Adjustable cleaning jig mechanism

Abstract

The utility model relates to the technical field of jigs, in particular to an adjustable jig cleaning mechanism which comprises a base, two sliding grooves are formed in the top of the base, threaded rods are rotationally connected to the interiors of the sliding grooves, sliding blocks are in threaded connection to the exteriors of the threaded rods, and the sliding blocks are in sliding connection with the corresponding sliding grooves. And a transmission groove is formed in the base and located between the two sliding grooves, the ends, close to each other, of the two threaded rods extend into the transmission groove and are fixedly connected with first bevel gears, a rotating rod is rotationally connected into the base, and one end of the rotating rod extends into the transmission groove and is fixedly connected with a second bevel gear. The cleaning device has the advantages that a whole product can be cleaned in one process, the time for readjusting and repositioning parts is saved, the overall operation efficiency is improved, the cleaning device is suitable for products of various sizes and shapes, the flexibility and universality of a production line are improved, and the production efficiency is improved. Compared with a traditional device, the operation quality and the use efficiency are greatly improved.

Description

Technical Field

[0001] The utility model relates to the technical field of jigs, in particular to an adjustable cleaning jig mechanism. Background Art

[0002] Adjustable cleaning fixtures are often used in industrial or manufacturing environments to hold, support and position parts for efficient and standardized cleaning processes.

[0003] After searching, a Chinese patent discloses an adjustable high-precision cleaning fixture (authorization announcement number CN209452457U) including a waste trough installed on the panel of the fixture box, a support plate is arranged on one side of the waste trough, a deep groove ball bearing is installed in the middle of the support plate, a motor is fixedly installed on the sheet metal, a rotating shaft is connected to the motor through a coupling, the rotating shaft passes through the bearing hole of the deep groove ball bearing, the product is loaded into the rotating shaft, and the bottom of the product is arranged facing the waste trough, an air nozzle is installed on the top of the waste trough, and the air nozzle is fixedly installed on the panel of the fixture box through a bracket. Although the above patented technology can fix the pen-shaped product at multiple points in the rotating shaft, the clamping accuracy of the product is high, so that the concentricity of the rotation of the pen-shaped product is extremely high, and the cleaning effect of the product is more significant, the fixture can also adjust different clamping depths, compatible with the cleaning of products of different lengths, the structure is simple and easy to understand, the production cost is low, the operation is simple, and the structure has great advantages;

[0004] However, in the actual application of this patented technology, the above-mentioned device can only clean one point of the product when cleaning the product, and the product needs to be disassembled repeatedly. On the one hand, more time is required to manually reposition the parts for thorough cleaning, which slows down the production rhythm and increases the overall production cycle. On the other hand, the entire part or product cannot be effectively cleaned, resulting in incomplete cleaning, and dirt, grease or other contaminants may remain in certain areas. Utility Model Content

[0005] In view of the above problems existing in the prior art, the main purpose of the utility model is to provide an adjustable cleaning fixture mechanism.

[0006] The technical solution of the utility model is as follows: an adjustable cleaning fixture mechanism comprises a base, the top of the base is provided with two sliding grooves, the interior of the sliding grooves are rotatably connected with threaded rods, the exterior of the threaded rods are threadedly connected with sliding blocks, the sliding blocks are slidably connected with the corresponding sliding grooves, a transmission groove is provided inside the base and between the two sliding grooves, the ends of the two threaded rods that are close to each other extend into the interior of the transmission groove and are fixedly connected with a first bevel gear, the interior of the base is rotatably connected with a rotating rod, one end of the rotating rod extends into the interior of the transmission groove and is fixedly connected with a second bevel gear, the second bevel gear is meshed with the first bevel gear, and the end of the rotating rod away from the second bevel gear extends to the outside of the base and is fixedly connected with an adjusting disk.

[0007] Through the above technical solution, the design of the sliding groove and the threaded rod allows the user to accurately adjust the position of the fixture, ensuring the diversity and adaptability of the cleaning process. The threaded sliding block allows the user to fine-tune the sliding block position by rotating the threaded rod to achieve precise control of the positioning of the workpiece being cleaned. The transmission groove and bevel gear design can effectively transmit motion, ensure the synchronous movement of the two sliding blocks, and achieve balanced adjustment. The combination of the rotating rod and the bevel gear realizes the coordinated rotation of the two threaded rods, thereby realizing the synchronous adjustment of the two sliding blocks.

[0008] As a preferred embodiment, the top of the sliding block is fixedly connected to a support plate, the bottom of the support plate is slidably connected to the top of the base, the adjacent sides of the two support plates are rotatably connected to a U-shaped plate, the top of the U-shaped plate is threadedly connected to a screw, the bottom of the screw extends to the interior of the U-shaped plate and is rotatably connected to a clamping plate, and the clamping plates are slidably connected to the interior of the corresponding U-shaped plate.

[0009] Through the above technical solution, the support plate provides a stable rotating platform for the U-shaped plate that clamps the workpiece, which facilitates the loading and unloading of the workpiece. The design of the screw allows quick and easy adjustment for workpieces of different sizes, thereby improving the applicability and convenience of the mechanism.

[0010] As a preferred embodiment, a motor is fixedly connected to the outer side of one of the support plates, the output shaft of the motor passes through the support plate and is fixedly connected to the central axis of one of the U-shaped plates, and the bottom of the inner wall of the U-shaped plate and the bottom of the clamping plate are fixedly connected with anti-slip pads.

[0011] Through the above technical solution, the motor can drive the U-shaped plate to rotate after clamping the product, thereby improving the efficiency and accuracy of the operation, and the anti-slip pad can prevent slipping after clamping the product.

[0012] As a preferred embodiment, an L-shaped plate is fixedly connected to one side of the top of the base, a through groove is opened inside the L-shaped plate, a light rod is fixedly connected inside the through groove, a connecting block is slidably connected to the outside of the light rod, the connecting block is slidably connected to the through groove, a fixing plate is fixedly connected to the bottom of the connecting block, and an air nozzle is arranged inside the fixing plate.

[0013] Through the above technical solution, the design of the polished rod and the through slot enables the fixing plate that fixes the air nozzle to slide in a specific direction, so as to accurately adjust the air nozzle to align with the cleaning position.

[0014] As a preferred implementation, a cylinder is fixedly connected to the top of the L-shaped plate, and an output end of the cylinder is fixedly connected to one side of the connecting block.

[0015] Through the above technical solution, the cylinder provides a power source for adjusting the air nozzle, ensuring that the air nozzle can be aimed at workpieces in different positions and adapt to various cleaning tasks.

[0016] As a preferred embodiment, four supporting legs are fixedly connected to the bottom of the base.

[0017] With the above technical solution, the supporting legs ensure that the device remains stable even under load, thus avoiding vibration and movement during the cleaning process.

[0018] As a preferred implementation, the motor and the cylinder are both electrically connected to an external control device.

[0019] Through the above technical solution, the electrical connection ensures the automation and remote control functions of the entire cleaning fixture, improves work efficiency, and ensures the safety of the operator.

[0020] Compared with the prior art, the advantages and positive effects of the utility model are:

[0021] In the utility model, the meshing of the second bevel gear and the first bevel gear in the above-mentioned device makes it possible to adjust the distance between the products and clamp the entire product. On the one hand, the entire product can be cleaned in one process, saving the time for readjusting and repositioning parts and improving the overall operating efficiency. On the other hand, it is suitable for products of various sizes and shapes, increasing the flexibility and versatility of the production line, and greatly improving the operating quality and use efficiency compared with traditional devices. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a first-perspective stereogram of the present invention;

[0023] Figure 2 It is a second perspective stereogram of the utility model;

[0024] Figure 3 This is a third perspective stereogram of the utility model;

[0025] Figure 4 It is a side sectional view of the base of the utility model;

[0026] Figure 5 This is a front cross-sectional view of the base of the utility model;

[0027] Figure 6 It is a partial structural schematic diagram of the utility model.

[0028] Legend: 1. Base; 2. Sliding groove; 3. Threaded rod; 4. Sliding block; 5. Transmission groove; 6. First bevel gear; 7. Rotating rod; 8. Second bevel gear; 9. Support plate; 10. U-shaped plate; 11. Screw; 12. Clamping plate; 13. Motor; 14. Adjusting disk; 15. L-shaped plate; 16. Through groove; 17. Polish rod; 18. Connecting block; 19. Fixed plate; 20. Air nozzle; 21. Cylinder; 22. Anti-slip pad; 23. Support leg. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical solutions and advantages of the embodiments of the utility model clearer, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments.

[0030] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0031] Example

[0032] like Figure 1-Figure 6As shown, the utility model provides a technical solution: an adjustable cleaning fixture mechanism, including a base 1, two sliding grooves 2 are arranged on the top of the base 1, the interior of the sliding grooves 2 are rotatably connected with threaded rods 3, the exterior of the threaded rods 3 are threadedly connected with sliding blocks 4, the sliding blocks 4 are slidably connected with the corresponding sliding grooves 2, a transmission groove 5 is arranged inside the base 1 and between the two sliding grooves 2, the ends of the two threaded rods 3 that are close to each other extend to the interior of the transmission groove 5 and are fixedly connected with a first bevel gear 6, the interior of the base 1 is rotatably connected with a rotating rod 7, one end of the rotating rod 7 extends to the interior of the transmission groove 5 and is fixedly connected with a second bevel gear 8, the second bevel gear 8 is rotatably connected with the first bevel gear 6, The bevel gears 6 are meshed and connected, and one end of the rotating rod 7 away from the second bevel gear 8 extends to the outside of the base 1 and is fixedly connected with an adjustment disk 14. The design of the sliding groove 2 and the threaded rod 3 of the above-mentioned device allows the user to accurately adjust the position of the fixture to ensure the diversity and adaptability of the cleaning process. The threaded sliding block 4 allows the user to fine-tune the position of the sliding block 4 by rotating the threaded rod 3 to achieve precise control of the positioning of the cleaned workpiece. The transmission groove 5 and the bevel gear design can effectively transmit motion to ensure that the two sliding blocks 4 move synchronously and achieve balanced adjustment. The combination of the rotating rod 7 and the bevel gear realizes the coordinated rotation of the two threaded rods 3, thereby realizing the synchronous adjustment of the two sliding blocks 4.

[0033] Among them, the top of the sliding block 4 is fixedly connected with a support plate 9, the bottom of the support plate 9 is slidably connected to the top of the base 1, the side where the two support plates 9 are close to each other is rotatably connected with a U-shaped plate 10, the top of the U-shaped plate 10 is threadedly connected with a screw 11, the bottom of the screw 11 extends to the inside of the U-shaped plate 10 and is rotatably connected with a clamping plate 12, and the clamping plate 12 is slidably connected to the inside of the corresponding U-shaped plate 10. The support plate 9 of the above-mentioned device provides a stable rotating platform for the U-shaped plate 10 that clamps the workpiece, which is convenient for loading and unloading the workpiece. The design of the screw 11 allows quick and easy adjustment for workpieces of different sizes, thereby improving the applicability and convenience of the mechanism.

[0034] Among them, a motor 13 is fixedly connected to the outer side of one of the support plates 9, the output shaft of the motor 13 passes through the support plate 9 and is fixedly connected to the central axis of one of the U-shaped plates 10, and the bottom of the inner wall of the U-shaped plate 10 and the bottom of the clamping plate 12 are fixedly connected with an anti-slip pad 22. The above device can drive the U-shaped plate 10 to rotate after clamping the product through the motor 13, thereby improving the efficiency and accuracy of the operation. The anti-slip pad 22 can prevent slipping after clamping the product.

[0035] Among them, an L-shaped plate 15 is fixedly connected to one side of the top of the base 1, a through groove 16 is opened inside the L-shaped plate 15, a light rod 17 is fixedly connected inside the through groove 16, a connecting block 18 is slidably connected to the outside of the light rod 17, the connecting block 18 is slidably connected to the through groove 16, a fixing plate 19 is fixedly connected to the bottom of the connecting block 18, an air nozzle 20 is arranged inside the fixing plate 19, and the design of the light rod 17 and the through groove 16 of the above device enables the fixing plate 19 fixing the air nozzle 20 to slide along a specific direction to accurately adjust the air nozzle 20 to align with the cleaning position.

[0036] Among them, a cylinder 21 is fixedly connected to the top of the L-shaped plate 15, and the output end of the cylinder 21 is fixedly connected to one side of the connecting block 18. The cylinder 21 of the above-mentioned device provides a power source for adjusting the air nozzle 20, ensuring that the air nozzle 20 can be aimed at workpieces in different positions and adapt to various cleaning tasks.

[0037] Among them, four supporting legs 23 are fixedly connected to the bottom of the base 1. The supporting legs 23 of the device ensure that the device can remain stable even under load, thereby avoiding vibration and movement during the cleaning process.

[0038] Among them, the motor 13 and the cylinder 21 are both electrically connected to the external control device. The electrical connection of the above devices ensures the automation and remote control functions of the entire cleaning fixture, improves work efficiency, and ensures the safety of the operator.

[0039] Working principle:

[0040] like Figure 1-Figure 6 As shown, when the above device is in use, the product is first placed between the two U-shaped plates 10, and the rotating rod 7 drives the second bevel gear 8 to mesh with the first bevel gear 6 by rotating the adjusting disk 14. At the same time, the U-shaped plate 10 is moved inward by the threaded rod 3 and the sliding block 4, and then the screw 11 is rotated to make the clamping plate 12 clamp and fix the product, and then the motor 13 is started to drive the product to rotate, and the air nozzle 20 is connected to the external equipment so that the product is cleaned in the form of high-pressure jet. By extending and retracting the cylinder 21, the air nozzle 20 is driven to move horizontally, and various parts of the entire workpiece can be cleaned. It is suitable for products of various sizes and shapes, increases the flexibility and versatility of the production line, and greatly improves the operation quality and use efficiency compared with traditional devices.

[0041] Finally, it should be noted that the above-described embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the various embodiments of the utility model.

Claims

1. An adjustable cleaning fixture mechanism, comprising a base (1), characterized in that: The top of the base (1) is provided with two sliding grooves (2), the interior of the sliding grooves (2) are rotatably connected with threaded rods (3), the exterior of the threaded rods (3) are threadedly connected with sliding blocks (4), the sliding blocks (4) are slidably connected with the corresponding sliding grooves (2), a transmission groove (5) is provided inside the base (1) and located between the two sliding grooves (2), the ends of the two threaded rods (3) close to each other extend into the interior of the transmission groove (5) and are fixedly connected with a first bevel gear (6), the interior of the base (1) is rotatably connected with a rotating rod (7), one end of the rotating rod (7) extends into the interior of the transmission groove (5) and is fixedly connected with a second bevel gear (8), the second bevel gear (8) is meshed with the first bevel gear (6), and the end of the rotating rod (7) away from the second bevel gear (8) extends to the outside of the base (1) and is fixedly connected with an adjusting disk (14).

2. The adjustable cleaning fixture mechanism according to claim 1, characterized in that: The top of each sliding block (4) is fixedly connected to a support plate (9), the bottom of each support plate (9) is slidably connected to the top of the base (1), the adjacent sides of the two support plates (9) are rotatably connected to a U-shaped plate (10), the top of each U-shaped plate (10) is threadedly connected to a screw (11), the bottom of each screw (11) extends to the inside of the U-shaped plate (10) and is rotatably connected to a clamping plate (12), and the clamping plate (12) is slidably connected to the inside of the corresponding U-shaped plate (10).

3. The adjustable cleaning fixture mechanism according to claim 2, characterized in that: A motor (13) is fixedly connected to the outer side of one of the support plates (9); an output shaft of the motor (13) passes through the support plate (9) and is fixedly connected to the central axis of one of the U-shaped plates (10); and an anti-slip pad (22) is fixedly connected to the bottom of the inner wall of the U-shaped plate (10) and the bottom of the clamping plate (12).

4. The adjustable cleaning fixture mechanism according to claim 1, characterized in that: An L-shaped plate (15) is fixedly connected to one side of the top of the base (1), a through slot (16) is provided inside the L-shaped plate (15), a light rod (17) is fixedly connected inside the through slot (16), a connecting block (18) is slidably connected to the outside of the light rod (17), the connecting block (18) is slidably connected to the through slot (16), a fixing plate (19) is fixedly connected to the bottom of the connecting block (18), and an air nozzle (20) is provided inside the fixing plate (19).

5. The adjustable cleaning fixture mechanism according to claim 4, characterized in that: A cylinder (21) is fixedly connected to the top of the L-shaped plate (15), and an output end of the cylinder (21) is fixedly connected to one side of the connection block (18).

6. The adjustable cleaning fixture mechanism according to claim 1, characterized in that: Four supporting legs (23) are fixedly connected to the bottom of the base (1).

7. The adjustable cleaning fixture mechanism according to claim 3, characterized in that: The motor (13) and the cylinder (21) are both electrically connected to external control equipment.

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