Special-shaped curtain wall aluminum plate machining adjusting device

Abstract

The invention relates to the technical field of aluminum plate machining, and discloses a special-shaped curtain wall aluminum plate machining adjusting device which comprises a mounting plate, and supporting columns are fixedly connected to the four corners of the bottom of the mounting plate. According to the special-shaped curtain wall aluminum plate clamping device, an aluminum plate workpiece is stably clamped and accurately positioned, waste parts are reduced, the irregular appearance of a special-shaped curtain wall aluminum plate is specifically adapted through a workbench, a second air cylinder, a fixing block, a moving rod, a spring, a third connecting rod, a U-shaped block, a fixing wheel, a directional wheel and other structures of the special-shaped clamping assembly, and the second air cylinder drives the moving rod to drive the U-shaped block to flexibly adjust the clamping angle; the U-shaped block can be tightly attached to the curved surface or broken line contour of the special-shaped aluminum plate, the directional wheel is matched for auxiliary positioning, multi-point uniform clamping is achieved, deviation and shaking of the aluminum plate in the machining process are thoroughly avoided, the machining precision is improved, meanwhile, the spring can conduct elastic buffering in the clamping process, internal stress generated in the machining process is effectively released, and the machining quality is improved. Deformation of the aluminum plate due to stress accumulation is prevented, and the workpiece machining quality is guaranteed.

Description

Technical Field

[0001] This invention relates to the field of aluminum plate processing technology, and in particular to an adjustment device for processing irregularly shaped curtain wall aluminum plates. Background Technology

[0002] Irregularly shaped aluminum curtain wall panels are a type of non-standardized aluminum alloy sheet used for architectural curtain wall decoration. Their core characteristic is that they depart from the traditional rectangular and flat shapes, adapting to architectural design needs with customized irregular structures. They are a key material for achieving unique aesthetic appeal and spatial expression in modern architectural curtain walls. Irregularly shaped aluminum curtain wall panels require processing and adjustment devices, primarily due to the contradiction between their structural characteristics and the demands of the processing environment. Traditional processing equipment cannot solve key issues such as precise positioning, stable clamping, stress release, and omnidirectional processing in the processing of irregularly shaped aluminum panels. With the rapid development of the architectural decoration industry, irregularly shaped aluminum curtain wall panels, due to their unique aesthetic appeal and spatial adaptability, are widely used in various landmark buildings, commercial complexes, and other places. However, the irregular shape of these panels presents numerous technical challenges to the processing.

[0003] In existing technologies, traditional aluminum plate processing clamping devices are mostly standardized structures, only suitable for regular-shaped aluminum plates. They have poor adaptability to irregularly shaped aluminum plates, often resulting in uneven force distribution at the clamping points. This leads to the aluminum plate easily shifting and wobbling during processing, significantly reducing processing efficiency, generating a large number of scrap parts, and increasing production costs. Furthermore, the processing of irregularly shaped aluminum plates generates significant internal stress due to cutting and shaping processes. Existing processing devices lack effective stress relief structures, and stress accumulation can easily lead to aluminum plate deformation, potentially causing the aluminum plate to eject from the clamping device. This not only damages the aluminum workpiece and processing head but also poses serious safety hazards. The processing components lack flexibility in movement, making it difficult to cover the complex curved surfaces and dead corners of irregularly shaped aluminum panels. This results in incomplete processing, requiring multiple adjustments to the workpiece position, further reducing processing efficiency. At the same time, the high temperatures generated during processing affect the processing accuracy of the aluminum panels and the lifespan of the processing tools. Traditional cooling methods are mostly fixed-position cooling, which cannot follow the processing trajectory in real time, resulting in poor cooling effects. Although some existing processing devices have attempted to solve the aluminum panel clamping problem, they still have defects such as insufficient clamping stability, inability to release stress, restricted movement of processing components, and untimely cooling, making it difficult to meet the processing requirements of high precision, high efficiency, and high safety for irregularly shaped curtain wall aluminum panels.

[0004] To address the aforementioned issues, a processing and adjustment device for irregularly shaped aluminum curtain wall panels is proposed. Summary of the Invention

[0005] To overcome the above shortcomings, this invention provides an adjustment device for processing irregularly shaped aluminum curtain wall panels. It aims to improve the problems of traditional aluminum plate processing clamping devices, which are standardized structures, poorly adaptable to irregularly shaped aluminum plates, uneven stress distribution leading to easy displacement and a large number of scrap parts, lack of stress relief structures, limited movement of processing components, and untimely cooling, making it difficult to meet the high-precision, high-efficiency, and high-safety processing requirements of irregularly shaped aluminum curtain wall panels.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: an irregularly shaped aluminum panel processing and adjustment device, comprising an installation plate, wherein support columns are fixedly connected to the four bottom corners of the installation plate, and bases are fixedly connected to the bottom of the support columns; a moving component is provided on the top of the installation plate; an adjustment component is provided on the outer wall of the moving component; a connecting block is installed on the inner wall of the adjustment component; a processing component is provided on the front side of the connecting block; a pressing component is provided at the top center of the installation plate; and an irregularly shaped clamping component is provided on the top of the pressing component.

[0007] As a further description of the above technical solution: The movable component includes a mounting frame 1, which is fixedly connected to the top of the mounting plate. A motor 1 is fixedly connected to the rear left end of the mounting frame 1. A drive wheel is fixedly connected to the output end of the motor 1. A belt is fitted on the outer wall of the drive wheel. A driven wheel is fitted on the right side of the inner wall of the belt. A drive rod is fixedly connected to the inner wall of the driven wheel. Multiple limit rods 1 are fixedly connected to both the left and right sides of the inner wall of the mounting frame 1. A threaded rod 1 is fixedly connected to the inner wall of the drive wheel. A moving block is threadedly connected to the outer wall of the threaded rod 1.

[0008] As a further description of the above technical solution: The adjustment assembly includes two connecting plates, both of which are installed on adjacent sides of the moving block. A second motor is fixedly connected to the right side of the connecting plates, and a second threaded rod is fixedly connected to the output end of the second motor. A second limit rod is fixedly connected to adjacent sides of the two connecting plates.

[0009] As a further description of the above technical solution: The processing assembly includes a mounting frame three, which is threaded to the outer wall of a threaded rod two. A motor three is fixedly connected to the top of the mounting frame three, and a threaded rod three is fixedly connected to the output end of the motor three. The outer wall of the threaded rod three is threaded with a limit rod three fixedly connected to both the left and right sides of the inner wall of the mounting frame three. A processing drive device body is installed on the inner wall of the frame, and a cooling pipe is fixedly connected to the bottom of the mounting frame three. A processing head is installed on the bottom of the inner wall of the processing drive device body.

[0010] As a further description of the above technical solution: The clamping assembly includes a base plate, which is fixedly connected to the top center of the mounting plate. Mounting brackets are fixedly connected to the left and right sides of the top of the base plate. Multiple mounting seats are fixedly connected to the front top of the base plate. A connector is rotatably connected to the inner wall of the mounting seat. A connecting rod is rotatably connected to the top of the inner wall of the connector. A pressure block is rotatably connected to the top of the inner wall of the connecting rod. A connecting pad is fixedly connected to the bottom of the pressure block. Connecting rods are rotatably connected to adjacent sides of multiple connectors. Connecting components are rotatably connected to adjacent sides of multiple connecting rods. A cylinder is fixedly connected to the top of the connecting component.

[0011] As a further description of the above technical solution: The irregular clamping assembly includes a worktable, which is fixedly connected to the top of cylinder one. A positioning block is fixedly connected to the rear top of the worktable. Cylinder two is fixedly connected to the rear top of the worktable. A connecting rod three is fixedly connected to the output end of cylinder two. Fixing blocks are fixedly connected to the left and right sides of the rear top of the worktable. A moving rod is slidably connected to the inner wall of the fixing block. A spring is sleeved on the outer wall of the moving rod. Two U-shaped blocks are rotatably connected to the inner wall of the connecting rod three. Multiple fixing rods are fixedly connected to the rear ends of the two U-shaped blocks on their adjacent sides. Two directional wheels are rotatably connected to the front sides of the two U-shaped blocks on their adjacent sides.

[0012] As a further description of the above technical solution: The two movable blocks are slidably connected to the outer wall of the drive rod, the threaded rod is rotatably connected to the left end of the front side of the inner wall of the mounting bracket, and the drive rod is rotatably connected to the right side of the inner wall of the mounting bracket.

[0013] As a further description of the above technical solution: Both of the limiting rods are slidably connected to the inner wall of the frame, and the threaded rod is rotatably connected to the bottom middle of the inner wall of the mounting bracket.

[0014] As a further description of the above technical solution: The workbench is fixedly connected to the top of the two mounting brackets 2. The workbench is installed on the same side of the multiple pressure blocks. The two springs are installed on the front side of the fixed block. The two moving rods are fixedly connected to the rear side of the connecting rod 3.

[0015] The present invention has the following beneficial effects: 1. In this invention, the aluminum plate workpiece is stably clamped and precisely positioned, reducing the generation of scrap parts. The irregular clamping assembly, consisting of a worktable, cylinder two, fixed block, moving rod, spring, connecting rod three, U-shaped block, fixing, and directional wheel, is specifically adapted to the irregular shape of the curtain wall aluminum plate. Cylinder two drives the moving rod to flexibly adjust the clamping angle of the U-shaped block. The U-shaped block can closely fit the curved surface or folded contour of the irregular aluminum plate. With the assistance of the directional wheel for positioning, multi-point uniform clamping is achieved, completely avoiding the offset and shaking of the aluminum plate during processing, significantly reducing the scrap rate and improving processing accuracy. At the same time, the spring can provide elastic buffering during clamping, effectively releasing the internal stress generated during processing, preventing the aluminum plate from deforming due to stress accumulation, and ensuring the processing quality of the workpiece.

[0016] 2. In this invention, the aluminum plate workpiece is clamped and protected, ensuring safety and reliability and preventing accidents. The clamping assembly, including the base plate, mounting base, connector one, connecting rod one, pressure block, connecting rod two, cylinder one, connector two, connecting pad, and mounting bracket two, works in conjunction with the irregular clamping assembly. Cylinder one drives the connecting rod to move the pressure block to flexibly clamp the aluminum plate from above. The connecting pad at the bottom of the pressure block not only increases friction to prevent the aluminum plate from popping out but also prevents the pressure block from scratching the surface of the aluminum plate. At the same time, the clamping force can be precisely adjusted by cylinder one, ensuring clamping stability without damaging the aluminum plate due to excessive pressure. This avoids the risk of the workpiece popping out and damaging the processing head or causing a safety accident, thus improving the safety and reliability of the processing process.

[0017] 3. In this invention, the flexible movement of the processing device enables all-around processing, improving processing efficiency. The multi-directional movement and adjustment of the processing component is achieved through the mounting frame 1, motor 1, threaded rod 1, moving block, limit rod 1, drive wheel, belt, connecting plate of the adjustment component, motor 2, threaded rod 2, and limit rod 2. Motor 1 drives threaded rod 1 to move the moving block horizontally along limit rod 1, and motor 2 drives threaded rod 2 to adjust the height of the processing component vertically. Combined with the threaded rod 3 and limit rod 3 of the processing component itself, the front and rear positions are adjusted. The three components work together to allow the processing head to cover any processing position of the irregularly shaped aluminum plate, eliminating the need for repeated disassembly and adjustment of the workpiece. This completely solves the problem of processing dead angles in traditional equipment and significantly improves processing efficiency.

[0018] 4. In this invention, the aluminum plate workpiece is cooled in real time to ensure accuracy and extend the equipment life. The cooling pipe equipped with the processing component moves synchronously with the processing head and can follow the processing trajectory to accurately cool the processing area in real time, and remove the heat generated during processing. This not only avoids aluminum plate deformation caused by high temperature and ensures processing accuracy, but also reduces the wear of the processing head, extends the service life of the processing drive device body and the processing head, and reduces equipment maintenance costs.

[0019] 5. In this invention, the processing device is highly versatile, easy to operate, and adaptable to various scenarios. The clamping and pressing components can be flexibly adjusted through cylinder and spring structures, enabling it to adapt to aluminum curtain wall panels of different specifications and shapes. There is no need to customize clamps for aluminum panels of specific shapes, which is highly versatile. At the same time, the drive structure can move precisely and adjust conveniently, reducing the labor intensity of operators. It is suitable for various scenarios such as large-scale batch processing and small-batch customized processing, and has broad application prospects. Attached Figure Description

[0020] Figure 1 This is a perspective view of the mounting plate of the irregular-shaped curtain wall aluminum panel processing and adjustment device proposed in this invention; Figure 2 This is a schematic diagram of the connecting block structure of the irregular-shaped curtain wall aluminum panel processing and adjustment device proposed in this invention; Figure 3 This is a schematic diagram of the support column structure of the irregular-shaped curtain wall aluminum panel processing and adjustment device proposed in this invention; Figure 4 This is a schematic diagram of the mounting frame structure of the irregular-shaped curtain wall aluminum panel processing and adjustment device proposed in this invention; Figure 5 This is a schematic diagram of the limiting rod structure of the irregular-shaped curtain wall aluminum panel processing and adjustment device proposed in this invention; Figure 6 This is a schematic diagram of the base plate structure of the irregular-shaped curtain wall aluminum panel processing and adjustment device proposed in this invention; Figure 7 This is a schematic diagram of the mounting frame structure of the irregular-shaped curtain wall aluminum panel processing and adjustment device proposed in this invention; Figure 8 This is a schematic diagram of the workbench structure of the irregular-shaped curtain wall aluminum panel processing and adjustment device proposed in this invention; Figure 9 This is a schematic diagram of the three-structure connecting rod of the irregular-shaped curtain wall aluminum panel processing and adjustment device proposed in this invention; Figure 10 This is a schematic diagram of the cooling pipe structure of the irregular-shaped curtain wall aluminum panel processing and adjustment device proposed in this invention. Figure 11 This is a schematic diagram of the limiting rod structure of the irregular-shaped curtain wall aluminum panel processing and adjustment device proposed in this invention.

[0021] Legend: 1. Mounting plate; 2. Support column; 3. Base; 4. Moving assembly; 401. Mounting bracket one; 402. Motor one; 403. Threaded rod one; 404. Moving block; 405. Limiting rod one; 406. Drive rod; 407. Driven wheel; 408. Belt; 409. Drive wheel; 5. Adjusting assembly; 501. Connecting plate; 502. Motor two; 503. Threaded rod two; 504. Limiting rod two; 6. Connecting block; 7. Pressing assembly; 701. Base plate; 702. Mounting seat; 703. Connector one; 704. Connecting rod one; 705. Pressing block; 706. Connecting rod two; 707. Cylinder 1; 708. Connector 2; 709. Connecting pad; 710. Mounting bracket 2; 8. Irregular clamping assembly; 801. Worktable; 802. Cylinder 2; 803. Fixing block; 804. Moving rod; 805. Spring; 806. Connecting rod 3; 807. U-shaped block; 808. Fixing rod; 809. Directional wheel; 810. Positioning block; 9. Machining assembly; 901. Mounting bracket 3; 902. Motor 3; 903. Threaded rod 3; 904. Limiting rod 3; 905. Cooling pipe; 906. Frame; 907. Machining drive unit body; 908. Machining head. Detailed Implementation

[0022] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0023] Reference Figure 1-11This invention provides an embodiment of an irregularly shaped aluminum panel processing and adjustment device, comprising a mounting plate 1, with support columns 2 fixedly connected to the four bottom corners of the mounting plate 1, and bases 3 fixedly connected to the bottom of the support columns 2. A moving component 4 is provided on the top of the mounting plate 1, an adjusting component 5 is provided on the outer wall of the moving component 4, a connecting block 6 is installed on the inner wall of the adjusting component 5, a processing component 9 is provided on the front side of the connecting block 6, a pressing component 7 is provided at the top center of the mounting plate 1, and an irregularly shaped clamping component 8 is provided on the top of the pressing component 7. This design is to ensure the overall structural stability of the processing device by using high-strength aluminum alloy for the mounting plate 1. The support columns 2 at the four bottom corners of the mounting plate 1 provide stable support for the processing device. The base 3 installed at the bottom increases stability with the ground and prevents displacement of the device during processing. The moving component 4, adjusting component 5, and processing component 9 on the top of the mounting plate 1 make the processing device more flexible. The clamping component 7 and the irregular clamping component 8 are set in the middle of the mounting plate 1 to ensure balanced force. The overall structural design of this aluminum plate processing device provides a stable installation foundation for the moving component 4, adjusting component 5, processing component 9, clamping component 7, and irregular clamping component 8. It also achieves coordinated linkage between the moving component 4, adjusting component 5, processing component 9, clamping component 7, and irregular clamping component 8 through modular layout, effectively solving the problems of poor adaptability and disordered processing of traditional aluminum plate processing devices, and laying a solid structural foundation for high-precision processing of irregular aluminum plates.

[0024] The movable component 4 includes a mounting bracket 401, which is fixedly connected to the top of the mounting plate 1. A motor 402 is fixedly connected to the rear left end of the mounting bracket 401. A drive wheel 409 is fixedly connected to the output end of the motor 402. A belt 408 is fitted onto the outer wall of the drive wheel 409. A driven wheel 407 is fitted onto the right side of the inner wall of the belt 408. A drive rod 406 is fixedly connected to the inner wall of the driven wheel 407. Multiple limit rods 405 are fixedly connected to both the left and right sides of the inner wall of the mounting bracket 401. A threaded rod 403 is fixedly connected to the inner wall of the drive wheel 409. A moving block 404 is threadedly connected to the outer wall of the threaded rod 403. This design is for the movable component 4. 1. The mounting bracket 401 is welded from channel steel. The length of the mounting bracket 401 is adapted to the top size of the mounting plate 1. The mounting bracket 401 has a reserved limiting groove on the inner side to ensure installation accuracy. The drive wheel 409 and driven wheel 407 at the output end of the motor 402 adopt a synchronous belt pulley structure. The belt 408 enables the drive wheel 409 and driven wheel 407 to transmit power. The inner wall of the moving block 404 on the outer wall of the threaded rod 403 is provided with matching threads. The moving block 404 slides with multiple limiting rods 405. The limiting rods 405 make the moving block 404 more stable during movement. The moving component 4 is driven by the motor 402 and combined with mechanical transmission to realize the precise horizontal movement of the processing component 9, solving the problem of insufficient mobility of traditional equipment.

[0025] The adjustment component 5 includes two connecting plates 501, both of which are mounted on the same side of the moving block 404. A second motor 502 is fixedly connected to the right side of the connecting plates 501, and a threaded rod 503 is fixedly connected to the output end of the second motor 502. Limiting rods 504 are fixedly connected to the same side of the two connecting plates 501. This design ensures that the two connecting plates 501 of the adjustment component 5 are rigidly connected to the moving block 404 by bolts, thereby stabilizing the force transmission of the adjustment component 5. The threaded rod 503 at the output end of the second motor 502 is threadedly connected to the mounting bracket 901. The limiting rods 504 on both sides are optical shaft structures, and the limiting rods 504 slide against the mounting bracket 901 to prevent deflection during adjustment. The adjustment component 5 drives the threaded rod 503 to rotate through the motor, causing the processing component 9 to move smoothly in the vertical direction. This, in conjunction with the moving component 4, achieves adjustment, ensuring comprehensive coverage of the irregular aluminum plate processing area and improving the flexibility of the aluminum plate processing device.

[0026] The processing component 9 includes a mounting bracket 3 901, which is threaded to the outer wall of the threaded rod 2 503. A motor 3 902 is fixedly connected to the top of the mounting bracket 3 901. The output end of the motor 3 902 is fixedly connected to the threaded rod 3 903. A frame 906 is threadedly connected to the outer wall of the threaded rod 3 903. Limiting rods 3 904 are fixedly connected to both the left and right sides of the inner wall of the mounting bracket 3 901. A processing drive device body 907 is installed on the inner wall of the frame 906. A cooling pipe 905 is fixedly connected to the bottom of the mounting bracket 3 901. A processing head 908 is installed on the bottom of the inner wall of the processing drive device body 907. This design is to make the mounting bracket 3 901 of the processing component 9 a frame structure, which combines lightweight and high strength. Motor 3 902 drives threaded rod 3 903 to move frame 906 back and forth. Limiting rods 3 904 are symmetrically distributed to ensure that frame 906 moves without deviation. The machining drive device body 907 is a high-frequency milling drive mechanism. The machining head 908 at the bottom of the machining drive device body 907 can be replaced with milling cutters, drills and other tools according to machining requirements. The cooling pipe 905 at the bottom of the mounting bracket 3 901 is a ring structure, which surrounds the machining head 908. Cooling liquid is sprayed through the built-in nozzle to achieve real-time cooling of the machining trajectory. The machining component 9 not only ensures the multi-directional adjustment accuracy of the machining head 908, but also avoids high-temperature deformation through real-time cooling, extends tool life and ensures machining accuracy.

[0027] The clamping assembly 7 includes a base plate 701, which is fixedly connected to the top center of the mounting plate 1. Mounting brackets 710 are fixedly connected to both the left and right sides of the top of the base plate 701. Multiple mounting seats 702 are fixedly connected to the front top of the base plate 701. A connector 703 is rotatably connected to the inner wall of each mounting seat 702. A connecting rod 704 is rotatably connected to the top of the inner wall of the connector 703. A pressure block 705 is rotatably connected to the top of the inner wall of the connecting rod 704. A connecting pad 709 is fixedly connected to the bottom of the pressure block 705. Connecting rods 706 are rotatably connected to adjacent sides of the multiple connectors 703. Connecting components 708 are rotatably connected to adjacent sides of the multiple connecting rods 706. A cylinder 707 is fixedly connected to the top of the connector 708. The design is such that the surface of the base plate 701 of the clamping assembly 7 is rust-proofed. The mounting bracket 710 on the top of the base plate 701 is a channel steel mounting connection structure used to fix the worktable 801. Multiple mounting seats 702 are evenly distributed on the front and left and right sides of the base plate 701. The connecting piece 703 and the connecting rod 704 are connected by hinges to ensure flexible rotation. The pressure block 705 is a rubber-coated steel structure. The connecting pad 709 at the bottom of the pressure block 705 is made of silicone, which increases friction and avoids scratching the aluminum plate. The cylinder 707 is a double-acting cylinder that drives the pressure block 705 to flexibly clamp through the connecting rod 706 and the connecting piece 708. The clamping assembly 7 can accurately clamp the workpiece from above to prevent it from popping out during processing, taking into account both stability and protection, and improving processing safety.

[0028] The irregular clamping assembly 8 includes a worktable 801, which is fixedly connected to the top of cylinder 1 707. A positioning block 810 is fixedly connected to the rear top of the worktable 801. Cylinder 2 802 is fixedly connected to the rear top of the worktable 801. A connecting rod 3 806 is fixedly connected to the output end of cylinder 2 802. Fixing blocks 803 are fixedly connected to the left and right sides of the rear top of the worktable 801. A moving rod 804 is slidably connected to the inner wall of the fixing block 803. A spring 805 is sleeved on the outer wall of the moving rod 804. Two U-shaped blocks 807 are rotatably connected to the inner wall of the connecting rod 3 806. Multiple fixing rods 808 are fixedly connected to the rear ends of the two U-shaped blocks 807 on their adjacent sides. Two fixing rods 808 are rotatably connected to the front sides of the two U-shaped blocks 807 on their adjacent sides. The directional wheel 809 is designed so that the surface of the worktable 801 of the irregular clamping component 8 is finely ground. The positioning block 810 is a right-angle structure used for the initial positioning of the aluminum plate workpiece. The cylinder 802 drives the connecting rod 806 to move the U-shaped block 807. The moving rod 804 slides with the fixed block 803. The spring 805 on the outer wall of the moving rod 804 provides elastic buffering. The fixed rod 808 on the inner side of the U-shaped block 807 is used to connect and fix the two U-shaped blocks 807. The directional wheel 809 is made of polyurethane to assist in workpiece positioning and reduce friction. The irregular clamping component 8 flexibly adjusts the clamping angle through the U-shaped block 807 to fit the contour of the irregular aluminum plate. With the help of the spring 805, the internal stress is released, which solves the problem of uneven clamping force and deformation, and improves the processing accuracy.

[0029] Two moving blocks 404 are slidably connected to the outer wall of the drive rod 406, the threaded rod 403 is rotatably connected to the left end of the front side of the inner wall of the mounting bracket 401, and the drive rod 406 is rotatably connected to the right side of the inner wall of the mounting bracket 401. This design is to provide smooth and precise horizontal movement support for the adjustment component 5 and the processing component 9, and to ensure the accuracy of the processing trajectory.

[0030] Both limit rods 3904 are slidably connected to the inner wall of frame 906, and threaded rod 3903 is rotatably connected to the bottom middle of the inner wall of mounting bracket 3901. This design is so that when motor 3902 drives threaded rod 3903 to rotate forward and backward, frame 906 drives the processing drive device body 907 and processing head 908 to move back and forth precisely. With the help of horizontal and height adjustment, the processing head 908 can achieve all-round coverage of the complex curved surface of the irregular aluminum plate, solving the problem of processing dead angles.

[0031] The worktable 801 is fixedly connected to the top of the two mounting brackets 710. The worktable 801 is installed on the same side of multiple pressure blocks 705. Two springs 805 are installed on the front side of the fixed block 803. Two moving rods 804 are fixedly connected to the rear side of the connecting rod 806. This design is to enable the clamping assembly and the pressing assembly 7 to work together, ensuring stable workpiece clamping and releasing internal stress through the springs 805 to avoid workpiece deformation and improve processing quality and safety.

[0032] Working principle: The aluminum plate processing device is initialized and prepared by starting the main power supply. Each motor (402), motor (502), motor (902), cylinder (707), and cylinder (802) enters standby mode. Processing parameters are set through the control panel, including the movement trajectory of the processing head 908, the clamping force, and the cooling flow rate. As a result, the moving block 404 of the moving component 4 is in the initial position of the mounting bracket 401. The adjusting component 5 moves the processing component 9 to the initial height above the worktable 801. The pressing block 705 of the clamping component 7 is in the raised state, and the U-shaped block 807 of the irregular clamping component 8 is in the open state, preparing for the placement of the workpiece.

[0033] For initial positioning of the aluminum workpiece, the operator places the irregularly shaped aluminum curtain wall panel to be processed on the top of the worktable 801, with the rear side of the aluminum panel abutting the positioning block 810, thus achieving initial positioning. The right-angle structure of the positioning block 810 ensures accurate placement of the aluminum panel, avoiding deviation of the subsequent processing trajectory. This ensures that the irregular curved surface or polygonal contour of the aluminum panel faces the side of the U-shaped block 807, providing a basis for the clamping assembly to adapt to the workpiece contour.

[0034] The aluminum plate workpiece is clamped by the irregular-shaped clamping assembly 8. Cylinder 2 802 is activated, and its output pushes connecting rod 3 806 forward. Connecting rod 3 806 drives the moving rods 804 on both sides to slide along the inner wall of the fixed block 803. The spring 805 on the outer wall of the moving rod 804 is compressed, generating an elastic reaction force. Simultaneously, connecting rod 3 806 drives two U-shaped blocks 807 towards the aluminum plate. The directional wheel 809 on the inner side of the U-shaped block 807 first contacts the surface of the aluminum plate, rolling to conform to the curved contour of the aluminum plate and guiding the U-shaped block 807 to adjust the clamping angle. When the U-shaped block 807 is fully in contact with the aluminum plate, the inner fixed rod 808 tightly abuts against the surface of the aluminum plate, forming a multi-point uniform clamping. During this process, the elastic buffering effect of the spring 805 can release the local stress generated by clamping in the aluminum plate in real time, while providing a release channel for the internal stress generated during subsequent processing, preventing deformation of the aluminum plate.

[0035] The aluminum plate workpiece is secured by the clamping assembly 7. After the irregular-shaped clamping assembly 8 completes clamping, cylinder 707 is activated, pushing connector 708 downwards. Connector 708 drives multiple connecting rods 706 to rotate synchronously. Connecting rods 706 drive connector 703 to rotate around mounting base 702, which in turn drives pressure block 705 downwards via connecting rod 704. The connecting pad 709 at the bottom of pressure block 705 contacts the top surface of the aluminum plate. The silicone material of the connecting pad 709 increases friction while preventing pressure block 705 from scratching the surface of the aluminum plate. The operator adjusts the working pressure of cylinder 707 via the control panel to ensure moderate clamping force, preventing the aluminum plate from popping out during processing while avoiding damage due to excessive pressure. Thus, the aluminum plate is double-fixed through bottom clamping and top clamping, significantly improving the stability of the processing device.

[0036] The position of the processing component 9 is adjusted for the aluminum plate workpiece. According to the preset processing trajectory, motor 1 402 starts, and its output drives the drive wheel 409 to rotate. The drive wheel 409 drives the driven wheel 407 and the drive rod 406 to rotate synchronously through the belt 408. The threaded rod 1 403 rotates accordingly, and the moving block 404 on its outer wall moves horizontally along the limit rod 1 405, driving the adjustment component 5 and the processing component 9 to move to the first processing position. Subsequently, motor 2 502 starts, driving the threaded rod 2 503 to rotate. The mounting bracket 3 901 moves vertically along the limit rod 2 504, adjusting the height of the processing head 908 to maintain a preset distance from the aluminum plate processing surface. Finally, motor 3 902 starts, driving threaded rod 3 903 to rotate. Frame 906 moves back and forth along limit rod 3 904, precisely adjusting the front and back position of processing head 908, achieving precise alignment of processing head 908 with the processing starting point. Motor 1 402, motor 2 502, and motor 3 902 work together to achieve flexible adjustment of processing component 9 in three-dimensional space, ensuring coverage of all processing areas of the irregular aluminum plate.

[0037] During the machining process of the aluminum plate workpiece and the machining head 908, real-time cooling is implemented. After the machining component 9 is positioned, the machining drive unit 907 starts, driving the machining head 908 to rotate at high speed to perform milling, drilling, and other machining operations on the aluminum plate. During the machining process, the moving component 4 and the adjusting component 5 continuously drive the machining component 9 to move according to a preset trajectory, ensuring that the machining head 908 moves accurately along the complex curved surface of the irregular aluminum plate and avoiding machining dead corners. At the same time, the cooling pipe 905 is connected to the coolant supply system, and the coolant is sprayed onto the machining area through the nozzle at the bottom of the cooling pipe 905. The cooling pipe 905 follows the movement trajectory of the machining head 908 to cool in real time. The coolant quickly removes the heat generated during machining, which not only prevents thermal deformation of the aluminum plate caused by high temperature and ensures machining accuracy, but also reduces the wear of the machining head 908 and extends the service life of the machining drive unit 907 and the machining head 908.

[0038] Stress relief and safety protection during processing: When the aluminum plate generates internal stress due to cutting and shaping during processing, the spring 805 in the irregular clamping assembly 8 will absorb part of the stress through elastic deformation. At the same time, the U-shaped block 807 can adaptively adjust with the slight deformation of the aluminum plate to avoid stress accumulation that could cause the aluminum plate to deform or pop out of the clamping device. The pressure block 705 of the clamping assembly 7 always maintains a pressing state on the aluminum plate. The flexible contact of the connecting pad 709 further prevents the aluminum plate from sliding, avoiding the risk of the workpiece popping out and damaging the processing head 908 or causing a safety accident. Thus, the processing device has a built-in overload protection system. When the processing load exceeds the preset value, the clamping force is abnormal, or the cooling flow is insufficient, the system will automatically stop and issue an alarm to ensure the safety and reliability of the processing process.

[0039] After processing, the workpiece is removed. Once the processing head 908 has completed all preset processing trajectories, the processing drive unit 907 stops working, the cooling pipe 905 stops supplying coolant, and then motors 402, 502, and 902 drive the processing assembly 9 back to its initial position. Cylinder 707 starts in reverse, lifting the pressure block 705 upwards and separating it from the aluminum plate surface. Cylinder 802 starts in reverse, and connecting rod 806 moves the U-shaped block 807 backwards. Spring 805 returns to its original state, and the U-shaped block 807 separates from the aluminum plate. The operator can then remove the processed irregular-shaped curtain wall aluminum plate and check the processing quality. If batch processing is required, the above steps can be repeated.

[0040] The aluminum plate processing device solves the problems of unstable clamping, uneven force, and stress accumulation of irregular aluminum plates by coordinating the irregular clamping component 8 and the pressing component 7. Through the three-dimensional adjustment of the moving component 4, the adjusting component 5, and the processing component 9, the processing head 908 can be fully covered, solving the problems of processing dead angles and low efficiency of traditional equipment. The real-time cooling of the cooling pipe 905 ensures the processing accuracy and equipment life. The overall structural design takes into account versatility and convenience, and can be adapted to irregular aluminum plates of different specifications and shapes, reducing the difficulty of operation. It is suitable for various scenarios such as large-scale batch processing and small-batch customized processing, and fully meets the processing requirements of irregular curtain wall aluminum plates with high precision, high efficiency, and high safety.

[0041] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An adjustment device for processing irregularly shaped aluminum curtain wall panels, comprising a mounting plate (1), characterized in that: The mounting plate (1) has four fixed support columns (2) at its bottom corners, and a base (3) is fixedly connected to the bottom of each support column (2). The mounting plate (1) has a moving component (4) at its top, an adjusting component (5) on the outer wall of the moving component (4), a connecting block (6) on the inner wall of the adjusting component (5), a processing component (9) on the front side of the connecting block (6), a pressing component (7) at the top center of the mounting plate (1), and a shaped clamping component (8) on the top of the pressing component (7).

2. The irregular-shaped curtain wall aluminum panel processing and adjustment device according to claim 1, characterized in that: The moving component (4) includes a mounting frame (401), which is fixedly connected to the top of the mounting plate (1). A motor (402) is fixedly connected to the rear left end of the mounting frame (401). A drive wheel (409) is fixedly connected to the output end of the motor (402). A belt (408) is sleeved on the outer wall of the drive wheel (409). A driven wheel (407) is sleeved on the right side of the inner wall of the belt (408). A drive rod (406) is fixedly connected to the inner wall of the driven wheel (407). Multiple limit rods (405) are fixedly connected to the left and right sides of the inner wall of the mounting frame (401). A threaded rod (403) is fixedly connected to the inner wall of the drive wheel (409). A moving block (404) is threadedly connected to the outer wall of the threaded rod (403).

3. The irregular-shaped curtain wall aluminum panel processing and adjustment device according to claim 1, characterized in that: The adjustment assembly (5) includes two connecting plates (501), both of which are installed on the same side of the moving block (404). A second motor (502) is fixedly connected to the right side of the connecting plate (501), and a second threaded rod (503) is fixedly connected to the output end of the second motor (502). A second limit rod (504) is fixedly connected to the same side of the two connecting plates (501).

4. The irregular-shaped curtain wall aluminum panel processing and adjustment device according to claim 1, characterized in that: The processing component (9) includes a mounting bracket three (901), which is threaded to the outer wall of a threaded rod two (503). A motor three (902) is fixedly connected to the top of the mounting bracket three (901), and a threaded rod three (903) is fixedly connected to the output end of the motor three (902). A (906) is threaded to the outer wall of the threaded rod three (903). Limiting rod three (904) is fixedly connected to both the left and right sides of the inner wall of the mounting bracket three (901). A processing drive device body (907) is installed on the inner wall of the frame (906). A cooling pipe (905) is fixedly connected to the bottom of the mounting bracket three (901). A processing head (908) is installed on the bottom of the inner wall of the processing drive device body (907).

5. The irregular-shaped curtain wall aluminum panel processing and adjustment device according to claim 1, characterized in that: The clamping assembly (7) includes a base plate (701), which is fixedly connected to the top middle of the mounting plate (1). Mounting brackets (710) are fixedly connected to the top left and right sides of the base plate (701). Multiple mounting seats (702) are fixedly connected to the top front side of the base plate (701). Connector 1 (703) is rotatably connected to the inner wall of the mounting seat (702). Connecting rod 1 (704) is rotatably connected to the top of the inner wall of connector 1 (703). Pressing block (705) is rotatably connected to the top of the inner wall of connecting rod 1 (704). Connecting pad (709) is fixedly connected to the bottom of pressing block (705). Connecting rod 2 (706) is rotatably connected to the adjacent side of multiple connector 1 (703). Connector 2 (708) is rotatably connected to the adjacent side of multiple connecting rod 2 (706). Cylinder 1 (707) is fixedly connected to the top of connector 2 (708).

6. The irregular-shaped curtain wall aluminum panel processing and adjustment device according to claim 1, characterized in that: The irregular clamping assembly (8) includes a worktable (801), which is fixedly connected to the top of cylinder one (707). A positioning block (810) is fixedly connected to the rear side of the top of the worktable (801). A cylinder two (802) is fixedly connected to the rear side of the top of the worktable (801). A connecting rod three (806) is fixedly connected to the output end of cylinder two (802). Fixing blocks (803) are fixedly connected to the left and right sides of the rear end of the top of the worktable (801). A moving rod (804) is slidably connected to the inner wall of the fixing block (803). A spring (805) is sleeved on the outer wall of the moving rod (804). Two U-shaped blocks (807) are rotatably connected to the inner wall of the connecting rod three (806). Multiple fixing rods (808) are fixedly connected to the rear ends of the two U-shaped blocks (807) on their adjacent sides. Two directional wheels (809) are rotatably connected to the front sides of the two U-shaped blocks (807) on their adjacent sides.

7. The irregular-shaped curtain wall aluminum panel processing and adjustment device according to claim 2, characterized in that: The two moving blocks (404) are slidably connected to the outer wall of the drive rod (406), the threaded rod (403) is rotatably connected to the left end of the front side of the inner wall of the mounting bracket (401), and the drive rod (406) is rotatably connected to the right side of the inner wall of the mounting bracket (401).

8. The irregular-shaped curtain wall aluminum panel processing and adjustment device according to claim 4, characterized in that: Both of the limiting rods (904) are slidably connected to the inner wall of the frame (906), and the threaded rod (903) is rotatably connected to the bottom middle of the inner wall of the mounting bracket (901).

9. The irregular-shaped curtain wall aluminum panel processing and adjustment device according to claim 6, characterized in that: The workbench (801) is fixedly connected to the top of the two mounting brackets (710). The workbench (801) is installed on the same side of the multiple pressure blocks (705). The two springs (805) are installed on the front side of the fixed block (803). The two moving rods (804) are fixedly connected to the rear side of the connecting rod (806).

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