Rotary air shower cleaning device

Abstract

The utility model discloses a rotary air shower cleaning device which comprises a feeding and discharging station and a plurality of air shower cleaning chambers, the feeding and discharging station and the air shower cleaning chambers are evenly arranged in the circumferential direction, and the feeding and discharging station is provided with a feeding and discharging mechanism. The rotating mechanism comprises a rotating seat, the rotating seat is provided with a plurality of storage structures used for storing products in the circumferential direction, the storage structures correspond to the feeding and discharging stations and the air shower cleaning chambers in a one-to-one mode, and the rotating seat rotates to drive the storage structures to be switched between the feeding and discharging stations and the different air shower cleaning chambers. The rotary type air shower cleaning device is simple in structure and reasonable in design, materials enter an air shower cleaning chamber for cleaning through rotary type feeding and discharging, labor intensity is reduced, and production efficiency is greatly improved. In addition, feeding and discharging of the products are achieved at the same position through the same feeding and discharging mechanism, the cost can be greatly saved, and the action continuity is guaranteed.

Description

Technical Field

[0001] The utility model relates to the field of industrial product cleaning, in particular to a rotary air shower cleaning device. Background Art

[0002] In many industrial product production fields, especially automotive electronics, such as capacitors and other products, there are certain requirements for the surface cleanliness of the products. They must be oil-free, dust-free, and impurity-free, without obvious stains, and the products need to be subjected to static electricity removal.

[0003] At present, the main cleaning methods for capacitors are as follows: use compressed air to blow the surface of the product in an open environment, which can only remove some large particles of impurities and dust on the surface. This simple operation cannot effectively remove particles and oil on the surface of the product, and is basically in the form of a linear assembly line. When the surface cleaning of the product does not meet the requirements, it often relies on manual work to complete the return, which has high labor operation intensity and low work efficiency.

[0004] In view of this, the inventor of the present application invented a rotary air shower cleaning device. Utility Model Content

[0005] The utility model aims to provide a rotary air shower cleaning device which has a simple structure, a reasonable design and can effectively improve the efficiency.

[0006] To achieve the above purpose, the utility model adopts the following technical solution: a rotary air shower cleaning device, comprising:

[0007] A loading and unloading station and a plurality of air shower cleaning chambers, wherein the loading and unloading stations and the air shower cleaning chambers are evenly arranged along a circumferential direction, and the loading and unloading stations are provided with loading and unloading mechanisms;

[0008] The rotating mechanism includes a rotating seat, which is provided with a plurality of storage structures for placing products along a circumferential direction, and the storage structures are arranged in a one-to-one correspondence with the loading and unloading stations and the air shower cleaning chambers. The rotating seat rotates to drive the storage structures to switch between the loading and unloading stations and different air shower cleaning chambers.

[0009] Furthermore, the loading and unloading mechanism includes an X-axis linear module, a Y-axis linear module and a grabbing assembly, the Y-axis linear module is arranged on the X-axis linear module, and the grabbing assembly is arranged on the Y-axis linear module.

[0010] Furthermore, the loading and unloading station is provided with a conveyor belt arranged along the X-axis direction, and the loading and unloading mechanism is arranged on one side of the conveyor belt.

[0011] Furthermore, the storage structure includes a plurality of horizontal support rods arranged in parallel in sequence.

[0012] Furthermore, the storage structure includes a connecting rod, which is arranged on the edge of the rotating seat, one end of each of the supporting rods is connected to the connecting rod, and the other end of each of the supporting rods is extended toward the outside of the rotating seat.

[0013] Furthermore, the rotating mechanism includes a windshield, which includes a top plate and a side plate. The top plate is arranged above the rotating seat, the side plate is vertically arranged between the top plate and the rotating seat, and a side plate is arranged between the storage structures.

[0014] Furthermore, the loading and unloading stations are provided with a detection mechanism.

[0015] Furthermore, the number of the air shower cleaning chambers is three, and the number of the storage structures is four.

[0016] After adopting the above technical solution, the utility model has the following advantages compared with the prior art:

[0017] The utility model discloses a rotary air shower cleaning device, which is simple in structure and reasonably in design. It can enter the air shower cleaning room for cleaning through rotary loading and unloading. When the product inspection fails to meet the requirements, it can be rotated to enter the cleaning room again, thus changing the form of a straight line assembly line and bringing the product back to the first work station by manpower, thus reducing labor intensity and greatly improving production efficiency. In addition, the loading and unloading of products are both realized at the same position through the same loading and unloading mechanism, which can greatly save costs and ensure the continuity of action. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a three-dimensional diagram of a cleaning device according to an embodiment of the utility model;

[0019] Figure 2 This is a schematic diagram of the internal structure of the cleaning device according to an embodiment of the utility model;

[0020] Figure 3 This is a schematic diagram of the loading and unloading mechanism of the embodiment of the utility model;

[0021] Figure 4 This is a top view of the rotating mechanism after the top plate is hidden in the embodiment of the utility model, and products are placed on the storage structure at this time;

[0022] Figure 5 This is a three-dimensional diagram of the rotating mechanism of an embodiment of the utility model.

[0023] Description of reference numerals:

[0024] 10-Loading and unloading station,

[0025] 11-loading and unloading mechanism, 111-X axis linear module, 112-Y axis linear module, 113-grasping component,

[0026] 12-Conveyor belt,

[0027] 20-Air shower cleaning room,

[0028] 30- Rotating mechanism,

[0029] 31-rotating seat, 311-rotating plate, 312-driving member, 313-top plate, 314-side plate,

[0030] 32- storage structure, 321- support rod, 322- connecting rod. DETAILED DESCRIPTION

[0031] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0032] It should be noted that in the present invention, the terms "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element of the present invention must have a specific orientation, and therefore cannot be understood as a limitation on the present invention. Example

[0033] The utility model discloses a rotary air shower cleaning device, which is mainly used for cleaning the surface of a capacitor. Of course, other applicable products can also be used for cleaning, which is not limited here.

[0034] Cooperate Figures 1 to 5 As shown, a rotary air shower cleaning device comprises:

[0035] A loading and unloading station 10 and a plurality of air shower cleaning chambers 20, wherein the loading and unloading station 10 and the air shower cleaning chambers 20 are evenly arranged along a circumferential direction, and the loading and unloading station 10 is provided with a loading and unloading mechanism 11;

[0036] The rotating mechanism 30 includes a rotating seat 31, and the rotating seat 31 is provided with a plurality of storage structures 32 for placing products along a circumferential direction, and the storage structures 32 are arranged one by one corresponding to the loading and unloading stations 10 and the air shower cleaning chambers 20. The rotating seat 31 rotates to drive the storage structures 32 to switch between the loading and unloading stations 10 and different air shower cleaning chambers 20.

[0037] The entire device includes a frame, which encloses the above-mentioned loading and unloading station 10 and multiple air shower cleaning chambers 20, and the loading and unloading stations 10 and the air shower cleaning chambers 20 are evenly arranged along a circumferential direction, that is, the angles between adjacent air shower cleaning chambers 20 or loading and unloading stations 10 are equal.

[0038] The loading and unloading station 10 is used for loading and unloading of products. Loading is to load the uncleaned products to the cleaning device for cleaning, and unloading is to remove the products cleaned by the device. The loading and unloading of products is completed by the loading and unloading mechanism 11.

[0039] The air shower cleaning room 20 is a specific place for cleaning products. The air shower cleaning room 20 uses strong clean air to blow away dust, hair and other debris on the surface of the products. The air shower cleaning room 20 is a conventional technology in the field and can adopt the existing design, which will not be described in detail here.

[0040] The rotating mechanism 30 is used to place the product and realize the position switching of the product. The rotating seat 31 is provided with a plurality of storage structures 32 along a circumferential direction, and the circumferential direction in which the storage structures 32 are arranged is concentric with the circumferential direction in which the loading and unloading stations 10 and the air shower cleaning room 20 are arranged, and the storage structures 32 are arranged one by one with the loading and unloading stations 10 and the air shower cleaning room 20, that is, each loading and unloading station 10 and the air shower cleaning room 20 corresponds to a storage structure 32.

[0041] The storage structure 32 is used to place products. The products enter the air shower cleaning chamber 20 for cleaning on the storage structure 32. The rotating seat 31 rotates, driving the storage structure 32 to switch between the loading and unloading station 10 or different air shower cleaning chambers 20. That is, a product is placed on the storage structure 32 by the loading and unloading mechanism 11 at the loading and unloading station 10, and then the rotating seat 31 rotates, driving the product on the storage structure 32 to rotate into the air shower cleaning chamber 20. The rotating seat 31 continues to rotate, and the storage structure 32 and the product enter different air shower cleaning in turn, and finally rotate back to the loading and unloading station 10, where they are again removed from the storage structure 32 by the loading and unloading mechanism 11 to complete unloading.

[0042] Cooperate Figures 1 to 3 As shown, a conveyor belt 12 arranged along the X-axis direction is provided at the loading and unloading station 10, and the loading and unloading mechanism 11 is arranged on one side of the conveyor belt 12. The conveyor belt 12 connects the cleaning device with the equipment of the front and rear processes to realize the automatic conveying of the product. The conveyor belt 12 conveys the cleaned product from the front-end equipment to the position of the loading and unloading mechanism 11, and the loading and unloading mechanism 11 grabs the product and places it on the corresponding placement structure 32. After cleaning is completed, the loading and unloading mechanism 11 correspondingly removes the cleaned product from the placement structure 32 and places it on the conveyor belt 12 again, and the conveyor belt 12 conveys the cleaned product to the next process.

[0043] The loading and unloading mechanism 11 includes an X-axis linear module 111, a Y-axis linear module 112 and a grabbing assembly 113. The Y-axis linear module 112 is arranged on the X-axis linear module 111, and the grabbing assembly 113 is arranged on the Y-axis linear module 112. The X-axis linear module 111 drives the Y-axis linear module 112 and the grabbing assembly 113 to reciprocate along the X-axis direction, and the Y-axis linear module 112 drives the grabbing assembly 113 to reciprocate along the Y-axis direction. Among them, the grabbing assembly 113 can be flexibly selected according to different products, such as a suction cup or a clamp or other grabbing assembly 113 suitable for the product, which can realize accurate and safe grabbing and transferring of the product.

[0044] In this embodiment, the loading and unloading station 10 is provided with a detection mechanism (not shown in the figure), which is used to detect whether the product is clean and qualified. The detection mechanism adopts the existing design. After the cleaned product is rotated to the loading and unloading station 10, it is necessary to detect whether it is clean and qualified by the detection mechanism. Only the qualified products will be unloaded by the loading and unloading mechanism 11 and sent to the next process by the conveyor belt 12. If the product is not clean enough during the detection, it will not be unloaded, and it will be driven by the rotating structure to enter the air shower cleaning room 20 for cleaning again until it is detected to be clean and qualified.

[0045] Cooperate Figure 2 , Figures 4 to 5 As shown, in this embodiment, the design of the storage structure 32 is as follows: the storage structure 32 includes a plurality of horizontal support rods 321 arranged in parallel in sequence. The horizontal support rods 321 are arranged in parallel in sequence along a horizontal direction, and the support rods 321 form a placement platform for placing products. The products are directly placed on the support rods 321 and then cleaned by the cleaning room. The air can blow the products from the gap between the support rods 321 and the present, effectively improving the cleaning effect.

[0046] The storage structure 32 includes a connecting rod 322, which is arranged at the edge of the rotating seat 31. One end of the support rod 321 is connected to the connecting rod 322, and the other end is extended toward the outside of the rotating seat 31. In this way, when the product is placed on the support rod 321, the product is suspended outside the rotating seat 31, which is conducive to the air in the air shower cleaning room 20 to fully purge it, thereby improving the cleaning effect.

[0047] In this embodiment, the design of the rotating mechanism 30 is as follows: the rotating seat 31 has a rotating plate 311, and a driving member 312 for driving the rotating plate 311 to rotate is provided at the bottom end thereof. The driving member 312 can be a motor, etc. A windshield is provided on the rotating seat 31, and the windshield includes a top plate 313 and a side plate 314. The top plate 313 is arranged above the rotating seat 31, and the side plate 314 is vertically arranged between the top plate 313 and the rotating seat 31, and a side plate 314 is provided between the storage structures 32. The top plate 313 is arranged parallel to the rotating plate 311, and the side plate 314 is arranged vertically, and the top and bottom ends are respectively connected and fixed to the top plate 313 and the rotating plate 311, and the side plates 314 are provided between adjacent storage structures 32. All the air shower cleaning chambers 20 work at the same time. The setting of the side plates 314 avoids mutual interference between different air shower cleaning chambers 20, thereby improving the cleaning effect.

[0048] In this embodiment, there are three air shower cleaning chambers 20 and four storage structures 32. The angles between adjacent air shower cleaning chambers 20 are all 90 degrees, and correspondingly, the angles between adjacent storage structures 32 and adjacent side panels 314 are also 90 degrees, and the angle of each rotation of the rotating seat 31 is also 90 degrees, so that the product can be switched between the loading and unloading stations 10 and different air shower cleaning chambers 20 with the storage structure 32.

[0049] The working process of the cleaning device is as follows: the conveyor belt 12 conveys the uncleaned products to the loading and unloading station 10, the loading and unloading mechanism 11 grabs the products and places them on the storage structure 32 of the loading and unloading station 10, and then the rotating seat 31 rotates 90 degrees, and the storage structure 32 of the loading and unloading station 10 drives the products into the air shower cleaning room 20 for cleaning, and other storage structures 32 rotate accordingly to enter the next air shower cleaning room 20 or the loading and unloading station 10, and the corresponding products located in the air shower cleaning room 20 are cleaned, and the products located in the loading and unloading station 10 are inspected by the inspection mechanism to see if they are clean. If they are clean, the loading and unloading mechanism 11 grabs and unloads the products, and at the same time grabs the next uncleaned product and places it on the storage structure 32; if the inspection and cleaning are unqualified, the product will not be unloaded, and will enter the air shower cleaning room 20 for cleaning again until it is clean.

[0050] The above is only a preferred specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed by the utility model should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.

Claims

1. A rotary air shower cleaning device, characterized in that: include: A loading and unloading station and a plurality of air shower cleaning chambers, wherein the loading and unloading stations and the air shower cleaning chambers are evenly arranged along a circumferential direction, and the loading and unloading stations are provided with loading and unloading mechanisms; The rotating mechanism includes a rotating seat, which is provided with a plurality of storage structures for placing products along a circumferential direction, and the storage structures are arranged in a one-to-one correspondence with the loading and unloading stations and the air shower cleaning chambers. The rotating seat rotates to drive the storage structures to switch between the loading and unloading stations and different air shower cleaning chambers.

2. A rotary air shower cleaning device according to claim 1, characterized in that: The loading and unloading mechanism includes an X-axis linear module, a Y-axis linear module and a grabbing assembly. The Y-axis linear module is arranged on the X-axis linear module, and the grabbing assembly is arranged on the Y-axis linear module.

3. A rotary air shower cleaning device according to claim 1 or 2, characterized in that: The loading and unloading station is provided with a conveyor belt arranged along the X-axis direction, and the loading and unloading mechanism is arranged on one side of the conveyor belt.

4. A rotary air shower cleaning device according to claim 1, characterized in that: The storage structure includes a plurality of horizontal support rods which are arranged in parallel in sequence.

5. A rotary air shower cleaning device as claimed in claim 4, characterized in that: The storage structure includes a connecting rod, which is arranged on the edge of the rotating seat. One end of each of the supporting rods is connected to the connecting rod, and the other end of each of the supporting rods is extended toward the outside of the rotating seat.

6. A rotary air shower cleaning device according to claim 1, characterized in that: The rotating mechanism comprises a windshield plate, and the windshield plate comprises a top plate and a side plate. The top plate is arranged above the rotating seat, and the side plate is vertically arranged between the top plate and the rotating seat, and a side plate is arranged between the storage structures.

7. A rotary air shower cleaning device according to claim 1, characterized in that: The loading and unloading stations are provided with a detection mechanism.

8. A rotary air shower cleaning device as claimed in claim 1, characterized in that: The number of the air shower cleaning chambers is three, and the number of the storage structures is four.

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