aspect of the present invention provides a technical solution: a heat-insulating rubber and plastic board molding machine, comprising: a frame, wherein a heating component is fixedly installed at the center of the top of the frame, and a processing component is provided on the rear surface of the frame; The heating assembly includes a lower mold body, and a heating cavity is provided inside the lower mold body; The processing assembly includes a fan, the output end of which is fixedly connected to an exhaust pipe. Two fixing rings are fixedly installed on the rear surface of the frame, and a processing box is fixedly installed inside the two fixing rings. An annular adsorption bed is arranged inside the processing box, and an exhaust hole is opened on the outer surface of the processing box. A rotating rod is movably embedded inside the annular adsorption bed, and multiple arc-shaped blades are fixedly installed on the outer surface of the rotating rod. A threaded cap is threadedly fitted on the front surface of the processing box. One end of the rotating rod is movably embedded in the rear wall inside the processing box, and the other end of the rotating rod is movably embedded in the front wall inside the threaded cap. One end of the exhaust pipe is fixedly inserted into the interior of the processing box.
[0007] Preferably, the output end of the fan is fixedly connected to a connecting pipe, one end of the connecting pipe is fixedly connected to a square tube, the outer surface of the square tube is fixedly connected to multiple fixed tubes, one end of each of the multiple fixed tubes is fixedly connected to an air suction hood, air suction holes are opened on the four inner walls of the lower mold body near the top, one end of each of the multiple fixed tubes is fixedly inserted into the interior of the heating chamber, the outer surfaces of the multiple air suction hoods are fixedly installed on the inner wall of the heating chamber near the multiple air suction holes, the outer surface of the square tube is fixedly installed on the outer surface of the lower mold body near the top, and the bottom of the fan is fixedly installed on the top of the frame near the rear surface.
[0008] Preferably, a control panel is provided on one outer surface of the frame, a display is provided on the front surface of the control panel, a temperature controller is provided on the rear wall inside the frame, and a PLC controller is provided on the rear wall inside the frame away from the temperature controller.
[0009] Preferably, a U-shaped plate is fixedly installed inside the heating cavity, an electric heating plate is provided on the top of the U-shaped plate, an inspection door is installed on the front surface of the lower mold body by screws, a temperature sensor is provided on one outer surface of the lower mold body, and the detection head of the temperature sensor is fixedly inserted into the interior of the heating cavity.
[0010] The second aspect of the present invention provides a technical solution: a thickness control pressure head for a thermal insulation rubber and plastic board molding machine, comprising: a molding assembly disposed on the top of the frame, and an adjustment assembly disposed inside the molding assembly; The molding assembly includes a top plate, and reinforcing rods are fixedly installed at the bottom of the top plate near the four corners. A movable plate is movably sleeved on the outer surface of the reinforcing rods. A hydraulic cylinder is fixedly installed at the center of the bottom of the top plate. The output end of the hydraulic cylinder is fixedly installed at the center of the top of the movable plate. The bottom ends of the reinforcing rods are respectively fixedly installed at the four corners of the top of the frame. The adjustment assembly includes a protective frame, a molding head is movably embedded inside the protective frame, two reinforcing rods are fixedly installed on the top of the molding head, and an annular plate is movably fitted on the outer surface of the hydraulic cylinder.
[0011] Preferably, two hydraulic rods are fixedly installed on the top of the movable plate near the hydraulic cylinder. The bottoms of the two hydraulic rods are fixedly installed on the bottom of the annular plate. Multiple mounting blocks are fixedly installed on the bottom of the annular plate. The multiple mounting blocks are evenly divided into two groups. The top ends of the two reinforcing rods are respectively connected to the outer surfaces of the two groups of mounting blocks by bolts. A fixing block is fixedly installed on the top of the annular plate near one of the reinforcing rods. A movable rod is fixedly installed on the bottom of the fixing block. The outer surface of the movable rod is movably embedded in the interior of the annular plate. A sliding block is fixedly installed on the bottom end of the movable rod.
[0012] Preferably, a transparent box is fixedly installed on the top of the movable plate near one of the reinforcing rods, the bottom end of the movable rod extends movably into the interior of the transparent box, the outer surface of the sliding block is movably embedded in the interior of the transparent box, the front surface of the transparent box is provided with multiple colored marking strips, a detection plate is fixedly installed on the bottom of the annular plate near the transparent box, a camera is installed inside the detection plate, the top of the protective frame is bolted to the top surface inside the movable plate, and the top ends of both reinforcing rods extend movably through the protective frame and the movable plate to the top.
[0013] Preferably, a limiting component is provided at the top of the movable plate. The limiting component includes a support frame. A forward and reverse motor is fixedly installed at the top of the support frame. A drive gear is fixedly installed at the output end of the forward and reverse motor. A ring gear is meshed with the outer surface of the drive gear. Two arc-shaped tracks are fixedly installed on the inner wall of the ring gear. The bottom of the support frame is fixedly installed at the top of the movable plate near the rear surface. The outer surface of the drive gear is movably embedded inside the support frame. A support shaft is fixedly installed at the bottom end of the drive gear. The bottom end of the support shaft is movably embedded at the top of the movable plate. Multiple fixed shafts are fixedly installed at the bottom of the ring gear. A sliding groove is provided at the top of the movable plate.
[0014] Preferably, the bottom ends of the plurality of fixed shafts are movably embedded inside the sliding groove, the top of the ring gear is provided with an annular groove, and the interior of the annular groove is provided with a plurality of limiting rods. The bottom ends of the plurality of limiting rods are fixedly installed on the top of the movable plate. The top of the movable plate is provided with two movable grooves near the two reinforcing rods. The plurality of movable grooves are divided into two groups on an even basis. The interior of the two groups of movable grooves is provided with movable blocks. The outer surface of one side of the two movable blocks is fixedly installed with movable rods. One end of each of the two movable rods is fixedly installed with connecting blocks. The outer surface of one side of each of the two connecting blocks is fixedly installed with top rods. One end of each of the two top rods is movably embedded inside the two arc-shaped tracks.
[0015] Preferably, a support block is movably fitted onto the outer surface of each of the two movable rods, and the bottom of each of the two support blocks is fixedly installed on the top of the movable plate. A spring is movably fitted onto the outer surface of each of the two movable rods near one end. One end of each of the two springs is fixedly installed on the other outer surface of the two connecting blocks, and the other end of each of the two springs is fixedly installed on the outer surface of the two support blocks. A locking block is fixedly installed on the other outer surface of each of the two movable blocks. Multiple limiting grooves are formed on the outer surface of each of the two reinforcing rods, and the outer surface of each of the two locking blocks is movably embedded in two of the limiting grooves.
[0016] Compared with the prior art, the beneficial effects of the present invention are: 1. In use, the present invention involves starting a fan to draw the odor emitted from the rubber and plastic raw materials in the lower mold body into multiple suction hoods through the suction holes. The odor then enters the square tube through a fixed pipe, and then into a connecting pipe. The drawn-in gas is sprayed downwards through the exhaust pipe. The sprayed airflow drives the arc-shaped blades to rotate, which in turn drives the rotating rod to rotate, thus achieving the rotation of multiple arc-shaped blades. The odor gas enters the annular adsorption bed along the arc of the arc-shaped blades. The adsorbent inside the bed can adsorb the odor gas. The rotation of the arc-shaped blades drives the gas flow, which is conducive to the full adsorption of odor gas and improves the adsorption effect. The treated air is discharged through the exhaust holes, thereby achieving the effect of gas treatment and reducing air pollution and the impact on human health.
[0017] 2. When in use, the electric heating plate generates heat and transfers it to the lower mold body. The temperature in the heating chamber is detected by a temperature sensor. When the temperature is abnormal, the temperature controller will control the power of the electric heating plate to avoid overheating. The heating component can keep the lower mold body within a certain temperature range, which makes it easier for the rubber and plastic raw materials to flow during molding, thereby improving the efficiency and quality of molding.
[0018] 3. When using this invention, starting the forward and reverse motors drives the drive gear to rotate, which in turn drives the ring gear and the two arc-shaped tracks to rotate together. This causes the two push rods to slide out from inside the two arc-shaped tracks. Under the spring's rebound, the connecting block, the moving rod, and the moving block are pushed outward, pulling the locking block out of the limiting groove. The two hydraulic rods are activated, pulling the ring plate and the two reinforcing rods to slowly move downward, further pushing the molding head downward, reducing its height, and increasing its depth into the lower mold body. During molding, the rubber and plastic raw material becomes thinner, reducing its thickness, thus achieving adjustment of the material molding thickness. At the same time, as the sliding block slowly slides in the transparent box, the camera takes pictures of the sliding block. When the bottom of the sliding block moves to the target colored marker bar, the PLC controller will control the two hydraulic rods to close and transmit the image information to the display, allowing the operator to see the adjustment status of the adjustment components.
[0019] 4. When using this invention, the forward and reverse motors are restarted, driving the drive gear to rotate in the opposite direction, which in turn drives the ring gear and the two arc-shaped tracks to rotate in the opposite direction. This causes the two push rods to gradually slide into the corresponding arc-shaped tracks and push the push rods to gradually move towards the reinforcing rod. At the same time, the connecting block and the moving rod are pushed to move, further pushing the locking block into the corresponding limiting groove to limit the reinforcing rod. Through the limiting component, the two reinforcing rods can be fixed in place, thereby providing auxiliary support for the molding head, improving its firmness and stability, and reducing shaking and instability during the molding process. Attached Figure Description
[0020] Figure 1 This is a perspective view (a) of a thermal insulation rubber and plastic board molding machine according to the present invention; Figure 2 This is a perspective view (II) of a thermal insulation rubber and plastic board molding machine according to the present invention; Figure 3 This is a schematic diagram of the square tube structure in a thermal insulation rubber and plastic board molding machine according to the present invention; Figure 4 This is a schematic diagram of the U-shaped plate in a thermal insulation rubber and plastic board molding machine according to the present invention; Figure 5 This is a schematic diagram of the internal structure of the processing box in a thermal insulation rubber and plastic board molding machine according to the present invention; Figure 6 This is a schematic diagram of the annular adsorption bed in a thermal insulation rubber and plastic board molding machine according to the present invention; Figure 7 This is a schematic diagram of the adjusting component in the thickness control pressure head of a thermal insulation rubber and plastic board molding machine according to the present invention; Figure 8 This is a cross-sectional schematic diagram of the ring gear in the thickness control pressure head of a thermal insulation rubber and plastic board molding machine according to the present invention; Figure 9 This is a cross-sectional schematic diagram of the moving plate in the thickness control pressure head of a thermal insulation rubber and plastic board molding machine according to the present invention; Figure 10 This is a schematic diagram of the reinforcing rod in the thickness control pressure head of a thermal insulation rubber and plastic board molding machine according to the present invention; Figure 11 This is a cross-sectional view of the transparent box in the thickness control press head of the thermal insulation rubber and plastic board molding machine of the present invention; Figure 12 This is a schematic diagram of the drive gear in the thickness control pressure head of a thermal insulation rubber and plastic board molding machine according to the present invention.
[0021] In the diagram: 1. Frame; 2. Heating assembly; 201. Lower mold body; 202. Temperature sensor; 203. U-shaped plate; 204. Heating plate; 205. Inspection door; 206. Suction port; 207. Heating chamber; 3. Processing assembly; 301. Fan; 302. Exhaust pipe; 303. Connecting pipe; 304. Square tube; 305. Processing box; 306. Fixing ring; 307. Exhaust port; 308. Threaded cap; 309. Fixing pipe; 310. Suction hood; 311. Annular adsorption bed; 312. Rotating rod; 313. Arc blade; 4. Adjustment assembly; 401. Protective frame; 402. Molding head; 403. Annular plate; 404. Hydraulic rod; 405. Reinforcing rod; 406. Detection plate; 407. Fixing block; 408. Movable rod; 409. Through 410. Surface box; 411. Colored marking strip; 412. Camera; 413. Mounting block; 414. Limiting groove; 415. Sliding block; 5. Limiting assembly; 501. Support frame; 502. Forward and reverse motor; 503. Ring gear; 504. Annular groove; 505. Limiting rod; 506. Arc track; 507. Moving block; 508. Moving rod; 509. Connecting block; 510. Spring; 511. Top rod; 512. Support block; 513. Locking block; 514. Drive gear; 515. Support shaft; 516. Fixed shaft; 6. Molding assembly; 601. Top plate; 602. Reinforcing rod; 603. Hydraulic cylinder; 604. Moving plate; 605. Slide groove; 606. Moving groove; 7. Temperature controller; 8. PLC controller; 9. Control panel; 10. Display. Detailed Implementation
[0022] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0023] Example 1: Please refer to Figures 1-12This invention provides a technical solution: a heat-insulating rubber and plastic board molding machine, comprising: a frame 1, a heating component 2 fixedly installed at the center of the top of the frame 1, and a processing component 3 disposed on the rear surface of the frame 1; the heating component 2 includes a lower mold body 201, and a heating chamber 207 is formed inside the lower mold body 201; the processing component 3 includes a fan 301, an air outlet pipe 302 fixedly connected to the output end of the fan 301, two fixing rings 306 fixedly installed on the rear surface of the frame 1, a processing box 305 fixedly installed inside the two fixing rings 306, and an annular adsorption bed 311 disposed inside the processing box 305. The outer surface of the treatment box 305 has an exhaust port 307. A rotating rod 312 is movably embedded inside the annular adsorption bed 311. Multiple arc-shaped blades 313 are fixedly installed on the outer surface of the rotating rod 312. A threaded cap 308 is threaded onto the front surface of the treatment box 305. One end of the rotating rod 312 is movably embedded in the rear wall inside the treatment box 305, and the other end is movably embedded in the front wall inside the threaded cap 308. One end of the exhaust pipe 302 is fixedly inserted into the interior of the treatment box 305. A connecting pipe 303 is fixedly connected to the output end of the fan 301. One end of the connecting pipe 303 is fixedly connected to... A square tube 304 has multiple fixed tubes 309 fixedly connected to its outer surface. One end of each fixed tube 309 is fixedly connected to a suction hood 310. Suction holes 206 are provided on the inner walls of the four sides of the lower mold body 201 near the top. One end of each fixed tube 309 is fixedly inserted into the heating chamber 207. The outer surfaces of the suction hoods 310 are fixedly installed on the inner walls of the heating chamber 207 near the suction holes 206. The outer surface of the square tube 304 is fixedly installed on the outer surface of the lower mold body 201 near the top. The bottom of the fan 301 is fixedly installed on the top of the frame 1. Near the rear surface, a control panel 9 is installed on one outer surface of the frame 1. A display 10 is installed on the front surface of the control panel 9. A temperature controller 7 is installed on the rear wall inside the frame 1. A PLC controller 8 is installed on the rear wall inside the frame 1 away from the temperature controller 7. A U-shaped plate 203 is fixedly installed inside the heating chamber 207. An electric heating plate 204 is installed on the top of the U-shaped plate 203. An inspection door 205 is installed on the front surface of the lower mold body 201 by screws. A temperature sensor 202 is installed on one outer surface of the lower mold body 201. The detection head of the temperature sensor 202 is fixedly inserted into the interior of the heating chamber 207.
[0024] The working principle of this embodiment is as follows: During use, the heating plate 204 is activated via the control panel 9 to generate heat, which is then transferred to the lower mold body 201. The temperature sensor 202 detects the temperature in the heating chamber 207 and transmits the detected temperature data to the temperature controller 7 via an electrical signal for identification and comparison. When the temperature is abnormal, the temperature controller 7 controls the power of the heating plate 204 to prevent overheating, which could cause the lower mold body 201 to overheat and affect the molding process of the rubber and plastic raw materials. The heating component 2 allows the lower mold body 201 to be maintained within a certain temperature range. The material flows more easily during molding of rubber and plastic raw materials, improving the efficiency and quality of molding. The blower 301 is started in advance. Workers place the softened rubber and plastic raw material into the lower mold body 201. Under the suction of the blower 301, the odor emitted from the rubber and plastic raw material in the lower mold body 201 is drawn through the suction holes 206 into multiple suction hoods 310. Then, it enters the square tube 304 through the fixed tube 309, and then into the connecting tube 303. Finally, the odorous gas is drawn into the treatment box 305 through the exhaust pipe 302. The annular adsorption bed 311 contains an adsorbent. The structure of the annular adsorption bed 311 is as follows: Figure 6 As shown, one end of the outlet pipe 302 is located at and in contact with the opening of the annular adsorption bed 311, and is limited by the annular adsorption bed 311 to prevent accidental rotation. The outlet pipe 302 faces the arc-shaped blades 313, which facilitates the outlet pipe 302 to spray the drawn gas downwards. The sprayed airflow drives the arc-shaped blades 313 to rotate, which in turn drives the rotating rod 312 to rotate, thereby realizing the rotation of multiple arc-shaped blades 313. As the arc-shaped blades 313 rotate, they can drive the sprayed odor gas to rotate inside the annular adsorption bed 311. The odor gas enters the annular adsorption bed 311 along the arc of the arc-shaped blades 313, and its interior... The adsorbent adsorbs odorous substances into its porous structure through surface adsorption, reducing odor emission. The rotation of the arc-shaped blades 313 drives gas flow, which is conducive to the full adsorption of odorous gases and improves the adsorption effect. The treated air is discharged through the exhaust port 307. Under the action of the treatment component 3, the gas treatment effect is achieved, reducing air pollution and the impact on human health. This solves the problem that rubber materials will produce odors during the use of the insulation rubber and plastic board molding machine, which will be emitted into the air, causing a decline in air quality and adversely affecting the health of workers, easily causing symptoms such as respiratory discomfort and nausea.
[0025] Example 2: According to Figures 1-12As shown, a thickness control press head for a thermal insulation rubber and plastic board molding machine includes: a molding assembly 6 is installed on the top of the frame 1, and an adjustment assembly 4 is installed inside the molding assembly 6; the molding assembly 6 includes a top plate 601, and reinforcing rods 602 are fixedly installed at the bottom of the top plate 601 near the four corners; a movable plate 604 is movably sleeved on the outer surface of the multiple reinforcing rods 602; a hydraulic cylinder 603 is fixedly installed at the center of the bottom of the top plate 601; the output end of the hydraulic cylinder 603 is fixedly installed at the center of the top of the movable plate 604; and the bottom ends of the multiple reinforcing rods 602 are respectively fixedly installed at the four corners of the top of the frame 1; the adjustment assembly 4 includes a protective frame 401, and a molding head 402 is movably embedded inside the protective frame 401; two reinforcing rods are fixedly installed on the top of the molding head 402. 405. An annular plate 403 is movably fitted onto the outer surface of the hydraulic cylinder 603. Two hydraulic rods 404 are fixedly installed on the top of the movable plate 604 near the hydraulic cylinder 603. The bottoms of the two hydraulic rods 404 are fixedly installed on the bottom of the annular plate 403. Multiple mounting blocks 412 are fixedly installed on the bottom of the annular plate 403. The mounting blocks 412 are evenly divided into two groups. The tops of two reinforcing rods 405 are respectively connected to the outer surfaces of the two groups of mounting blocks 412 by bolts. A fixing block 407 is fixedly installed on the top of the annular plate 403 near one of the reinforcing rods 405. A movable rod 408 is fixedly installed on the bottom of the fixing block 407. The outer surface of the movable rod 408 is movably embedded inside the annular plate 403, and the bottom end of the movable rod 408 is fixed. A sliding block 414 is installed. A transparent box 409 is fixedly installed on the top of the movable plate 604 near one of the reinforcing rods 405. The bottom end of the movable rod 408 extends movably into the interior of the transparent box 409. The outer surface of the sliding block 414 is movably embedded in the interior of the transparent box 409. Multiple colored marking strips 410 are provided on the front surface of the transparent box 409. A detection plate 406 is fixedly installed on the bottom of the annular plate 403 near the transparent box 409. A camera 411 is installed inside the detection plate 406. The top of the protective frame 401 is bolted to the top surface inside the movable plate 604. The top ends of the two reinforcing rods 405 extend movably through the protective frame 401 and the movable plate 604 to the top. A limiting component 5 is provided on the top of the movable plate 604. The system includes a support frame 501, with a forward / reverse motor 502 fixedly mounted on its top. A drive gear 514 is fixedly mounted on the output end of the motor 502. A ring gear 503 meshes with the outer surface of the drive gear 514. Two arc-shaped tracks 506 are fixedly mounted on the inner wall of the ring gear 503. The bottom of the support frame 501 is fixedly mounted on the top of a movable plate 604 near its rear surface. The outer surface of the drive gear 514 is movably embedded inside the support frame 501. A support shaft 515 is fixedly mounted on the bottom end of the drive gear 514. The bottom end of the support shaft 515 is movably embedded on the top of the movable plate 604. Multiple fixed shafts 516 are fixedly mounted on the bottom of the ring gear 503. A sliding groove 605 is provided on the top of the movable plate 604.The bottom ends of multiple fixed shafts 516 are movably embedded inside the slide groove 605. An annular groove 504 is formed on the top of the ring gear 503. Multiple limiting rods 505 are movably embedded inside the annular groove 504. The bottom ends of the multiple limiting rods 505 are fixedly installed on the top of the movable plate 604. Two movable grooves 606 are formed on the top of the movable plate 604 near the two reinforcing rods 405. The multiple movable grooves 606 are evenly divided into two groups. Movable blocks 507 are movably embedded inside the two groups of movable grooves 606. Movable rods 508 are fixedly installed on one outer surface of each of the two movable blocks 507. Connecting blocks 509 are fixedly installed at one end of each of the two movable rods 508. Top rods 511 are fixedly installed on one outer surface of each of the two connecting blocks 509. One end of each of the two moving rods 508 is movably embedded inside the two arc-shaped tracks 506. Support blocks 512 are movably fitted onto the outer surfaces of both moving rods 508. The bottoms of the two support blocks 512 are fixedly installed on the top of the moving plate 604. Springs 510 are movably fitted onto the outer surfaces of both moving rods 508 near one end. One end of each spring 510 is fixedly installed on the other outer surface of each of the two connecting blocks 509, and the other end is fixedly installed on the outer surfaces of the two support blocks 512. Locking blocks 513 are fixedly installed on the other outer surface of each of the two moving blocks 507. Multiple limiting grooves 413 are formed on the outer surfaces of both reinforcing rods 405, and the outer surfaces of the two locking blocks 513 are movably embedded inside two of these limiting grooves 413.
[0026] The working principle of this embodiment is as follows: When in use, the forward and reverse motor 502 is started. The output end of the forward and reverse motor 502 drives the drive gear 514 to rotate, which in turn drives the ring gear 503 meshing with it to rotate. At the same time, multiple fixed shafts 516 rotate inside the slide groove 605. The ring gear 503 is engaged by the limit rod 505 and the ring groove 504 to improve its rotational stability. Under the rotation of the ring gear 503, the two arc-shaped tracks 506 rotate together, causing the two push rods 511 to slide out from the two arc-shaped tracks 506 respectively. At this time, the spring 510 loses its compression and begins to rebound, pushing the connecting block 509 outward and driving the moving rod 508 to move outward. At the same time, it pulls the moving block 507. The sliding block 513 is pulled out of the limiting groove 413 by sliding in the moving groove 606. At this time, the two reinforcing rods 405 lose the limitation of the locking block 513 and become movable. Then, the two hydraulic rods 404 are activated at the same time, pulling the annular plate 403 to move slowly downward, which in turn drives the two reinforcing rods 405 to move slowly downward, further pushing the molding head 402 to move slowly downward in the protective frame 401. As the annular plate 403 moves, it drives the fixed block 407 and the movable rod 408 to move downward synchronously, so that the sliding block 414 slides slowly downward in the transparent box 409. The camera 411 is activated in advance. The annular plate 403 drives the detection plate 406 to move downward together, and keeps the camera 411 in a horizontal position with the sliding block 414. The camera 411 captures an image of the sliding block 414 and transmits the captured image information to the PLC controller 8 via an electrical signal. The PLC controller 8 is pre-programmed with an image of the sliding block 414 moving to the target colored marker bar 410. The PLC controller 8 identifies and analyzes the received image information. When the bottom of the sliding block 414 moves to the target colored marker bar 410, the PLC controller 8 controls the two hydraulic rods 404 to close and transmits the image information to the display 10 so that the operator can see the adjustment status of the adjustment component 4. At this time, the reinforcing rod 405 moves downward to the target position, and the locking block 513 aligns with the corresponding limiting groove 413, further realizing the high-pressure adjustment of the molding head 402. The height of the molding head 402 is adjusted to decrease, increasing its depth within the lower mold body 201. This makes it easier for the rubber and plastic material to thin out during molding, thus reducing its thickness and achieving the effect of adjusting the height of the molding head 402. This further adjusts the material molding thickness. Next, the forward and reverse motor 502 is restarted. The reverse rotation of the output of the forward and reverse motor 502 drives the drive gear 514 to rotate in the opposite direction, which in turn drives the ring gear 503 and the two arc-shaped tracks 506 to rotate in the opposite direction. This causes the two ejector rods 511 to gradually slide into the corresponding arc-shaped tracks 506 and slide along the arc-shaped inner wall of the tracks 506, gradually pushing the ejector rods 511 towards the reinforcing rod 405. Simultaneously, this pushes the connecting block 509 and the moving rod 508 to move, compressing the spring 510.Further pushing the moving block 507 moves the locking block 513 into the corresponding limiting groove 413, limiting the reinforcing rod 405. The limiting component 5 assists in fixing the two reinforcing rods 405, thereby providing auxiliary support for the molding head 402, improving its firmness and stability, reducing shaking and instability during molding. This solves the problem that the molding head height and the thickness of the molded rubber and plastic products are relatively fixed in the molding machine. When it is necessary to adjust the molding thickness of the rubber and plastic products, the method of replacing the molding head with one of different heights is generally used, which is cumbersome, time-consuming, and affects the molding efficiency of rubber and plastic sheets.
[0027] In this invention, during use, the temperature sensor 202, heating plate 204, fan 301, hydraulic rod 404, camera 411, forward / reverse motor 502, hydraulic cylinder 603, temperature controller 7, PLC controller 8, display 10, and control panel 9 are electrically connected. The control panel 9 sends corresponding operation commands to the PLC controller 8, which then activates or deactivates the corresponding equipment based on the received commands. Each transparent box 409 has multiple colored marker strips 410, each a different color from top to bottom. Multiple limiting grooves 413 are provided on the outer surface of the reinforcing rod 405, with a locking block 513 embedded in the lowest limiting groove 413. At this time, the bottom of the sliding block 414 is aligned with the uppermost colored marker strip 410, and the camera 411 is aligned with the sliding block 414. The control panel 9 activates the heating plate 204 to generate heat, which is then transferred to the lower mold body 201. The temperature sensor 202... 2. The temperature in the heating chamber 207 is detected, and the detected temperature data is transmitted to the temperature controller 7 via an electrical signal for identification and comparison. When the temperature is abnormal, the temperature controller 7 will control the power of the heating plate 204 to avoid overheating, which would cause the lower mold body 201 to be too hot and affect the molding of rubber and plastic raw materials. The heating component 2 can keep the lower mold body 201 within a certain temperature range, which makes it easier for the rubber and plastic raw materials to flow during molding, improving the efficiency and quality of molding. The blower 301 is started in advance, and the operator puts the softened rubber and plastic raw materials into the lower mold body 201. Under the suction of the blower 301, the odor emitted by the rubber and plastic raw materials in the lower mold body 201 is drawn into multiple suction hoods 310 through the suction hole 206, and then enters the square tube 304 through the fixed tube 309, and then enters the connecting tube 303. The odor gas is then sent to the treatment box 305 through the exhaust pipe 302. The annular adsorption bed 311 is equipped with an adsorbent. The structure of the annular adsorption bed 311 is as follows. Figure 6As shown, one end of the outlet pipe 302 is located at and in contact with the opening of the annular adsorption bed 311, and is limited by the annular adsorption bed 311 to prevent accidental rotation. The outlet pipe 302 faces the arc-shaped blades 313, which facilitates the outlet pipe 302 to spray the drawn gas downwards. The sprayed airflow drives the arc-shaped blades 313 to rotate, which in turn drives the rotating rod 312 to rotate, thereby realizing the rotation of multiple arc-shaped blades 313. As the arc-shaped blades 313 rotate, they can drive the sprayed odor gas to rotate inside the annular adsorption bed 311. The odor gas enters the annular adsorption bed 311 along the arc of the arc-shaped blades 313. The adsorbent inside adsorbs the odor substances into its pore structure through surface adsorption, reducing the emission of odor. The rotation of the arc-shaped blade 313 drives the gas flow, which is beneficial for fully adsorbing odor gases and improving the adsorption effect. The treated air is discharged through the exhaust port 307. Under the action of the treatment component 3, the gas treatment effect is achieved, reducing air pollution and the impact on human health. Then, the hydraulic cylinder 603 is activated, pushing the moving plate 604 downward, which in turn moves the limiting component 5 and the adjusting component 4 downward, so that the molding head 402 moves into the lower mold body 201 to mold the rubber and plastic raw material inside. When the molding head 402 needs to be adjusted, the forward and reverse motor 502 is activated. The rotation path of the output end of the forward and reverse motor 502 is preset. When the output end rotates to the preset path, it will automatically stop. When the forward / reverse motor 502 is restarted, its output end rotates in the opposite direction. The output end of the forward / reverse motor 502 extends into the support frame 501, driving the drive gear 514 to rotate, which in turn drives the ring gear 503 meshing with it to rotate. Simultaneously, multiple fixed shafts 516 rotate within the slide groove 605. The engagement of the limit rod 505 and the ring groove 504 improves the stability of the ring gear 503's rotation. The rotation of the ring gear 503 drives the two arc-shaped tracks 506 to rotate, causing the two push rods 511 to slide out from the two arc-shaped tracks 506 respectively. At this point, the spring 510 loses its compression and begins to rebound, pushing the connecting block 509 outwards. This causes the moving rod 508 to move outward, simultaneously pulling the moving block 507 to slide in the moving groove 606, further pulling the locking block 513 out of the limiting groove 413. At this point, the two reinforcing rods 405 lose the limiting effect of the locking block 513 and become movable. Then, the two hydraulic rods 404 are activated simultaneously. The output ends of the two hydraulic rods 404 move slowly, pulling the annular plate 403 to slowly move downward on the outer surface of the hydraulic cylinder 603. The reinforcing rods 405 are fixed to the mounting block 412 with bolts, thereby causing the two reinforcing rods 405 to slowly move downward, further pushing the molding head 402 to slowly move downward in the protective frame 401. As the annular plate 403 moves, it also causes the fixed block 407 and the moving rod 408 to move downward synchronously.The sliding block 414 slowly slides downwards in the transparent box 409. The camera 411 is activated in advance, and the annular plate 403 moves the detection plate 406 downwards together, keeping the camera 411 horizontal with the sliding block 414. The camera 411 captures an image of the sliding block 414 and transmits the captured image information to the PLC controller 8 via an electrical signal. The PLC controller 8 is pre-programmed with the image of the sliding block 414 moving to the target colored marker bar 410. The PLC controller 8 identifies and analyzes the received image information. When the bottom of the sliding block 414 reaches the target colored marker bar 410, the PLC controller 8 controls the two hydraulic rods 404 to close and transmits the image information to the display 10, allowing the operator to see the adjustment status of the adjustment component 4. At this time, the reinforcing rod 405 moves downwards to the target position, and the locking block 513 aligns with the corresponding limiting groove 413, further adjusting the height of the molding head 402, lowering its height, and allowing it to enter the next... The increased depth in the mold body 201 makes it easier for the rubber and plastic raw material to become thinner during molding, thus reducing its thickness. This allows for adjustment of the height of the molding head 402, further enabling adjustment of the material molding thickness. Then, the forward and reverse motor 502 is restarted. The reverse rotation of the output end of the forward and reverse motor 502 drives the drive gear 514 to rotate in the reverse direction, which in turn drives the ring gear 503 and the two arc-shaped tracks 506 to rotate in the reverse direction. This causes the two ejector rods 511 to gradually slide into the corresponding arc-shaped tracks 506 and move along the arc... The sliding of the arc-shaped inner wall of the track 506 gradually pushes the push rod 511 towards the reinforcing rod 405, simultaneously moving the connecting block 509 and the moving rod 508, and compressing the spring 510. This further pushes the moving block 507, moving the locking block 513 into the corresponding limiting groove 413, thus limiting the reinforcing rod 405. The limiting component 5 provides auxiliary fixation for the two reinforcing rods 405, thereby providing auxiliary support for the molding head 402, improving its firmness and stability, and reducing wobbling and instability during the molding process.
[0028] The wiring diagrams for the temperature sensor 202, heating plate 204, fan 301, hydraulic rod 404, camera 411, forward / reverse motor 502, hydraulic cylinder 603, temperature controller 7, PLC controller 8, control panel 9, and display 10 in this invention are common knowledge in the field, and their working principles are known technologies. The appropriate models are selected based on actual use. Therefore, the control methods and wiring arrangements for the temperature sensor 202, heating plate 204, fan 301, hydraulic rod 404, camera 411, forward / reverse motor 502, hydraulic cylinder 603, temperature controller 7, PLC controller 8, control panel 9, and display 10 will not be explained in detail.
[0029] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A thermal insulation rubber-plastic board molding machine, characterized in that, include: A frame (1) is provided with a heating component (2) fixedly installed at the center of the top of the frame (1) and a processing component (3) is provided on the rear surface of the frame (1). The heating assembly (2) includes a lower mold body (201), and a heating cavity (207) is provided inside the lower mold body (201). The processing component (3) includes a fan (301), the output end of which is fixedly connected to an air outlet pipe (302). Two fixing rings (306) are fixedly installed on the rear surface of the frame (1). A processing box (305) is fixedly installed inside the two fixing rings (306). An annular adsorption bed (311) is arranged inside the processing box (305). An exhaust hole (307) is opened on the outer surface of the processing box (305). The inner surface of the annular adsorption bed (311) is... The part is movably embedded with a rotating rod (312), and multiple arc-shaped blades (313) are fixedly installed on the outer surface of the rotating rod (312). The front surface of the processing box (305) is threaded with a threaded cover (308). One end of the rotating rod (312) is movably embedded in the rear surface wall inside the processing box (305), and the other end of the rotating rod (312) is movably embedded in the front surface wall inside the threaded cover (308). One end of the air outlet pipe (302) is fixedly inserted into the interior of the processing box (305).
2. The thermal insulation rubber-plastic board molding machine according to claim 1, characterized in that: The output end of the fan (301) is fixedly connected to a connecting pipe (303), one end of the connecting pipe (303) is fixedly connected to a square pipe (304), the outer surface of the square pipe (304) is fixedly connected to multiple fixed pipes (309), one end of each of the multiple fixed pipes (309) is fixedly connected to a suction hood (310), the four inner walls of the lower mold body (201) are provided with suction holes (206) near the top, one end of each of the multiple fixed pipes (309) is fixedly inserted into the interior of the heating chamber (207), the outer surfaces of the multiple suction hoods (310) are fixedly installed on the inner wall of the heating chamber (207) near the multiple suction holes (206), the outer surface of the square pipe (304) is fixedly installed on the outer surface of the lower mold body (201) near the top, and the bottom of the fan (301) is fixedly installed on the top of the frame (1) near the rear surface.
3. The thermal insulation rubber-plastic board molding machine according to claim 2, characterized in that: A control panel (9) is provided on one outer surface of the frame (1), a display (10) is provided on the front surface of the control panel (9), a temperature controller (7) is provided on the rear wall inside the frame (1), and a PLC controller (8) is provided on the rear wall inside the frame (1) away from the temperature controller (7).
4. The thermal insulation rubber-plastic board molding machine according to claim 3, characterized in that: A U-shaped plate (203) is fixedly installed inside the heating chamber (207). An electric heating plate (204) is provided on the top of the U-shaped plate (203). An inspection door (205) is installed on the front surface of the lower mold body (201) by screws. A temperature sensor (202) is provided on one side of the outer surface of the lower mold body (201). The detection head of the temperature sensor (202) is fixedly inserted into the interior of the heating chamber (207).
5. A thickness control pressure head for a thermal insulation rubber-plastic board molding machine, characterized in that, The thermal insulation rubber and plastic board molding machine according to claim 4 is used, comprising: a molding assembly (6) is provided on the top of the frame (1), and an adjustment assembly (4) is provided inside the molding assembly (6). The molding assembly (6) includes a top plate (601), and reinforcing rods (602) are fixedly installed at the bottom of the top plate (601) near the four corners. A movable plate (604) is movably sleeved on the outer surface of the multiple reinforcing rods (602). A hydraulic cylinder (603) is fixedly installed at the center of the bottom of the top plate (601). The output end of the hydraulic cylinder (603) is fixedly installed at the center of the top of the movable plate (604). The bottom ends of the multiple reinforcing rods (602) are respectively fixedly installed at the four corners of the top of the frame (1). The adjustment component (4) includes a protective frame (401), a molding head (402) is movably embedded inside the protective frame (401), two reinforcing rods (405) are fixedly installed on the top of the molding head (402), and an annular plate (403) is movably sleeved on the outer surface of the hydraulic cylinder (603).
6. The thickness control pressure head of the thermal insulation rubber and plastic board molding machine according to claim 5, characterized in that: Two hydraulic rods (404) are fixedly installed on the top of the movable plate (604) near the hydraulic cylinder (603). The bottoms of the two hydraulic rods (404) are fixedly installed on the bottom of the annular plate (403). Multiple mounting blocks (412) are fixedly installed on the bottom of the annular plate (403). The multiple mounting blocks (412) are divided into two groups. The tops of the two reinforcing rods (405) are respectively connected to the outer surfaces of the two groups of mounting blocks (412) by bolts. A fixing block (407) is fixedly installed on the top of the annular plate (403) near one of the reinforcing rods (405). A movable rod (408) is fixedly installed on the bottom of the fixing block (407). The outer surface of the movable rod (408) is movably embedded in the interior of the annular plate (403). A sliding block (414) is fixedly installed on the bottom end of the movable rod (408).
7. The thickness control pressure head of the thermal insulation rubber and plastic board molding machine according to claim 6, characterized in that: A transparent box (409) is fixedly installed on the top of the movable plate (604) near one of the reinforcing rods (405). The bottom end of the movable rod (408) extends movably into the interior of the transparent box (409). The outer surface of the sliding block (414) is movably embedded in the interior of the transparent box (409). Multiple colored marking strips (410) are provided on the front surface of the transparent box (409). A detection plate (406) is fixedly installed on the bottom of the annular plate (403) near the transparent box (409). A camera (411) is provided inside the detection plate (406). The top of the protective frame (401) is bolted to the top surface inside the movable plate (604). The top ends of the two reinforcing rods (405) extend movably through the protective frame (401) and the movable plate (604) to the top.
8. The thickness control pressure head of the thermal insulation rubber and plastic board molding machine according to claim 7, characterized in that: A limiting component (5) is provided on the top of the movable plate (604). The limiting component (5) includes a support frame (501). A forward and reverse motor (502) is fixedly installed on the top of the support frame (501). A drive gear (514) is fixedly installed on the output end of the forward and reverse motor (502). A ring gear (503) is meshed with the outer surface of the drive gear (514). Two arc-shaped tracks (506) are fixedly installed on the inner wall of the ring gear (503). The support frame (501) The bottom of the drive gear (514) is fixedly installed on the top of the movable plate (604) near the rear surface. The outer surface of the drive gear (514) is movably embedded in the inside of the support frame (501). The bottom end of the drive gear (514) is fixedly installed with a support shaft (515). The bottom end of the support shaft (515) is movably embedded in the top of the movable plate (604). The bottom of the ring gear (503) is fixedly installed with multiple fixed shafts (516). The top of the movable plate (604) is provided with a sliding groove (605).
9. The thickness control pressure head of the thermal insulation rubber and plastic board molding machine according to claim 8, characterized in that: The bottom ends of the multiple fixed shafts (516) are movably embedded inside the slide groove (605). The top of the ring gear (503) is provided with an annular groove (504). Multiple limiting rods (505) are movably embedded inside the annular groove (504). The bottom ends of the multiple limiting rods (505) are fixedly installed on the top of the movable plate (604). The top of the movable plate (604) is provided with two movable grooves (606) near the two reinforcing rods (405). The multiple movable grooves (606) 06) Divided into two groups, each group of moving slots (606) has a moving block (507) movably embedded inside. Each of the two moving blocks (507) has a moving rod (508) fixedly installed on one side of its outer surface. Each of the two moving rods (508) has a connecting block (509) fixedly installed at one end. Each of the two connecting blocks (509) has a top rod (511) fixedly installed on one side of its outer surface. Each of the two top rods (511) has one end movably embedded inside the two arc-shaped tracks (506).
10. The thickness control pressure head of the thermal insulation rubber and plastic board molding machine according to claim 9, characterized in that: Support blocks (512) are movably fitted on the outer surfaces of the two moving rods (508). The bottoms of the two support blocks (512) are fixedly installed on the top of the moving plate (604). Springs (510) are movably fitted on the outer surfaces of the two moving rods (508) near one end. One end of the two springs (510) is fixedly installed on the other outer surface of the two connecting blocks (509). The other end of the two springs (510) is fixedly installed on the outer surfaces of the two support blocks (512). A locking block (513) is fixedly installed on the other outer surface of the two moving blocks (507). Multiple limiting grooves (413) are opened on the outer surfaces of the two reinforcing rods (405). The outer surfaces of the two locking blocks (513) are movably embedded in the interior of two of the limiting grooves (413).
Citation Information
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