Compression molding equipment for tea cake production

Abstract

The utility model discloses a compression moulding equipment for tea cake production, including the processing table, the bottom of the lower end of the processing table is equipped with the rotary motor, and the output end of the rotary motor passes through the processing table and is connected with the middle of the lower end of the turntable, and the both sides of the upper end of the turntable are symmetrically provided with the moulding cylinders, and the rear side of the upper end of the processing table is equipped with the fixing frame. An electric hydraulic cylinder is arranged over a forming cylinder arranged on one side, located at the upper end of the rotating disc, of the fixing frame, meanwhile, the output end of the electric hydraulic cylinder is connected with a pressurizing plate, an electric linear guide rail is arranged on one side of the upper end of the processing table, and a feeding mechanism is installed on the electric linear guide rail and used for conducting quantitative feeding on the tea leaves. According to the compression molding equipment for tea cake production, the rotating motor drives the rotating disc to rotate, so that the two molding cylinders alternately perform compression molding on tea cakes, the processing efficiency is improved, the feeding assembly is arranged, quantitative discharging of tea leaves is facilitated, and the practicability is improved.

Description

Technical Field

[0001] The utility model relates to the technical field related to tea cake production, in particular to a pressing and forming device for tea cake production. Background Art

[0002] Tea is distributed in the mountainous areas of provinces south of the Yangtze River in China. Tea is divided into six categories according to the production process, including green tea, white tea, and black tea. Tea can be used as a drink, contains a variety of beneficial ingredients, and has health benefits. Tea leaves are oblong or oval in shape, with blunt or sharp tips, wedge-shaped bases, shiny on the upper side, glabrous or initially pubescent on the lower side, serrated edges, glabrous petioles, white flowers, and broad ovate petals. In the process of tea production and processing, tea leaves need to be pressed into cakes, and the production process of tea cakes is to pour the tea leaves into a mold, press, take out the tea cakes, and reset the mold.

[0003] The existing pressing and molding equipment has a single structure when in use, and can only be operated piece by piece during pressing, which is time-consuming and labor-intensive. At the same time, the existing tea cakes need to be taken out after pressing. If the operation is improper, the tea cakes may be damaged, which in turn has a great impact on the production quality of the tea cakes and the economic benefits of the pressing work. In view of the above problems, the existing equipment needs to be improved. Utility Model Content

[0004] The utility model aims to provide a pressing and forming device for producing tea cakes, so as to solve the problem that the existing pressing and forming device proposed in the above background technology has a single structure when in use, and can only be operated piece by piece during pressing, which is time-consuming and labor-intensive. At the same time, the existing tea cakes need to be taken out after pressing. If the operation is improper, the tea cakes may be damaged, which in turn has a great impact on the production quality of the tea cakes and affects the economic benefits of the pressing work.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a pressing and forming device for producing tea cakes, comprising a processing table,

[0006] A rotating motor is installed at the bottom of the lower end of the processing table, and the output end of the rotating motor passes through the processing table and is connected in the middle of the lower end of the turntable. At the same time, forming cylinders are symmetrically arranged on both sides of the upper end of the turntable. A fixing frame is installed on the rear side of the upper end of the processing table, and the fixing frame is located on the upper side of the turntable. An electric hydraulic cylinder is arranged directly above the forming cylinder arranged on one side of the upper end of the turntable. At the same time, the output end of the electric hydraulic cylinder is connected to a pressure plate cooperating with the forming cylinder. An electric linear guide is arranged on one side of the upper end of the processing table, and a feeding mechanism is installed on the electric linear guide for quantitatively feeding tea leaves.

[0007] Preferably, a feeding port is provided on the upper end of the processing table away from the feeding mechanism, a support frame docking with the feeding port is placed below the feeding port, and support legs are respectively provided on both sides of the lower end of the processing table. At the same time, the support frame is located on the outer side of the lower end of the feeding port, and a collection box is slidably connected to the inside of the support frame.

[0008] Preferably, mounting frames are symmetrically arranged on both sides of the upper end of the discharge port, and the two mounting frames are rotatably connected to guide plates on opposite sides, and the bottom of the lower end of the guide plate is in contact with the side of the upper end of the discharge port.

[0009] Preferably, a fixed plate is installed in the middle of the inside of the forming cylinder, and sliding columns are symmetrically arranged on both sides of the lower end of the fixed plate. At the same time, the tops of the two sliding columns pass through the fixed plate and are connected to the lower end of the placement seat through a buffer spring. A vibrator is installed in the middle of the lower end of the placement seat, and a through hole is opened in the middle of the fixed plate, and the position of the through hole is set corresponding to the position of the vibrator.

[0010] Preferably, the feeding mechanism includes a movable base, a tea storage box is installed on one side of the upper end of the movable base, and a support frame is arranged on the other side of the upper end of the movable base, and a metering cylinder is installed on the side of the upper end of the support frame away from the tea storage box, a material guide seat is installed on the lower end of the metering cylinder close to the forming cylinder, and a first material discharge channel is opened at the bottom of the other end of the material guide seat.

[0011] Preferably, a U-shaped frame is provided on one side of the lower end of the material guide seat, and a movable push plate is provided on the inner side of the U-shaped frame. At the same time, the movable push plate is located below the material guide seat, a second material discharge channel is opened on one side of the movable push plate, and an electric vacuum suction cup is installed on the bottom of the lower end of the other side of the movable push plate. At the same time, the side of the movable push plate close to the second material discharge channel is connected to the support frame through an electric telescopic rod.

[0012] Compared with the prior art, the utility model has the following beneficial effects: the pressing and forming equipment for producing tea cakes is

[0013] (1) In order to solve the problem that the existing pressing and molding equipment has a single structure and can only be operated piece by piece during pressing, which is time-consuming and labor-intensive, the utility model drives the turntable to rotate by a rotating motor, so that the two molding cylinders press and mold the tea cakes alternately, thereby improving the processing efficiency, and providing a feeding component to facilitate quantitative feeding of tea leaves, thereby improving practicality;

[0014] (2) In order to solve the problem that the existing tea cakes need to be taken out after pressing, if the operation is improper, the tea cakes may be damaged, which in turn has a great impact on the production quality of the tea cakes and the economic benefits of the pressing work. The utility model is provided with a movable push plate, a second material discharge channel, an electric vacuum suction cup and an electric telescopic rod for use. The pressed tea cakes are discharged at the same time, and are collected in a collection box under the action of the guide plate, thereby improving the practicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the front view structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the front cross-sectional structure of the utility model;

[0017] Figure 3 This is a schematic diagram of the front cross-sectional structure of the forming tube of the utility model;

[0018] Figure 4 It is a front view cross-sectional structural schematic diagram of the feeding mechanism of the utility model.

[0019] In the figure: 1. processing table; 101. feeding port; 102. supporting leg; 103. supporting frame; 104. electric linear guide; 2. rotating motor; 3. turntable; 4. forming cylinder; 401. fixing plate; 4011. through hole; 402. sliding column; 403. buffer spring; 404. placing seat; 405. vibrator; 5. fixing frame; 6. electric hydraulic cylinder; 7. pressure plate; 8. feeding mechanism; 801. moving base; 802. tea storage box; 803. supporting frame; 804. quantitative cylinder; 805. material guide seat; 806. first feeding channel; 807. U-shaped frame; 808. moving push plate; 809. second feeding channel; 810. electric vacuum suction cup; 811. electric telescopic rod; 9. mounting frame; 10. guide plate; 11. collecting box. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-4 The utility model provides a technical solution: a pressing and forming device for producing tea cakes, according to Figure 1 , Figure 2 and Figure 3As shown, a rotating motor 2 is installed at the bottom of the lower end of the processing table 1, and the output end of the rotating motor 2 passes through the processing table 1 and is connected to the middle of the lower end of the turntable 3. At the same time, forming cylinders 4 are symmetrically arranged on both sides of the upper end of the turntable 3. A fixed plate 401 is installed in the middle of the forming cylinder 4, and sliding columns 402 are symmetrically arranged on both sides of the lower end of the fixed plate 401. At the same time, the tops of the two sliding columns 402 pass through the fixed plate 401 and are connected to the lower end of the placement seat 404. Through the buffer spring 403, after the downward pressure disappears, the tea cake formed at the upper end of the placement seat 404 bounces upward under the rebound force of the buffer spring 403, so that the side of the tea cake is separated from the inner wall of the forming cylinder 4. In order to facilitate the later material retrieval, a vibrator 405 is installed in the middle of the lower end of the placement seat 404. The vibrator 405 vibrates the loaded tea leaves to be evenly spread on the upper end of the placement seat 404 to improve the flatness of the pressed thickness of the tea cake. A through hole 4011 is provided in the middle of the fixed plate 401, and the position of the through hole 4011 is arranged corresponding to the position of the vibrator 405, so that the vibrator 405 is not easily damaged when pressing down. A fixing frame 5 is installed on the rear side of the upper end of the processing table 1, and the fixing frame 5 is located on the upper side of the turntable 3. An electric hydraulic cylinder 6 is arranged just above the forming cylinder 4 arranged on one side, and the output end of the electric hydraulic cylinder 6 is connected to a pressure plate 7 that cooperates with the forming cylinder 4.

[0022] according to Figure 1 , Figure 2 and Figure 4 As shown, an electric linear guide 104 is provided on one side of the upper end of the processing table 1, and a feeding mechanism 8 is installed on the electric linear guide 104 for quantitatively feeding tea leaves. A feeding port 101 is provided on the side of the upper end of the processing table 1 away from the feeding mechanism 8, and a support frame 103 connected to the feeding port 101 is placed below the feeding port 101, and supporting legs 102 are respectively provided on both sides of the lower end of the processing table 1. At the same time, the support frame 103 is located on the outer side of the lower end of the feeding port 101, and a collecting box 11 is slidably connected inside the support frame 103. Mounting frames 9 are symmetrically provided on both sides of the upper end of the feeding port 101, and the two mounting frames 9 are rotatably connected to the guide plate 10 on the opposite side, and at the same time, the bottom of the lower end of the guide plate 10 is in contact with the side of the upper end of the feeding port 101, and the guide plate 10 is used to guide the formed tea cake for feeding.

[0023] Specifically, the feeding mechanism 8 includes a movable base 801, a tea storage box 802 is installed on one side of the upper end of the movable base 801, and a support frame 803 is arranged on the other side of the upper end of the movable base 801, and a quantitative cylinder 804 is installed on the upper end of the support frame 803 away from the tea storage box 802, so as to facilitate the quantitative measurement of tea leaves and improve the accuracy of feeding, and a material guide seat 805 is installed on the lower end of the quantitative cylinder 804 close to the forming cylinder 4, and a first material discharge channel 806 is opened at the bottom of the other end of the material guide seat 805.

[0024] To further explain, a U-shaped frame 807 is provided on one side of the lower end of the material guide seat 805, and a movable push plate 808 is provided on the inner side of the U-shaped frame 807. At the same time, the movable push plate 808 is located below the material guide seat 805, and a second material discharge channel 809 is opened on one side of the movable push plate 808, and an electric vacuum suction cup 810 is installed on the bottom of the lower end of the other side of the movable push plate 808. At the same time, the movable push plate 808 is connected to the support frame 803 through an electric telescopic rod 811 on the side close to the second material discharge channel 809, which is convenient for material discharge and can also be used for discharge of formed tea cakes, thereby improving the practicality of use.

[0025] When in use, first place the tea leaves in the tea storage box 802 inside the quantitative cylinder 804 for quantitative measurement, then start the electric linear guide 104, and drive the movable base 801 to move to one side of the turntable 3 through the electric linear guide 104, so that the first material discharge channel 806 is located above the forming cylinder 4, then start the electric telescopic rod 811 to push the movable push plate 808 to move, so that the second material discharge channel 809 corresponds to the first material discharge channel 806, so that the tea leaves inside the quantitative cylinder 804 are transported to the forming cylinder 4 through the material guide seat 805, and vibrated by the vibrator 405, so that the tea leaves are evenly placed on the upper end of the placement seat 404, and then all the equipment states of the feeding mechanism 8 return to their original positions, and start the electric hydraulic cylinder 6 to push the pressure plate 7 downward to press the forming cylinder 4. The tea leaves in the cylinder 4 are pressurized into tea cakes. After completion, the turntable 3 is driven to rotate by the rotating motor 2, and the forming cylinder 4 set on the other side is located under the pressure plate 7, and then the above-mentioned loading steps are repeated, so that the electric telescopic rod 811 pushes the movable push plate 808 to move, so that the second feeding channel 809 corresponds to the first feeding channel 806, and the electric vacuum suction cup 810 is located above the processed tea cake, and then the tea cake is adsorbed by the electric vacuum suction cup 810, and then the electric telescopic rod 811 continues to push the movable push plate 808 to move, so that the tea cake is located above one side of the feeding port 101, and then the electric vacuum suction cup 810 releases the tea cake, so that the tea cake is collected in the collection box 11 through the feeding port 101 under the action of the guide plate 10.

[0026] The directions or positional relationships indicated by terms such as "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the protection content of the present invention.

[0027] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A pressing and forming device for producing tea cakes, comprising a processing table (1), characterized in that: A rotating motor (2) is installed at the bottom of the lower end of the processing table (1), and the output end of the rotating motor (2) passes through the processing table (1) and is connected to the middle of the lower end of the rotating disk (3). At the same time, forming cylinders (4) are symmetrically arranged on both sides of the upper end of the rotating disk (3). A fixing frame (5) is installed on the rear side of the upper end of the processing table (1), and the fixing frame (5) is arranged on the upper side of the forming cylinder (4) arranged on one side of the upper end of the rotating disk (3). An electric hydraulic cylinder (6) is arranged, and at the same time, the output end of the electric hydraulic cylinder (6) is connected to a pressure plate (7) matched with the forming cylinder (4). An electric linear guide rail (104) is arranged on one side of the upper end of the processing table (1), and a feeding mechanism (8) is installed on the electric linear guide rail (104) for quantitatively feeding tea leaves.

2. The pressing and forming equipment for producing tea cakes according to claim 1, characterized in that: A feeding opening (101) is provided on the upper end of the processing table (1) at a side away from the feeding mechanism (8); a support frame (103) is placed below the feeding opening (101) and is connected to the feeding opening, and support legs (102) are provided on both sides of the lower end of the processing table (1); the support frame (103) is located outside the lower end of the feeding opening (101), and a collection box (11) is slidably connected inside the support frame (103).

3. The pressing and forming equipment for producing tea cakes according to claim 2, characterized in that: Mounting frames (9) are symmetrically arranged on both sides of the upper end of the material discharge port (101), and the two mounting frames (9) are rotatably connected to the opposite side with guide plates (10), and the bottom of the lower end of the guide plate (10) is in contact with the side of the upper end of the material discharge port (101).

4. The pressing and forming equipment for producing tea cakes according to claim 1, characterized in that: A fixed plate (401) is installed in the middle of the forming cylinder (4), and sliding columns (402) are symmetrically arranged on both sides of the lower end of the fixed plate (401). At the same time, the tops of the two sliding columns (402) pass through the fixed plate (401), the buffer spring (403) is connected to the lower end of the placement seat (404), and a vibrator (405) is installed in the middle of the lower end of the placement seat (404). A through hole (4011) is opened in the middle of the fixed plate (401), and the position of the through hole (4011) is arranged corresponding to the position of the vibrator (405).

5. The pressing and forming equipment for producing tea cakes according to claim 1, characterized in that: The feeding mechanism (8) comprises a movable base (801), a tea storage box (802) being installed on one side of the upper end of the movable base (801), and a support frame (803) being provided on the other side of the upper end of the movable base (801); a metering cylinder (804) being installed on the side of the upper end of the support frame (803) away from the tea storage box (802), a material guide seat (805) being installed on the lower end of the metering cylinder (804) on the side close to the forming cylinder (4), and a first material discharge channel (806) being provided at the bottom of the other end of the material guide seat (805).

6. The pressing and forming equipment for producing tea cakes according to claim 5, characterized in that: A U-shaped frame (807) is provided on one side of the lower end of the material guide seat (805), and a movable push plate (808) is provided on the inner side of the U-shaped frame (807). The movable push plate (808) is located below the material guide seat (805). A second material discharge channel (809) is provided on one side of the movable push plate (808), and an electric vacuum suction cup (810) is installed at the bottom of the lower end of the other side of the movable push plate (808); the side of the movable push plate (808) close to the second material discharge channel (809) is connected to the support frame (803) through an electric telescopic rod (811).

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