Dark tea continuous pile fermentation equipment
By designing the black tea continuous pile fermentation equipment and using automatic humidification and material turning mechanisms, the problem of manual humidification and turnover of the black tea pile fermentation is solved, and the production efficiency is improved.
Patent Information
- Application Number
- CN202323500664.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-21
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2033-12-21
AI Technical Summary
During the fermentation of black tea piles, it requires multiple manual humidification and overflow, which consumes a lot of manpower and energy, resulting in low production efficiency.
A black tea continuous pile fermentation equipment is designed, including a humidification mechanism and a feed turning mechanism, which can automatically humidify using a water pump and a sprinkler pipe, and the motor and rubber stirring rod can automatically turn over, combining temperature and humidity sensors and controllers. Automatic adjustment.
It realizes automatic uniform humidification and pile-over of black tea, reduces manual operations and improves production efficiency.
Smart Images
Figure CN222129237U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dark tea pile fermentation, in particular to a dark tea continuous pile fermentation device. Background Art
[0002] The pile fermentation of dark tea is a special tea processing method, which is mainly used in the production process of Yunnan Pu'er tea. Through pile fermentation, the substances in the tea will undergo a series of chemical changes, such as the oxidation and polymerization of tea polyphenols, the transformation of catechins, etc. These changes give dark tea a unique aroma, taste and color. However, during the pile fermentation of dark tea, it is necessary to cover the surface of the dark tea with a wet cloth for humidification, and it is necessary to manually turn the pile to prevent the dark tea from over-fermentation or mold. In order to ensure the effect of pile fermentation, the entire pile process requires multiple humidification and turning, and attention should be paid to the temperature and humidity of the dark tea. The process consumes a lot of manpower and energy, and the production efficiency is low.
[0003] In view of the above problems, a dark tea continuous pile fermentation equipment is proposed to solve the above problems. Utility Model Content
[0004] The utility model aims to provide a continuous pile fermentation device for black tea. The device is adopted to work, thereby solving the problem that the black tea pile fermentation needs multiple humidification and compost turning, consumes much manpower and energy, and has low production efficiency.
[0005] To achieve the above object, the utility model provides the following technical solution: a continuous pile fermentation device for dark tea, comprising a main box, a humidifying mechanism for humidifying dark tea is arranged on one side of the main box, and a turning mechanism for turning the dark tea pile is arranged inside the main box;
[0006] The humidifying mechanism includes a water tank fixedly connected to one side of the main box body, a water pump is arranged inside the water tank, one end of the water pump is connected through one side of the main box body, the water tank is connected to the inside of the main box body through the water pump, a water pump is fixedly connected to the outside of the water pump, a sprinkler pipe is sleeved on the outside of the water pump, one side of the main box body is fixedly connected to, one end of the sprinkler pipe is connected through one side of the main box body and is connected to the inside of the side box, one end of the sprinkler pipe is fixedly connected to a transmission rod, a turntable is fixedly connected to the inner wall of the side box, one end of the transmission rod is rotatably connected to the turntable, and a drainage hole is provided on the outside of the sprinkler pipe.
[0007] Preferably, the material turning mechanism includes a motor fixedly connected to the inner wall of the side box, the output end of the motor is fixedly connected to a rotating shaft, the outer side of the rotating shaft is fixedly connected to a rubber stirring rod, and the transmission rod is sleeved with a belt on the outer side of the rotating shaft.
[0008] Preferably, an arc-shaped bottom groove is provided at the bottom of the inner wall of the main box, and the rubber stirring rod fits in the arc-shaped bottom groove.
[0009] Preferably, a temperature sensor for detecting temperature, a humidity sensor for detecting humidity, a fan for ventilation, and a heating tube for adjusting temperature are fixedly connected to the inner wall of the main box body, and a controller is fixedly connected to the outer side of the main box body, and the controller is electrically connected to the temperature sensor, humidity sensor, fan and heating tube.
[0010] Preferably, a box cover for placing black tea is hingedly connected to the upper surface of the main box body, a discharge chute is provided on one side of the main box body, and a material taking door is slidably connected inside the discharge chute.
[0011] Preferably, a bracket for maintaining the stability of the device is fixedly connected to the bottom surface of the main box.
[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0013] The utility model provides a continuous pile fermentation device for black tea. When the black tea needs to be humidified and turned over, the water pump and the motor are turned on, and the water in the water tank is pumped out by a pumping pipe. The water enters the sprinkler pipe through the pumping pipe and is sprayed out from the pumping pipe. At the same time, the motor drives the rotating shaft and the rubber stirring rod to rotate, thereby turning the black tea. The setting of the belt can transmit the rotation effect of the rotating shaft to the transmission rod, and the transmission rod drives the sprinkler pipe to rotate, thereby achieving the effect of uniform humidification, and finally achieving the purpose of automatically and uniformly humidifying the black tea and turning the pile at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 It is a schematic plan view of the internal structure of the main box of the utility model;
[0016] Figure 3 It is a structural schematic diagram of the material turning mechanism of the utility model.
[0017] In the figure: 1. Main box body; 11. Bracket; 12. Box cover; 13. Controller; 14. Heating tube; 15. Side box; 16. Material taking door; 17. Temperature sensor; 18. Humidity sensor; 19. Arc bottom trough; 2. Humidification mechanism; 21. Water tank; 22. Suction pipe; 23. Water pump; 24. Sprinkler pipe; 241. Drain hole; 25. Transmission rod; 26. Turntable; 3. Turning mechanism; 31. Motor; 32. Rotating shaft; 33. Rubber stirring rod; 34. Belt; 4. Fan. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] In order to further understand the content of the utility model, the utility model is described in detail in conjunction with the accompanying drawings.
[0020] Combination Figure 1 and Figure 2 A continuous pile fermentation device for dark tea comprises a main box body 1, a bracket 11 for maintaining the stability of the device is fixedly connected to the bottom surface of the main box body 1, a humidifying mechanism 2 for humidifying the dark tea is arranged on one side of the main box body 1, and a turning mechanism 3 for turning the dark tea pile is arranged inside the main box body 1.
[0021] The utility model is further described below in conjunction with embodiments.
[0022] See also Figure 2-Figure 3 The humidifying mechanism 2 includes a water tank 21 fixedly connected to one side of the main box body 1, a water pumping pipe 22 is arranged inside the water tank 21, one end of the water pumping pipe 22 penetrates and is connected to one side of the main box body 1, the water tank 21 is connected to the inside of the main box body 1 through the water pumping pipe 22, a water pump 23 is fixedly connected to the outside of the water pumping pipe 22, a water sprinkling pipe 24 is sleeved on the outside of the water pumping pipe 22, a side box 15 is fixedly connected to one side of the main box body 1, one end of the water sprinkling pipe 24 penetrates one side of the main box body 1 and is connected to the inside of the side box 15 One end of the sprinkler pipe 24 is fixedly connected to a transmission rod 25, and a turntable 26 is fixedly connected to the inner wall of the side box 15. One end of the transmission rod 25 is rotatably connected to the turntable 26. A drainage hole 241 is opened on the outside of the sprinkler pipe 24. Through the arrangement of the water tank 21, the suction pipe 22, the water pump 23 and the sprinkler pipe 24, the water inside the water tank 21 can be pumped out by the water pump 23 when humidification is needed, and the water is discharged into the sprinkler pipe 24 by the suction pipe 22, and then discharged from the drainage hole 241 to achieve the humidification effect.
[0023] The turning mechanism 3 includes a motor 31 fixedly connected to the inner wall of the side box 15, the output end of the motor 31 is fixedly connected to a rotating shaft 32, the outer side of the rotating shaft 32 is fixedly connected to a rubber stirring rod 33, and the transmission rod 25 and the outer side of the rotating shaft 32 are sleeved with a belt 34. Through the arrangement of the motor 31, the rotating shaft 32 and the rubber stirring rod 33, the motor 31 can be used to drive the rotating shaft 32 to rotate, and then the rubber stirring rod 33 can be used to stir the black tea. Through the arrangement of the belt 34, the rotation effect of the rotating shaft 32 can be transmitted to the transmission rod 25, thereby driving the transmission rod 25 and the sprinkler pipe 24 to rotate, thereby ensuring uniform humidification.
[0024] An arc-shaped bottom groove 19 is provided at the bottom of the inner wall of the main box body 1, and the rubber stirring rod 33 fits in the arc-shaped bottom groove 19. Through the provision of the arc-shaped bottom groove 19, the cavity bottom of the main box body 1 is more closely fitted to the rubber stirring rod 33, thereby ensuring uniform stirring of the rubber stirring rod 33.
[0025] A temperature sensor 17 for detecting temperature, a humidity sensor 18 for detecting humidity, a fan 4 for ventilation, and a heating tube 14 for adjusting temperature are fixedly connected to the inner wall of the main box body 1. A controller 13 is fixedly connected to the outer side of the main box body 1. The controller 13 is electrically connected to the temperature sensor 17, the humidity sensor 18, the fan 4 and the heating tube 14. Through the arrangement of the temperature sensor 17, the humidity sensor 18 and the heating tube 14, the temperature and humidity inside the main box body 1 can be monitored in time, and the heating tube 14, the temperature sensor 17 and the humidity sensor 18 can be controlled by the controller 13.
[0026] A box cover 12 for placing black tea is hinged on the upper surface of the main box body 1. A discharge chute is provided on one side of the main box body 1. A material taking door 16 is slidably connected to the inside of the discharge chute. The arrangement of the box cover 12 and the material taking door 16 facilitates the loading and unloading of black tea.
[0027] Specifically, when the black tea needs to be humidified and turned over, the water pump 23 and the motor 31 are turned on, and the water inside the water tank 21 is pumped out by the water pumping pipe 22. The water enters the sprinkler pipe 24 through the water pumping pipe 22 and is sprayed out. At the same time, the motor 31 drives the rotating shaft 32 and the rubber stirring rod 33 to rotate, thereby turning the black tea. The setting of the belt 34 can transmit the rotation effect of the rotating shaft 32 to the transmission rod 25, and the transmission rod 25 drives the sprinkler pipe 24 to rotate, thereby achieving the effect of uniform humidification, and finally achieving the purpose of automatically and uniformly humidifying the black tea and turning the tea pile at the same time.
[0028] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A dark tea continuous pile fermentation device, comprising a main box (1), characterized in that: A humidifying mechanism (2) for humidifying the dark tea is disposed on one side of the main box (1), and a turning mechanism (3) for turning the dark tea pile is disposed inside the main box (1); The humidifying mechanism (2) comprises a water tank (21) fixedly connected to one side of the main box (1), a water pump (22) is arranged inside the water tank (21), one end of the water pump (22) penetrates and is connected to one side of the main box (1), the water tank (21) is connected to the inside of the main box (1) through the water pump (22), a water pump (23) is fixedly connected to the outside of the water pump (22), a water sprinkler pipe (24) is sleeved on the outside of the water pump (22), one side of the main box (1) is fixedly connected to a side box (15), one end of the water sprinkler pipe (24) penetrates one side of the main box (1) and is connected to the inside of the side box (15), one end of the water sprinkler pipe (24) is fixedly connected to a transmission rod (25), the inner wall of the side box (15) is fixedly connected to a rotating disk (26), one end of the transmission rod (25) is rotatably connected to the rotating disk (26), and a drainage hole (241) is provided on the outside of the water sprinkler pipe (24).
2. The dark tea continuous pile fermentation equipment according to claim 1, characterized in that: The material turning mechanism (3) comprises a motor (31) fixedly connected to the inner wall of the side box (15), the output end of the motor (31) is fixedly connected to a rotating shaft (32), the outer side of the rotating shaft (32) is fixedly connected to a rubber stirring rod (33), and the transmission rod (25) and the outer side of the rotating shaft (32) are sleeved with a belt (34).
3. The dark tea continuous pile fermentation equipment according to claim 2, characterized in that: The bottom of the inner wall of the main box body (1) is provided with an arc-shaped bottom groove (19), and the rubber stirring rod (33) fits in the arc-shaped bottom groove (19).
4. The dark tea continuous pile fermentation equipment according to claim 1, characterized in that: The inner wall of the main box (1) is fixedly connected with a temperature sensor (17) for detecting temperature, a humidity sensor (18) for detecting humidity, a fan (4) for ventilation, and a heating tube (14) for adjusting temperature. The outer side of the main box (1) is fixedly connected with a controller (13), and the controller (13) is electrically connected with the temperature sensor (17), the humidity sensor (18), the fan (4), and the heating tube (14).
5. The dark tea continuous pile fermentation equipment according to claim 4, characterized in that: A box cover (12) for placing black tea is hingedly connected to the upper surface of the main box body (1), and a material discharging trough is provided on one side of the main box body (1), and a material taking door (16) is slidably connected inside the material discharging trough.
6. The dark tea continuous pile fermentation equipment according to claim 5, characterized in that: A bracket (11) for maintaining the stability of the device is fixedly connected to the bottom surface of the main box (1).