Device for removing burrs through high-pressure water flushing
By setting up multiple independently working cleaning parts and conveying platforms in high-pressure water deburring equipment, the problem that existing equipment can only be processed on one side is solved, efficient deburring and convenient maintenance on multiple sides is achieved, and production costs are reduced and maintenance difficulty.
Patent Information
- Application Number
- CN202420176215.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-24
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-01-24
AI Technical Summary
Existing high-pressure water deburring equipment can only process a single surface of the workpiece, which is difficult and costly, resulting in increased production efficiency and cost.
A high-pressure water rinsing and deburring device is designed. By setting multiple independently working cleaning parts in multiple directions of the workpiece, multiple surfaces are rinsed simultaneously, and efficiency and convenience are improved through the conveying platform and blow-drying assembly. , convenient replacement and repair.
It realizes efficient deburring of multiple surfaces of the workpiece, reduces maintenance difficulty and cost, and improves production efficiency and equipment maintenance.
Smart Images
Figure CN222132759U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of high-pressure water flushing, in particular to a high-pressure water flushing deburring device. Background Art
[0002] The burrs generated during the manufacturing process of each assembly workpiece of the product not only directly affect the precision and appearance quality of the parts themselves, but also affect the service life of the entire product. Therefore, the workpiece burrs need to be removed, especially for products with high requirements for precision and appearance quality, such as valve bodies.
[0003] In the related technology, multi-axis linkage intelligent high-pressure water deburring equipment is used. Although it has strong automation performance, compact structure and wide processing range, it can generally only perform high-pressure water deburring processing on a single surface of the workpiece, and it is difficult to maintain and the equipment cost is high, which leads to problems such as increased maintenance time and increased production costs. Utility Model Content
[0004] The utility model aims to solve one of the technical problems in the related art to at least a certain extent. To this end, the embodiment of the utility model provides a high-pressure water flushing and deburring device, which can flush the workpiece in multiple directions, has high flushing efficiency, and the cleaning parts work independently, which is easy to replace after damage.
[0005] The high-pressure water flushing and deburring device of the utility model embodiment comprises:
[0006] Base;
[0007] A conveying assembly, the conveying assembly is connected to the base, the conveying assembly comprises a conveying platform, the conveying platform is movable between a first position and a second position, and the conveying platform is used to place a workpiece;
[0008] A cleaning assembly, wherein the cleaning assembly comprises a plurality of cleaning members, wherein the cleaning members are connected to a drain port of a water pump, and the plurality of cleaning members are arranged at intervals along the circumference of the workpiece.
[0009] In the first position, the conveying platform is used to clamp or release the workpiece;
[0010] In the second position, the conveying platform is arranged adjacent to the cleaning assembly, and the cleaning member is used to rinse the workpiece.
[0011] The high-pressure water flushing and deburring device of the utility model embodiment arranges corresponding cleaning parts in multiple directions of the workpiece so as to realize cleaning of multiple surfaces of the workpiece at the same time, thereby improving the efficiency of cleaning and deburring. Moreover, each cleaning part works independently, and when the cleaning part has a blockage or other fault, it is easy to find and replace it conveniently and quickly, thereby improving the maintenance efficiency.
[0012] In some embodiments, the plurality of cleaning members are divided into a first cleaning member, a second cleaning member and a third cleaning member, the extension direction of the first cleaning member is consistent with the length direction of the base, and the first cleaning member is movable relative to the workpiece along the length direction of the base.
[0013] The extension direction of the second cleaning member is consistent with the height direction of the base, and the second cleaning member is located above the workpiece in the height direction of the base.
[0014] The extending direction of the third cleaning member is consistent with the width direction of the base, and the third cleaning member is movable relative to the workpiece along the width direction of the base.
[0015] In some embodiments, the ratio of a movable distance of the third cleaning member in the width direction of the base to a distance of the workpiece in the width direction of the base is greater than or equal to 0.75 and less than or equal to 1.
[0016] In some embodiments, there are multiple third cleaning members, and the multiple third cleaning members are arranged relative to the workpiece in the width direction of the base.
[0017] In some embodiments, the conveying platform includes a driving member, a platform body and a clamping member, wherein the driving member is connected to the platform body to drive the platform body to move, the workpiece is used to be placed on the platform body, and the clamping member is connected to the platform body and is used to clamp or release the workpiece.
[0018] In some embodiments, the platform body further includes a positioning member, and the positioning member is multiple, and the multiple positioning members are arranged at intervals along the circumference of the workpiece. In the first position, at least part of the positioning member is in contact with the workpiece.
[0019] In some embodiments, the high-pressure water flushing and deburring device of the utility model embodiment also includes a blow-drying component, which is connected to the base, and the blow-drying component is located between the first position and the second position in the length direction of the base. The workpiece moves from the second position to the first position, and the blow-drying component is started to blow dry the workpiece.
[0020] In some embodiments, the high-pressure water flushing and deburring device of the utility model embodiment also includes a shell, the shell has a cavity, the base is placed in the cavity, the shell also includes a safety door, the safety door has an open state and a closed state, in the open state, the conveying platform is located at the first position, in the closed state, the conveying platform is movable between the first position and the second position.
[0021] In some embodiments, the high-pressure water flushing and deburring device of the utility model embodiment also includes a first water tank and a second water tank, the first water tank is located below the second position to receive wastewater after flushing the workpiece, the second water tank is connected to the first water tank, and there is a filter between the first water tank and the second water tank to prevent impurities in the first water tank from entering the second water tank, and the second water tank is connected to the water suction port of the water pump.
[0022] In some embodiments, the high-pressure water flushing and deburring device of the utility model embodiment further includes a plurality of universal wheels, and the plurality of universal wheels are connected to the bottom of the shell. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic structural diagram of a high-pressure water flushing and deburring device according to an embodiment of the utility model.
[0024] Figure 2 yes Figure 1 A magnified schematic diagram shown in
[0025] Figure 3 It is a schematic diagram of the structure of the high-pressure water flushing and deburring device of an embodiment of the utility model (the workpiece is located in the second position).
[0026] Figure 4 It is a schematic diagram of the structure of a high-pressure water flushing and deburring device according to an embodiment of the utility model (the workpiece is located in the first position).
[0027] Figure 5 It is a partial structural schematic diagram of a high-pressure water flushing and deburring device according to an embodiment of the utility model.
[0028] Figure 6 It is a schematic structural diagram of a high-pressure water flushing and deburring device according to an embodiment of the utility model.
[0029] Reference numerals:
[0030] 100. Workpiece,
[0031] 1. Base,
[0032] 2. Conveying assembly, 21. Conveying platform, 211. Platform body, 2111. Positioning member, 212. Clamping member,
[0033] 3. Cleaning assembly, 31. First cleaning part, 32. Second cleaning part, 33. Third cleaning part,
[0034] 34. Blow dry component,
[0035] 4. Shell, 41. Safety door,
[0036] 5. Universal wheel. DETAILED DESCRIPTION
[0037] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to be used to explain the present invention, but cannot be understood as limiting the present invention.
[0038] like Figure 1-Figure 6 As shown, the high-pressure water flushing and deburring device of the embodiment of the utility model includes: a base 1, a conveying component 2 and a cleaning component 3.
[0039] The conveying assembly 2 is connected to the base 1, and the conveying assembly 2 includes a conveying platform 21, which is movable between a first position and a second position, and is used to place the workpiece 100. The cleaning assembly 3 includes a plurality of cleaning parts, which are connected to the drain port of the water pump, and are arranged at intervals along the circumference of the workpiece 100. In the first position, the conveying platform 21 is used to clamp or release the workpiece 100; in the second position, the conveying platform 21 is arranged adjacent to the cleaning assembly 3, and the cleaning parts are used to rinse the workpiece 100.
[0040] Specifically, Figure 1-Figure 6 As shown, the conveying platform 21 is movable in the left-right direction, and the first position is located to the right of the second position. At the first position, the workpiece 100 to be cleaned can be placed on the conveying platform 21, so that the conveying platform 21 transports the workpiece 100 to the second position for cleaning and deburring, and the cleaned workpiece 100 is moved from the second position to the first position, and then the cleaned workpiece 100 is taken out and a new workpiece 100 to be cleaned is placed, and this reciprocating process is performed to achieve an efficient cleaning and deburring process.
[0041] It is understandable that, according to the structure of the workpiece 100, a plurality of cleaning parts may be respectively disposed on different surfaces of the workpiece 100, so as to simultaneously flush multiple surfaces or other structural positions of the workpiece 100, thereby improving flushing efficiency.
[0042] In other words, the high-pressure water flushing and deburring device of the embodiment of the utility model arranges corresponding cleaning parts in multiple directions of the workpiece 100 so as to realize cleaning of multiple surfaces of the workpiece 100 at the same time, thereby improving the efficiency of cleaning and deburring. Moreover, each cleaning part works independently, and when the cleaning part has a blockage or other fault, it is easy to find and replace it conveniently and quickly, thereby improving maintenance efficiency.
[0043] In some embodiments, the plurality of cleaning members are divided into a first cleaning member 31, a second cleaning member 32 and a third cleaning member 33. The extension direction of the first cleaning member 31 is parallel to the length direction of the base 1 (eg, Figure 1The first cleaning member 31 is movable relative to the workpiece 100 along the length direction of the base 1, and the extension direction of the second cleaning member 32 is consistent with the height direction of the base 1 (such as Figure 1 The second cleaning member 32 is located above the workpiece 100 in the height direction of the base 1, and the extension direction of the third cleaning member 33 is consistent with the width direction of the base 1 (such as Figure 1 The front-to-back direction of the base 1 is consistent, and the third cleaning member 33 is movable relative to the workpiece 100 along the width direction of the base 1.
[0044] Specifically, Figure 1 and Figure 2 As shown, the first cleaning member 31 is located on the left side of the workpiece 100 , the second cleaning member 32 is located above the workpiece 100 , and the third cleaning member 33 is located on the front side or the rear side of the workpiece 100 .
[0045] It can be understood that the first cleaning member 31 is movable relative to the workpiece 100 in the following two cases: the first case is that the conveying platform 21 conveys the workpiece 100 to the second position, and the first cleaning member 31 moves in the left-right direction to achieve the cleaning action of the workpiece 100; the second case is that after the conveying platform 21 conveys the workpiece 100 to the second position, the conveying platform 21 is used to move in the left-right direction, thereby achieving the first cleaning member 31 being movable relative to the workpiece 100. Similarly, the second cleaning member 32 is movable relative to the workpiece 100, and the second cleaning member 32 is used to clean the burrs on the upper surface of the workpiece 100.
[0046] It should be noted that the third cleaning member 33 may be connected to a device having a linear reciprocating function, such as a telescopic motor or a linear module, so as to enable the third cleaning member 33 to move in the front-rear direction.
[0047] Depending on the structure of the workpiece 100, the length of the cleaning piece can be changed accordingly. Figure 1 As shown, the length of the first cleaning member 31 is substantially equal to the length of the workpiece 100, and when the workpiece 100 is in the second position, the right end of the first cleaning member 31 can be inserted into the workpiece 100 to clean the internal structure of the workpiece 100. The outer peripheral wall of the first cleaning member 31 is provided with a plurality of water spray ports, and the plurality of water spray ports are arranged at intervals along the circumference of the first cleaning member 31, and the plurality of water spray ports form a water spray group, and the first cleaning member 31 is provided with a plurality of water spray groups, and the plurality of water spray groups are arranged at intervals along the length direction of the first cleaning member 31, thereby ensuring that the internal structure of the workpiece 100 can be fully rinsed and deburred.
[0048] Preferably, if Figure 1 and Figure 5As shown, the ratio of the movable distance of the third cleaning member 33 in the width direction of the base 1 to the distance of the workpiece 100 in the width direction of the base 1 is greater than or equal to 0.75 and less than or equal to 1. Figure 1 and Figure 5 As shown, the movable distance of the third cleaning member 33 in the width direction of the base 1 is a, and the distance of the workpiece 100 in the width direction of the base 1 is b, then 0.75≤a / b≤1. The third cleaning member 33 can fully rinse the burr parts of the workpiece 100 in the front-back direction.
[0049] Preferably, there are multiple third cleaning members 33, and the multiple third cleaning members 33 are arranged relative to the workpiece 100 in the width direction of the base 1. Specifically, Figure 1 and Figure 2 As shown, there are two third cleaning members 33, and the two third cleaning members 33 are respectively arranged on the front and rear sides of the workpiece 100. That is, as shown in the figure, the workpiece 100 has a plurality of through holes penetrating the workpiece 100 in the front-to-back direction, and increasing the number of the third cleaning members 33 can improve the cleaning efficiency.
[0050] In some embodiments, the conveying platform 21 includes a driving member (not shown in the figure), a platform body 211 and a clamping member 212. The driving member is connected to the platform body 211 to drive the platform body 211 to move, and the workpiece 100 is used to be placed on the platform body 211. The clamping member 212 is connected to the platform body 211 and is used to clamp or release the workpiece 100.
[0051] It is understandable that if Figure 1-Figure 4 As shown, the driving member can be a linear module, and the clamping member 212 and the platform body 211 can be detachably connected by bolts to facilitate adjustment of the position of the clamping member 212 for workpieces 100 of different sizes, so that the clamping member 212 can always clamp the workpiece 100.
[0052] That is to say, in the first position, the workpiece 100 is prevented from being placed on the platform body 211, and after being fixed on the left and right sides of the workpiece 100 by the clamping member 212, the driving member is started, so that the platform body 211 can be moved from the first position to the second position (i.e., from right to left); after the workpiece 100 is rinsed in the second position, the driving member is started, so that the platform body 211 is moved from the second position to the first position, and the connecting member between the clamping member 212 and the platform body 211 is removed, so that the cleaned workpiece 100 is removed from the platform body 211.
[0053] Optionally, the platform body 211 further includes a positioning member 2111, and there are multiple positioning members 2111, and the multiple positioning members 2111 are arranged at intervals along the circumference of the workpiece 100. In the first position, at least part of the positioning member 2111 is in contact with the workpiece 100. As shown in the figure, the positioning members 2111 are distributed on the front and rear sides of the workpiece 100, and the positioning members 2111 and the platform body 211 can be connected by bolts or plug-in. The positioning members 2111 are used to limit the movement of the workpiece 100 in the front and rear directions, and further improve the stability of the workpiece 100 during the flushing process.
[0054] In some embodiments, the high-pressure water flushing and deburring device of the utility model embodiment also includes a blow-drying component 34, which is connected to the base 1. The blow-drying component 34 is located between the first position and the second position in the length direction of the base 1. The workpiece 100 moves from the second position to the first position, and the blow-drying component 34 is started to blow dry the workpiece 100.
[0055] Specifically, Figure 1 As shown, the drying assembly 34 includes a blower and an air outlet, and the air outlet is arranged adjacent to the workpiece 100 and located above the workpiece 100. When the workpiece 100 moves from the second position to the first position, the drying assembly 34 is started, and the air outlet can blow air toward the workpiece 100, thereby accelerating the evaporation of residual moisture in the workpiece 100.
[0056] Optionally, the drying component 34 further includes a heater, which is arranged in the air outlet so that after the drying component 34 is started, the air outlet discharges hot air to further accelerate the evaporation of residual moisture on the workpiece 100 .
[0057] In some embodiments, the high-pressure water flushing and deburring device of the utility model embodiment also includes a shell 4, the shell 4 has a cavity, the base 1 is placed in the cavity, the shell 4 also includes a safety door 41, the safety door 41 has an open state and a closed state, in the open state, the conveying platform 21 is located in the first position, in the closed state, the conveying platform 21 is movable between the first position and the second position.
[0058] It is understandable that if Figure 6 As shown, when the safety door 41 is in the open state, the workpiece can be replaced or clamped by the clamping member. When the safety door 41 is in the closed state, the cleaning component 3 located in the housing 4 performs the flushing function, which can prevent water from splashing out and ensure the safe operation of the surrounding equipment of the high-pressure water flushing and deburring device of the embodiment of the utility model.
[0059] In some embodiments, the high-pressure water flushing and deburring device of the utility model embodiment also includes a first water tank and a second water tank. The first water tank is located below the second position to receive wastewater after flushing the workpiece 100. The second water tank is connected to the first water tank, and a filter is provided between the first water tank and the second water tank to prevent impurities in the first water tank from entering the second water tank. The second water tank is connected to the water inlet of the water pump.
[0060] It is understandable that the second water tank is connected to the first water tank, so that the impurity water after flushing can be filtered and reused, avoiding the waste of water resources and reducing production costs.
[0061] In some embodiments, Figure 1 As shown, the high-pressure water flushing and deburring device of the utility model embodiment further includes a plurality of universal wheels 5, and the plurality of universal wheels 5 are connected to the bottom of the housing 4. That is, installing a plurality of universal wheels 5 at the bottom of the housing 4 can facilitate the movement of the housing 4.
[0062] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0063] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0064] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0065] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0066] In the present utility model, the terms "one embodiment", "some embodiments", "examples", "specific examples", or "some examples" etc. mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the described specific features, structures, materials or characteristics may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0067] Although the above embodiments have been shown and described, it is to be understood that the above embodiments are illustrative and cannot be construed as limitations on the present invention. Changes, modifications, substitutions and variations of the above embodiments by those of ordinary skill in the art are all within the scope of protection of the present invention.
Claims
1. A high-pressure water deburring device, characterized in that: include: Base; A conveying assembly, the conveying assembly is connected to the base, the conveying assembly comprises a conveying platform, the conveying platform is movable between a first position and a second position, and the conveying platform is used to place a workpiece; A cleaning assembly, wherein the cleaning assembly comprises a plurality of cleaning members, wherein the cleaning members are connected to a drain port of a water pump, and the plurality of cleaning members are arranged at intervals along the circumference of the workpiece. In the first position, the conveying platform is used to clamp or release the workpiece; In the second position, the conveying platform is arranged adjacent to the cleaning assembly, and the cleaning member is used to rinse the workpiece.
2. The high-pressure water deburring device according to claim 1, characterized in that: The plurality of cleaning members are divided into a first cleaning member, a second cleaning member and a third cleaning member, the extension direction of the first cleaning member is consistent with the length direction of the base, and the first cleaning member is movable relative to the workpiece along the length direction of the base, The extension direction of the second cleaning member is consistent with the height direction of the base, and the second cleaning member is located above the workpiece in the height direction of the base. The extending direction of the third cleaning member is consistent with the width direction of the base, and the third cleaning member is movable relative to the workpiece along the width direction of the base.
3. The high-pressure water deburring device according to claim 2, characterized in that: A ratio of a movable distance of the third cleaning member in the width direction of the base to a distance of the workpiece in the width direction of the base is greater than or equal to 0.75 and less than or equal to 1.
4. The high-pressure water deburring device according to claim 3, characterized in that: There are a plurality of the third cleaning members, and the plurality of the third cleaning members are arranged relative to the workpiece in the width direction of the base.
5. The high-pressure water deburring device according to claim 1, characterized in that: The conveying platform includes a driving member, a platform body and a clamping member, wherein the driving member is connected to the platform body to drive the platform body to move, the workpiece is used to be placed on the platform body, and the clamping member is connected to the platform body and is used to clamp or release the workpiece.
6. The high-pressure water deburring device according to claim 5, characterized in that: The platform body further includes a positioning member, and the positioning members are multiple, and the multiple positioning members are arranged at intervals along the circumference of the workpiece. In the first position, at least part of the positioning member is in contact with the workpiece.
7. The high-pressure water deburring device according to any one of claims 1 to 6, characterized in that: It also includes a blow-drying component, which is connected to the base and is located between the first position and the second position in the length direction of the base. The workpiece moves from the second position to the first position, and the blow-drying component is started to blow dry the workpiece.
8. The high-pressure water deburring device according to claim 7, characterized in that: It also includes a shell, the shell has a cavity, the base is placed in the cavity, the shell also includes a safety door, the safety door has an open state and a closed state, in the open state, the conveying platform is located at the first position, in the closed state, the conveying platform is movable between the first position and the second position.
9. The high-pressure water deburring device according to claim 8, characterized in that: It also includes a first water tank and a second water tank. The first water tank is located below the second position to receive wastewater after flushing the workpiece. The second water tank is connected to the first water tank, and a filter is provided between the first water tank and the second water tank to prevent impurities in the first water tank from entering the second water tank. The second water tank is connected to the water inlet of the water pump.
10. The high-pressure water deburring device according to claim 9, characterized in that: It also includes a plurality of universal wheels, which are connected to the bottom of the shell.