Dry powder direct preparation controllable rheological intelligent device

By designing a controllable rheology intelligent device for direct dry powder, using automated components and computer control, the problems of large labor and low efficiency caused by manual sampling in existing dry powder preparation are solved, and the precise control of raw material proportion and improvement of processing efficiency are achieved. .

CN222131776UActive Publication Date: 2024-12-10SICHUAN DIMAN OIL & GAS NEW MATERIALS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420819579.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-19
Publication Date
2024-12-10
Estimated Expiration
2034-04-19

AI Technical Summary

Technical Problem

Manual sampling is required in the existing dry powder preparation operation, resulting in the problems of large labor and low processing efficiency.

Method used

A dry powder direct-fit controlled rheology intelligent device is designed, including a workbench and automation components. The automation components include a gantry, a drive mechanism, a slider, a nozzle, a feed pipe, a pump body and an electronic scale, and are accurately set up through computer control. For proportional data, the automation component drives the slider to move to control the nozzle to align the material barrel to achieve accurate feeding of raw materials.

Benefits of technology

It improves the accuracy of raw material proportions, reduces manual operation, and significantly improves processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of dry powder preparation, in particular to a dry powder direct preparation controllable rheological intelligent device which comprises a workbench and an automatic assembly, and the automatic assembly comprises a portal frame, a driving mechanism, a sliding block, a spray head, a feeding pipe, a pump body and an electronic scale. The working table is used for dry powder proportioning processing, the material barrel is placed on the top of the electronic scale, then the multiple sprayers and the pump body are installed on the sliding block, the pump body extracts raw materials through the feeding pipe, the raw materials are sprayed into the material barrel through the sprayers after extraction, and the driving mechanism drives the sliding block to move on the portal frame. The nozzle is aligned with the pipe orifice of the material barrel, so that raw materials can enter conveniently, and the problems of high labor capacity and low processing efficiency due to manual sampling operation in the use process in the prior art are solved.
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Description

Technical Field

[0001] The utility model relates to the field of dry powder preparation, in particular to a dry powder direct preparation controllable rheology intelligent device. Background Art

[0002] In the field of oil and gas field exploitation, various polymers such as powdered flocculants need to be prepared in a certain proportion and then dissolved in water during the treatment of various fracturing fluids. In the existing dry powder configuration, various powdered additives required need to be weighed manually and then mixed to form a dry powder thickener for easy use.

[0003] However, the above operation is performed by manual sampling during use, which is labor-intensive and has low processing efficiency. Utility Model Content

[0004] The utility model aims to provide a dry powder direct mixing controllable rheology intelligent device, aiming to solve the problems of manual sampling operation during use, large labor workload and low processing efficiency in the existing operation.

[0005] To achieve the above-mentioned purpose, the utility model provides a dry powder direct mixing controllable rheology intelligent device, including a workbench and an automation component, wherein the automation component includes a gantry, a driving mechanism, a slider, a nozzle, a feed pipe, a pump body and an electronic scale;

[0006] The electronic scale is connected to the workbench and is located on the inner side of the workbench, the gantry is fixedly connected to the workbench and is located on the top of the workbench, the driving mechanism is connected to the gantry and is located on one side of the gantry, the slider is connected to the driving mechanism and is located on one side of the driving mechanism, the nozzle is fixedly connected to the slider and is located on one side of the slider, the pump body is connected to the nozzle and is located on one side of the nozzle, and the feed pipe is connected to the pump body and is located on one side of the pump body.

[0007] Among them, the driving mechanism includes a screw rod, a motor and a slide groove, the slide groove is fixedly connected to the gantry and is located on one side of the gantry, the screw rod is rotatably connected to the slide groove and is located on the inner side of the slide groove, the slider is threadedly connected to the screw rod and is located on one side of the screw rod, the motor is fixedly connected to the gantry and is located on one side of the gantry, and the output end of the motor is fixedly installed on one side of the screw rod.

[0008] Wherein, the automation component further includes a material box and a roller, wherein the material box is arranged on one side of the workbench, and the roller is connected to the material box and is located on one side of the material box.

[0009] Wherein, the automation component also includes a limit plate and a filter screen, the limit plate is fixedly connected to the material box and is located on the inner side of the material box, and the filter screen is slidably connected to the material box and is located on the top of the limit plate.

[0010] Wherein, the automation component further includes a connecting rod and an infrared sensor, wherein the connecting rod is fixedly connected to the slider and is located on one side of the slider, and the infrared sensor is fixedly connected to the connecting rod and is located on one side of the connecting rod.

[0011] The utility model discloses a dry powder direct mixing controllable rheology intelligent device, the workbench is used for dry powder thickener proportioning processing, the material barrel is placed on the top of the electronic scale, and then a plurality of the nozzles and the pump body are installed on the slide block, the pump body extracts the raw material through the feed pipe, and after extraction, the raw material is sprayed into the material barrel through the nozzle, the driving mechanism drives the slide block to move on the gantry, so that the nozzle is aligned with the pipe mouth of the material barrel to facilitate the entry of the raw material, the device sets the data required for a proportion in advance through computer control, so that the pump body can control the feed amount of the raw material when extracting the raw material, thereby improving the accuracy of the raw material ratio, and solving the problem that the existing operation is carried out through manual sampling during use, the labor workload is large, and the processing efficiency is low. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.

[0013] Figure 1 It is a structural diagram of a dry powder direct mixing controllable rheology intelligent device according to the first embodiment of the utility model.

[0014] Figure 2 It is a cross-sectional schematic diagram of a dry powder direct-mixing controllable rheology intelligent device according to the first embodiment of the utility model.

[0015] Figure 3 It is a cross-sectional schematic diagram of a dry powder direct-mixing controllable rheology intelligent device according to the second embodiment of the utility model.

[0016] Figure 4 It is a partial schematic diagram of a dry powder direct-mixing controllable rheology intelligent device according to the second embodiment of the utility model.

[0017] 101-workbench, 102-automation components, 103-gantry, 104-driving mechanism, 105-slider, 106-nozzle, 107-feeding pipe, 108-pump body, 109-electronic scale, 110-screw, 111-motor, 112-chute, 113-material box, 114-roller, 115-limiting plate, 116-filter, 201-connecting rod, 202-infrared sensor. DETAILED DESCRIPTION

[0018] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0019] First embodiment

[0020] See also Figure 1-2 , Figure 1 This is a structural diagram of a dry powder direct mixing controllable rheology intelligent device according to the first embodiment of the utility model. Figure 2 It is a cross-sectional schematic diagram of a dry powder direct-mixing controllable rheology intelligent device according to the first embodiment of the utility model.

[0021] The utility model provides a dry powder direct dispensing controllable rheology intelligent device: including a workbench 101 and an automation component 102, wherein the automation component 102 includes a gantry 103, a driving mechanism 104, a slider 105, a nozzle 106, a feed pipe 107, a pump body 108, an electronic scale 109, a screw 110, a motor 111, a chute 112, a material box 113, a roller 114, a limit plate 115 and a filter 116. The above scheme solves the problem that the existing operation is manual sampling operation during use, the labor is large, and the processing efficiency is low. It can be understood that the above scheme can be used in the raw material storage scene, and the material box 113 can also be used to place raw materials. The built-in partition facilitates the placement of a variety of raw materials, and the roller 114 facilitates the movement of the material box 113.

[0022] In this embodiment, the workbench 101 is used for dry powder proportioning processing.

[0023] The electronic scale 109 is connected to the workbench 101 and is located on the inner side of the workbench 101. The gantry 103 is fixedly connected to the workbench 101 and is located on the top of the workbench 101. The driving mechanism 104 is connected to the gantry 103 and is located on one side of the gantry 103. The slider 105 is connected to the driving mechanism 104 and is located on one side of the driving mechanism 104. The nozzle 106 is fixedly connected to the slider 105 and is located on one side of the slider 105. The pump body 108 is connected to the nozzle 106 and is located on one side of the nozzle 106. The feed pipe 107 is connected to the pump body 108 and is located on one side of the pump body 108. The material barrel is placed on the top of the electronic scale 109, and then a plurality of the nozzles 106 and the pump body 108 are installed on the slider 105. The pump body 108 extracts the raw material through the feed pipe 107, and after extraction, the raw material is sprayed into the material barrel through the nozzle 106. The driving mechanism 104 drives the slider 105 to move on the gantry 103, so that the nozzle 106 is aligned with the nozzle of the material barrel to facilitate the entry of the raw material, thereby solving the problem of manual sampling operation during use, large labor workload and low processing efficiency.

[0024] Secondly, the slide groove 112 is fixedly connected to the gantry 103 and is located on one side of the gantry 103. The screw rod 110 is rotatably connected to the slide groove 112 and is located on the inner side of the slide groove 112. The slider 105 is threadedly connected to the screw rod 110 and is located on one side of the screw rod 110. The motor 111 is fixedly connected to the gantry 103 and is located on one side of the gantry 103. The output end of the motor 111 is fixedly installed on one side of the screw rod 110. The screw rod 110 is driven to rotate by the motor 111, so that the slider 105 moves along the moving direction of the screw rod 110 to adjust the position of the nozzle 106.

[0025] Again, the material box 113 is arranged on one side of the workbench 101, the roller 114 is connected to the material box 113 and is located on one side of the material box 113, the material box 113 is used to place raw materials, and the built-in partition facilitates the placement of various raw materials, and the roller 114 is used to move the material box 113.

[0026] Finally, the limit plate 115 is fixedly connected to the material box 113 and is located on the inner side of the material box 113. The filter screen 116 is slidably connected to the material box 113 and is located on the top of the limit plate 115. The limit plate 115 is used to limit the position of the filter screen 116. The raw materials entering the material box 113 are screened through the filter screen 116 to prevent large particles of raw materials from entering. The feed pipe 107 passes through the filter plate.

[0027] When using a dry powder direct mixing controllable rheology intelligent device of the utility model, the workbench 101 is used for dry powder proportioning processing, the material barrel is placed on the top of the electronic scale 109, and then a plurality of the nozzles 106 and the pump body 108 are installed on the slider 105, the pump body 108 extracts the raw material through the feed pipe 107, and after extraction, the raw material is sprayed into the material barrel through the nozzle 106, the driving mechanism 104 drives the slider 105 to move on the gantry 103, so that the nozzle 106 is aligned with the nozzle of the material barrel to facilitate the entry of the raw material, and the device sets the data required for a proportion in advance through computer control, so that the pump body 108 can control the feed amount of the raw material when extracting the raw material, thereby improving the accuracy of the raw material ratio, and solving the problem that the existing operation is performed through manual sampling during use, the labor workload is large, and the processing efficiency is low.

[0028] Second embodiment

[0029] See also Figures 3-4 , Figure 3 It is a cross-sectional schematic diagram of a dry powder direct-mixing controllable rheology intelligent device according to the second embodiment of the utility model. Figure 4 It is a partial schematic diagram of a dry powder direct dispensing controllable rheology intelligent device of the second embodiment of the utility model. Based on the first embodiment, the dry powder direct dispensing controllable rheology intelligent device of the utility model further includes the automation component 102 further including a connecting rod 201 and an infrared sensor 202.

[0030] The connecting rod 201 is fixedly connected to the slider 105 and is located on one side of the slider 105. The infrared sensor 202 is fixedly connected to the connecting rod 201 and is located on one side of the connecting rod 201. The connecting rod 201 is used to install the infrared sensor 202. The infrared sensor 202 senses the barrel mouth position of the material barrel to facilitate the alignment of the nozzle 106.

[0031] The above disclosure is only a preferred embodiment of a dry powder direct mixing controllable rheology intelligent device of the present utility model. Of course, this cannot be used to limit the scope of rights of the present utility model. Ordinary technicians in this field can understand that all or part of the processes of the above embodiments and equivalent changes made according to the claims of the present utility model still fall within the scope covered by the utility model.

Claims

1. A dry powder direct mixing controllable rheology intelligent device, comprising a workbench, characterized in that: Also included is an automation component, which includes a gantry, a drive mechanism, a slide block, a nozzle, a feed pipe, a pump body and an electronic scale; The electronic scale is connected to the workbench and is located on the inner side of the workbench, the gantry is fixedly connected to the workbench and is located on the top of the workbench, the driving mechanism is connected to the gantry and is located on one side of the gantry, the slider is connected to the driving mechanism and is located on one side of the driving mechanism, the nozzle is fixedly connected to the slider and is located on one side of the slider, the pump body is connected to the nozzle and is located on one side of the nozzle, and the feed pipe is connected to the pump body and is located on one side of the pump body.

2. A dry powder direct mixing controllable rheology intelligent device as claimed in claim 1, characterized in that: The driving mechanism includes a screw rod, a motor and a slide groove, the slide groove is fixedly connected to the gantry and is located on one side of the gantry, the screw rod is rotatably connected to the slide groove and is located on the inner side of the slide groove, the slider is threadedly connected to the screw rod and is located on one side of the screw rod, the motor is fixedly connected to the gantry and is located on one side of the gantry, and the output end of the motor is fixedly mounted on one side of the screw rod.

3. A dry powder direct mixing controllable rheology intelligent device as claimed in claim 2, characterized in that: The automation component also includes a material box and a roller. The material box is arranged on one side of the workbench. The roller is connected to the material box and is located on one side of the material box.

4. A dry powder direct mixing controllable rheology intelligent device as claimed in claim 3, characterized in that: The automation component also includes a limit plate and a filter screen. The limit plate is fixedly connected to the material box and is located on the inner side of the material box. The filter screen is slidably connected to the material box and is located on the top of the limit plate.

5. A dry powder direct mixing controllable rheology intelligent device as claimed in claim 4, characterized in that: The automation component also includes a connecting rod and an infrared sensor. The connecting rod is fixedly connected to the slider and is located on one side of the slider. The infrared sensor is fixedly connected to the connecting rod and is located on one side of the connecting rod.