Cleaning equipment for gear machining
By introducing the driving motor to drive the threaded rotating rod to drive the cleaning frame up and down and filter plate filtration technology in the gear processing equipment, the problem of poor cleaning effect of existing equipment is solved, efficient cleaning of gear components and water recycling are achieved, and gears are improved Accuracy and reliability of mechanical systems.
Patent Information
- Application Number
- CN202420273847.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-05
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-02-05
AI Technical Summary
The existing gear processing cleaning equipment has less dirt and angles in the cleaning gear gap, resulting in poor cleaning effect, affecting the gear accuracy and normal operation of the mechanical system.
A cleaning equipment for gear processing is designed. The threaded rotating rod is driven to drive the cleaning frame to move up and down inside the cleaning shell by driving the motor, increasing the multi-angle flushing surface between the nozzle and the gear assembly, and using the filter plate and the lifting plate for The filtration and recycling of water ensure the cleanliness of water.
It improves the cleaning efficiency and cleanliness of gear assemblies, ensures the accuracy and quality of gears, and extends the uptime of the mechanical system.
Smart Images

Figure CN222132766U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gear processing, in particular to cleaning equipment for gear processing. Background Art
[0002] Gear processing is a process that uses mechanical methods to obtain a specific gear structure and precision. Gears are the core moving parts in automobile movement. The quality of their processing will have a direct impact on the vibration, noise and reliability of the automobile assembly and even the entire vehicle, and sometimes become a key factor restricting the improvement of product quality.
[0003] The patent with the published authorization announcement number CN215236178U discloses an automatic cleaning device for gear processing, including a supporting mechanism, a cleaning box, a fixing mechanism, a filter, a cleaning mechanism and an adjusting mechanism, wherein the supporting mechanism is provided with a supporting bottom plate and a roller, and the roller is arranged on the lower surface of the supporting bottom plate, the cleaning box is provided with a cavity, a box door and a door handle, and the box door is arranged above the front side of the cleaning box, the fixing mechanism is provided with a fixing rod, a connecting rod and a fixing groove, the fixing rod is arranged in the cavity of the cleaning box, the filter is arranged below the cavity, the cleaning mechanism is provided with a water pipe, a water pump, a water collection tank and a nozzle, the water collection tank is arranged at the lower end of the cleaning box, the adjusting mechanism is provided with a connecting shaft, a motor, a rotating shaft and a gear, and the motor is arranged inside the upper wall of the cleaning box. The utility model enables the water in the cleaning box to circulate to clean the gears by arranging the water collection tank, the water pipe and the water pump, thereby saving resources more.
[0004] With regard to the above utility model, we found that the spray system of the cleaning equipment is not convenient for cleaning the dirt in the gear gap, and the cleaning angle of the gear is small, resulting in poor cleaning effect. This may affect the accuracy and quality of the gear, and even affect the normal operation of the entire mechanical system. Utility Model Content
[0005] The utility model provides a cleaning device for gear processing to solve the problems raised in the above background technology.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A cleaning device for gear processing comprises a base plate, a plurality of support columns fixedly mounted on the top of the base plate, a cleaning shell fixedly mounted on the top of the base plate via the support columns, a top cover fixedly mounted on the top of the cleaning shell, a driving motor fixedly mounted on the top of the top cover, a threaded rotating rod rotatably mounted between the bottom of the top cover and the inside of the cleaning shell, an output end of the driving motor passes through the top cover and is fixedly connected to the threaded rotating rod, a fixing rod is fixedly mounted on one side of the threaded rotating rod inside the cleaning shell, a cleaning frame is penetrated and mounted on the threaded rotating rod and the fixing rod, a plurality of nozzles are penetrated and mounted in a circle inside the cleaning shell, an annular tube is fixedly mounted in a circle outside the cleaning shell, the annular tube and the nozzle are butt-connected via a conveying pipe passing through the cleaning shell.
[0008] The threaded rotating rod is driven to rotate by a driving motor, thereby driving the cleaning frame to move up and down inside the cleaning shell.
[0009] Furthermore, the top cover is provided with a plurality of placement openings, a mounting box is fixedly mounted on the top of the top cover, and the drive motor is fixedly mounted inside the mounting box.
[0010] The gear assembly is placed through the placement opening, and the outer surface of the drive motor is protected through the installation box.
[0011] Furthermore, the annular tube is fixedly mounted to the cleaning shell through two sets of mounting blocks.
[0012] The ring pipe is fixedly installed by means of a mounting block to ensure the stability of the ring pipe during use.
[0013] Furthermore, a delivery pump is fixedly installed on the top of the base plate, one side of the delivery pump is docked and installed with the ring pipe through a transmission pipe, and the top of the delivery pump is docked and installed with the bottom of the cleaning shell through an extraction pipe.
[0014] The water for cleaning the inside of the shell is transported by a delivery pump and the water is recycled.
[0015] Furthermore, a plurality of groups of bearing blocks are fixedly installed inside the cleaning shell, a filter plate is placed on the top of the bearing block, and a threaded rotating rod is arranged through the center position of the filter plate.
[0016] The waste debris on the gear surface during the cleaning process is filtered through the filter plate to ensure the cleanliness of the water for secondary use.
[0017] Furthermore, four groups of mounting parts are installed on the filter plate, and a lifting plate extending from the top of the cleaning shell is fixedly installed on the top of the mounting part.
[0018] The filter plate is lifted by the lifting plate to clean the surface of the filter plate, which is convenient for the recycling of the filter plate.
[0019] Beneficial effects of the utility model:
[0020] The cleaning equipment for gear processing is used in that during use, a driving motor drives a threaded rotating rod to rotate, thereby driving a cleaning frame to move up and down inside a cleaning shell, thereby increasing a multi-angle flushing surface between the gear assembly inside the cleaning frame and the nozzle. At the same time, after the nozzle sprays to a certain extent, a certain amount of water is accumulated inside the cleaning shell. At this time, the threaded rotating rod drives the cleaning frame to move up and down, so that a part of the gear assembly moves down into the water for immersion, and the rotation of the cleaning frame causes water to flush away waste chips attached to the surface of the gear assembly, thereby improving the efficiency and cleanliness of the gear assembly cleaning. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the structure of the utility model;
[0022] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model;
[0023] Figure 3 For this utility model Figure 2 A schematic diagram of the enlarged structure at A in the middle;
[0024] Figure 4 For this utility model Figure 2 Schematic diagram of the enlarged structure at point B in the middle.
[0025] Numbers in the figure: 1. bottom plate; 11. support column; 2. cleaning shell; 21. mounting block; 22. bearing block; 23. filter plate; 24. lifting plate; 25. cleaning frame; 26. mounting part; 3. ring pipe; 31. delivery pipe; 32. nozzle; 4. delivery pump; 41. transmission pipe; 42. extraction pipe; 5. top cover; 51. mounting box; 52. placement port; 6. driving motor; 61. threaded rotating rod; 62. fixing rod. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0027] Reference Figure 1-2A cleaning device for gear processing includes a bottom plate 1, multiple groups of support columns 11 fixedly mounted on the top of the bottom plate 1, a cleaning housing 2 fixedly mounted on the top of the bottom plate 1 through the support columns 11, and a top cover 5 fixedly mounted on the top of the cleaning housing 2. The top cover 5 is provided with multiple groups of placement openings 52, a mounting box 51 is fixedly mounted on the top of the top cover 5, a driving motor 6 is fixedly mounted inside the mounting box 51, a gear assembly is placed through the placement openings 52, and the outer surface of the driving motor 6 is protected through the mounting box 51.
[0028] Reference Figure 3-4 A driving motor 6 is fixedly installed on the top of the top cover 5, a threaded rotating rod 61 is rotatably installed between the bottom of the top cover 5 and the inside of the cleaning housing 2, the output end of the driving motor 6 penetrates the top cover 5 and is fixedly connected to the threaded rotating rod 61, a fixing rod 62 is fixedly installed inside the cleaning housing 2 on one side of the threaded rotating rod 61, a cleaning frame 25 is penetrated and installed on the threaded rotating rod 61 and the fixing rod 62, a plurality of groups of nozzles 32 are penetrated and installed in a circle inside the cleaning housing 2, and an annular tube 3 is fixedly installed in a circle outside the cleaning housing 2. The annular tube 3 is fixedly installed with the cleaning housing 2 through two groups of mounting blocks 21, and the annular tube 3 is fixedly installed by the mounting blocks 21 to ensure the stability of the annular tube 3 during use.
[0029] The annular tube 3 and the nozzle 32 are connected and installed through the delivery pipe 31 through the cleaning shell 2. A delivery pump 4 is fixedly installed on the top of the bottom plate 1. One side of the delivery pump 4 is connected and installed with the annular tube 3 through the delivery pipe 41. The top of the delivery pump 4 is connected and installed with the bottom of the cleaning shell 2 through the extraction pipe 42. The water inside the cleaning shell 2 is transmitted by the delivery pump 4, and the water is recycled. Multiple groups of bearing blocks 22 are fixedly installed inside the cleaning shell 2. A filter plate 23 is placed on the top of the bearing block 22. The center position of the filter plate 23 passes through the threaded rotating rod 61. The filter plate 23 is used to filter the waste on the surface of the gear during the cleaning process, thereby ensuring the cleanliness of the water used for secondary use. Four groups of mounting parts 26 are installed on the filter plate 23. A lifting plate 24 extending from the top of the cleaning shell 2 is fixedly installed on the top of the mounting part 26. The filter plate 23 is lifted by the lifting plate 24, so that the surface of the filter plate 23 is cleaned, which is convenient for the recycling of the filter plate 23. The threaded rotating rod 61 is driven to rotate by the driving motor 6, thereby driving the cleaning frame 25 to move up and down inside the cleaning shell 2, increasing the multi-angle flushing surface between the gear assembly inside the cleaning frame 25 and the nozzle 32. At the same time, after the nozzle 32 sprays to a certain extent, a certain amount of water is accumulated inside the cleaning shell 2. At this time, the threaded rotating rod 61 drives the cleaning frame 25 to move up and down, so that a part of the gear assembly moves down to the water for immersion, and the rotation of the cleaning frame 25 causes the water to flush the waste attached to the surface of the gear assembly, thereby improving the efficiency and cleanliness of the gear assembly cleaning.
[0030] Working principle: First, place the gear assembly into the cleaning frame 25 through the placement port 52, drive the threaded rotating rod 61 through the driving motor 6, drive the cleaning frame 25 to rotate and move up and down, start the nozzle 32, and use the delivery pump 4 to extract water from the cleaning shell 2, circulate and spray, and clean the gear assembly. After the nozzle 32 sprays to a certain extent, a certain amount of water is stored inside the cleaning shell 2. At this time, the threaded rotating rod 61 drives the cleaning frame 25 to move up and down, so that part of the gear assembly moves down to the water for immersion, and the rotation of the cleaning frame 25 flushes the waste attached to the surface of the gear assembly with water, thereby improving the cleaning efficiency and cleanliness of the gear assembly. Finally, the cleaning frame 25 is moved to the top by the threaded rotating rod 61, and the cleaned gear assembly is taken out. After a period of use, the top cover 5 is disassembled, and the filter plate 23 is lifted by the lifting plate 24 to clean and maintain the filter plate 23.
[0031] The above are only preferred specific implementation methods of the utility model, but the protection scope of the utility model is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the utility model, who makes equivalent replacements or changes based on the technical scheme and utility model concept of the utility model, should be covered by the protection scope of the utility model.
Claims
1. A cleaning device for gear processing, comprising a base plate (1), a plurality of support columns (11) fixedly mounted on the top of the base plate (1), and a cleaning housing (2) fixedly mounted on the top of the base plate (1) via the support columns (11), characterized in that: A top cover (5) is fixedly mounted on the top of the cleaning shell (2), a driving motor (6) is fixedly mounted on the top of the top cover (5), a threaded rotating rod (61) is rotatably mounted between the bottom of the top cover (5) and the inside of the cleaning shell (2), an output end of the driving motor (6) passes through the top cover (5) and is fixedly connected to the threaded rotating rod (61), a fixing rod (62) is fixedly mounted inside the cleaning shell (2) on one side of the threaded rotating rod (61), a cleaning frame (25) is installed through the threaded rotating rod (61) and the fixing rod (62), a plurality of groups of nozzles (32) are installed through a circle inside the cleaning shell (2), an annular tube (3) is fixedly mounted on a circle outside the cleaning shell (2), and the annular tube (3) and the nozzles (32) are butt-jointedly mounted through a delivery tube (31) that passes through the cleaning shell (2).
2. A cleaning device for gear processing according to claim 1, characterized in that: The top cover (5) is provided with a plurality of placement openings (52), a mounting box (51) is fixedly mounted on the top of the top cover (5), and the drive motor (6) is fixedly mounted inside the mounting box (51).
3. A cleaning device for gear processing according to claim 2, characterized in that: The annular tube (3) is fixedly mounted to the cleaning housing (2) via two sets of mounting blocks (21).
4. A cleaning device for gear processing according to claim 3, characterized in that: A delivery pump (4) is fixedly mounted on the top of the base plate (1); one side of the delivery pump (4) is butt-jointed with the ring tube (3) via a transmission tube (41); and the top of the delivery pump (4) is butt-jointed with the bottom of the cleaning shell (2) via an extraction tube (42).
5. A cleaning device for gear processing according to claim 4, characterized in that: A plurality of groups of bearing blocks (22) are fixedly mounted inside the cleaning housing (2), a filter plate (23) is placed on the top of the bearing block (22), and a threaded rotating rod (61) is disposed at the center of the filter plate (23).
6. A cleaning device for gear processing according to claim 5, characterized in that: Four groups of mounting parts (26) are mounted on the filter plate (23), and a lifting plate (24) extending from the top of the cleaning shell (2) is fixedly mounted on the top of the mounting part (26).
