Automatic dust removal device based on PLC control
By designing an automatic dust removal device based on PLC control, the dust is filtered by using a suction pump and filter box, and combined with an automatic ash cleaning mechanism, the problems of dust pollution and manual cleaning in wood processing are solved, and the effect of automatic dust removal and manpower saving is achieved.
Patent Information
- Application Number
- CN202422677924.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-11-04
AI Technical Summary
Dust and debris generated during wood processing will drift into the air and contaminate the large particles of dust falling on the workbench will require manual cleaning, which is time-consuming and labor-intensive, and there is a lack of automated solutions.
An automatic dust removal device based on PLC control is designed, including a suction pump, filter box, dust filter, ash cleaning mechanism and a PLC controller. The dust is sucked in through the suction pump and filtered and the cleaning air flow is discharged. The ash cleaning mechanism is automatically cleaned. Dust and debris on the workbench.
Automatic filtering of drifting dust is realized, air pollution is reduced, manpower is saved through automatic cleaning function, and work efficiency is improved.
Smart Images
Figure CN222132962U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dust removal equipment, in particular to an automatic dust removal device based on PLC control. Background Art
[0002] When people process raw materials such as wood on the workbench, a lot of dust will be generated. Some small particles of dust will directly float into the air and pollute the air, and large particles of dust and debris will fall directly on the workbench, which need to be manually cleaned up later, which is troublesome. Therefore, in view of the above situation, it is urgent to develop an automatic dust removal device based on PLC control, which is easy to use, convenient for collecting and filtering dust floating in the air, reducing air pollution, and convenient for cleaning large particles of dust and debris that fall on the workbench, saving manpower, so as to overcome the shortcomings in current practical applications and meet current needs. Utility Model Content
[0003] The purpose of the utility model is to provide an automatic dust removal device based on PLC control to solve the problems raised in the above background technology.
[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0005] The present invention relates to an automatic dust removal device based on PLC control, comprising a workbench, a side guard, a garbage storage box, a dust removal mechanism, a dust cleaning mechanism and a PLC controller, wherein the garbage storage box is detachably mounted on the front side of the workbench, the side guard is fixed on the top of the workbench, the right side of the workbench is provided with a dust removal mechanism extending above it, the left side of the workbench is provided with a dust cleaning mechanism extending above it, the dust removal mechanism comprises: an air suction pump, a duct, a dust hood, a guide pipe, a filter box, a cover plate, a dust filter and an air outlet, the air suction pump is arranged on the ground, the air suction pump is provided with a duct, the duct is connected to the dust hood, the dust hood is located directly above the workbench, the right end of the air suction pump is provided with a guide pipe connected to the filter box, the top of the filter box is detachably mounted with a cover plate, two dust filters inserted into the filter box are fixed on the lower side of the cover plate, and the filter box is provided with an air outlet on the right side.
[0006] Preferably: the cleaning mechanism includes: a driving motor, a lead screw, a threaded sleeve, an adapter frame, an electric telescopic rod and a cleaning brush, the driving motor is fixed to the left side of the workbench, the lead screw is rotatably connected to the left side of the driving motor, the output shaft of the driving motor is connected to the lead screw, a threaded sleeve is installed on the lead screw, an adapter frame extending to the top of the workbench is fixed on the threaded sleeve, an electric telescopic rod is fixed on the adapter frame, and the telescopic end of the electric telescopic rod is connected to the cleaning brush.
[0007] Preferably, a slider is fixed to the rear side of the threaded sleeve, a slide rail is fixed to the workbench, and the slider is slidably mounted on the slide rail.
[0008] Preferably: a PLC controller is installed on the side of the workbench, and the suction pump, the drive motor and the electric telescopic rod are all electrically connected to the PLC controller.
[0009] Preferably, a rod inserted into the workbench is fixed on the rear side of the garbage storage box, and a socket for inserting the rod is provided on the workbench.
[0010] The beneficial effects of the utility model are as follows: when the automatic dust removal device based on PLC control is used, a person processes materials on the workbench and vacuums dust through the suction pump. Dust is sucked into the dust hood along with the air flow. Then, the suction pump conveys the air flow and dust into the filter box, and the dust in the air flow is filtered out by the dust filter. The filtered air flow is discharged from the air outlet to reduce air pollution. After the processing is completed, the cleaning brush is driven downward by the electric telescopic rod so that the cleaning brush is attached to the workbench. Then, the lead screw is driven to rotate by the driving motor, and the threaded sleeve is driven to move by the rotation of the lead screw. The adapter frame, the electric telescopic rod and the cleaning brush are driven to move by the threaded sleeve so that the cleaning brush moves from the rear end of the workbench to the front end. The dust and debris on the workbench are cleaned into the garbage storage box by the cleaning brush. After the cleaning is completed, the cleaning brush is driven upward by the electric telescopic rod to separate it from the workbench, and the cleaning brush driven by the electric telescopic rod is parked at the rear end of the workbench. In summary, the utility model is easy to use, is convenient for collecting and filtering dust floating in the air, and reduces air pollution; it is convenient for cleaning large particles of dust and debris that fall on the workbench, and saves manpower. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 The three-dimensional structure of the utility model is shown in FIG. Figure 1 .
[0012] Figure 2 The three-dimensional structure of the utility model is shown in FIG. Figure 2 .
[0013] Figure 3 It is a partial structure diagram of the utility model Figure 1 .
[0014] Figure 4 It is a partial structure diagram of the utility model Figure 2 .
[0015] Figure 5 It is a partial structure diagram of the utility model Figure 3 .
[0016] Figure 6 It is a partial structure diagram of the utility model Figure 4 .
[0017] Legend:
[0018] 1. Workbench; 101. Socket; 2. Side rib; 3. Garbage storage box; 301. Rod; 4. Dust removal mechanism; 401. Air suction pump; 402. Conduit; 403. Dust hood; 404. Diversion pipe; 405. Filter box; 406. Cover plate; 407. Dust filter; 408. Air outlet; 5. Cleaning mechanism; 501. Drive motor; 502. Lead screw; 503. Threaded sleeve; 5031. Slider; 5032. Slide rail; 504. Adapter frame; 505. Electric telescopic rod; 506. Cleaning brush; 6. PLC controller. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] Specific examples are given below.
[0021] See also Figure 1 to Figure 6 In the embodiment of the utility model, an automatic dust removal device based on PLC control includes a workbench 1, a rib 2, a garbage storage box 3, a dust removal mechanism 4, a dust cleaning mechanism 5 and a PLC controller 6. A person processes materials on the workbench 1. The front side of the workbench 1 is detachably mounted with a garbage storage box 3. The rear side of the garbage storage box 3 is fixed with an insertion rod 301 inserted into the workbench 1. The workbench 1 is provided with a socket 101 for inserting the insertion rod 301. The top of the workbench 1 is fixed with a rib 2, and dust and debris on the workbench 1 are removed through the rib 2. The workbench 1 is provided with a dust removal mechanism 4 extending to the top thereof on the right side thereof, and a dust cleaning mechanism 5 extending to the top thereof on the left side thereof. When in use, people process materials on the workbench 1, and the dust that is dispersed into the air during the processing is collected by the dust removal mechanism 4, and the dust and debris on the workbench 1 are blocked by the side guard 2 to prevent them from falling from the edge of the workbench 1. After the processing is completed, the dust and debris that fall on the workbench 1 are cleaned and swept into the garbage storage box 3 by the cleaning mechanism 5 and collected.
[0022] The dust removal mechanism 4 includes: an air suction pump 401, a duct 402, a dust hood 403, a guide pipe 404, a filter box 405, a cover plate 406, a dust filter 407 and an air outlet 408. The air suction pump 401 is set on the ground. The air suction pump 401 is equipped with a duct 402, and the duct 402 is connected to the dust hood 403. The dust hood 403 is located directly above the workbench 1. The right end of the air suction pump 401 is equipped with a guide pipe 404 connected to the filter box 405. A cover plate 406 is detachably mounted on the top, and two dust filters 407 inserted into the filter box 405 are fixed on the lower side of the cover plate 406. An air outlet 408 is provided on the right side of the filter box 405. When in use, dust is sucked by the air pump 401, and the dust is sucked from the dust hood 403 along with the air flow. Then, the air pump 401 transports the air flow and dust to the filter box 405, and the dust in the air flow is filtered out by the dust filter 407. The filtered air flow is discharged from the air outlet 408 to reduce air pollution.
[0023] The dust cleaning mechanism 5 includes: a driving motor 501, a lead screw 502, a threaded sleeve 503, an adapter frame 504, an electric telescopic rod 505 and a dust cleaning brush 506. The driving motor 501 is fixed to the left side of the workbench 1, the lead screw 502 is rotatably connected to the left side of the driving motor 501, the output shaft of the driving motor 501 is connected to the lead screw 502, a threaded sleeve 503 is installed on the lead screw 502, a slider 5031 is fixed to the rear side of the threaded sleeve 503, a slide rail 5032 is fixed on the workbench 1, the slider 5031 is slidably installed on the slide rail 5032, an adapter frame 504 extending to the top of the workbench 1 is fixed on the threaded sleeve 503, an electric telescopic rod 505 is fixed on the adapter frame 504, the telescopic end of the electric telescopic rod 505 is connected to the dust cleaning brush 5 06 is connected. When not in use, the cleaning brush 506 is parked at the rear end of the workbench 1. When in use, the cleaning brush 506 is driven downward by the electric telescopic rod 505 so that the cleaning brush 506 is attached to the workbench 1, and then the lead screw 502 is driven to rotate by the driving motor 501, and the threaded sleeve 503 is driven to move by the rotation of the lead screw 502, and the adapter frame 504, the electric telescopic rod 505 and the cleaning brush 506 are driven to move by the threaded sleeve 503, so that the cleaning brush 506 moves from the rear end to the front end of the workbench 1, and the dust and debris on the workbench 1 are cleaned into the garbage storage box 3 by the cleaning brush 506. After cleaning, the cleaning brush 506 is driven upward by the electric telescopic rod 505 to separate it from the workbench 1, and then the cleaning brush 506 driven by the electric telescopic rod 505 is parked at the rear end of the workbench 1.
[0024] A PLC controller 6 is installed on the side of the workbench 1, and the suction pump 401, the driving motor 501 and the electric telescopic rod 505 are all electrically connected to the PLC controller 6, which is convenient for control and use.
[0025] Working principle: When the automatic dust removal device based on PLC control is used, a person processes materials on the workbench 1 and uses the suction pump 401 to suction dust. Dust is sucked in from the dust hood 403 along with the air flow. Then, the suction pump 401 conveys the air flow and dust to the filter box 405. The dust in the air flow is filtered out by the dust filter 407. The filtered air flow is discharged from the air outlet 408 to reduce air pollution. After the processing is completed, the dust cleaning brush 506 is driven downward by the electric telescopic rod 505 so that the dust cleaning brush 506 is attached to the workbench 1. Then, the dust cleaning brush 506 is driven downward by the electric telescopic rod 505 so that the dust cleaning brush 506 is attached to the workbench 1. The driving motor 501 drives the lead screw 502 to rotate, and the rotation of the lead screw 502 drives the threaded sleeve 503 to move, and the threaded sleeve 503 drives the adapter frame 504, the electric telescopic rod 505 and the cleaning brush 506 to move, so that the cleaning brush 506 moves from the rear end to the front end of the workbench 1, and the dust and debris on the workbench 1 are cleaned into the garbage storage box 3 by the cleaning brush 506. After the cleaning is completed, the cleaning brush 506 is driven by the electric telescopic rod 505 to move up to separate it from the workbench 1, and then the electric telescopic rod 505 drives the cleaning brush 506 to park at the rear end of the workbench 1.
[0026] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An automatic dust removal device based on PLC control, characterized in that: The invention comprises a workbench (1), a rib (2), a garbage storage box (3), a dust removal mechanism (4), a dust cleaning mechanism (5) and a PLC controller (6); the front side of the workbench (1) is detachably provided with a garbage storage box (3); the top of the workbench (1) is fixed with a rib (2); the right side of the workbench (1) is provided with a dust removal mechanism (4) extending above the workbench; the left side of the workbench (1) is provided with a dust cleaning mechanism (5) extending above the workbench; the dust removal mechanism (4) comprises: an air suction pump (401), a guide tube (402), a dust hood (403), a guide tube (404), a filter box (405), a cover plate (406), a dust filter (407), and a dust filter (408). 07) and an air outlet (408), the air suction pump (401) is arranged on the ground, a duct (402) is installed on the air suction pump (401), the duct (402) is connected to a dust hood (403), the dust hood (403) is located directly above the workbench (1), a guide pipe (404) connected to a filter box (405) is installed at the right end of the air suction pump (401), a cover plate (406) is detachably installed on the top of the filter box (405), two dust filters (407) inserted into the filter box (405) are fixed on the lower side of the cover plate (406), and an air outlet (408) is arranged on the right side of the filter box (405).
2. The automatic dust removal device based on PLC control according to claim 1 is characterized in that: The dust cleaning mechanism (5) comprises: a driving motor (501), a lead screw (502), a threaded sleeve (503), an adapter frame (504), an electric telescopic rod (505) and a dust cleaning brush (506); the driving motor (501) is fixed to the left side of the workbench (1); the lead screw (502) is rotatably connected to the left side of the driving motor (501); the output shaft of the driving motor (501) is connected to the lead screw (502); the lead screw (502) is mounted with a threaded sleeve (503); the threaded sleeve (503) is fixed with an adapter frame (504) extending to the top of the workbench (1); the adapter frame (504) is fixed with an electric telescopic rod (505); the telescopic end of the electric telescopic rod (505) is connected to the dust cleaning brush (506).
3. The automatic dust removal device based on PLC control according to claim 2 is characterized in that: A sliding block (5031) is fixed to the rear side of the threaded sleeve (503), a sliding rail (5032) is fixed on the workbench (1), and the sliding block (5031) is slidably mounted on the sliding rail (5032).
4. The automatic dust removal device based on PLC control according to claim 2 is characterized in that: A PLC controller (6) is installed on the side of the workbench (1), and the suction pump (401), the drive motor (501) and the electric telescopic rod (505) are all electrically connected to the PLC controller (6).
5. The automatic dust removal device based on PLC control according to claim 1 is characterized in that: An insertion rod (301) inserted into the workbench (1) is fixed to the rear side of the garbage storage box (3), and a plug hole (101) for inserting the insertion rod (301) is provided on the workbench (1).