Heating device for aluminum profile extrusion die
By designing the aluminum profile extrusion mold heating device, using the buffer mechanism and heating adjustment system, the problems of cumbersome use of heating devices and poor heating effects in the prior art are solved, and efficient entry and uniform heating of aluminum metal solution are achieved.
Patent Information
- Application Number
- CN202420837098.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2024-12-06
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing aluminum profile extrusion mold heating devices are cumbersome to use, have low degree of automation, poor heating effect, and low stability of the carriage and lifting device efficiency.
A heating device for extrusion mold of aluminum profile is designed, including the body, upper mold and lower mold. It is connected by a buffer mechanism and a placement table. It is equipped with a stepper motor, a transmission belt, a gear, a heater and a temperature detector to realize aluminum metal. Efficient entry and heating regulation of solution.
It improves the entry effect and extrusion performance of aluminum metal solution, ensures heating uniformity and efficiency, and simplifies the use process.
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Figure CN222113498U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum profiles, in particular to an aluminum profile extrusion die heating device. Background Art
[0002] Aluminum extrusion dies are heated to a similar temperature to extrude the profile. Traditional aluminum extrusion dies are usually heated by a resistance heating furnace. After the resistance heating element heats up, the die is heated by heat radiation and air conduction, and the heating efficiency is low. The existing device still has some defects; for example;
[0003] For example, the electromagnetic heating machine for aluminum extrusion dies with the publication number CN202239008U, when its technology is used, a horizontal track, a carrying trolley and a trolley driving mechanism are provided on the frame, the electromagnetic induction heating furnace is hoisted on the carrying trolley by a heating furnace lifting device, the mold bracket is fixed to the front of the frame, the carrying trolley is driven by the trolley driving mechanism and guided by the horizontal track, the carrying trolley drives the electromagnetic induction heating furnace to switch back and forth between the first horizontal position at the rear of the frame and the second horizontal position at the front of the frame, the electromagnetic induction heating furnace is located directly above the mold bracket when in the second horizontal position, the heating furnace lifting device drives the electromagnetic induction heating furnace to rise and fall, and the electromagnetic induction heating furnace is just empty on the mold bracket after it descends from the second horizontal position.
[0004] The above device has some problems. It is cumbersome to use, has a low degree of automation, is inconvenient to adjust, has a poor heating effect, has poor stability when the transport trolley is in use, and has a low efficiency of the lifting device.
[0005] Therefore, we propose an aluminum profile extrusion die heating device to solve the above-mentioned problems. Utility Model Content
[0006] The utility model aims to provide an aluminum profile extrusion die heating device to solve the problem that the aluminum profile extrusion die heating devices on the current market are inconvenient to use and have poor heating effects, as mentioned in the above background technology.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an aluminum profile extrusion die heating device, comprising a body, an upper die and a lower die;
[0008] The inside of the machine body is connected to the placement table through a buffer mechanism, and a lower mold is placed above the placement table, and the lower mold is connected to the upper mold through a clamp and a connection mechanism, a feed pipe is connected above the upper mold, and a rotating shaft is arranged inside the feed pipe, and a rotating plate is connected to the surface of the rotating shaft;
[0009] A stepper motor is arranged inside the upper mold, and a transmission belt is connected to the front end of the stepper motor, and one end of the transmission belt is connected to a gear, the gear is connected to the inside of the upper mold through a connecting rod, and the gear is meshed with a rack, and the front end of the rack is connected to a pressure block, a second heater is arranged inside the pressure block, a first motor is arranged on the machine body, and the first motor is connected to a lead screw, and the lead screw is connected to a slider through a threaded connection, and a first heater is connected above the slider.
[0010] As a preferred technical solution of the utility model, the buffer mechanism includes a slide rod, and the lower part of the slide rod is connected to the inside of the machine body, and the upper part of the slide rod is arranged in a slide groove inside the placement table, and a first spring is arranged on the surface of the slide rod.
[0011] As a preferred technical solution of the utility model, the slide bars are arranged in an array about the bottom of the placement table, and the slide bars are arranged in the slide grooves inside the placement table, and the slide bars are provided with limit blocks above the slide bars.
[0012] As a preferred technical solution of the utility model, one side of the feed pipe is connected to the upper mold by bolts, and the bolts are symmetrically arranged about the center of the feed pipe, and the slider is connected to the first heater by bolts.
[0013] As a preferred technical solution of the utility model, the card and connecting mechanism includes a moving block, and the moving block is connected to the bottom of the upper mold, and the moving block is fixedly connected to a second spring, the front of the second spring is connected to the card block, and the card block is engaged with the stop block, and the stop block is connected to a fixed rod through a sliding connection, the fixed rod is connected to the inside of the lower mold, the moving block is in contact with a moving plate at the bottom, the moving plate is connected to a third spring at the bottom, and the third spring is connected to the lower mold.
[0014] As a preferred technical solution of the utility model, the second springs are symmetrically arranged about the center of the moving block, and the front ends of the second springs are connected with clamping blocks, and the clamping blocks are respectively engaged with the stoppers on both sides inside the lower mold.
[0015] As a preferred technical solution of the utility model, a temperature detector is arranged on the placement table, and the rotating plates are arranged in an array about the surface of the rotating axis.
[0016] Compared with the prior art, the beneficial effects of the utility model are:
[0017] 1. The device is provided with a convenient structure. When in use, aluminum metal solution is added into the mold through the feeding pipe, and the rotating shaft in the feeding pipe is started by the motor, so that the rotating shaft drives multiple rotating plates on the surface to rotate synchronously, so that the metal solution can enter the mold better. When the solution enters the mold, it can prevent the solution from being blocked when entering. When extruding, the buffer structure below can make the extrusion effect better;
[0018] 2. The device is provided with a heating structure. When the solution enters the mold, the second heater in the pressing block is started to keep the solution warm to prevent cooling. At the same time, during extrusion, the first motor drives the screw to rotate, so that the slider on the screw moves in the slide groove inside the body and drives the first heater above to move. The temperature inside the mold is detected by the temperature detector on the table to adjust the position of the first heater accordingly. The closer the distance to the first heater, the higher the temperature and the better the heating effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the main cross-sectional structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the screw rod structure of the utility model;
[0021] Figure 3 This is a schematic diagram of the feed pipe structure of the utility model;
[0022] Figure 4 This is a schematic diagram of the structure of the moving block of the utility model;
[0023] Figure 5 This is a schematic diagram of the briquetting structure of the utility model;
[0024] Figure 6 It is a schematic diagram of the three-dimensional structure of the stepping motor of the utility model.
[0025] In the figure: 1. body; 2. upper mold; 3. lower mold; 4. slide bar; 5. first spring; 6. placement table; 7. moving block; 8. second spring; 9. block; 10. stopper; 11. fixed rod; 12. temperature detector; 13. moving plate; 14. third spring; 15. feed pipe; 16. rotating shaft; 17. rotating plate; 18. stepper motor; 19. transmission belt; 20. gear; 21. rack; 22. lead screw; 23. slide bar; 24. first motor; 25. first heater; 26. pressing block; 27. second heater. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0027] See also Figure 1-6The utility model provides a technical solution: a heating device for an aluminum profile extrusion die, comprising a body 1, an upper die 2 and a lower die 3, the interior of the body 1 is connected to a placement table 6 through a buffer mechanism, the buffer mechanism comprises a slide bar 4, and the lower part of the slide bar 4 is connected to the interior of the body 1, and the upper part of the slide bar 4 is arranged in a slide groove inside the placement table 6, a first spring 5 is arranged on the surface of the slide bar 4, the slide bar 4 is arranged in an array with respect to the bottom of the placement table 6, and the upper parts of the slide bar 4 are arranged in the slide groove inside the placement table 6, and a limiting block is arranged above the slide bar 4, and the lower die 3 is placed above the placement table 6, a temperature detector 12 is arranged on the placement table 6, and the lower die 3 is connected to the upper die 2 through a card and connection mechanism, the card and connection mechanism comprises a moving block 7, and the moving block 7 is connected to the lower part of the upper die 2, and the moving block 7 is fixedly connected to a second spring 8, and the front of the second spring 8 and The block 9 is connected, and the block 9 is engaged with the block 10, and the block 10 is connected to the fixed rod 11 through a sliding connection, the fixed rod 11 is connected to the inside of the lower mold 3, the moving block 7 is in contact with the moving plate 13 below, the moving plate 13 is connected with a third spring 14 below, and the third spring 14 is connected to the lower mold 3, the second spring 8 is symmetrically arranged about the center of the moving block 7, and the front end of the second spring 8 is connected with the block 9, and the block 9 is respectively engaged with the block 10 on both sides of the inside of the lower mold 3, a feed pipe 15 is connected above the upper mold 2, one side of the feed pipe 15 is connected to the upper mold 2 by bolts, and the bolts are symmetrically arranged about the center of the feed pipe 15, the slider 23 is connected to the first heater 25 by bolts, and a rotating shaft 16 is arranged inside the feed pipe 15, and a rotating plate 17 is connected to the surface of the rotating shaft 16, and the rotating plate 17 is arranged in an array about the surface of the rotating shaft 16;
[0028] First, take out the upper mold 2 and the lower mold 3, align the moving block 7 below the upper mold 2 with the card slot on the lower mold 3 and press it down, so that the second spring 8 inside the moving block 7 drives the card block 9 to adjust and engage with the protrusion in front of the stopper 10 and the fixed rod 11, and the mold assembly is completed. When it is necessary to separate the upper mold 2 and the lower mold 3, hold the upper mold 2 and press it downward, so that the moving block 7 presses the lower moving plate 13 downward, and the third spring 14 below contracts. At this time, the card blocks 9 on both sides of the moving block 7 slide under the stopper 10, release the upper mold 2, and push the upper moving plate 13 and the moving block 7 upward through the third spring 14, so that the card block 9 drives the stopper 10 to slide to the top on the fixed rod 11, and the upper mold 2 and the lower mold 3 can be separated. When in use, the aluminum metal solution is added into the mold through the feeding pipe 15, and the rotating shaft 16 in the feeding pipe 15 is started by the motor, so that the rotating shaft 16 drives the multiple rotating plates 17 on the surface to rotate synchronously, so that the metal solution can enter better.
[0029] A stepper motor 18 is provided inside the upper mold 2, and a transmission belt 19 is connected to the front end of the stepper motor 18, and one end of the transmission belt 19 is connected to a gear 20, the gear 20 is connected to the inside of the upper mold 2 through a connecting rod, and the gear 20 is meshed with a rack 21, and the front end of the rack 21 is connected to a pressing block 26, and a second heater 27 is provided inside the pressing block 26, a first motor 24 is provided on the body 1, and the first motor 24 is connected to a screw rod 22, and the screw rod 22 is connected to a slider 23 through a threaded connection, and a first heater 25 is connected above the slider 23;
[0030] When the solution enters the mold, the second heater 27 in the pressing block 26 is started to keep the solution warm to prevent cooling. At this time, the stepping motor 18 is started to drive the transmission belt 19 to rotate, so that the transmission belt 19 drives the gear 20 to rotate. Since the gear 20 and the rack 21 are meshed, the rack 21 slides in the slide groove inside the upper mold 2 and presses down the pressing block 26 below to extrude the metal solution into a desired shape. During extrusion, the placement table 6 below the lower mold 3 slides on the slide bar 4 and the first spring 5 on the surface of the slide bar 4 contracts, so that the pressing block 26 has a better extrusion effect. At the same time, during extrusion, the first motor 24 drives the screw rod 22 to rotate, so that the slider 23 on the screw rod 22 moves in the slide groove inside the body 1 and drives the first heater 25 above to move. The temperature inside the mold is detected by the temperature detector 12 on the placement table 6 to adjust the position of the first heater 25 accordingly. The closer the distance of the first heater 25 is, the higher the temperature is, and the better the heating effect is.
[0031] Working principle: When using the aluminum extrusion die heating device, first take out the upper die 2 and the lower die 3, align the moving block 7 below the upper die 2 with the card slot on the lower die 3 and press it down, so that the second spring 8 inside the moving block 7 drives the card block 9 to adjust and engage with the stopper 10 and the protrusion in front of the fixed rod 11 to complete the assembly of the die. When it is necessary to separate the upper die 2 and the lower die 3, hold the upper die 2 and press it downward, so that the moving block 7 presses the lower moving plate 13 downward, and at the same time the third spring 14 below is contracted. The upper mold 2 is released, and the upper movable plate 13 and the movable block 7 are pushed upward by the third spring 14, so that the block 9 drives the block 10 to slide to the top on the fixed rod 11, and the upper mold 2 and the lower mold 3 can be separated. When in use, the aluminum metal solution is added into the mold through the feeding pipe 15, and the rotating shaft 16 in the feeding pipe 15 is started by the motor, so that the rotating shaft 16 drives the multiple rotating plates 17 on the surface to rotate synchronously. The metal solution can be better entered. When the solution enters the mold, the second heater 27 in the pressing block 26 is started to keep the solution warm to prevent cooling. At this time, the stepping motor 18 is started to drive the transmission belt 19 to rotate, so that the transmission belt 19 drives the gear 20 to rotate. Since the gear 20 and the rack 21 are meshed, the rack 21 slides in the slide groove inside the upper mold 2 and presses down the pressing block 26 below to extrude the metal solution into a desired shape. When extruding, the placement table 6 below the lower mold 3 slides on the slide bar 4 and the first spring 5 on the surface of the slide bar 4 contracts, so that the pressing block 26 has a better extrusion effect. At the same time, the first motor 24 drives the screw rod 22 to rotate during extrusion, so that the slider 23 on the screw rod 22 moves in the slide groove inside the body 1 and drives the first heater 25 above to move. The temperature inside the mold is detected by the temperature detector 12 on the placement table 6 to adjust the position of the first heater 25 accordingly. The closer the distance of the first heater 25 is, the higher the temperature is, and the better the heating effect is.
[0032] Thereby completing a series of tasks, the contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0033] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A heating device for an aluminum profile extrusion die, comprising a body (1), an upper die (2) and a lower die (3); Features: The interior of the machine body (1) is connected to a placement table (6) via a buffer mechanism, a lower mold (3) is placed above the placement table (6), and the lower mold (3) is connected to an upper mold (2) via a clamp and a connection mechanism, a feed pipe (15) is connected above the upper mold (2), a rotating shaft (16) is provided inside the feed pipe (15), and a rotating plate (17) is connected to the surface of the rotating shaft (16); A stepper motor (18) is arranged inside the upper mold (2), and a transmission belt (19) is connected to the front end of the stepper motor (18), and one end of the transmission belt (19) is connected to a gear (20), and the gear (20) is connected to the inside of the upper mold (2) through a connecting rod, and the gear (20) is meshed with a rack (21), and the front end of the rack (21) is connected to a pressing block (26), and a second heater (27) is arranged inside the pressing block (26), and a first motor (24) is arranged on the body (1), and the first motor (24) is connected to a screw rod (22), and the screw rod (22) is connected to a slider (23) through a threaded connection, and a first heater (25) is connected above the slider (23).
2. The aluminum profile extrusion die heating device according to claim 1, characterized in that: The buffer mechanism comprises a slide rod (4), wherein the slide rod (4) is connected to the inside of the machine body (1) at the bottom, and the slide rod (4) is arranged in a slide groove inside the placement platform (6) at the top, and a first spring (5) is arranged on the surface of the slide rod (4).
3. The aluminum profile extrusion die heating device according to claim 2, characterized in that: The slide bars (4) are arranged in an array with respect to the bottom of the placement platform (6), and the slide bars (4) are arranged in slide grooves inside the placement platform (6), and limit blocks are arranged above the slide bars (4).
4. The aluminum profile extrusion die heating device according to claim 1, characterized in that: One side of the feed pipe (15) is connected to the upper mold (2) via bolts, and the bolts are symmetrically arranged about the center of the feed pipe (15), and the slider (23) is connected to the first heater (25) via bolts.
5. The aluminum profile extrusion die heating device according to claim 1, characterized in that: The card and connection mechanism comprises a moving block (7), and the moving block (7) is connected to the lower part of the upper mold (2), and the moving block (7) is fixedly connected to a second spring (8), the front of the second spring (8) is connected to a card block (9), and the card block (9) is engaged with a stopper (10), and the stopper (10) is connected to a fixed rod (11) through a sliding connection, and the fixed rod (11) is connected to the inside of the lower mold (3), the lower part of the moving block (7) is in contact with a moving plate (13), the lower part of the moving plate (13) is connected to a third spring (14), and the third spring (14) is connected to the lower mold (3).
6. The aluminum profile extrusion die heating device according to claim 5, characterized in that: The second spring (8) is symmetrically arranged about the center of the moving block (7), and the front end of the second spring (8) is connected to a clamping block (9), and the clamping block (9) is respectively engaged with the stop blocks (10) on both sides inside the lower mold (3).
7. The aluminum profile extrusion die heating device according to claim 1, characterized in that: The placement table (6) is provided with a temperature detector (12), and the rotating plates (17) are arranged in an array on the surface of the rotating shaft (16).
Citation Information
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