Ventilated glass-lined reaction kettle

By introducing ventilation components and gas storage bags into the glass-lined reactor, the problem of glass layer damage and resource waste under high pressure of the glass-lined reactor is solved, and the stable circulation of gas and comprehensive treatment of harmful substances are achieved. recycling.

CN222131850UActive Publication Date: 2024-12-10SHANDONG HUAXING SPECIAL EQUIP CO LTD
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Patent Information

Application Number
CN202420546842.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-20
Publication Date
2024-12-10
Estimated Expiration
2034-03-20

AI Technical Summary

Technical Problem

Existing glass-lined reactors are prone to damage to the glass layer under high pressure conditions, and it is difficult to thoroughly deal with harmful substances and recycle gases, resulting in serious waste of resources.

Method used

A breathable glass-lined reactor is designed, including a reactor, a ventilation assembly, a storage box and a gas bag. The gas flow rate is controlled by a servo motor, the ventilation assembly and the enclosed assembly regulate the gas flow rate, and the moisture filtration and flow rate in the storage box. Valve monitoring ensures that the gas is gradually collected into the gas storage bag, achieving harmful substance treatment and resource recycling.

Benefits of technology

It effectively avoids sudden pressure changes in the reactor, prevents damage to the glass layer, and ensures full treatment of harmful substances and resource recycling through comprehensive gas collection and treatment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222131850U_ABST
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Abstract

The utility model discloses a ventilated glass-lined reaction kettle and relates to the technical field of glass-lined reaction kettles. The device comprises a reaction kettle and a storage box, a ventilation assembly is arranged at the top of the reaction kettle, a sealing assembly for controlling the gas flow rate is arranged on the surface of the ventilation assembly, the storage box is located below the ventilation assembly, and a gas storage bag for recycling gas is placed in the storage box. The servo motor drives the threaded rod to rotate, so that the sealing plate controls and limits the caliber of the gas port, the gas circulation rate is gradually increased, the situation that the pressure in the reaction kettle is suddenly changed, and a glass layer in the reaction kettle is damaged is avoided, the storage box is filled with water to submerge the surface of the gas storage bag, and the gas storage bag is prevented from being damaged. In the process that the gas is gradually conveyed into the gas storage bag, water in the storage box is squeezed out, the flow valve monitors the water flow so as to obtain the gas collection amount, and conveying of the gas into the gas storage bag full of the gas is stopped in time.
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Description

Technical Field

[0001] The utility model relates to the technical field of glass-lined reactors, in particular to a ventilated glass-lined reactor. Background Art

[0002] The glass-lined reactor is a composite material product made by lining the inner surface of a steel container with high silicon dioxide content in glass, which is firmly adhered to the metal surface after high temperature burning. It is an excellent corrosion-resistant equipment. The Chinese patent with publication number CN218554065U discloses a glass-lined reactor with rapid mixing, including a glass-lined reactor, a support plate fixedly installed on the back of the glass-lined reactor, and a drive motor fixedly installed on one side of the support plate.

[0003] With regard to this disclosed technology, the high pressure inside the glass-lined reactor can easily lead to damage to the glass layer, and the released gas is directly discharged and filtered, which makes it difficult to ensure that the harmful substances are thoroughly treated. The gas is not fully recycled, resources are wasted, and there are defects during use. Utility Model Content

[0004] In order to solve the above problems, the utility model provides a ventilated glass-lined reactor.

[0005] In order to achieve the above-mentioned purpose, the utility model specifically adopts the following technical scheme: a ventilated glass-lined reactor, comprising a reactor and a storage box, the top of the reactor is provided with a ventilation component, the surface of the ventilation component is provided with a closing component for controlling the gas flow rate, the storage box is located below the ventilation component, a gas storage bag for recovering gas is placed inside the storage box, and the gas storage bag is connected to the bottom of the ventilation component, and a control console is provided on the surface of the storage box.

[0006] The reactor comprises a tank body, a tank cover is arranged on the top of the tank body, a driving motor is fixedly installed on the top of the tank cover, a pipe mouth is fixedly installed on the top of the tank cover, an observation mirror mouth is fixedly installed on the top of the tank cover, a thermometer sleeve is fixedly installed on the top of the tank cover, and a pressure gauge is arranged on the top of the tank cover.

[0007] The ventilation assembly includes a ventilation box, a ventilation pipe is fixedly installed on the rear side of the ventilation box, and the free end of the ventilation pipe is connected to the top of the tank cover, a fixing plate is fixedly installed on the top of the tank cover, and the fixing plate is connected to the rear side of the ventilation box, an air port is opened inside the ventilation box, a valve is arranged at the bottom of the ventilation box, and an air pipe interface is fixedly connected to the output end of the valve.

[0008] The closing assembly includes a sliding sleeve, a sliding sleeve is fixedly installed on the front side of the ventilation box, a servo motor is fixedly installed on the front side of the sliding sleeve, a threaded rod is fixedly connected to the output end of the servo motor, a sealing plate is threadedly installed on the surface of the threaded rod, the sealing plate is slidably connected to the ventilation box, the sealing plate is in contact with the inner wall of the ventilation box, and the sealing plate is corresponding to the air port.

[0009] The storage box includes a box body, a partition is fixedly installed inside the box body, a top cover is hingedly installed on the bottom of the box body, a drainage trough is fixedly installed on the front side of the box body, a flow valve is arranged at the bottom of the drainage trough, and a drainage pipe is fixedly connected to the output end of the flow valve.

[0010] There are multiple groups of partitions, and the multiple groups of partitions are arranged equidistantly. A groove is opened on the front side of the box, and the groove is located between two groups of partitions. The air storage bag is placed between the multiple groups of partitions and the partition formed by the inner wall of the box, and the top cover fits the top of the air storage bag.

[0011] The air storage bag is composed of an air bag and an air intake pipe. The interior of the air bag is provided with a high temperature resistant and corrosion resistant layer, and the air intake pipe is connected to the air pipe interface.

[0012] The beneficial effects of the utility model are as follows:

[0013] The utility model drives the threaded rod to rotate by a servo motor so that the sealing plate controls and limits the diameter of the gas port in the gas port, thereby gradually increasing the gas circulation rate to avoid a sudden change in pressure in the reactor and damage to the internal glass layer thereof. By filling the storage box with water to cover the surface of the gas storage bag, the water in the storage box is squeezed out during the process of the gas being gradually transported into the gas storage bag. The flow valve monitors the water flow rate to obtain the gas collection amount, and stops transporting the gas to the gas storage bag filled with gas in time. The reaction gas is fully collected through the gas storage bag to ensure sufficient treatment of harmful substances in the subsequent gas and sufficient recycling of resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model from the first perspective;

[0015] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model from a second viewing angle;

[0016] Figure 3 It is a first partial cross-sectional schematic diagram of the utility model;

[0017] Figure 4 It is a second partial sectional schematic diagram of the utility model.

[0018] Figure numerals: 1. Reactor; 101. Tank body; 102. Tank cover; 103. Drive motor; 104. Pipe mouth; 105. Observation mirror mouth; 106. Thermometer tube sleeve; 107. Pressure gauge; 2. Ventilation assembly; 201. Ventilation box; 202. Ventilation pipe; 203. Fixing plate; 204. Air port; 205. Valve; 206. Air pipe interface; 3. Closure assembly; 301. Sleeve; 302. Servo motor; 303. Threaded rod; 304. Closing plate; 4. Storage box; 401. Box body; 402. Partition; 403. Top cover; 404. Drain trough; 405. Flow valve; 406. Drain pipe; 5. Air storage bag; 6. Control console. DETAILED DESCRIPTION

[0019] In order to make the purpose, technical solution and advantages of the embodiments of the present utility model clearer, the technical solution in the embodiments of the present utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the present utility model.

[0020] like Figure 1-Figure 4 As shown, a ventilated glass-lined reactor comprises a reactor 1 and a storage box 4, a ventilation component 2 is arranged on the top of the reactor 1, a sealing component 3 for controlling the gas flow rate is arranged on the surface of the ventilation component 2, the storage box 4 is located below the ventilation component 2, a gas storage bag 5 for recovering gas is placed inside the storage box 4, and the gas storage bag 5 is connected to the bottom of the ventilation component 2, and a control console 6 is arranged on the surface of the storage box 4; specifically, the corresponding industrial and chemical reactions are carried out through the reactor 1, and the gas in the reactor 1 is discharged through the ventilation component 2 to prevent a large amount of gas generated in the reactor 1 from causing the interior of the reactor to be subjected to a high pressure, resulting in the glass layer being broken. Damage is prevented by controlling and limiting the channel diameter in the ventilation component 2 through the sealing component 3, thereby gradually increasing the gas circulation rate to avoid a sudden change in the pressure in the reactor 1, which would damage the internal glass layer thereof. Water is filled in the storage box 4 to cover the surface of the gas storage bag 5, so that during the process of gradually conveying the gas into the gas storage bag 5, the water in the storage box 4 is squeezed out and the gas collection amount is obtained according to the water flow rate. The gas conveying into the gas storage bag 5 filled with gas is stopped in time, and the reaction gas is comprehensively collected through the gas storage bag 5 to ensure the adequate treatment of harmful substances in the subsequent gas and the full recycling of resources.

[0021] The reactor 1 includes a tank body 101, a tank cover 102 is arranged on the top of the tank body 101, a driving motor 103 is fixedly installed on the top of the tank cover 102, a pipe mouth 104 is fixedly installed on the top of the tank cover 102, an observation mirror mouth 105 is fixedly installed on the top of the tank cover 102, a thermometer tube sleeve 106 is fixedly installed on the top of the tank cover 102, and a pressure gauge 107 is arranged on the top of the tank cover 102; specifically, the stirring work of the chemical reaction in the tank body 101 is controlled by the driving motor 103, and the pressure change in the tank body 101 is monitored by the pressure gauge 107.

[0022] The ventilation assembly 2 includes a ventilation box 201, a ventilation pipe 202 is fixedly installed on the rear side of the ventilation box 201, and the free end of the ventilation pipe 202 is connected to the top of the tank cover 102, a fixing plate 203 is fixedly installed on the top of the tank cover 102, and the fixing plate 203 is connected to the rear side of the ventilation box 201, an air port 204 is opened inside the ventilation box 201, a valve 205 is provided at the bottom of the ventilation box 201, and an air pipe interface 206 is fixedly connected to the output end of the valve 205; specifically, the opening and closing of the air port 204 is controlled by the valve 205, so as to adjust the gas input into the corresponding air storage bag 5.

[0023] The sealing component 3 includes a sleeve 301, the sleeve 301 is fixedly installed on the front side of the ventilation box 201, a servo motor 302 is fixedly installed on the front side of the sleeve 301, a threaded rod 303 is fixedly connected to the output end of the servo motor 302, a sealing plate 304 is threadedly installed on the surface of the threaded rod 303, the sealing plate 304 is slidably connected to the ventilation box 201, and the sealing plate 304 fits with the inner wall of the ventilation box 201, and the sealing plate 304 is corresponding to the air port 204; specifically, the servo motor 302 drives the threaded rod 303 to rotate, and the threaded rod 303 drives the sealing plate 304 to slide inside the ventilation box 201, so that the sealing plate 304 closes the gas flow at the air port 204 and controls the size of its flow aperture.

[0024] The storage box 4 includes a box body 401, a partition 402 is fixedly installed inside the box body 401, a top cover 403 is hingedly installed on the bottom of the box body 401, a drainage groove 404 is fixedly installed on the front side of the box body 401, a flow valve 405 is provided at the bottom of the drainage groove 404, and the output end of the flow valve 405 is fixedly connected to a drainage pipe 406; specifically, water is transported between the partitions 402 to cover the surface of the gas storage bag 5, so that when the gas storage bag 5 stores the reaction gas, the moisture is squeezed to the drainage groove 404, and the water flow is obtained after detection by the flow valve 405, so as to transport gas to fill the gas storage bag 5 and switch in time.

[0025] There are multiple groups of partitions 402, and the multiple groups of partitions 402 are arranged at equal intervals. A groove is opened on the front side of the box body 401, and the groove is located between two groups of partitions 402. The air storage bag 5 is placed between the multiple groups of partitions 402 and the partition formed by the inner wall of the box body 401, and the top cover 403 fits the top of the air storage bag 5.

[0026] The air storage bag 5 is composed of an air bag and an air inlet pipe. The interior of the air bag is provided with a high temperature resistant and corrosion resistant layer. The air inlet pipe is connected to the air pipe interface 206 .

[0027] In summary, when the utility model is used, the staff puts the gas storage bag 5 into the box body 401, closes the top cover 403, delivers water into the box body 401 until the groove is covered, uses the reactor 1 to perform the corresponding chemical reaction, and opens the valve 205 according to the change of the pressure gauge 107 for the gas generated inside, and starts the servo motor 302 to drive the threaded rod 303 to rotate, so that the sealing plate 304 slides in the ventilation box 201, gradually opens the ventilation port 204, and the gas enters the ventilation box 201 from the ventilation pipe 202, passes through the gas port 204 and the air pipe interface 206 To the inside of the air storage bag 5, by relying on the forward and backward movement of the sealing plate 304, the pressure in the tank body 101 is adjusted to gradually remain stable, the gas is transported to the air storage bag 5 to make it expand, and the moisture in the box body 401 is displaced, and the water flows along the groove into the drain trough 404, passes through the flow valve 405 to monitor the water flow, and the amount of gas entering the air storage bag 5 is obtained. When it is close to the upper limit of the storage capacity, the valve 205 is relied on to switch to transporting the gas to the remaining air storage bags 5 in time. After the reaction is over, the staff can remove the air storage bag 5 to collect the gas inside it comprehensively, treat the harmful substances, and recycle the usable resources.

Claims

1. A ventilated glass-lined reactor, characterized in that: The invention comprises a reactor (1) and a storage box (4), wherein a ventilation assembly (2) is arranged on the top of the reactor (1), a sealing assembly (3) for controlling the gas flow rate is arranged on the surface of the ventilation assembly (2), the storage box (4) is located below the ventilation assembly (2), a gas storage bag (5) for recovering gas is placed inside the storage box (4), and the gas storage bag (5) is connected to the bottom of the ventilation assembly (2), and a control console (6) is arranged on the surface of the storage box (4).

2. The ventilated glass-lined reactor according to claim 1, characterized in that: The reaction kettle (1) comprises a tank body (101), a tank cover (102) is arranged on the top of the tank body (101), a driving motor (103) is fixedly installed on the top of the tank cover (102), a pipe mouth (104) is fixedly installed on the top of the tank cover (102), an observation mirror mouth (105) is fixedly installed on the top of the tank cover (102), a thermometer tube sleeve (106) is fixedly installed on the top of the tank cover (102), and a pressure gauge (107) is arranged on the top of the tank cover (102).

3. The ventilated glass-lined reactor according to claim 2, characterized in that: The ventilation assembly (2) comprises a ventilation box (201), a ventilation pipe (202) is fixedly mounted on the rear side of the ventilation box (201), and the free end of the ventilation pipe (202) is connected to the top of the tank cover (102), a fixing plate (203) is fixedly mounted on the top of the tank cover (102), and the fixing plate (203) is connected to the rear side of the ventilation box (201), an air port (204) is provided inside the ventilation box (201), a valve (205) is arranged at the bottom of the ventilation box (201), and an air pipe interface (206) is fixedly connected to the output end of the valve (205).

4. The ventilated glass-lined reactor according to claim 3, characterized in that: The sealing component (3) comprises a sliding sleeve (301), the front side of the ventilation box (201) is fixedly mounted with the sliding sleeve (301), the front side of the sliding sleeve (301) is fixedly mounted with a servo motor (302), the output end of the servo motor (302) is fixedly connected with a threaded rod (303), the surface of the threaded rod (303) is threadedly mounted with a sealing plate (304), the sealing plate (304) is slidably connected to the ventilation box (201), the sealing plate (304) is in contact with the inner wall of the ventilation box (201), and the sealing plate (304) and the air port (204) are arranged correspondingly.

5. The ventilated glass-lined reactor according to claim 1, characterized in that: The storage box (4) comprises a box body (401), a partition (402) is fixedly installed inside the box body (401), a top cover (403) is hingedly installed at the bottom of the box body (401), a drainage groove (404) is fixedly installed on the front side of the box body (401), a flow valve (405) is arranged at the bottom of the drainage groove (404), and the output end of the flow valve (405) is fixedly connected to a drainage pipe (406).

6. The ventilated glass-lined reactor according to claim 5, characterized in that: The partitions (402) are provided in a plurality of groups, and the plurality of groups of partitions (402) are arranged at equal intervals. A groove is provided on the front side of the box body (401), and the groove is located between two groups of partitions (402). The air storage bag (5) is placed between the plurality of groups of partitions (402) and the partition layer formed by the inner wall of the box body (401), and the top cover (403) is attached to the top of the air storage bag (5).

7. The ventilated glass-lined reactor according to claim 3, characterized in that: The air storage bag (5) is composed of an air bag and an air intake pipe. The interior of the air bag is provided with a high temperature resistant and corrosion resistant layer. The air intake pipe is connected to the air pipe interface (206).