Shaping device of fur ball rolling machine

By forming a humid and heat environment in the cavity of the fur shaping device and combining extrusion technology, the problem of slow fur shaping speed and poor stability under the conventionally specified methods is solved, and a faster and longer-lasting setting effect is achieved.

CN222119275UActive Publication Date: 2024-12-06SHENYANG YIDA TEXTILE CO LTD
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Patent Information

Application Number
CN202323295551.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-05
Publication Date
2024-12-06
Estimated Expiration
2033-12-05

AI Technical Summary

Technical Problem

In the prior art, conventional extrusion shaping methods lead to slow fur setting and less obvious shaping effect, and easy recovery at room temperature.

Method used

Heating parts and humidification parts are arranged in the inner cavity of the fur rolling machine setting device. The wet and heat environment is formed through heating and steam, which encourages the fur workpiece to be shaped under humid and hot conditions, and the extrusion molding is achieved using cylinders and extrusion plates, which are controlled by PLC The device monitors and controls the temperature and extrusion process in real time.

Benefits of technology

The fur is set up quickly, the stability after setting is improved, ensuring that it is not easy to recover after setting, and preventing excessive heating through a temperature sensor.

✦ Generated by Eureka AI based on patent content.

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Abstract

A shaping device of a fur ball rolling machine belongs to the technical field of fur shaping and comprises a shaping device body, a heating component and a humidifying component are arranged in an inner cavity of the shaping device body, a humid and hot environment is formed in the inner cavity of the shaping device body through the heating component and the humidifying component, and a shaping component is arranged at the top end of the shaping device body; the heating component comprises a containing cavity formed in the bottom end of the inner wall and the circumference of the side wall of the shaping device and further comprises a medium inlet communicating with the top end of an inner cavity of the containing cavity, and a heating plate is installed at the bottom end of the inner cavity of the containing cavity; the humidifying component comprises a steam inlet communicated with the top end of the inner cavity of the shaping device, and the outer side of the steam inlet is communicated with an external steam heat source machine. According to the utility model, the inner cavity of the shaping device is heated, and hot steam is introduced into the inner cavity of the shaping device, so that a fur workpiece is shaped in a humid and hot environment, and compared with a fur workpiece in a normal-temperature environment, the shaping speed of the fur workpiece is higher, the fur workpiece is not easy to recover after being shaped, and the state after being shaped is more stable.
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Description

Technical Field

[0001] The utility model belongs to the technical field of fur shaping, and in particular relates to a fur rolling ball machine shaping device. Background Art

[0002] Artificial fur refers to plush fabric that looks like animal fur and is commonly used in coats, clothing linings, hats, collars, toys, mattresses, interior decorations and carpets. After artificial fur is woven, it needs to be processed using a ball rolling machine.

[0003] After the fur is treated with a rolling ball machine, the surface will still be uneven, and a shaping device is often needed to shape the fur surface. Although the conventional extrusion shaping method can make the fur fit more tightly, the shaping is slow at room temperature, and the shaping effect is not obvious and easy to recover. Based on this defect, the present utility model is proposed. Utility Model Content

[0004] In view of the problem that the conventional extrusion shaping method in the prior art can achieve a tighter fit of fur, but the shaping is slow under normal temperature, and the shaping effect is not obvious and easy to recover, the utility model provides a fur rolling machine shaping device, which heats the inner cavity of the shaping device and introduces hot steam into the inner cavity of the shaping device to shape the fur workpiece in a humid and hot environment. Compared with the shaping of fur workpieces under normal temperature, the shaping speed is faster, and it is not easy to recover after shaping, and the state after shaping is more stable. The specific technical scheme is as follows:

[0005] A fur rolling ball machine shaping device, comprising a shaping device, wherein a heating component and a humidifying component are arranged in the inner cavity of the shaping device, and a humid and hot environment is formed in the inner cavity of the shaping device by the heating component and the humidifying component, and a shaping component is arranged at the top of the shaping device;

[0006] The heating component includes a receiving cavity opened at the bottom end of the inner wall and the circumference of the side wall of the shaping device, and also includes a medium inlet connected to the top end of the inner cavity of the receiving cavity, and a heating plate is installed at the bottom end of the inner cavity of the receiving cavity;

[0007] The humidifying component comprises a steam inlet connected to the top of the inner cavity of the shaping device, and the outer side of the steam inlet is connected to an external steam heat source machine.

[0008] In the above technical solution, a temperature sensor is installed in the inner cavity of the accommodating cavity.

[0009] In the above technical solution, a liquid discharge port is installed at the bottom end of the shaping device, and the liquid discharge port is communicated with the inner cavity of the accommodating cavity.

[0010] In the above technical solution, the top end of the shaping device is covered with a cover plate, and a cover seat is installed on the circumference of the bottom end of the cover plate, and a groove is opened along the circumference of the bottom end of the outer wall of the cover seat, and the groove at the bottom end of the outer wall of the cover seat covers the circumference of the top end of the outer wall of the shaping device;

[0011] Wherein, the shaping component is arranged on the outer wall of the cover plate.

[0012] In the above technical solution, the shaping component includes a cylinder vertically installed on the top of the cover plate, and the output end of the cylinder extends into the inner cavity of the shaping device and is connected to an extrusion plate.

[0013] In the above technical solution, limit rods are symmetrically installed on the left and right sides of the top of the extrusion plate, and the limit rods can be lifted and lowered to pass through the inner cavity of the cover plate, and a limit block is installed at the bottom end of each limit rod.

[0014] In the above technical solution, the front side wall of the shaping device is rotatably connected to the door body, and an arc groove is opened at the bottom end of the outer wall of the door body, and a fur workpiece is placed at the bottom end of the inner cavity of the shaping device.

[0015] In the above technical solution, supports are vertically installed at the four corners of the bottom end of the outer wall of the shaping device.

[0016] In the above technical solution, a PLC controller is installed on the outer wall of the shaping device, and the PLC controller is electrically connected to the liquid discharge port, the heating plate, and the cylinder respectively;

[0017] The temperature sensor detects the temperature and transmits the detection result to the PLC controller for processing;

[0018] The PLC controller controls the opening or closing of the heating plate and the cylinder.

[0019] Compared with the prior art, the fur ball rolling machine shaping device of the utility model has the following beneficial effects:

[0020] 1. Although the conventional extrusion shaping method can achieve a tighter fit of fur, the shaping is slow at room temperature, and the shaping effect is not obvious and easy to recover. The utility model sets a receiving cavity around the inner cavity of the shaping device. Through the cooperation of the medium inlet, the heating plate and the temperature sensor, the inner cavity of the shaping device can be heated, so that the fur workpiece is shaped in a relatively hot environment;

[0021] 2. The utility model introduces hot steam into the inner cavity of the shaping device through the steam inlet and the external steam heat source machine, so that the fur workpiece in a hot and humid environment is easier to shape, and the shaping speed is faster than that in a normal temperature environment, and it is not easy to recover after shaping, and the state after shaping is more stable;

[0022] 3. The utility model is provided with a temperature sensor, which can monitor the temperature of the inner cavity of the accommodating cavity in real time, ensuring that the fur workpiece can be kept at a suitable higher temperature without being overheated to cause qualitative changes in properties;

[0023] 4. The utility model can drive the extrusion plate to move downward through the cooperation of the cylinder and the extrusion plate to achieve the extrusion shaping of the fur workpiece, and the lifting and lowering of the extrusion plate can be further limited by the cooperation of the limit rod and the limit block;

[0024] 5. The utility model can control the commands and instructions of the temperature sensor, heating plate, and cylinder by means of the setting of the PLC controller, and process the electrical signals to realize the issuance and reception of corresponding instructions;

[0025] In summary, the utility model heats the inner cavity of the shaping device and introduces hot steam into the inner cavity of the shaping device, so as to shape the fur workpiece in a hot and humid environment. Compared with shaping the fur workpiece at normal temperature, the shaping speed is faster, and it is not easy to recover after shaping, and the state after shaping is more stable. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a structural schematic diagram of the shaping device of the utility model;

[0027] Figure 2 This is a front cross-sectional view of the accommodation chamber of the utility model;

[0028] Figure 1-2 In the figure, 1. shaping device, 2. containing chamber, 3. medium inlet, 4. steam inlet, 5. drain port, 6. temperature sensor, 7. heating plate, 8. cover plate, 9. cover seat, 10. cylinder, 11. extrusion plate, 12. limit rod, 13. limit block, 14. door body, 15. arc groove, 16. fur workpiece, 17. support, 18. PLC controller. DETAILED DESCRIPTION

[0029] The following is a combination of specific implementation cases and attached Figure 1-2 The present invention is further described below, but the present invention is not limited to these embodiments.

[0030] At present, when fur is shaped, the conventional extrusion shaping method can achieve a tighter fit of the fur, but the shaping under normal temperature is slow, and the shaping effect is not obvious and easy to recover. The utility model provides a fur rolling machine shaping device to solve the above problems, heat the inner cavity of the shaping device, and introduce hot steam into the inner cavity of the shaping device, so that the fur workpiece is shaped in a humid and hot environment. Compared with the shaping of the fur workpiece under normal temperature, the shaping speed is faster, and it is not easy to recover after shaping, and the state after shaping is more stable. The utility model is described in detail below:

[0031] See also Figure 1-2 As shown, a fur rolling machine shaping device includes a shaping device 1, in which the fur can be shaped in the inner cavity of the shaping device 1, and the outer shell shape of the shaping device 1 can be produced as needed. The utility model is introduced with the outer shell of the shaping device 1 being rectangular, and the inner cavity of the shaping device 1 is provided with a heating component and a humidifying component, and the inner cavity of the shaping device 1 is caused to form a humid and hot environment by the heating component and the humidifying component. Under the effect of the humid and hot environment, the fur shaping process can be more effectively achieved compared with the traditional normal temperature environment. The top of the shaping device 1 is provided with a shaping component, and the fur is squeezed and shaped by the shaping component;

[0032] See also Figure 2 As shown, the heating component includes a receiving chamber 2 opened at the bottom end of the inner wall and the circumference of the side wall of the shaping device 1. The inner cavity of the receiving chamber 2 can carry a substance for heating the inner cavity of the shaping device 1. In this embodiment, the substance filled into the receiving chamber 2 is set to water. It also includes a medium inlet 3 connected to the top of the inner cavity of the receiving chamber 2. The water for heating the inner cavity of the shaping device 1 can be filled into the inner cavity of the receiving chamber 2 via the medium inlet 3. The water can be pumped by a water pump or directly added. The addition form is not limited here. A heating plate 7 is installed at the bottom end of the inner cavity of the receiving chamber 2. Through the operation of the heating plate 7, the water in the inner cavity of the receiving chamber 2 is heated. The heated water dissipates heat and transfers the heat to the inner cavity of the shaping device 1 to achieve a heating environment for the inner cavity of the shaping device 1. In addition, in order to ensure that the heating temperature of the inner cavity of the receiving chamber 2 by the heating plate 7 is appropriate, a temperature sensor 6 is installed in the inner cavity of the receiving chamber 2. The heating temperature of the medium in the inner cavity of the receiving chamber 2 can be monitored by the temperature sensor 6, so that the staff can control the heating temperature of the fur in time to avoid the degeneration of the fur caused by excessive temperature.

[0033] Wetting is very important in the process of fur shaping. A moist environment allows molecules to enter between molecules inside fur fibers, increasing the distance between molecules and lubricating the movement between molecular chains, making the fibers expand and contract, becoming soft and easy to deform, thereby further changing the fiber characteristics and providing more favorable conditions for shaping. Figure 2As shown, in the present invention, the humidifying component includes a steam inlet 4 connected to the top of the inner cavity of the shaping device 1, and the outer side of the steam inlet 4 is connected to an external steam heat source machine, which is a common device for supplying hot steam. It uses the heat energy of fuel or other energy sources to heat water into hot water or steam. The hot steam under the action of the external steam heat source machine enters the inner cavity of the shaping device 1 through the steam inlet 4, that is, the humidity of the inner cavity of the shaping device 1 can be adjusted, and the heating of the heating plate 7 is combined to form a hot and humid environment in the inner cavity of the shaping device 1, so as to ensure that the fur is subsequently shaped in a hot and humid environment;

[0034] The steam inlet 4 is connected to an external steam heat source in advance, a proper amount of hot steam is introduced into the inner cavity of the shaping device 1, and a proper amount of liquid medium is injected into the inner cavity of the accommodating cavity 2 through the medium inlet 3 for heating. After the turned-on heating plate 7 heats the medium, the heat is transferred to the inner wall circumference of the shaping device 1, and the action of the hot steam ensures that the inner cavity of the shaping device 1 is in a suitable humid and hot environment.

[0035] In addition, a drain port 5 is installed at the bottom end of the shaping device 1, and the drain port 5 is connected to the inner cavity of the accommodating chamber 2. When the medium in the inner cavity of the accommodating chamber 2 has been used for a period of time, it can be discharged to the outside by opening the drain port 5, and replaced and maintained in time to avoid scaling of the inner wall of the accommodating chamber 2 due to long-term use of the medium.

[0036] The top end of the shaping device 1 is covered with a cover plate 8, and a cover seat 9 is installed on the circumference of the bottom end of the cover plate 8. A groove is opened along the circumferential direction at the bottom end of the outer wall of the cover seat 9, and the groove at the bottom end of the outer wall of the cover seat 9 covers the circumference of the top end of the outer wall of the shaping device 1. The setting of the cover seat 9 can make the cover plate 8 stably cover the top end of the shaping device 1, so that a closed space is formed at the top end of the shaping device 1; wherein, the shaping component is arranged at the outer wall of the cover plate 8; the shaping component includes a cylinder 10 vertically installed at the top end of the cover plate 8, the output end of the cylinder 10 extends into the inner cavity of the shaping device 1 and is connected to an extrusion plate 11, and the extrusion plate 11 is driven downward by the opened cylinder 10 , which can realize the extrusion and shaping of the fur placed in the inner cavity of the shaping device 1; to further ensure the stability of the extrusion plate 11 during the lifting process, limit rods 12 are symmetrically installed on the left and right sides of the top of the extrusion plate 11, and the limit rods 12 can be lifted and lowered through the inner cavity of the cover plate 8. When the extrusion plate 11 moves downward, the limit rods 12 can be prompted to move downward along the outer wall of the cover plate 8, so as to connect with the limit rods 12 to realize the limitation of the extrusion plate 11 in the lifting direction. A limit block 13 is installed at the bottom end of each limit rod 12. The setting of the limit block 13 can prevent the limit rod 12 from falling excessively, and the falling height of the limit rod 12 is limited.

[0037] See also Figure 1As shown, the front side wall of the shaping device 1 is connected to a door body 14 by hinged rotation, that is, the door body 14 can be flipped upward to open, and an arc groove 15 is provided at the bottom end of the outer wall of the door body 14, and the door body 14 can be opened by driving the arc groove 15. A fur workpiece 16 is placed at the bottom end of the inner cavity of the shaping device 1, and the fur workpiece 16 can be extruded and shaped under the action of the extrusion plate 11 in the inner cavity of the shaping device 1.

[0038] In addition, supports 17 are vertically installed at the four corners of the bottom end of the outer wall of the shaping device 1. The support 17 supports the entire device and ensures that the drain port 5 has a certain distance from the ground to ensure normal drainage.

[0039] It is worth noting that a PLC controller 18 is installed on the outer wall of the shaping device 1. The PLC controller 18 is a digital operation electronic system specially designed for use in an industrial environment. It uses a programmable memory to store instructions for performing operations such as logical operations, sequential control, timing, counting and arithmetic operations. It controls various types of mechanical equipment or production processes through digital or analog input and output. The PLC controller 18 is electrically connected to the discharge port 5, the heating plate 7, and the cylinder 10 respectively; the temperature sensor 6 realizes temperature detection and transmits the detection result to the PLC controller 18. The LC controller 18 performs processing. When the temperature sensor 6 detects the liquid heating temperature in the inner cavity of the accommodating chamber 2, the signal is transmitted to the PLC controller 18 for processing and display, so as to prompt the staff to control the heating temperature of the accommodating chamber 2 in time; the PLC controller 18 controls the opening or closing of the heating plate 7 and the cylinder 10. By controlling the heating plate 7 to be turned on by the PLC controller 18, the medium in the inner cavity of the accommodating chamber 2 can be heated. By controlling the cylinder 10 to be turned on by the PLC controller 18, the extrusion plate 11 can be moved downward, thereby realizing the extrusion and shaping processing of the fur workpiece 16.

[0040] The working principle of the fur ball rolling machine shaping device in this embodiment is as follows:

[0041] The steam inlet 4 is connected to the external steam heat source in advance, and a proper amount of hot steam is introduced into the inner cavity of the shaping device 1, and a proper amount of liquid medium is injected into the inner cavity of the accommodating cavity 2 through the medium inlet 3 for heating. After the turned-on heating plate 7 heats the medium, the heat is transferred to the inner wall circumference of the shaping device 1, and the effect of the hot steam ensures that the inner cavity of the shaping device 1 is in a suitable humid and hot environment;

[0042] The fur workpiece 16 is laid flat into the inner cavity of the shaping device 1 through the opened door body 14, and the door body 14 is closed. The extrusion plate 11 is driven downward by the output end of the opened cylinder 10 to extrude and shape the upper surface of the fur workpiece 16. In the process of the extrusion plate 11 moving downward, the limiting rod 12 moves downward along the outer wall of the cover plate 8 to limit the downward movement of the extrusion plate 11. Under the cooperation of the hot and humid environment of the inner cavity of the shaping device 1, the extrusion plate 11 is urged to extrude the fur workpiece 16 to shape the fur workpiece 16.

[0043] The utility model heats the inner cavity of the shaping device 1 and introduces hot steam into the inner cavity of the shaping device 1, so that the fur workpiece 16 is shaped in a humid and hot environment. Compared with shaping the fur workpiece 16 in a normal temperature environment, the shaping speed is faster, and it is not easy to recover after shaping, and the state after shaping is more stable.

[0044] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A fur ball rolling machine shaping device, comprising a shaping device (1), characterized in that: The inner cavity of the shaping device (1) is provided with a heating component and a humidifying component, and the inner cavity of the shaping device (1) is caused to form a hot and humid environment by the heating component and the humidifying component, and the top end of the shaping device (1) is provided with a shaping component; The heating component comprises a receiving chamber (2) opened at the bottom end of the inner wall and the circumference of the side wall of the shaping device (1), and also comprises a medium inlet (3) connected to the top end of the inner cavity of the receiving chamber (2); a heating plate (7) is installed at the bottom end of the inner cavity of the receiving chamber (2); The humidifying component comprises a steam inlet (4) connected to the top end of the inner cavity of the shaping device (1), and the outer side of the steam inlet (4) is connected to an external steam heat source machine.

2. A fur rolling ball machine shaping device according to claim 1, characterized in that: A temperature sensor (6) is installed in the inner cavity of the accommodating cavity (2).

3. A fur rolling ball machine shaping device according to claim 2, characterized in that: A liquid discharge port (5) is installed at the bottom end of the shaping device (1), and the liquid discharge port (5) is communicated with the inner cavity of the accommodating cavity (2).

4. A fur ball rolling machine shaping device according to claim 3, characterized in that: The top end of the shaping device (1) is covered with a cover plate (8), and a cover seat (9) is installed on the circumference of the bottom end of the cover plate (8), and a groove is opened along the circumference of the bottom end of the outer wall of the cover seat (9), and the groove at the bottom end of the outer wall of the cover seat (9) covers the circumference of the top end of the outer wall of the shaping device (1); Wherein, the shaping component is arranged on the outer wall of the cover plate (8).

5. A fur ball rolling machine shaping device according to claim 4, characterized in that: The shaping component comprises a cylinder (10) vertically mounted on the top of the cover plate (8); the output end of the cylinder (10) extends into the inner cavity of the shaping device (1) and is connected to an extrusion plate (11).

6. A fur ball rolling machine shaping device according to claim 5, characterized in that: Limiting rods (12) are symmetrically installed on the left and right sides of the top of the extrusion plate (11), and the limiting rods (12) can be lifted and lowered to penetrate the inner cavity of the cover plate (8), and a limiting block (13) is installed at the bottom end of each limiting rod (12).

7. A fur rolling ball machine shaping device according to claim 6, characterized in that: The front side wall of the shaping device (1) is rotatably connected to a door body (14), and an arc groove (15) is provided at the bottom end of the outer wall of the door body (14), and a fur workpiece (16) is placed at the bottom end of the inner cavity of the shaping device (1).

8. A fur ball rolling machine shaping device according to claim 7, characterized in that: Supports (17) are vertically mounted at the four corners of the bottom end of the outer wall of the shaping device (1).

9. A fur rolling ball machine shaping device according to claim 8, characterized in that: A PLC controller (18) is installed on the outer wall of the shaping device (1), and the PLC controller (18) is electrically connected to the liquid discharge port (5), the heating plate (7), and the cylinder (10) respectively; The temperature sensor (6) detects temperature and transmits the detection result to the PLC controller (18) for processing; The PLC controller (18) controls the opening or closing of the heating plate (7) and the cylinder (10).