Fructose production degerming device
By setting up a stirring mechanism and a steam generator in the fructose production and sterilization device, combined with an ultraviolet lamp, the complete sterilization of the finished fructose product is achieved, and the food safety problems caused by microbial residues in the prior art are solved.
Patent Information
- Application Number
- CN202420875464.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-25
AI Technical Summary
Microbial residues exist in the existing fructose production process, resulting in food safety and hygiene problems and poor concentration and sterilization effect.
A fructose production sterilization device is designed, including a concentration mechanism and a sterilization mechanism. By setting up a stirring mechanism and a steam generator exhaust in the concentration box, combined with an ultraviolet lamp, uniform heating and sterilization of the materials are achieved.
It effectively improves the concentration and sterilization effect, ensures complete sterilization and disinfection of fructose finished products, and solves food safety problems.
Smart Images

Figure CN222129245U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of sterilization devices, and in particular relates to a fructose production sterilization device. Background Art
[0002] Fructose is a monosaccharide and an isomer of glucose. It exists in large quantities in fruit juice and honey in a free state. Fructose can also combine with glucose to form sucrose. The increase in blood sugar in the human body after consuming fructose is much lower than that of other traditional natural sugars. Therefore, fructose and related products are widely used in the diet of diabetic patients and people with liver dysfunction. Because of its unique advantages, fructose is prepared in large quantities as a food raw material. In today's fructose production where food safety is increasingly valued, how to sterilize is also becoming more and more of a concern.
[0003] Under the existing technology, most fructose products are high fructose corn syrup. The production process of high fructose corn syrup is as follows: corn starch is prepared through slurry mixing, cooking, liquefaction, saccharification, spray-inactivation of enzymes, decolorization, ion exchange, filtration, primary concentration, immobilized continuous isomerization, secondary decolorization, secondary ion exchange, secondary filtration, and re-concentration. High fructose corn syrup production cannot inhibit bacteria due to its low solid content. Although the temperature of most sections in the production process is high, it cannot completely kill microorganisms. Therefore, the finished syrup produced by the current high fructose corn syrup production enterprises still contains a small amount of microorganisms. If the finished syrup containing microorganisms is provided to customers for consumption, it is easy to cause food safety and hygiene problems. Utility Model Content
[0004] Aiming at the problems of microbial residues and food safety in the fructose production process under the prior art, the utility model provides a fructose production sterilization device, which achieves the purpose of comprehensive sterilization and disinfection by improving the concentrated sterilization effect and adding an ultraviolet lamp.
[0005] In order to achieve the above purpose, the technical solution adopted in this application is:
[0006] A fructose production sterilization device comprises a base, a concentrating mechanism and a sterilizing mechanism; the concentrating mechanism comprises a concentrating box, a feed inlet, a heating mechanism, a condenser and a conduit; the concentrating box is fixedly connected to the right end of the top surface of the base, and the feed inlet is arranged on the top surface of the concentrating box; the conduit is connected to the sterilizing mechanism and the concentrating box; the condenser is fixedly connected to the conduit;
[0007] The heating mechanism includes a heating controller and a heater; the heater is fixedly arranged on both sides of the concentration tank, and the heating controller is fixedly connected to the top surface of the base; the heating controller is arranged on the left side of the concentration tank; the heating controller is electrically connected to the heater;
[0008] The sterilization mechanism includes a sterilization box, a lamp holder and an ultraviolet lamp; the sterilization box is fixedly connected to the top surface of the base; the sterilization box is arranged on the left side of the heating controller; one end of the conduit is connected to the top surface of the concentration box, and the other end extends into the center of the sterilization box; the lamp holder is fixedly connected to the top surface of the inner wall of the sterilization box, two lamp holders are arranged, and the lamp holders are arranged on both sides of the conduit; the ultraviolet lamp is fixedly installed on the lamp holder.
[0009] Preferably, the concentrating mechanism also includes a stirring mechanism; the stirring mechanism includes a motor, a rotating shaft and a paddle; the motor is fixedly connected to the center of the top surface of the concentrating tank, the output end of the motor passes through the top surface of the concentrating tank and is fixedly connected to the rotating shaft, and the rotating shaft is vertically arranged; the paddle is fixedly connected to the rotating shaft.
[0010] Preferably, the heating mechanism also includes a steam generator and an exhauster; the steam generator is fixedly connected to the base, and the steam generator is arranged between the sterilization box and the heating controller; the steam heating device of the steam generator is electrically connected to the heating controller; the exhauster is fixedly connected to the bottom of the inner wall of the sterilization box, and the exhauster consists of three groups of circular rings and a center circle, and exhaust holes are arranged in an array on the circular rings, and exhaust holes are also arranged on the center circle; the steam generator is connected to the exhauster through a pipeline.
[0011] Compared with the prior art, the advantages and positive effects of the utility model are:
[0012] The utility model discloses a fructose production sterilization device; a stirring mechanism is arranged in a concentration box so that the material is heated evenly and concentrated and sterilized more completely; a steam generator and an exhauster are arranged to heat the steam and discharge it into the sterilization box so that the material in the sterilization box is turned over completely, and then the ultraviolet light is irradiated evenly while the steam is heated and sterilized, thereby solving the problems of incomplete sterilization and poor concentrated sterilization effect in fructose production. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0014] Figure 1 It is a schematic diagram of the structure of the utility model;
[0015] Figure 2 is a structural schematic diagram of a steam generator;
[0016] In the above figures, 1. base; 2. concentration box; 3. feed port; 4. condenser; 5. conduit; 6. heating controller; 7. heater; 8. sterilization box; 9. lamp holder; 10. ultraviolet lamp; 11. motor; 12. rotating shaft; 13. paddle; 14. steam generator; 15. exhauster; 16. exhaust hole. DETAILED DESCRIPTION
[0017] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0018] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0019] Embodiment 1, as Figure 1 , Figure 2 As shown, a fructose production sterilization device of the present application comprises a base 1, a concentrating mechanism and a sterilizing mechanism; the concentrating mechanism comprises a concentrating box 2, a feed inlet 3, a heating mechanism, a condenser 4 and a conduit 5; the concentrating box 2 is fixedly connected to the right end of the top surface of the base 1, and the feed inlet 3 is arranged on the top surface of the concentrating box 2; the conduit 5 connects the sterilizing mechanism and the concentrating box 2; a valve is arranged on the feed inlet 3, and when the concentrating operation is performed, the valve is closed, and the concentrated steam enters the sterilizing mechanism along the conduit 5 for sterilization; the condenser 4 is fixedly connected to the conduit 5; when in use, condensed water is continuously introduced into the lower port of the condenser 4, and condensed water is continuously discharged from the upper port to maintain a relatively low water temperature; the steam in the conduit 5 is cooled and liquefied within the action range of the condenser 4, and then flows into the sterilizing mechanism;
[0020] The heating mechanism includes a heating controller 6 and a heater 7; the heater 7 is fixedly arranged on both sides of the concentration tank 2, and the heating controller 6 is fixedly connected to the top surface of the base 1; the heating controller 6 is arranged on the left side of the concentration tank 2; the heating controller 6 is electrically connected to the heater 7;
[0021] The sterilization mechanism includes a sterilization box 8, a lamp holder 9 and an ultraviolet lamp 10; the sterilization box 8 is fixedly connected to the top surface of the base 1; the sterilization box 8 is arranged on the left side of the heating controller 6; one end of the conduit 5 is connected to the top surface of the concentration box 2, and the other end extends into the center of the sterilization box 8; the lamp holder 9 is fixedly connected to the top surface of the inner wall of the sterilization box 8; in this embodiment, two lamp holders 9 are provided, and the lamp holders 9 are arranged on both sides of the conduit 5; the ultraviolet lamp 10 is fixedly installed on the lamp holder 9; when in use, the heater 7 is controlled by the heating controller 6 to heat the concentration box 2, specifically, the concentration box 2 is a reactor, and the fructose semi-finished product in the concentration box 2 is concentrated for the second time, and then enters the sterilization box 8 for sterilization and disinfection;
[0022] The concentrating mechanism also includes a stirring mechanism; the stirring mechanism includes a motor 11, a rotating shaft 12 and a paddle 13; the motor 11 is fixedly connected to the center of the top surface of the concentrating tank 2, the output end of the motor 11 passes through the top surface of the concentrating tank 2 and is fixedly connected to the rotating shaft 12, and the rotating shaft 12 is vertically arranged; the paddle 13 is fixedly connected to the rotating shaft 12; when in use, the rotating shaft 12 and the paddle 13 are rotated by controlling the motor 11, so that the material in the concentrating tank 2 is fully turned over, thereby enhancing the high-temperature sterilization effect;
[0023] The heating mechanism also includes a steam generator 14 and an exhauster 15; the steam generator 14 is fixedly connected to the base 1, and the steam generator 14 is arranged between the sterilization box 8 and the heating controller 6; the steam heating device of the steam generator 14 is electrically connected to the heating controller 6; the exhauster 15 is fixedly connected to the bottom of the inner wall of the sterilization box 8, and the exhauster 15 is composed of three groups of circular rings and a central circle, and the circular rings are arrayed with exhaust holes 16, and the central circle is also provided with exhaust holes 16; the steam generator 14 is connected to the exhauster 15 through a pipeline; when in use, the steam heating device in the steam generator 14 is controlled by the heating controller 6 to heat the steam, and then the steam is pumped into the exhauster 15 and discharged into the sterilization box 8 through the exhaust holes 16. On the one hand, the steam heats the finished fructose material in the sterilization box 8, and on the other hand, the material in the sterilization box 8 is fully turned over, so that the ultraviolet light of the ultraviolet lamp 10 is evenly irradiated, so as to achieve the effect of complete sterilization and disinfection.
[0024] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A fructose production sterilization device, characterized in that: The invention comprises a base (1), a concentrating mechanism and a sterilizing mechanism; the concentrating mechanism comprises a concentrating box (2), a feed inlet (3), a heating mechanism, a condenser (4) and a conduit (5); the concentrating box (2) is fixedly connected to the right end of the top surface of the base (1), and the feed inlet (3) is arranged on the top surface of the concentrating box (2); the conduit (5) is connected to the sterilizing mechanism and the concentrating box (2); the condenser (4) is fixedly connected to the conduit (5); The heating mechanism comprises a heating controller (6) and a heater (7); the heater (7) is fixedly arranged on both sides of the concentration box (2), and the heating controller (6) is fixedly connected to the top surface of the base (1); the heating controller (6) is arranged on the left side of the concentration box (2); the heating controller (6) is electrically connected to the heater (7); The sterilization mechanism comprises a sterilization box (8), a lamp holder (9) and an ultraviolet lamp (10); the sterilization box (8) is fixedly connected to the top surface of the base (1); the sterilization box (8) is arranged on the left side of the heating controller (6); one end of the conduit (5) is connected to the top surface of the concentration box (2), and the other end extends into the center of the sterilization box (8); the lamp holder (9) is fixedly connected to the top surface of the inner wall of the sterilization box (8), two lamp holders (9) are provided, and the lamp holders (9) are arranged on both sides of the conduit (5); the ultraviolet lamp (10) is fixedly mounted on the lamp holder (9).
2. A fructose production sterilization device according to claim 1, characterized in that: The concentrating mechanism further comprises a stirring mechanism; the stirring mechanism comprises a motor (11), a rotating shaft (12) and a paddle (13); the motor (11) is fixedly connected to the center of the top surface of the concentrating tank (2); the output end of the motor (11) passes through the top surface of the concentrating tank (2) and is fixedly connected to the rotating shaft (12); the rotating shaft (12) is arranged vertically; and the paddle (13) is fixedly connected to the rotating shaft (12).
3. A fructose production sterilization device according to claim 1, characterized in that: The heating mechanism further comprises a steam generator (14) and an exhauster (15); the steam generator (14) is fixedly connected to the base (1), and the steam generator (14) is arranged between the sterilization box (8) and the heating controller (6); the steam heating device of the steam generator (14) is electrically connected to the heating controller (6); the exhauster (15) is fixedly connected to the bottom of the inner wall of the sterilization box (8), and the exhauster (15) is composed of three groups of circular rings and a central circle, and the circular rings are arrayed with exhaust holes (16), and the central circle is also provided with exhaust holes (16); the steam generator (14) is connected to the exhauster (15) through a pipeline.
