High efficiency water scrubbing tower
Patent Information
- Application Number
- CN202611085451.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-07-21
- Publication Date
- 2026-08-28
AI Technical Summary
现有技术中,进气管与塔体的衔接及塔内初始布气多采用管口直连配合塔内气体分布板或导流锥的结构形式,其工作原理为,气体经进气管直接进入塔体,冲击分布板或导流锥后向四周扩散,随后向上折转进入填料层或喷淋区域,分布板依靠板面通孔对气流施加流动阻力,试图实现气流在全截面上的重新均匀分配,然而,气体在进气管内流动时,贴近管壁处会形成低流速的层流边界层;该边界层随气流进入塔体后仍沿塔壁持续存在,导致塔壁附近区域的气体置换速率缓慢,形成气液接触的薄弱区域,而常规分布板仅能通过阻力作用被动重新分配气流,无法主动破坏壁面边界层结构,制约了气液接触效率的进一步提升
1、本发明通过螺旋推送杆的弧面凸起与来流气体呈垂直布设,气流正面冲击弧面凸起后,在弧面前方形成局部高压滞止区,随后沿弧面向四周呈放射状扩散,该冲击扩散过程可使气流中携带的大粒径液滴或团聚颗粒团在弧面发生惯性撞击而破碎,气流经内衬管输送至分区环内腔后分为两路:一路沿分区环内壁正常通流,另一路经倾斜开设的分气腔导出至分区环外部空腔,沿分区环外壁与中段管内壁之间的环隙通道向下游流动,该环隙气流流经分区环后,在环背流侧形成环形射流并贴近中段管内壁的边界层区域,可强制剥离管壁处形成的低流速层流边界,替换为高湍流度的新鲜气流贴壁流动,以此打散气流中团聚的颗粒与液滴,提升塔内气流周向分布的均匀性,保障气体抵达液体分布器下方前的分布均匀度,有利于气液高效接触;
Smart Images

Figure CN122643838A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of gas-liquid treatment technology of water washing towers, and specifically to a high-efficiency water washing tower. Background Technology
[0002] High-efficiency water scrubbing towers are core gas-liquid mass transfer devices in the fields of industrial waste gas purification, chemical absorption, and particulate matter removal. Gas is introduced into the tower through the bottom inlet pipe and flows upward, forming a countercurrent contact with the absorbent liquid sprayed down from the liquid distributor at the top of the tower. The gas-liquid mass transfer and pollutant removal process is completed by relying on the packing layer or tower plate. The initial flow field quality of the gas entering the tower, including the uniformity of the airflow velocity across the entire cross section, turbulence, and the pre-dispersion state of particles and droplets, directly determines the degree of sufficient gas-liquid contact and absorption efficiency in the tower, and is the core control point for optimizing the performance of water scrubbing towers. In existing technologies, the connection between the inlet pipe and the tower body, as well as the initial gas distribution within the tower, often employs a direct connection between the pipe opening and a gas distribution plate or guide cone within the tower. The working principle is that gas enters the tower body directly through the inlet pipe, impacts the distribution plate or guide cone, and then diffuses outwards before turning upwards into the packing layer or spray area. The distribution plate applies flow resistance to the airflow through its perforations, attempting to achieve a uniform redistribution of the airflow across the entire cross-section. However, as the gas flows within the inlet pipe, a low-velocity laminar boundary layer forms near the pipe wall. This boundary layer persists along the tower wall after entering the tower body with the airflow, resulting in a slow gas replacement rate near the tower wall and creating a weak area for gas-liquid contact. Conventional distribution plates can only passively redistribute the airflow through resistance, unable to actively disrupt the boundary layer structure, thus limiting further improvements in gas-liquid contact efficiency. Summary of the Invention
[0003] The purpose of this invention is to provide a high-efficiency water washing tower to overcome the above-mentioned shortcomings in the technology.
[0004] To achieve the above objectives, the present invention provides the following technical solution: a high-efficiency water washing tower, comprising a tower body, a liquid distributor and a middle section pipe, wherein a support frame is fixedly connected to the bottom of the tower body, and a front end pipe is fixedly connected to the top of the support frame, and a gas distribution component is provided between the middle section pipe and the front end pipe, and the gas distribution component is used to turbulent the gas inside the middle section pipe and to fully mix and contact the gas inside the middle section pipe with the liquid inside the tower body. The gas distribution assembly includes a partition ring installed inside the middle section pipe and a spiral push rod rotatably installed inside the front end pipe. The inclined surface of the spiral push rod forms an arc-shaped protrusion. The partition ring and the middle section pipe are fixedly connected by a receiving ring frame, which keeps the partition ring hollow inside the middle section pipe. The partition ring has several gas distribution chambers that communicate with its interior on its outer side at an angle. One end of the front end pipe is fixedly connected to a first servo motor, which drives the spiral push rod to rotate. The front end pipe and the partition ring are connected by an inner liner pipe. An auxiliary flow assembly is provided between the spiral pusher and the inner liner tube, and the auxiliary flow assembly is used to pre-fluctuate the gas before it enters the inner liner tube. The tower body is equipped with a flattening assembly inside, which is used to guide the gas inside the middle section of the pipe to extend in an oblique direction.
[0005] Preferably, the auxiliary flow assembly includes a first support ring fixedly sleeved on the outside of the inner liner tube and a fan-shaped support frame fixedly connected to one end of the spiral push rod. An inner liner ring frame is installed between the front end tube and the fan-shaped support frame. A toothed ring is movably connected to the outside of the first support ring. One end of the inner liner ring frame extends to the outside of the first support ring and is fixedly connected to one end of the toothed ring. The outer side of the inner liner tube is fixedly sleeved with a second support ring, and the outer side of the toothed ring extends into the interior of the second support ring, with the extended portion forming a movable fit with the inner wall of the second support ring. A disturbance wall assembly adapted to the gas distribution chamber is provided between the second support ring and the partition ring, and the disturbance wall assembly is used to guide and agitate the gas distribution inside the gas distribution chamber.
[0006] Preferably, the air distribution chamber is slidably connected to an inner lining slide plate and a gear rotatably connected to one end of a second support ring. The gear and the gear ring are meshed. One end of the inner lining slide plate is fixedly connected to a horizontal column. One end of the horizontal column passes through the partition ring and the receiving ring frame in sequence and is fixedly connected to a slide rod. The slide rod is designed as a T-shaped structure. A reciprocating assembly is provided between the gear and the slide bar, and the reciprocating assembly is used to drive the inner liner slide plate to reciprocate and finely adjust within the air distribution chamber.
[0007] Preferably, the reciprocating assembly includes a limiting groove formed outside the inner liner tube for horizontal reciprocating movement of the slide rod and a centering column fixedly connected to one end of the gear. One end of the centering column passes through the second support ring and is fixedly connected to a centering ring cylinder. The outer side of the centering ring cylinder is provided with an annular corrugated guide groove. The top of the slide rod is fixedly connected to a limiting cone, and the top of the limiting cone is located inside the guide groove.
[0008] Preferably, the tiling assembly includes a mounting base fixedly connected to the inside of the tower body and a tiling frame fixedly connected to the top of the mounting base. The top of the tiling frame is a continuous bent surface, and the bent surface is inclined relative to the middle section of the pipe. The mounting base is provided with a first actuating rod and a second actuating rod on its outside. The first actuating rod and the second actuating rod move along the outer arc of the tiling frame respectively. The mounting base is provided with a first saddle plate and a second saddle plate on its exterior. A connecting rod assembly is provided between the first saddle plate and the first actuating rod, and a connecting rod assembly is also provided between the second saddle plate and the second actuating rod. The two connecting rod assemblies drive the first actuating rod and the second actuating rod to move alternately along the exterior of the flat frame through the first saddle plate and the second saddle plate, respectively.
[0009] Preferably, each of the connecting rod assemblies includes an outer circular seat fixedly connected to the bottom of the first and second actuating rods and a second connecting rod fixedly connected to one side of the first and second saddle plates. A support column that cooperates with the outer circular seat is fixedly connected to one side of the mounting base. A side connecting plate is fixedly connected to the outside of the outer circular seat. A first shaft column is installed on one side of the side connecting plate. A connecting arm is movably connected between the first shaft column and the second connecting rod. A power assembly is provided between the mounting base and the second saddle plate and the first saddle plate, and the power assembly is used to drive the second saddle plate and the first saddle plate to rotate.
[0010] Preferably, the power assembly includes a side support rod fixedly connected between the first saddle plate and the second saddle plate, and a side support fixedly connected to one side of the mounting base. The side support is movably sleeved on the outside of the side support rod, and the side support rod rotates stably along one side of the mounting base through the side support.
[0011] Preferably, the top of the mounting base is provided with a receiving groove, a second servo motor is fixedly connected inside the receiving groove, a drive wheel is fixedly connected to the output end of the second servo motor, a driven wheel is fixedly sleeved on the outside of the side support rod, and a belt is sleeved between the drive wheel and the driven wheel. The flat rack and the receiving slot are connected by a protective shell, which is used to cover and protect the driven wheel, belt and receiving slot.
[0012] The technical effects and advantages provided by the present invention in the above technical solution are as follows: 1. In this invention, the arc-shaped protrusion of the spiral pusher is arranged perpendicularly to the incoming gas flow. After the gas flow impacts the arc-shaped protrusion head-on, a local high-pressure stagnation zone is formed in front of the arc-shaped front. Then, it diffuses radially in all directions along the arc-shaped front. This impact diffusion process can cause large-diameter droplets or agglomerated particles carried in the gas flow to be broken by inertial impact on the arc-shaped front. After the gas flow is transported to the inner cavity of the partition ring through the inner liner tube, it is divided into two paths: one path flows normally along the inner wall of the partition ring, and the other path is led out to the outer cavity of the partition ring through the inclined gas distribution chamber. It flows downstream along the annular gap channel between the outer wall of the partition ring and the inner wall of the middle section pipe. After the annular gap gas flow passes through the partition ring, it forms an annular jet on the back flow side of the ring and is close to the boundary layer region of the inner wall of the middle section pipe. This can forcibly strip away the low-velocity laminar boundary formed at the pipe wall and replace it with fresh gas flow with high turbulence. This disperses the agglomerated particles and droplets in the gas flow, improves the uniformity of the circumferential distribution of the gas flow in the tower, ensures the uniformity of the gas distribution before it reaches the liquid distributor, and is conducive to efficient gas-liquid contact. 2. The present invention drives the fan partition frame to rotate synchronously along the inside of the front end tube by rotating the spiral push rod. When the rotating airflow reaches the end of the inner liner tube, the fan partition frame and the first support ring convert the axial velocity component of the airflow into radial and axial components, thereby forming a further homogenization and guiding effect on the airflow. 3. In this invention, the rotation of the centering ring cylinder synchronously drives the rotation of the guide slide groove. The corrugated trajectory inside the guide slide groove pushes the limiting cone column to make horizontal reciprocating motion along the limiting groove. Driven by the corrugated trajectory, the limiting cone column produces non-uniform horizontal reciprocating motion, which in turn drives the horizontal column to slide directionally along the receiving ring frame and the partition ring through the slide rod. Finally, it pushes the inner lining slide plate to make reciprocating motion along the inside of the air distribution chamber. The inner lining slide plate can frequently change the flow opening of the air distribution chamber in a short time, so that the airflow produces an intermittent pulsating effect, which greatly improves the dispersion uniformity of particles in the airflow. 4. In the reciprocating motion of the front end of the inner lining slide plate, the present invention not only changes the flow area of the air distribution chamber, but also dynamically changes the incident guidance of the airflow into the air distribution chamber. When the inner lining slide plate is pushed outward, its end guides more airflow into the depth of the inclined groove, enhancing the swirling flow. When the push rod is retracted, the airflow flows closer to the outside of the groove opening. This dynamic guidance causes the airflow direction entering the middle section of the pipe to oscillate slightly in the circumferential direction, further disrupting the steady flow structure on the pipe cross section and eliminating the dead zone in the central low turbulence zone. 5. In this invention, the continuous bending surface at the top of the flat frame is inclined relative to the middle section pipe. The airflow moving from the middle section pipe and the partition ring does not move vertically to the bending surface, but cuts in at an inclined angle. The bending surface converts part of the axial kinetic energy of the airflow into radial flow that unfolds along the inclined surface. At the same time, the peaks and valleys of the continuous bending cause the airflow to undergo multiple acceleration and deceleration turns on the inclined surface, transforming the concentrated swirling flow into a large-area diffuse turbulence. 6. This invention utilizes the staggered movement of the second and first actuating rods along the outside of the flattening frame, i.e., staggered phase difference. The staggered appearance of the second and first actuating rods on the outside of the flattening frame generates a spatially asymmetrical airflow pulsation. Under the pressure difference, the droplets and particles in the airflow are repeatedly pushed and pulled laterally, increasing their relative sliding velocity with the gas phase. As the airflow moves from the edge area of the inner wall of the tower towards the center area, combined with the radial expansion of the inclined surface of the flattening frame, the gas-liquid distribution across the entire tower cross-section becomes more uniform, effectively improving the contact area and reaction mass transfer efficiency of the sprayed liquid and gas in the liquid distributor. Attached Figure Description
[0013] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this invention. For those skilled in the art, other drawings can be obtained based on these drawings.
[0014] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the middle section pipe assembly structure of the partitioned ring of the present invention; Figure 3 This is a schematic diagram of the assembly of the inner liner tube and the partition ring of the present invention; Figure 4 This is a schematic diagram of the fan-shaped support frame of the present invention; Figure 5 This is a schematic diagram of the limiting groove of the present invention; Figure 6 For the present invention Figure 5 Enlarged view of section A in the image; Figure 7 This is a schematic diagram of the structure of the flat rack of the present invention; Figure 8 This is a schematic diagram of the structure of the protective shell of the present invention; Figure 9 This is a schematic diagram of the connecting arm of the present invention; Figure 10 This is a schematic diagram of the structure of the receiving groove of the present invention.
[0015] Explanation of reference numerals in the attached figures: 1. Tower body; 11. Liquid distributor; 12. Intermediate section pipe; 13. Support frame; 14. Front end pipe; 2. Gas distribution assembly; 21. Partition ring; 22. Receiving ring frame; 23. Inner liner tube; 24. Gas distribution chamber; 25. Spiral push rod; 26. First servo motor; 3. Auxiliary flow assembly; 31. Fan partition support frame; 32. Inner liner ring frame; 33. First support ring; 34. Toothed ring; 35. Second support ring; 4. Barrier assembly; 41. Inner lining slide plate; 42. Horizontal column; 43. Limiting groove; 44. Slide rod; 45. Centering ring cylinder; 46. Guide slide groove; 47. Limiting cone column; 48. Gear; 49. Centering column; 5. Flat assembly; 51. Mounting base; 52. Flat frame; 53. First actuating lever; 54. Second actuating lever; 55. First saddle plate; 56. Second saddle plate; 6. Linkage assembly; 61. Support column; 62. Outer circular seat; 63. Side connecting plate; 64. First shaft column; 65. Connecting arm; 66. Second link; 7. Power assembly; 71. Side support; 72. Side support rod; 73. Second servo motor; 74. Drive wheel; 75. Driven wheel; 76. Belt; 77. Receiving groove; 78. Protective shell. Detailed Implementation
[0016] To enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.
[0017] This invention provides, for example Figure 1 , Figure 2 , Figure 3 and Figure 4 The high-efficiency water washing tower shown includes a tower body 1, a liquid distributor 11 and a middle section pipe 12. A support frame 13 is fixedly connected to the bottom of the tower body 1, and a front end pipe 14 is fixedly connected to the top of the support frame 13. A gas distribution component 2 is provided between the middle section pipe 12 and the front end pipe 14. The gas distribution component 2 is used to turbulent the gas inside the middle section pipe 12 and to fully mix and contact the gas inside the middle section pipe 12 with the liquid inside the tower body 1. The gas distribution assembly 2 includes a partition ring 21 installed inside the middle section pipe 12 and a spiral push rod 25 rotatably installed inside the front end pipe 14. The inclined surface of the spiral push rod 25 forms an arc-shaped protrusion. A receiving ring frame 22 is fixedly connected between the partition ring 21 and the middle section pipe 12, and the receiving ring frame 22 keeps the partition ring 21 hollow inside the middle section pipe 12. Several gas distribution chambers 24 communicating with the interior are obliquely opened on the outside of the partition ring 21. A first servo motor 26 is fixedly connected to one end of the front end pipe 14, and the first servo motor 26 is used to drive the spiral push rod 25 to rotate. An inner liner pipe 23 is connected between the front end pipe 14 and the partition ring 21. One end of the inner liner pipe 23 is fixedly connected to the inner wall of the partition ring 21, and the other end extends into the interior of the front end pipe 14, so that the partition ring 21 and the front end pipe 14 are internally connected through the inner liner pipe 23. The specific structure and working principle of the tower body 1 and the liquid distributor 11 are existing technologies, and will not be described in detail in this application. The current gas treatment process of the water washing tower is as follows: The gas to be treated enters the tower body 1 through the front-end pipe 14 and the middle pipe 12. Before entering the front-end pipe 14, the gas first flows through the gas distributor, which is usually a perforated plate or guide cone structure. It can forcibly disperse and redistribute the high-speed gas flow that enters in a concentrated manner, so that the gas flow flows upward along the entire cross section of the tower body 1 at a relatively uniform flow rate. At the same time, the circulating pump at the bottom of the tower pressurizes the washing liquid (clean water or solution containing chemical agents) and then transports it through the pipeline to the liquid distributor 11 at the top of the tower. The liquid distributor 11 evenly disperses the single-entry liquid flow into multiple fine jets or droplets, and sprays them evenly onto the entire top surface of the packing bed below. Under the action of gravity, the washing liquid flows downward along the packing, wets the surface of the packing and forms a constantly renewed extremely thin liquid film. The gas passes through the packing channel filled with liquid film from bottom to top, and the gas and liquid phases complete contact mass transfer.
[0018] refer to Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6As shown, an auxiliary flow assembly 3 is provided between the spiral push rod 25 and the inner liner tube 23, and the auxiliary flow assembly 3 is used to pre-fluctuate the gas before it enters the inner liner tube 23; the auxiliary flow assembly 3 includes a first support ring 33 fixedly sleeved on the outside of the inner liner tube 23 and a fan-shaped support frame 31 fixedly connected to one end of the spiral push rod 25; an inner liner ring frame 32 is installed between the front end tube 14 and the fan-shaped support frame 31; a toothed ring 34 is movably connected to the outside of the first support ring 33; one end of the inner liner ring frame 32 extends to the outside of the first support ring 33 and is fixedly connected to one end of the toothed ring 34. The outer side of the inner liner tube 23 is fixedly sleeved with a second support ring 35, and the outer side of the toothed ring 34 extends into the interior of the second support ring 35, and the extended part forms a movable fit with the inner wall of the second support ring 35. A disturbance wall assembly 4 adapted to the gas distribution chamber 24 is provided between the second support ring 35 and the partition ring 21, and the disturbance wall assembly 4 is used to guide the gas distribution inside the gas distribution chamber 24. The air distribution chamber 24 is internally slidably connected to an inner liner slide plate 41 and a gear 48 rotatably connected to one end of the second support ring 35. The gear 48 and the gear ring 34 are meshed. One end of the inner liner slide plate 41 is fixedly connected to a horizontal column 42. One end of the horizontal column 42 passes through the partition ring 21 and the receiving ring frame 22 in sequence and is fixedly connected to a slide rod 44. The slide rod 44 is designed as a T-shaped structure. A reciprocating assembly is provided between gear 48 and slide bar 44, and the reciprocating assembly is used to drive the inner liner slide plate 41 to reciprocate and finely adjust within the air distribution chamber 24. There are three sets of air distribution chambers 24, and the number of the baffle assembly 4 corresponds to the number of air distribution chambers 24 and is arranged accordingly. The outer wall of the inner liner ring frame 32 is movably engaged with the inner wall of the front end tube 14, and the inner wall is fixedly connected to the outer wall of the fan partition frame 31, which can ensure that the fan partition frame 31 rotates stably inside the front end tube 14. When the guide slide 46 is engaged with the limiting cone 47, the change in the helix angle of its corrugated trajectory can produce a significant force amplification effect. A large thrust can be output in the small helix angle section of the corrugation to meet the driving requirements of the load condition. In the no-load return stage, the large helix angle section can achieve rapid reset movement. At the same time, when the inner liner slide plate 41 is pushed in the opposite direction by the airflow reaction force, the corrugated trajectory profile of the guide slide 46 has a self-locking characteristic, which can prevent the inner liner slide plate 41 from being pushed back by the airflow. The reciprocating assembly includes a limiting groove 43 opened on the outside of the inner liner tube 23 for the slide rod 44 to move horizontally back and forth, and a centering column 49 fixedly connected to one end of the gear 48. One end of the centering column 49 passes through the second support ring 35 and is fixedly connected to a centering ring cylinder 45. The outside of the centering ring cylinder 45 is provided with an annular corrugated guide groove 46. The top of the slide rod 44 is fixedly connected to a limiting cone 47, and the top of the limiting cone 47 is located inside the guide groove 46.
[0019] refer to Figure 7 , Figure 8 , Figure 9 and Figure 10 As shown, the tower body 1 is provided with a flattening assembly 5 inside, and the flattening assembly 5 is used to guide the gas inside the middle section pipe 12 to extend in an oblique direction; the flattening assembly 5 includes a mounting base 51 fixedly connected inside the tower body 1 and a flattening frame 52 fixedly connected to the top of the mounting base 51. The top of the flattening frame 52 is a continuous bent surface, and the bent surface is inclined relative to the middle section pipe 12. The mounting base 51 is provided with a first actuating rod 53 and a second actuating rod 54 on the outside. The first actuating rod 53 and the second actuating rod 54 move along the outer arc of the flattening frame 52 respectively. The mounting base 51 is provided with a first saddle plate 55 and a second saddle plate 56 on its exterior. A connecting rod assembly 6 is provided between the first saddle plate 55 and the first actuating rod 53, and a connecting rod assembly 6 is also provided between the second saddle plate 56 and the second actuating rod 54. The two connecting rod assemblies 6 drive the first actuating rod 53 and the second actuating rod 54 to move alternately along the exterior of the flat frame 52 through the first saddle plate 55 and the second saddle plate 56 respectively. Each connecting rod assembly 6 includes an outer circular seat 62 fixedly connected to the bottom of the first actuating rod 53 and the second actuating rod 54 and a second connecting rod 66 fixedly connected to one side of the first saddle plate 55 and the second saddle plate 56. A support column 61 that cooperates with the outer circular seat 62 is fixedly connected to one side of the mounting base 51. A side connecting plate 63 is fixedly connected to the exterior of the outer circular seat 62. A first shaft column 64 is installed on one side of the side connecting plate 63. A connecting arm 65 is movably connected between the first shaft column 64 and the second connecting rod 66. A power assembly 7 is provided between the mounting base 51 and the second saddle plate 56 and the first saddle plate 55, and the power assembly 7 is used to drive the second saddle plate 56 and the first saddle plate 55 to rotate. The second connecting rod 66 on one side of the second saddle plate 56 is installed at the end of the saddle plate, and the second connecting rod 66 on one side of the first saddle plate 55 is installed at the end of the saddle plate. The installation positions of the two are staggered. At the same time, the number of support column 61, side connecting plate 63, first shaft column 64 and connecting arm 65 are matched with the number of first actuating rod 53 and first saddle plate 55 and second actuating rod 54 and second saddle plate 56, and they are matched with each other. In addition, the outer circular seat 62 is movably sleeved on the outside of the support column 61, so that the outer circular seat 62 moves in a circle along the outside of the support column 61. At the same time, the mounting seat 51 is fixedly connected to the support column 61 to ensure that the first actuating rod 53 and the second actuating rod 54 move stably along the preset path along the outside of the mounting seat 51. The power assembly 7 includes a side support rod 72 fixedly connected between the first saddle plate 55 and the second saddle plate 56 and a side support 71 fixedly connected to one side of the mounting base 51. The side support 71 is movably sleeved on the outside of the side support rod 72, and the side support rod 72 rotates stably along one side of the mounting base 51 through the side support 71. The top of the mounting base 51 is provided with a receiving groove 77. A second servo motor 73 is fixedly connected inside the receiving groove 77. A drive wheel 74 is fixedly connected to the output end of the second servo motor 73. A driven wheel 75 is fixedly sleeved on the outside of the side support rod 72. A belt 76 is sleeved between the drive wheel 74 and the driven wheel 75. The protective shell 78 is a fully sealed waterproof and corrosion-resistant structure. The motor cable is led out of the tower through a sealed joint. A protective shell 78 is connected between the flat rack 52 and the receiving groove 77, and the protective shell 78 is used to cover and protect the driven wheel 75, the belt 76 and the receiving groove 77.
[0020] Working principle: When using: refer to Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, when it is necessary to bring the gas into contact with the liquid inside tower 1 in order to treat harmful substances in the gas; First, external gas enters the cavity through the inlet of the front-end pipe 14. The first servo motor 26 outputs driving force, driving the spiral push rod 25 to rotate inside the front-end pipe 14. The arc-shaped protrusion of the spiral push rod 25 is perpendicular to the incoming gas flow. After the airflow impacts the arc-shaped protrusion head-on, a local high-pressure stagnation zone is formed in front of the arc-shaped front. Subsequently, the airflow diffuses radially in all directions along the arc-shaped front. This impact diffusion process can cause large-diameter droplets or particle clusters carried in the airflow to be broken by inertial impact on the arc-shaped front. At the same time, the radial diffusion of the airflow can stretch the rotating flow core formed by the turbulence ring groove towards the pipe wall, expand the range of the vortex core, and enhance the gas exchange between the center and the edge regions. The rotation of the spiral push rod 25 synchronously drives the fan-shaped support frame 31 to rotate inside the front-end pipe 14. When the rotating airflow reaches the end of the inner liner pipe 23... When the fan-shaped support frame 31 and the first support ring 33 are in place, they can convert the axial velocity component of the airflow into radial and circumferential components, which further guides the airflow. Then the airflow enters the interior of the inner liner tube 23 and is guided by the inner liner tube 23 to the inner cavity of the partition ring 21. After the airflow contacts the partition ring 21, part of it flows normally along the inner wall of the partition ring 21, and the other part is led out to the outer cavity of the partition ring 21 through the inclined gas distribution chamber 24. It flows downstream along the annular gap channel between the outer wall of the partition ring 21 and the inner wall of the middle section pipe 12. After the annular gap airflow flows through the partition ring 21, it forms an annular jet on the annular backflow side of the partition ring 21 and approaches the boundary layer region of the inner wall of the middle section pipe 12. It can forcibly peel off the low-velocity laminar boundary formed on the inner wall of the middle section pipe 12 and replace it with fresh airflow with high turbulence flowing along the wall. refer to Figure 4 , Figure 5 and Figure 6As shown, during the rotation of the fan partition support frame 31, the inner lining ring frame 32 is synchronously driven to rotate along the inner wall of the front end tube 14. The inner lining ring frame 32 makes a circular motion along the outer side of the toothed ring 34, forming a guiding motion between the front end tube 14 and the first support ring 33. The rotation of the inner lining ring frame 32 drives the toothed ring 34 to rotate synchronously along the outer side of the first support ring 33 and the inner side of the second support ring 35. The toothed ring 34 meshes with the gear 48, driving the gear 48 to rotate along the end of the second support ring 35. The rotation of the gear 48 drives the centering column 49 to rotate along the inside of the second support ring 35, thereby driving the centering ring cylinder 45 to rotate synchronously. The rotation of the cylinder 45 synchronously drives the guide slide 46 to rotate. The corrugated trajectory inside the guide slide 46 pushes the limiting cone 47 to move horizontally back and forth along the limiting groove 43. Driven by the corrugated trajectory, the limiting cone 47 produces a non-uniform horizontal back and forth movement, which in turn pushes the slide rod 44 to move synchronously along the limiting groove 43. The slide rod 44 drives the horizontal column 42 to slide directionally along the receiving ring frame 22 and the partition ring 21. The displacement of the horizontal column 42 pushes the inner lining slide plate 41 to move back and forth along the air distribution chamber 24, so that the inner lining slide plate 41 frequently changes the flow opening of the air distribution chamber 24 in a short period of time, so that the airflow produces an intermittent pulsating effect. Figure 7 , Figure 8 , Figure 9 and Figure 10Finally, the airflow inside the partition ring 21 and the middle section pipe 12 continues to flow into the tower body 1. After the airflow enters the tower body 1, the continuous bending surface at the top of the flat frame 52 is arranged at an angle relative to the middle section pipe 12. The airflow flowing out of the middle section pipe 12 and the partition ring 21 does not impact the bending surface perpendicularly, but cuts in at an inclined angle. The bending surface can convert part of the axial kinetic energy of the airflow into radial flow that unfolds along the inclined surface. At the same time, the peak and valley structure of the continuous bending causes the airflow to undergo multiple acceleration and deceleration turns on the inclined surface, transforming the concentrated vortex into a large-area diffuse flow. The second servo motor 73 drives the drive pulley 74 to rotate, and drives the belt 76 to circulate through friction. The belt 76 is stretched taut on the side entering the drive pulley 74, forming a tight side. Within the wrap angle of the drive pulley 74, there is a tension difference between the tight and slack sides. The slight elastic deformation of the belt 76 causes it to produce a small elastic slip on the pulley surface, generating friction in the same direction as the rotation. The drive pulley 74 transmits the rotational tangential force to the belt 76 through this friction, providing kinetic energy to the belt. The belt 76 then rotates. When the driven pulley 75 is reached, the tight-side tension acts on the driven pulley 75, causing it to rotate in a following direction. The driven pulley 75 applies reverse frictional resistance to the belt 76, causing the tension on the side of the belt 76 away from the driven pulley 75 to decrease, forming a slack side. The belt 76 continues to circulate, achieving smooth power transmission through the dynamic tension changes between the tight and slack sides. The rotation of the driven pulley 75 drives the side support rod 72 to rotate synchronously along the inside of the side support 71. The rotation of the side support rod 72 drives the second saddle plate 56 to rotate synchronously with the first saddle plate 55. The rotation of the second saddle plate 56 drives the second connecting rod 66 to make a counterclockwise circular motion. When the second connecting rod 66 makes a circular motion along the outside of the mounting base 51, its outer wall and the inner wall of the connecting arm 65 form a contact fit, pushing the connecting arm 65 to move to the left along the outside of the mounting base 51. The displacement of the connecting arm 65 pushes the first shaft column 64 to move synchronously. During the process of the first shaft column 64 moving to the left under force, it pushes the side connecting plate 63 to drive the outer circular seat 62 to make a circular motion along the outside of the support column 61, thereby driving the second actuating rod 54 to make an arc-shaped motion downward along the top of the flat frame 52. Figure 7 , Figure 8 , Figure 9 and Figure 10As the second saddle plate 56 continues to rotate, the second connecting rod 66 moves from the highest point to the lowest point of the ring along the outer side of the mounting base 51. The interaction between the second connecting rod 66 and the connecting arm 65 changes from pushing to pulling. The second connecting rod 66 pulls the connecting arm 65 to move from left to right. At this time, the connecting arm 65 swings left and right and up and down along the side of the mounting base 51 under the drive of the second connecting rod 66, instead of rotating a full circle with the second connecting rod 66. The relative position of the second connecting rod 66 and the second saddle plate 56 changes from horizontal to coincident. During the movement of the connecting arm 65, the first shaft column 64 is pulled to move synchronously, causing the side connecting plate 63 and the outer circular seat 62 to move in the opposite direction along the outer side of the support column 61, so that the second actuating rod 54 moves and resets along the outer side of the flat frame 52. This cycle repeats. Similarly, the rotation of the side support rod 72 synchronously drives the first saddle plate 55 to rotate. The rotation of the first saddle plate 55 drives the second connecting rod 66 to make a clockwise circular motion. When the second connecting rod 66 moves along the outside of the mounting base 51, its outer wall and the inner wall of the connecting arm 65 form a contact fit, pulling the connecting arm 65 to move to the right along the outside of the mounting base 51. The displacement of the connecting arm 65 drives the first shaft column 64 to move synchronously. During the process of the first shaft column 64 moving to the right under the force, it pulls the side connecting plate 63 to drive the outer circular seat 62 to make a circular motion along the outside of the support column 61, and then drives the first actuating rod 53 to make an arc-shaped motion upward along the top of the flat frame 52. As the first saddle plate 55 continues to rotate, the second connecting rod 66 moves from the highest point to the lowest point of the ring along the outer side of the mounting base 51. The interaction between the second connecting rod 66 and the connecting arm 65 changes from pulling to pushing. The second connecting rod 66 pushes the connecting arm 65 to move from right to left. At this time, the connecting arm 65, driven by the second connecting rod 66, swings left and right and up and down along the side of the mounting base 51, instead of rotating a full circle with the second connecting rod 66. The relative position of the second connecting rod 66 and the first saddle plate 55 changes from coincident to horizontal. During the movement of the connecting arm 65, it pushes the first shaft column 64 to move synchronously, causing the side connecting plate 63 and the outer circular seat 62 to move in opposite directions along the outer side of the support column 61. The first actuating rod 53 is moved and reset along the outside of the flat frame 52, and this cycle is repeated. The first actuating rod 53 and the second actuating rod 54 move alternately along the outside of the flat frame 52. There is a phase difference between the two, which forms an asymmetrical airflow pulsation on the surface of the flat frame 52. The droplets and particles in the airflow are repeatedly pushed and pulled laterally under the pressure difference, and the relative sliding velocity with the gas phase increases. Combined with the radial expansion effect of the inclined surface of the flat frame 52, the gas-liquid distribution of the entire tower cross section becomes more uniform as the airflow diffuses from the edge area of the inner wall of the tower body 1 to the center area. This can effectively improve the contact area and reaction mass transfer efficiency of the liquid sprayed by the liquid distributor 11.
[0021] The foregoing has only described certain exemplary embodiments of the present invention by way of illustration. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the foregoing drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A high-efficiency water washing tower, comprising a tower body (1), a liquid distributor (11), and a middle section pipe (12), wherein a support frame (13) is fixedly connected to the bottom of the tower body (1), and a front end pipe (14) is fixedly connected to the top of the support frame (13), characterized in that: A gas distribution assembly (2) is provided between the middle section pipe (12) and the front end pipe (14), and the gas distribution assembly (2) is used to turbulent the gas inside and to fully mix and contact the gas inside the middle section pipe (12) with the liquid inside the tower body (1); The gas distribution assembly (2) includes a partition ring (21) installed inside the middle section pipe (12) and a spiral push rod (25) rotatably installed inside the front end pipe (14). The inclined surface of the spiral push rod (25) forms an arc protrusion. The partition ring (21) and the middle section pipe (12) are fixedly connected by a receiving ring frame (22). The receiving ring frame (22) keeps the partition ring (21) hollow inside the middle section pipe (12). The partition ring (21) has several gas distribution chambers (24) that communicate with its interior on its outside. One end of the front end pipe (14) is fixedly connected to a first servo motor (26). The first servo motor (26) is used to drive the spiral push rod (25) to rotate. The front end pipe (14) and the partition ring (21) are connected by an inner liner pipe (23). An auxiliary flow assembly (3) is provided between the spiral push rod (25) and the inner liner tube (23), and the auxiliary flow assembly (3) is used to pre-fluctuate the gas before it enters the inner liner tube (23); The tower body (1) is provided with a flat assembly (5) inside, and the flat assembly (5) is used to guide the gas inside the middle section pipe (12) to extend in an oblique direction.
2. The high-efficiency water washing tower according to claim 1, characterized in that: The auxiliary flow assembly (3) includes a first support ring (33) fixedly sleeved on the outside of the inner liner tube (23) and a fan-shaped support frame (31) fixedly connected to one end of the spiral push rod (25). An inner liner ring frame (32) is installed between the front end tube (14) and the fan-shaped support frame (31). A toothed ring (34) is movably connected to the outside of the first support ring (33). One end of the inner liner ring frame (32) extends to the outside of the first support ring (33) and is fixedly connected to one end of the toothed ring (34). The outer side of the inner liner tube (23) is fixedly sleeved with a second support ring (35), and the outer side of the toothed ring (34) extends into the interior of the second support ring (35), and the extended part forms a movable fit with the inner wall of the second support ring (35). A disturbance wall assembly (4) adapted to the gas distribution chamber (24) is provided between the second support ring (35) and the partition ring (21), and the disturbance wall assembly (4) is used to guide the gas distribution inside the gas distribution chamber (24).
3. The high-efficiency water washing tower according to claim 2, characterized in that: The gas distribution chamber (24) is slidably connected to an inner lining slide plate (41) and a gear (48) rotatably connected to one end of a second support ring (35). The gear (48) and the gear ring (34) are meshed. One end of the inner lining slide plate (41) is fixedly connected to a horizontal column (42). One end of the horizontal column (42) passes through the partition ring (21) and the receiving ring frame (22) in sequence and is fixedly connected to a slide rod (44). The slide rod (44) is designed as a T-shaped structure. A reciprocating assembly is provided between the gear (48) and the slide bar (44), and the reciprocating assembly is used to drive the inner lining slide plate (41) to reciprocate and finely adjust within the air distribution chamber (24).
4. The high-efficiency water washing tower according to claim 3, characterized in that: The reciprocating assembly includes a limiting groove (43) opened outside the inner liner tube (23) for the slide rod (44) to move horizontally back and forth, and a centering column (49) fixedly connected to one end of the gear (48). One end of the centering column (49) passes through the second support ring (35) and is fixedly connected to a centering ring cylinder (45). The outer side of the centering ring cylinder (45) is provided with an annular corrugated guide groove (46). The top of the slide rod (44) is fixedly connected to a limiting cone (47), and the top of the limiting cone (47) is located inside the guide groove (46).
5. The high-efficiency water washing tower according to claim 1, characterized in that: The tiling assembly (5) includes a mounting base (51) fixedly connected inside the tower body (1) and a tiling frame (52) fixedly connected to the top of the mounting base (51). The top of the tiling frame (52) is a continuous bent surface, and the bent surface is inclined relative to the middle section pipe (12). The mounting base (51) is provided with a first actuating rod (53) and a second actuating rod (54) on its outside. The first actuating rod (53) and the second actuating rod (54) move along the outer arc of the tiling frame (52) respectively. The mounting base (51) is provided with a first saddle plate (55) and a second saddle plate (56) on its exterior. A linkage assembly (6) is provided between the first saddle plate (55) and the first actuating rod (53). A linkage assembly (6) is also provided between the second saddle plate (56) and the second actuating rod (54). The two linkage assemblies (6) drive the first actuating rod (53) and the second actuating rod (54) to move alternately along the exterior of the flat frame (52) through the first saddle plate (55) and the second saddle plate (56).
6. The high-efficiency water washing tower according to claim 5, characterized in that: Each linkage assembly (6) includes an outer circular seat (62) fixedly connected to the bottom of the first actuating lever (53) and the second actuating lever (54) and a second connecting rod (66) fixedly connected to one side of the first saddle plate (55) and the second saddle plate (56). A support column (61) that cooperates with the outer circular seat (62) is fixedly connected to one side of the mounting base (51). A side connecting plate (63) is fixedly connected to the outside of the outer circular seat (62). A first shaft column (64) is installed on one side of the side connecting plate (63). A connecting arm (65) is movably connected between the first shaft column (64) and the second connecting rod (66). A power assembly (7) is provided between the mounting base (51) and the second saddle plate (56) and the first saddle plate (55), and the power assembly (7) is used to drive the second saddle plate (56) and the first saddle plate (55) to rotate.
7. A high-efficiency water washing tower according to claim 6, characterized in that: The power assembly (7) includes a side support rod (72) fixedly connected between the first saddle plate (55) and the second saddle plate (56) and a side support (71) fixedly connected to one side of the mounting base (51). The side support (71) is movably sleeved on the outside of the side support rod (72), and the side support rod (72) rotates stably along one side of the mounting base (51) through the side support (71).
8. The high-efficiency water washing tower according to claim 7, characterized in that: The top of the mounting base (51) is provided with a receiving groove (77), and a second servo motor (73) is fixedly connected inside the receiving groove (77). The output end of the second servo motor (73) is fixedly connected with a drive wheel (74). A driven wheel (75) is fixedly sleeved on the outside of the side support rod (72). A belt (76) is sleeved between the drive wheel (74) and the driven wheel (75). The flat rack (52) and the receiving groove (77) are connected by a protective shell (78), and the protective shell (78) is used to cover and protect the driven wheel (75), belt (76) and receiving groove (77).