Automatic magnetic core sorting device based on machine vision

Abstract

The utility model discloses an automatic magnetic core sorting device based on machine vision, which comprises a mounting rack, the lower surface of the mounting rack is fixedly connected with supporting legs, a conveying device is arranged in the mounting rack, the side surfaces of the supporting legs are fixedly connected with fixing blocks, the side surfaces of the supporting legs are movably connected with a storage box, and the storage box is fixedly connected with the mounting rack. A vertical plate is fixedly connected to the side surface of the mounting frame, and a reset spring is fixedly connected to the side surface of the vertical plate. According to the above structure, through cooperation of the guide splitter plate, the detection robot body, the control structure, the conveying mechanism, the guide plate and the telescopic rod, wire cores are shunted during transportation, the situation that a large number of wire cores are gathered to affect the detection result is avoided, and the width of the guide splitter plate can be adjusted so that the device can be suitable for shunting of wire cores of different sizes; and the guide plate is matched with the telescopic rod, so that the detected wire cores are automatically sorted and stored, and meanwhile, the wire cores can be prevented from directly falling into the storage box to cause damage.

Description

Technical Field

[0001] The utility model relates to the technical field of magnetic core sorting, in particular to an automatic magnetic core sorting device based on machine vision. Background Art

[0002] The automatic magnetic core sorting device based on machine vision is an advanced equipment that combines machine vision technology and automatic control system to improve sorting efficiency and accuracy.

[0003] The working principle of the magnetic core automatic sorting machine is to use automation technology to classify and screen the magnetic cores to improve production efficiency and product quality. This equipment is particularly important in the electronics manufacturing industry, because the magnetic core is a key component in electronic components, and its quality directly affects the performance of the final product. The existing sorting device usually cooperates with mature inspection robots to sort the magnetic cores, but after the inspection, unqualified products need to be taken out manually, which is more labor-intensive and reduces the degree of automation of the entire process. In addition, when inspecting the products, the products are usually placed on the conveyor belt. A large number of wire cores are inspected during transportation, which may cause errors in the inspection results. After the inspection, they are directly dropped into the storage box at a high height, which is easy to cause damage. Utility Model Content

[0004] According to the described automatic magnetic core sorting device based on machine vision, the purpose of the utility model is to solve at least one of the technical problems existing in the prior art, and to provide an automatic magnetic core sorting device based on machine vision, through the cooperation of the guide diverter plate, the detection robot body, the control structure, the conveying mechanism, the guide plate and the telescopic rod, so that the wire cores are diverted during transportation to avoid the aggregation of a large number of wire cores affecting the detection results. The guide diverter plate can adjust the width to make the device suitable for the diversion of wire cores of different sizes, and the guide plate and the telescopic rod cooperate to automatically sort and store the detected wire cores, while avoiding the wire cores falling directly into the storage box and causing damage.

[0005] To achieve the above-mentioned purpose, the utility model also provides the above-mentioned mounting frame, the lower surface of the mounting frame is fixedly connected with a leg, the interior of the mounting frame is provided with a conveying device, the conveying device is convenient for transporting the magnetic core to be detected, and cooperates with the detection robot body during transportation to detect the moving magnetic core, the side surface of the leg is fixedly connected with a fixed block, the side surface of the leg is movably connected with a storage box, the storage box is used to store the detected magnetic core, the side surface of the mounting frame is fixedly connected with a vertical plate, the side surface of the vertical plate is fixedly connected with a reset spring, the reset spring is used to reset the guide plate, and the side surface of the mounting frame is fixedly connected with a support block;

[0006] The side surface of the mounting frame is fixedly connected with a shaft, and the side surface of the shaft is rotatably connected with a guide plate, which guides the detected magnetic core and controls it to enter the corresponding storage box, and the guide plate can buffer the falling of the detected magnetic core to prevent the detected magnetic core from falling directly into the storage box and causing damage. The side surface of the leg is fixedly connected with a telescopic rod, and the upper surface of the mounting frame is movably connected with a guide current limiting frame to divert the magnetic core placed on the surface of the conveying device. The upper surface of the mounting frame is fixedly connected with a mounting table, and the lower surface of the mounting table is fixedly connected with a detection robot body, and the side surface of the mounting frame is fixedly connected with a control mechanism.

[0007] According to the automatic magnetic core sorting device based on machine vision, the conveying device is electrically connected to an external power source, and a handle is fixedly connected to the side surface of the storage box.

[0008] According to the automatic magnetic core sorting device based on machine vision, a plug-in column is fixedly connected to the side surface of the handle, and the side surface of the plug-in column is movably connected to the fixed block. The plug-in column and the fixed block cooperate to install and limit the storage box.

[0009] According to the automatic magnetic core sorting device based on machine vision, the side surface of the guide plate is movably connected to the support block, and the end of the return spring away from the vertical plate is movably connected to the guide plate.

[0010] According to the automatic magnetic core sorting device based on machine vision, one end of the telescopic rod away from the supporting leg is movably connected to the guide plate.

[0011] According to the automatic magnetic core sorting device based on machine vision, the lower surface of the guide current limiting frame is movably connected to the conveying device, and the upper surface of the guide current limiting frame is threadedly connected with bolts.

[0012] According to the automatic magnetic core sorting device based on machine vision, the side surface of the bolt is threadedly connected to the mounting frame, and the control structure and the detection robot body are both electrically connected to an external power supply.

[0013] According to the automatic magnetic core sorting device based on machine vision, the telescopic rod is electrically connected to the control mechanism.

[0014] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The utility model is further described below in conjunction with the accompanying drawings and embodiments;

[0016] Figure 1This is a front view of an automatic magnetic core sorting device based on machine vision in the utility model;

[0017] Figure 2 This is a side view of an automatic magnetic core sorting device based on machine vision in the utility model;

[0018] Figure 3 This is a partial structural exploded diagram of a magnetic core automatic sorting device based on machine vision in the utility model;

[0019] Figure 4 for Figure 2 A schematic diagram of the enlarged structure in the middle.

[0020] Legend:

[0021] 1. Mounting frame; 2. Support legs; 3. Conveying device; 4. Fixing block; 5. Storage box; 6. Handle; 7. Insertion column; 8. Vertical plate; 9. Reset spring; 10. Support block; 11. Shaft; 12. Guide plate; 13. Telescopic rod; 14. Guide current limiting frame; 15. Bolt; 16. Mounting table; 17. Detection robot body. DETAILED DESCRIPTION

[0022] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.

[0023] Reference Figure 1-4 The utility model embodiment is a magnetic core automatic sorting device based on machine vision, which includes a mounting frame 1, a leg 2 is fixedly connected to the lower surface of the mounting frame 1, a conveying device 3 is arranged inside the mounting frame 1, the conveying device 3 is convenient for transporting the magnetic core to be detected, and cooperates with the detection robot body 17 during transportation to detect the moving magnetic core, a fixed block 4 is fixedly connected to the side surface of the leg 2, a storage box 5 is movably connected to the side surface of the leg 2, the conveying device 3 is electrically connected to an external power supply, and a handle 6 is fixedly connected to the side surface of the storage box 5, and the handle The side surface of 6 is fixedly connected with a plug post 7, and the side surface of the plug post 7 is movably connected with the fixed block 4. The plug post 7 cooperates with the fixed block 4 to install and limit the storage box 5. The storage box 5 is used to store the magnetic cores after detection. The side surface of the mounting frame 1 is fixedly connected with a vertical plate 8, and the side surface of the vertical plate 8 is fixedly connected with a reset spring 9. The side surface of the guide plate 12 is movably connected with the support block 10. The end of the reset spring 9 away from the vertical plate 8 is movably connected with the guide plate 12. The reset spring 9 is used to reset the guide plate 12. The side surface of the mounting frame 1 is fixedly connected with the support block 10.

[0024] The side surface of the mounting frame 1 is fixedly connected with a shaft 11, and the side surface of the shaft 11 is rotatably connected with a guide plate 12. The end of the telescopic rod 13 away from the leg 2 is movably connected with the guide plate 12. The guide plate 12 guides the magnetic core after detection and controls it to enter the corresponding storage box 5. The guide plate 12 can buffer the drop of the magnetic core after detection to prevent the magnetic core from falling directly into the storage box 5 after detection and causing damage. The side surface of the leg 2 is fixedly connected with the telescopic rod 13, and the upper surface of the mounting frame 1 is movably connected with a guide current limiting frame 14, which is used for placing A magnetic core is placed on the surface of the conveying device 3 for current diversion, the lower surface of the guide current limiting frame 14 is movably connected to the conveying device 3, the upper surface of the guide current limiting frame 14 is threadedly connected with a bolt 15, the upper surface of the mounting frame 1 is fixedly connected with a mounting platform 16, the lower surface of the mounting platform 16 is fixedly connected with a detection robot body 17, the side surface of the mounting frame 1 is fixedly connected with a control mechanism, the side surface of the bolt 15 is threadedly connected to the mounting frame 1, the control structure and the detection robot body 17 are both electrically connected to an external power supply, and the telescopic rod 13 is electrically connected to the control mechanism.

[0025] Working principle: Place the magnetic core to be tested on the conveying device 3, turn on the power to start the conveying device 3, and make the magnetic core move under the action of the guide current limiting frame 14. When it moves to the detection robot body 17, the detection robot body 17 detects the magnetic core. The qualified product falls on the guide plate 12 and then falls into the storage box 5. When the product is unqualified, the detection robot body 17 transmits a signal to the control mechanism, controls the telescopic rod 13 to start pushing the guide plate 12, and the guide plate 12 rotates under the action of the shaft 11. The unqualified product falls on the guide plate 12 and then falls into another storage box 5.

[0026] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.

Claims

1. An automatic magnetic core sorting device based on machine vision, It is characterized in that include: A mounting frame (1), the lower surface of the mounting frame (1) is fixedly connected to a support leg (2), a conveying device (3) is arranged inside the mounting frame (1), the side surface of the support leg (2) is fixedly connected to a fixing block (4), the side surface of the support leg (2) is movably connected to a storage box (5), the side surface of the mounting frame (1) is fixedly connected to a vertical plate (8), the side surface of the vertical plate (8) is fixedly connected to a return spring (9), and the side surface of the mounting frame (1) is fixedly connected to a support block (10); The side surface of the mounting frame (1) is fixedly connected to a shaft (11), the side surface of the shaft (11) is rotatably connected to a guide plate (12), the side surface of the support leg (2) is fixedly connected to a telescopic rod (13), the upper surface of the mounting frame (1) is movably connected to a guide current limiting frame (14), the upper surface of the mounting frame (1) is fixedly connected to a mounting platform (16), the lower surface of the mounting platform (16) is fixedly connected to a detection robot body (17), and the side surface of the mounting frame (1) is fixedly connected to a control mechanism.

2. According to claim 1, a magnetic core automatic sorting device based on machine vision, It is characterized in that The conveying device (3) is electrically connected to an external power source, and a handle (6) is fixedly connected to the side surface of the storage box (5).

3. According to claim 2, a magnetic core automatic sorting device based on machine vision, It is characterized in that The side surface of the handle (6) is fixedly connected with an insertion column (7), and the side surface of the insertion column (7) is movably connected to the fixing block (4).

4. According to claim 1, a magnetic core automatic sorting device based on machine vision, It is characterized in that The side surface of the guide plate (12) is movably connected to the support block (10), and one end of the return spring (9) away from the vertical plate (8) is movably connected to the guide plate (12).

5. According to claim 1, a magnetic core automatic sorting device based on machine vision, It is characterized in that One end of the telescopic rod (13) away from the supporting leg (2) is movably connected to the guide plate (12).

6. The automatic magnetic core sorting device based on machine vision according to claim 1, It is characterized in that The lower surface of the guide flow limiting frame (14) is movably connected to the conveying device (3), and the upper surface of the guide flow limiting frame (14) is threadedly connected with bolts (15).

7. The automatic magnetic core sorting device based on machine vision according to claim 6, It is characterized in that The side surface of the bolt (15) is threadedly connected to the mounting frame (1), and the control structure and the detection robot body (17) are both electrically connected to an external power supply.

8. The automatic magnetic core sorting device based on machine vision according to claim 1, It is characterized in that The telescopic rod (13) is electrically connected to the control mechanism.

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