Automatic oil injection device for escalator roller waterproof cover

Through the servo motor driving belt and roller, combined with the design of positioning mold and control valve, the oil filling of the escalator roller waterproof cover is realized, solving the problems of inconvenient manual operation and poor adaptability, and improving the oil filling efficiency and adaptability.

CN222132424UActive Publication Date: 2024-12-10SUZHOU TONGDA ESCALATOR ACCESSORIES FACTORY
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Patent Information

Application Number
CN202323632844.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-29
Publication Date
2024-12-10
Estimated Expiration
2033-12-29

AI Technical Summary

Technical Problem

The existing escalator roller waterproof cover oil filling is inconvenient through manual operation, low degree of automation and poor adaptability, resulting in poor lubricating oil waste and lubrication effect, and requires a lot of manpower and low work efficiency.

Method used

Design an automatic oil injection device including a servo motor, belt, roller, conveyor belt, positioning mold, connecting pipe, control valve and control mechanism. The belt and roller are driven by the servo motor, and the positioning mold on the conveyor belt is fixed with the escalator roller, and the control valve is controlled through The servo motor controls the intermittent injection of lubricating oil, realizes automatic control of oil injection, and adapts to oil injection heads of different sizes through the switching mechanism.

Benefits of technology

It realizes automatic control of oil injection, improves oil injection efficiency, reduces lubricant waste, adapts to different sizes of escalator roller waterproof covers, and improves working efficiency.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222132424U_ABST
    Figure CN222132424U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of escalator rollers, in particular to an automatic oiling device for a waterproof cover of an escalator roller. The automatic oil injection device for the escalator roller waterproof cover is high in automation degree, strong in adaptability and capable of automatically controlling oil injection. An escalator roller waterproof cover automatic oiling device comprises a mounting frame, a servo motor, a belt, a roller and the like, a supporting frame is connected to the upper left side of the rear portion of the mounting frame, the servo motor is connected to the supporting frame, and a transmission wheel is connected to an output shaft of the servo motor. The output shaft of the servo motor can drive the rotating disc to rotate, the rocking handle on the rotating disc is driven to be in sliding fit with the rotating piece on the front side of the control valve, lubricating oil is intermittently injected into the control valve through the connecting pipe, and the intermittent dripping speed of the lubricating oil is the same as the speed of a conveying positioning mold. And lubricating oil can accurately drop on the escalator roller on the positioning mold, so that automatic oil injection control is realized, and the oil injection efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to an automatic oiling device for an escalator roller waterproof cover. Background Art

[0002] Escalator roller waterproof cover oiling is a lubrication method used to protect escalator rollers and waterproof covers. Usually, a dropper or oil gun is used to evenly drip lubricating oil on the bearing part of the roller to ensure that the lubricating oil fully covers the bearing. At the same time, some lubricating oil can also be applied to the contact surface of the waterproof cover to improve the waterproof effect.

[0003] The existing method of oiling the escalator roller waterproof cover is to manually operate the oiling bottle to oil the escalator roller waterproof cover, which is inconvenient and has a low degree of automation. The escalator rollers have different sizes, and the adaptability of manually oiling the escalator roller waterproof covers of different sizes is not strong. In the process of manual oiling, the force used by people cannot be consistent, and the amount of lubricating oil cannot be controlled well. The extruded lubricating oil appears to be too much or too little, resulting in waste of lubricating oil and poor lubrication effect, and it requires a lot of manpower and has low work efficiency.

[0004] Therefore, it is necessary to design an automatic oiling device for the waterproof cover of the escalator roller which has high automation, strong adaptability and can automatically control the oiling. Utility Model Content

[0005] In order to overcome the shortcomings of the existing method of oiling the escalator roller waterproof cover by manually operating the oil filling bottle, which leads to waste of lubricating oil and poor lubrication effect, and requires a large amount of manpower and low work efficiency, the technical problem of the utility model is to provide an automatic oiling device for the escalator roller waterproof cover which has a high degree of automation, strong adaptability and can automatically control the oiling.

[0006] The technical implementation scheme of the utility model is: an automatic oiling device for an escalator roller waterproof cover, comprising a mounting frame, a servo motor, a belt, a roller, a conveyor belt, a positioning mold, a connecting pipe, a control valve and a control mechanism, wherein a support frame is connected to the upper left side of the rear portion of the mounting frame, the servo motor is connected to the support frame, a transmission wheel is connected to the output shaft of the servo motor, the rollers are rotatably connected to the left and right sides of the mounting frame, a transmission wheel is connected to the rear side of the roller on the left side, the belt is wound around the two transmission wheels, the conveyor belt is connected between the rollers, a plurality of positioning molds are connected to the upper side of the conveyor belt, the connecting pipe is connected to the upper rear side of the supporting frame, the control valve is connected to the lower left side of the connecting pipe, and the control mechanism for controlling oiling is provided on the output shaft of the servo motor.

[0007] In addition, it is particularly preferred that the control mechanism includes a turntable, a crank and a rotating part, the turntable is connected to the output shaft of the servo motor, the crank is connected to the middle of the turntable, the front side of the control valve is rotatably connected to the rotating part, and the rotating part and the crank are slidably matched; the turntable is driven to rotate by the motor, and then the crank is driven to rotate, the crank and the rotating part are contacted and slidably matched, driving the rotating part to rotate to control the oil injection of the control valve.

[0008] In addition, it is particularly preferred that a switching mechanism is also included, which includes a vertical pole and a rotating frame, the vertical pole is connected to the upper left side of the front portion of the mounting frame, the rotating frame is rotatably connected to the upper portion of the vertical pole, and the rotating frame is docked with the control valve.

[0009] In addition, it is particularly preferred that the bottom of the control valve is threadedly connected with a screw to facilitate docking with the rotating frame.

[0010] In addition, it is particularly preferred that the positioning mold is a hollow cylindrical shape, which is convenient for positioning and fixing the escalator roller.

[0011] In addition, it is particularly preferred that a support frame is connected to the upper left side of the rear portion of the mounting frame, and the support frame supports the servo motor.

[0012] The utility model has the following advantages: 1. The utility model can also drive the turntable to rotate through the servo motor output shaft, drive the crank on the turntable to slide and cooperate with the rotating part on the front side of the control valve, and intermittently inject lubricating oil into the control valve through the connecting pipe. The intermittent dripping rate of the lubricating oil is the same as the speed of conveying the positioning mold, so that the lubricating oil can accurately drip on the escalator roller on the positioning mold, thereby realizing automatic control of oil injection and improving the efficiency of oil injection.

[0013] 2. The utility model removes the oiling head by twisting the screw at the bottom of the control valve, and replaces the oiling head by rotating the rotating frame on the vertical pole. The replaced oiling head is connected to the screw through a thread, and then the escalator roller waterproof cover is oiled, thereby realizing oiling of escalator roller waterproof covers of different sizes, facilitating the replacement of oiling heads of different sizes, and having strong adaptability. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0015] Figure 2 It is a structural schematic diagram of the utility model.

[0016] Figure 3 It is a three-dimensional structural diagram of the control mechanism and the switching mechanism of the utility model.

[0017] Among them, the above-mentioned drawings include the following figure marks: 1_mounting frame, 2_servo motor, 3_belt, 4_roller, 5_conveyor belt, 6_positioning mold, 7_connecting pipe, 8_control valve, 9_control mechanism, 91_turntable, 92_crank handle, 93_rotating part, 10_switching mechanism, 101_vertical pole, 102_rotating frame. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] An automatic oiling device for escalator roller waterproof cover, such as Figure 1 and Figure 3 As shown, it includes a mounting frame 1, a servo motor 2, a belt 3, a roller 4, a conveyor belt 5, a positioning mold 6, a connecting pipe 7, a control valve 8 and a control mechanism 9. A support frame is connected to the upper left side of the rear portion of the mounting frame 1, and the servo motor 2 is connected to the support frame. The support frame supports the servo motor 2, and a transmission wheel is connected to the output shaft of the servo motor 2. The left and right sides of the mounting frame 1 are rotatably connected to the rollers 4, and the rear side of the roller 4 on the left side is connected to the transmission wheel. The belt 3 is wound around the two transmission wheels, and the conveyor belt 5 is connected between the rollers 4. Twelve positioning molds 6 are connected to the upper side of the conveyor belt 5. The positioning mold 6 is a hollow cylinder, which is convenient for positioning and fixing the escalator roller. The connecting pipe 7 is connected to the upper rear side of the supporting frame, and the control valve 8 is connected to the lower left side of the connecting pipe 7. The bottom of the control valve 8 is connected with a screw through a thread, which is convenient for docking with the rotating frame 102. The output shaft of the servo motor 2 is provided with the control mechanism 9 for controlling oil injection.

[0020] like Figure 1 and Figure 3 As shown, the control mechanism 9 includes a turntable 91, a crank 92 and a rotating member 93. The turntable 91 is connected to the output shaft of the servo motor 2, the crank 92 is connected to the middle of the turntable 91, the front side of the control valve 8 is rotatably connected to the rotating member 93, and the rotating member 93 is slidably matched with the crank 92.

[0021] When it is necessary to automatically oil the waterproof cover of the escalator roller, the device can be used to place the escalator roller on the positioning mold 6 of the conveyor belt 5, fix the escalator roller, start the servo motor 2 on the support frame, and drive the transmission wheel to rotate through the servo motor 2, and then the movement of the belt 3 drives the roller 4 to rotate, and the escalator roller is transmitted to the bottom of the control valve 8. At the same time, the output shaft of the servo motor 2 will also drive the turntable 91 to rotate, driving the crank handle 92 on the turntable 91 and the rotating member on the front side of the control valve 8. 93 slidingly cooperates, and the lubricating oil is intermittently injected into the control valve 8 through the connecting pipe 7. The rate of intermittent dripping of the lubricating oil is the same as the speed of conveying the positioning mold 6, so that the lubricating oil can accurately drip on the escalator roller on the positioning mold 6. After the oil injection is completed, the servo motor 2 is turned off, the crank handle 92 is disengaged from the rotating part 93, and then the control valve 8 is closed, the lubricating oil no longer flows out, and then the escalator roller waterproof cover is no longer oiled, and the conveyor belt 5 is no longer in operation, thereby realizing automatic control of the oil injection and improving the efficiency of the oil injection.

[0022] like Figure 1 , Figure 2 and Figure 3 As shown, a switching mechanism 10 is also included, and the switching mechanism 10 includes a vertical pole 101 and a rotating frame 102. The vertical pole 101 is connected to the upper left side of the front of the mounting frame 1, and the rotating frame 102 is rotatably connected to the upper part of the vertical pole 101, and the rotating frame 102 is connected to the control valve 8.

[0023] When it is necessary to automatically oil the escalator roller waterproof covers of different sizes, twist the screw at the bottom of the control valve 8, remove the oiling head, and replace the oiling head by rotating the rotating frame 102 on the vertical pole 101. The replaced oiling head is connected to the screw through a thread, and then the escalator roller waterproof cover is oiled, thereby realizing oiling of escalator roller waterproof covers of different sizes, facilitating the replacement of oiling heads of different sizes, and having strong adaptability.

[0024] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An automatic oil filling device for an escalator roller waterproof cover, characterized in that: The invention comprises a mounting frame (1), a servo motor (2), a belt (3), a roller (4), a conveyor belt (5), a positioning mold (6), a connecting pipe (7), a control valve (8) and a control mechanism (9). The mounting frame (1) is connected to a support frame on the upper left side of the rear part, the servo motor (2) is connected to the support frame, the output shaft of the servo motor (2) is connected to a transmission wheel, the left and right sides of the mounting frame (1) are rotatably connected to the rollers (4), the rear side of the left roller (4) is connected to a transmission wheel, the belt (3) is wound around the two transmission wheels, the conveyor belt (5) is connected between the rollers (4), the upper side of the conveyor belt (5) is connected to a plurality of positioning molds (6), the upper rear side of the supporting frame is connected to the connecting pipe (7), the lower left side of the connecting pipe (7) is connected to the control valve (8), and the output shaft of the servo motor (2) is provided with a control mechanism (9) for controlling oil injection.

2. The automatic oil filling device for escalator roller waterproof cover according to claim 1 is characterized in that: The control mechanism (9) comprises a turntable (91), a crank (92) and a rotating member (93); the turntable (91) is connected to the output shaft of the servo motor (2); the middle of the turntable (91) is connected to the rotating member (93); the front side of the control valve (8) is rotatably connected to the rotating member (93); the rotating member (93) and the crank (92) are slidably matched; the turntable (91) is driven to rotate by the motor, thereby driving the crank (92) to rotate; the crank (92) and the rotating member (93) are in contact and slidably matched, driving the rotating member (93) to rotate to control the oil injection of the control valve (8).

3. The automatic oil filling device for escalator roller waterproof cover according to claim 2 is characterized in that: It also comprises a switching mechanism (10), the switching mechanism (10) comprising a vertical pole (101) and a rotating frame (102), the vertical pole (101) being connected to the upper left side of the front part of the mounting frame (1), the rotating frame (102) being rotatably connected to the upper part of the vertical pole (101), and the rotating frame (102) being connected to the control valve (8).

4. The automatic oil filling device for escalator roller waterproof cover according to claim 3 is characterized in that: The bottom of the control valve (8) is threadedly connected with a screw to facilitate docking with the rotating frame (102).

5. The automatic oil filling device for escalator roller waterproof cover according to claim 4 is characterized in that: The positioning mold (6) is in the shape of a hollow cylinder, which facilitates the positioning and fixing of the escalator roller.

6. The automatic oil filling device for escalator roller waterproof cover according to claim 5 is characterized in that: A support frame is connected to the upper left side of the rear portion of the mounting frame (1), and the support frame supports the servo motor (2).